CN216530873U - High-speed motor front shaft cooling device - Google Patents
High-speed motor front shaft cooling device Download PDFInfo
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Abstract
本实用新型公开了一种高速电机前轴冷却装置,涉及电机技术领域,主要目的是进一步提高利用后端风扇冷却电机前端轴承的效率。本实用新型的主要技术方案为:高速电机前轴冷却装置,该装置包括:吹风部和导流部;所述吹风部包括后端风扇和后风罩,所述后端风扇安装于电机轴的后端,所述后风罩围合所述后端风扇;所述导流部包括轴向风管和径向风管,所述轴向风管的一端连接于后风罩的轴侧面,另一端连接于所述径向风管的一端,所述径向风管的另一端沿电机壳体前端面的径向延伸至电机前端轴承。
The utility model discloses a cooling device for a front shaft of a high-speed motor, which relates to the technical field of motors, and the main purpose is to further improve the efficiency of cooling the front-end bearing of the motor by using a rear-end fan. The main technical scheme of the utility model is: a cooling device for the front axle of a high-speed motor, the device includes: a blower part and a guide part; the blower part includes a rear end fan and a rear air hood, and the rear end fan is installed on the side of the motor shaft. At the rear end, the rear air hood encloses the rear fan; the air guide portion includes an axial air duct and a radial air duct, one end of the axial air duct is connected to the axial side of the rear air hood, and the other One end is connected to one end of the radial air duct, and the other end of the radial air duct extends to the front end bearing of the motor along the radial direction of the front end face of the motor housing.
Description
技术领域technical field
本实用新型涉及电机技术领域,尤其涉及一种高速电机前轴冷却装置。The utility model relates to the technical field of motors, in particular to a cooling device for a front axle of a high-speed motor.
背景技术Background technique
工业中许多环境中会使用电机,电机运转时其前后轴承易发热,影响电机寿命,容易过热损坏。Motors are used in many environments in the industry. When the motor is running, its front and rear bearings are prone to heat, which affects the life of the motor and is easily damaged by overheating.
目前因电机结构原因仅电机后轴承处设置有风扇,前轴承处无法设置风扇。且电机前轴承一般与电机所驱动的设备相对,若设备本身温度较高则与其相对的电机前轴承更易过热损坏。At present, due to the structure of the motor, only a fan is installed at the rear bearing of the motor, and a fan cannot be installed at the front bearing. And the front bearing of the motor is generally opposite to the equipment driven by the motor. If the temperature of the equipment itself is high, the front bearing of the motor opposite to it is more likely to be damaged by overheating.
现有技术中,在电机后端设置有风扇,风扇吹动气流使其从后端沿电机壳体上散热片之间的间隙到达电机前端。然而气流仅能通过电机壳体外周无法到达电机前端轴承,因此电机前端轴承处的热量易积累造成电机前端轴承过热损坏。In the prior art, a fan is arranged at the rear end of the motor, and the fan blows the air flow from the rear end to the front end of the motor along the gap between the cooling fins on the motor housing. However, the airflow can only pass through the outer periphery of the motor housing and cannot reach the front end bearing of the motor, so the heat at the front end bearing of the motor is easy to accumulate, causing the front end bearing of the motor to be overheated and damaged.
为了解决上述问题,在现有技术的申请号为201921542139.3的专利申请文件中,电机前端设置有引导气流方向使其吹向电机前端轴承的导风罩。但是电机前端轴承的冷却效率还有待进一步提高。In order to solve the above problems, in the patent application document of the prior art with the application number of 201921542139.3, the front end of the motor is provided with an air guide cover that guides the direction of the airflow so that it blows toward the bearing at the front end of the motor. However, the cooling efficiency of the front end bearing of the motor needs to be further improved.
实用新型内容Utility model content
有鉴于此,本实用新型提供一种高速电机前轴冷却装置,主要目的是进一步提高利用后端风扇冷却电机前端轴承的效率。In view of this, the present invention provides a cooling device for the front axle of a high-speed motor, the main purpose of which is to further improve the efficiency of cooling the front end bearing of the motor by using the rear fan.
为达到上述目的,本实用新型主要提供如下技术方案:To achieve the above object, the utility model mainly provides the following technical solutions:
本实用新型提供了一种高速电机前轴冷却装置,该装置包括:吹风部和导流部;The utility model provides a cooling device for a front axle of a high-speed motor, which comprises: a blowing part and a flow guiding part;
所述吹风部包括后端风扇和后风罩,所述后端风扇安装于电机轴