CN116972115A - Worm gear reducer - Google Patents

Worm gear reducer Download PDF

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Publication number
CN116972115A
CN116972115A CN202310843961.8A CN202310843961A CN116972115A CN 116972115 A CN116972115 A CN 116972115A CN 202310843961 A CN202310843961 A CN 202310843961A CN 116972115 A CN116972115 A CN 116972115A
Authority
CN
China
Prior art keywords
fixedly connected
speed reducer
worm gear
pipe
reducer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310843961.8A
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Chinese (zh)
Inventor
张佳俊
张玲睿
赵海燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ruizhe Transmission Technology Taixing Co ltd
Original Assignee
Ruizhe Transmission Technology Taixing Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ruizhe Transmission Technology Taixing Co ltd filed Critical Ruizhe Transmission Technology Taixing Co ltd
Priority to CN202310843961.8A priority Critical patent/CN116972115A/en
Publication of CN116972115A publication Critical patent/CN116972115A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H1/00Toothed gearings for conveying rotary motion
    • F16H1/02Toothed gearings for conveying rotary motion without gears having orbital motion
    • F16H1/04Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members
    • F16H1/12Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes
    • F16H1/16Toothed gearings for conveying rotary motion without gears having orbital motion involving only two intermeshing members with non-parallel axes comprising worm and worm-wheel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/028Gearboxes; Mounting gearing therein characterised by means for reducing vibration or noise
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0412Cooling or heating; Control of temperature
    • F16H57/0413Controlled cooling or heating of lubricant; Temperature control therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0456Lubrication by injection; Injection nozzles or tubes therefor

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Details Of Gearings (AREA)

Abstract

The application provides a worm gear reducer. The worm gear reducer comprises: a circulation tank; the mounting panel, mounting panel fixed connection is in the bottom of circulation groove, the bottom intermediate position fixedly connected with speed reducer of circulation groove inner wall, the front of speed reducer and the position that the back is close to the bottom all are provided with the oil drain port, the front fixedly connected with fixed plate of speed reducer, the top fixedly connected with protection box of fixed plate, the inside of protection box is provided with the circulating pump, the water inlet fixedly connected with cooling tube of circulating pump. According to the worm gear speed reducer, the lubricating oil with high temperature in the speed reducer can be pumped out to conduct circulation heat dissipation, the cooled lubricating oil is conveyed into the speed reducer, so that the speed reducer can work normally, meanwhile, the temperature generated by friction in the speed reducer can be maintained within a certain range, and the speed reducer can maintain a stable working state for a long time.

Description

Worm gear reducer
Technical Field
The application relates to the technical field of worm and gear speed reducers, in particular to a worm and gear speed reducer.
Background
The worm gear speed reducer is a power transmission mechanism, which utilizes a speed converter of a gear to reduce the revolution number of a motor to a required revolution number and obtain a mechanism with larger torque, and has quite wide application range in a mechanism for transmitting power and motion.
The worm gear speed reducer utilizes a speed converter of a gear in the working process to reduce the revolution number of a motor or a motor to a required revolution number, and obtains larger torque, so that the motion and power between two staggered shafts can be transmitted, and the power transmission and the running efficiency between a bearing and the shafts can be effectively improved.
The worm gear transmission speed reducer is in meshed connection transmission through the worm gear, a large amount of heat can be emitted due to friction in the working process, the temperature of lubricating oil in the worm gear transmission speed reducer can be increased, the existing speed reducer is generally low in heat dissipation efficiency through heat conduction, and the speed reducer is easy to cause high temperature and is in a stable working state for a long time.
Therefore, it is necessary to provide a worm gear reducer to solve the above technical problems.
Disclosure of Invention
The application provides a worm gear reducer, which solves the problem that the worm gear reducer lacks a corresponding heat dissipation structure, and is easy to cause high temperature of the reducer to maintain a stable working state for a long time due to heat dissipation by self heat conduction.
In order to solve the technical problems, the worm gear reducer provided by the application comprises: a circulation tank;
the device comprises a mounting plate, wherein the mounting plate is fixedly connected to the bottom of a circulating groove, a speed reducer is fixedly connected to the middle position of the bottom of the inner wall of the circulating groove, oil outlets are formed in the positions, close to the bottom, of the front surface and the back surface of the speed reducer, a fixing plate is fixedly connected to the front surface of the speed reducer, a protection box is fixedly connected to the top of the fixing plate, a circulating pump is arranged in the protection box, a radiating pipe is fixedly connected to a water inlet of the circulating pump, a filter head is fixedly connected to one end of the radiating pipe, a connecting pipe is fixedly connected to a water outlet of the circulating pump, a conveying pipe is fixedly connected to the other end of the connecting pipe through a connector, a plurality of spray heads are fixedly connected to the positions, close to the bottom, of the outer part of the conveying pipe, a worm wheel is arranged in the speed reducer, and a worm is arranged in the speed reducer;
the sealed lid, sealed lid sets up the top at the circulation groove through sealed pad and sealing cock, sealed top fixedly connected with heat dissipation box of lid, the front of heat dissipation box is provided with the mounting bracket, the front of heat dissipation box inner wall is provided with the radiator fan, the front of mounting bracket is provided with the protection network, the conveyer pipe is installed in the top of speed reducer and is close to the intermediate position, the shower nozzle is the top that is located the speed reducer inner wall, the speed reducer is current ripe equipment for current worm gear speed reducer, operational mode and connected mode are all current just do not overlap, the cooling tube is located the inside of heat dissipation box, the shape of circulation groove can refer to fig. 1, the sealing cock that the round recess was conveniently fixed on the sealing was inserted at the top of circulation groove, sealed pad is placed lubricating oil and spills, protection network and radiator fan are all installed on the mounting bracket, be detachable through bolted connection, one side fixed connection of heat dissipation box is in one side of speed reducer.
Preferably, one side fixedly connected with fixed block of radiating box inner wall, the back of radiating box inner wall is provided with the dust screen, sets up the hole on the position radiating box of installation dust screen and makes things convenient for the air to get into.
Preferably, one side of the fixed block is fixedly connected with a mounting bolt, one end of the mounting bolt is fixedly connected with a fixing clamp, and the fixing clamp is used for fixing the radiating pipe and is positioned in the middle of the inside of the radiating box.
Preferably, the front and the back of the inner wall of the circulation groove are both provided with scrap-absorbing magnets, and each scrap-absorbing magnet is provided with a placing groove and a magnet and is used for absorbing scraps generated by abrasion of the worm wheel and the worm in lubricating oil.
Preferably, the front and the back of the mounting plate are fixedly connected with connecting plates, the tops of the connecting plates are respectively provided with two bolts, and the connecting plates are used for fixing the mounting plate at corresponding positions.
Preferably, the radiating pipe may be a cast iron pipe, a copper pipe or a galvanized steel pipe.
Preferably, the bottom of the circulating groove is fixedly connected with a bottom plate, the bottom of the bottom plate is fixedly connected with five mounting pieces, and the bottom plate is welded at the bottom of the circulating groove.
Preferably, the bottom of mounting plate all fixedly connected with buffer spring, buffer spring's bottom all is close to four angles and intermediate position through mounting plate fixedly connected with mounting plate, buffer spring is located the top of mounting plate.
Preferably, the buffer spring is a spring which is arranged in the buffer and used for decelerating and pushing back the bolt, and can be made of alloy spring steel or carbon steel.
Compared with the related art, the worm gear reducer provided by the application has the following beneficial effects:
the application provides a worm gear speed reducer, when the worm gear speed reducer is required to radiate heat from the inside in the working process, high-temperature lubricating oil in the speed reducer can be discharged through an oil discharge port to enable the high-temperature oil to flow into the circulation tank and be fused with lubricating oil at normal temperature in the inside, meanwhile, a circulation pump is started to pump out the lubricating oil in the circulation tank through a heat radiation pipe, the high-temperature lubricating oil pumped out from the inside of the circulation tank is started by a heat radiation fan arranged on a mounting frame when the lubricating oil passes through the inside of a heat radiation box, the hot air in the heat radiation box is discharged through the heat radiation fan to form a circulating air flowing environment, the lubricating oil pumped up through the circulation pump is conveyed to the inside of a conveying pipe through a connecting pipe, the lubricating oil is sprayed into the inside of the speed reducer from new time, the inside of the speed reducer can be ensured to be kept convenient and the worm work by the corresponding lubricating oil through the circulation pump, the high-temperature lubricating oil in the speed reducer can be pumped out from the outside to the outside, the heat radiation box is sucked from the direction of a dust screen, the hot air in the inside of the heat radiation box is discharged through the heat radiation fan, the temperature in the heat radiation box can be cooled down to the inside of the speed reducer can be kept stable state, the temperature of the speed reducer can be kept in the inside of the speed reducer can be kept in a stable working state, and the temperature can be kept in a stable state inside the speed reducing state, and the temperature can be cooled inside the speed reducer is cooled.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of a worm gear reducer provided by the application;
FIG. 2 is a schematic view of a heat pipe according to the present application;
FIG. 3 is an enlarged view of FIG. 1 at A;
FIG. 4 is a schematic view of a circulation pump according to the present application;
FIG. 5 is a schematic view of a worm screw according to the present application;
fig. 6 is a schematic structural diagram of a second embodiment of a worm gear reducer provided by the application;
fig. 7 is an enlarged view at B shown in fig. 6.
Reference numerals in the drawings: 1. mounting plate, 2, connecting plate, 3, bolt, 4, circulation groove, 5, sealing cover, 6, speed reducer, 7, protection box, 8, heat dissipation box, 9, fixed plate, 10, mounting bracket, 11, sealing bolt, 12, mounting plate, 13, radiating pipe, 14, sealing gasket, 15, filter head, 16, oil drain port, 17, scrap-sucking magnet, 18, protection network, 19, heat dissipation fan, 20, mounting bolt, 21, fixed block, 22, dust screen, 23, connector, 24, conveying pipe, 25, circulating pump, 26, connecting pipe, 27, fixation clamp, 28, worm, 29, shower nozzle, 30, worm gear, 31, bottom plate, 32, buffer spring.
Detailed Description
The application will be further described with reference to the drawings and embodiments.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, and fig. 5 in combination, fig. 1 is a schematic structural diagram of a first embodiment of a worm gear speed reducer provided by the present application; FIG. 2 is a schematic view of a heat pipe according to the present application; FIG. 3 is an enlarged view of FIG. 1 at A; FIG. 4 is a schematic view of a circulation pump according to the present application; fig. 5 is a schematic view of the structure of the worm screw according to the present application. The worm gear reducer includes: a circulation tank 4;
the device comprises a mounting plate 1, wherein the mounting plate 1 is fixedly connected to the bottom of a circulation tank 4, a speed reducer 6 is fixedly connected to the middle position of the bottom of the inner wall of the circulation tank 4, oil outlets 16 are formed in the positions, close to the bottom, of the front surface and the back surface of the speed reducer 6, a fixing plate 9 is fixedly connected to the front surface of the speed reducer 6, a protection box 7 is fixedly connected to the top of the fixing plate 9, a circulation pump 25 is arranged in the protection box 7, a radiating pipe 13 is fixedly connected to a water inlet of the circulation pump 25, a filter head 15 is fixedly connected to one end of the radiating pipe 13, a connecting pipe 26 is fixedly connected to a water outlet of the circulation pump 25, a conveying pipe 24 is fixedly connected to the other end of the connecting pipe 26 through a connecting pipe 23, a plurality of spray heads 29 are fixedly connected to the positions, close to the bottom, a worm wheel 30 is arranged in the speed reducer 6, and a worm 28 is arranged in the speed reducer 6;
the sealed lid 5, sealed lid 5 sets up the top at circulation tank 4 through sealed 14 and sealing plug 11, the top fixedly connected with heat dissipation box 8 of sealed lid 5, the front of heat dissipation box 8 is provided with mounting bracket 10, the front of heat dissipation box 8 inner wall is provided with the radiator fan 19, the front of mounting bracket 10 is provided with protection network 18, conveyer pipe 24 is the top of installing in speed reducer 6 is close to the intermediate position, shower nozzle 29 is the top that is located speed reducer 6 inner wall, speed reducer 6 is the current ripe equipment of worm wheel 30 worm 28 speed reducer 6, the mode of operation and connected mode are all current just do not excessively repeat, the cooling tube 13 is located the inside of heat dissipation box 8, the shape of circulation tank 4 can refer to fig. 1, the sealing plug 11 that the round recess is seted up at the top of circulation tank 4 conveniently fixes on sealed lid 5 inserts, sealed 14 is placed lubricating oil and spills, protection network 18 and radiator fan 19 are all installed on mounting bracket 10, be through bolt 3 connection can dismantle one side fixed connection in speed reducer 6 of box 8.
One side fixedly connected with fixed block 21 of radiating box 8 inner wall, the back of radiating box 8 inner wall is provided with dust screen 22, sets up the hole on the position radiating box 8 of installation dust screen 22 and makes things convenient for the air to get into.
One side of the fixed block 21 is fixedly connected with a mounting bolt 20, one end of the mounting bolt 20 is fixedly connected with a fixing clamp 27, and the fixing clamp 27 is used for fixing the radiating pipe 13 and is positioned at the middle position inside the radiating box 8.
The front and the back of the inner wall of the circulation groove 4 are respectively provided with a scrap suction magnet 17, and the scrap suction magnets 17 are composed of a placing groove and magnets and are used for sucking scraps generated by abrasion of the worm wheel 30 and the worm 28 in lubricating oil.
The front and the back of mounting panel 1 all fixedly connected with connecting plate 2, the top of connecting plate 2 all is provided with two bolts 3, and connecting plate 2 is used for fixing mounting panel 1 in the corresponding position.
The radiating pipe 13 may be a cast iron pipe, a copper pipe or a galvanized steel pipe.
The working principle of the worm gear reducer provided by the application is as follows:
the high-temperature lubricating oil in the speed reducer 6 can be discharged through the oil discharge port 16 to enable the high-temperature oil to flow into the circulation tank 4, the high-temperature lubricating oil is fused with the lubricating oil at normal temperature in the circulation tank 4, meanwhile, the circulation pump 25 starts to pump out the lubricating oil in the circulation tank 4 through the radiating pipe 13, the radiating fan 19 arranged on the mounting frame 10 is started when the lubricating oil passes through the inside of the radiating box 8, the hot air in the radiating box 8 is discharged through the radiating fan 19 through the direction of the dust screen 22 to form a circulating air flowing environment, the radiating pipe 13 can radiate heat to reduce the temperature of the lubricating oil in the inside, the lubricating oil pumped up through the circulation pump 25 is conveyed into the conveying pipe 24 through the radiating box 8 and the connecting pipe 26, the lubricating oil is newly sprayed into the inside of the speed reducer 6 through the spray nozzle 29, and the corresponding lubricating oil convenience 30 and worm 28 can be ensured to work through the operation of the circulation pump 25.
Compared with the related art, the worm gear reducer provided by the application has the following beneficial effects:
when the worm wheel 30 and worm 28 speed reducer 6 is required to radiate heat inside in the working process, the high-temperature lubricating oil inside the speed reducer 6 can be discharged through the oil discharge port 16 to enable the high-temperature oil to flow into the circulation tank 4, the high-temperature lubricating oil inside the circulation tank 4 is fused with the normal-temperature lubricating oil inside the circulation tank, meanwhile, the circulation pump 25 is started to pump out the lubricating oil inside the circulation tank 4 through the heat radiation pipe 13, when the high-temperature lubricating oil pumped out from the circulation tank 4 passes through the inside of the heat radiation box 8, the heat radiation fan 19 is started, the hot air inside the heat radiation box 8 is sucked in through the direction of the dustproof net 22, the heat radiation fan 19 is used for discharging the hot air inside the heat radiation box 8, the environment in which the circulating air flows is formed, the temperature of the heat radiation pipe 13 can be reduced, the lubricating oil pumped out through the circulation pump 25 is conveyed into the inside the conveying pipe 24 through the heat radiation box 8 and the connecting pipe 26, the lubricating oil is sprayed into the inside the speed reducer 6 from the inside the circulation tank through the spray nozzle 29, the corresponding lubricating oil can be ensured to be always kept to work with the corresponding convenience 30 and worm wheel 28, the worm wheel 6 can be pumped out through the inside the circulation pump 25, the heat reducer 6 can be kept in a certain temperature range inside the speed reducer 6, and the temperature can be kept in a stable state inside the speed reducer 6, and can be kept in a stable state, and the temperature can be kept in the inside the temperature range inside the speed reducer 6, and can be cooled, and a stable state, the temperature can be kept in the temperature inside the temperature, and the temperature can be cooled down inside the temperature, and the temperature can be cooled.
Second embodiment
Referring to fig. 6-7 in combination, fig. 6 is a schematic structural diagram of a worm gear reducer according to a second embodiment of the present application; fig. 7 is an enlarged view of fig. 6B, and another worm gear reducer is proposed according to a second embodiment of the present application. The second embodiment is merely a preferred manner of the first embodiment, and implementation of the second embodiment does not affect the implementation of the first embodiment alone.
Specifically, the worm gear reducer provided in the second embodiment of the present application is different in that a bottom plate 31 is fixedly connected to the bottom of the circulation tank 4, five mounting plates 12 are fixedly connected to the bottom of the bottom plate 31, and the bottom plate 31 is welded to the bottom of the circulation tank 4.
The bottom of mounting plate 12 all fixedly connected with buffer spring 32, buffer spring 32's bottom all is fixedly connected with mounting plate 1 through mounting plate 12, and buffer spring 32 is located the top of mounting plate 1 and is close to four angles and intermediate position.
The buffer spring 32 is a spring which is installed in the buffer and used for decelerating and pushing back the bolt, and can be made of alloy spring steel or carbon steel.
Compared with the related art, the worm gear reducer provided by the application has the following beneficial effects:
in order to avoid loosening of the joint caused by fine crushing vibration in the working process of the speed reducer 6, a plurality of buffer springs 32 are installed between the circulation groove 4 and the mounting plate 1 through the mounting plate 12, vibration in the working process of the speed reducer 6 can be transmitted to the buffer springs 32 below through the bottom plate 31, the buffer springs 32 can disperse force and simultaneously maintain the shape of the bottom plate 31 without larger fluctuation, and vibration is dispersed through the buffer springs 32 and transmitted to the mounting platform through the mounting plate 1, so that the condition that the joint is loosened caused by vibration in the use process of the speed reducer 6 can be effectively restrained.
The foregoing description is only illustrative of the present application and is not intended to limit the scope of the application, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present application.

Claims (9)

1. A worm gear reducer, comprising: a circulation tank;
the device comprises a mounting plate, wherein the mounting plate is fixedly connected to the bottom of a circulating groove, a speed reducer is fixedly connected to the middle position of the bottom of the inner wall of the circulating groove, oil outlets are formed in the positions, close to the bottom, of the front surface and the back surface of the speed reducer, a fixing plate is fixedly connected to the front surface of the speed reducer, a protection box is fixedly connected to the top of the fixing plate, a circulating pump is arranged in the protection box, a radiating pipe is fixedly connected to a water inlet of the circulating pump, a filter head is fixedly connected to one end of the radiating pipe, a connecting pipe is fixedly connected to a water outlet of the circulating pump, a conveying pipe is fixedly connected to the other end of the connecting pipe through a connector, a plurality of spray heads are fixedly connected to the positions, close to the bottom, of the outer part of the conveying pipe, a worm wheel is arranged in the speed reducer, and a worm is arranged in the speed reducer;
the sealing cover is arranged at the top of the circulating groove through a sealing gasket and a sealing bolt, the top of the sealing cover is fixedly connected with a heat dissipation box, the front of the heat dissipation box is provided with a mounting frame, the front of the inner wall of the heat dissipation box is provided with a heat dissipation fan, and the front of the mounting frame is provided with a protection net.
2. The worm and gear reducer of claim 1, wherein a fixed block is fixedly connected to one side of the inner wall of the heat dissipation box, and a dust screen is arranged on the back surface of the inner wall of the heat dissipation box.
3. The worm gear reducer of claim 2, wherein one side of the fixed block is fixedly connected with a mounting bolt, and one end of the mounting bolt is fixedly connected with a fixing clip.
4. The worm gear reducer of claim 1, wherein the front and back surfaces of the inner wall of the circulation groove are provided with chip-attracting magnets.
5. The worm and gear reducer of claim 1, wherein the front and back surfaces of the mounting plate are fixedly connected with a connecting plate, and the top of the connecting plate is provided with two bolts.
6. The worm gear reducer of claim 1, wherein the radiating pipe is a cast iron pipe, a copper pipe or a galvanized steel pipe.
7. The worm gear reducer of claim 1, wherein a bottom plate is fixedly connected to the bottom of the circulation groove, and five mounting pieces are fixedly connected to the bottom of the bottom plate.
8. The worm gear reducer of claim 7, wherein the bottom of the mounting plate is fixedly connected with a buffer spring, and the bottom of the buffer spring is fixedly connected with a mounting plate through the mounting plate.
9. The worm gear reducer of claim 8, wherein the buffer spring is a spring installed in the buffer for decelerating and pushing back the bolt, and is made of alloy spring steel or carbon steel.
CN202310843961.8A 2023-07-11 2023-07-11 Worm gear reducer Pending CN116972115A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310843961.8A CN116972115A (en) 2023-07-11 2023-07-11 Worm gear reducer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310843961.8A CN116972115A (en) 2023-07-11 2023-07-11 Worm gear reducer

Publications (1)

Publication Number Publication Date
CN116972115A true CN116972115A (en) 2023-10-31

Family

ID=88482418

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310843961.8A Pending CN116972115A (en) 2023-07-11 2023-07-11 Worm gear reducer

Country Status (1)

Country Link
CN (1) CN116972115A (en)

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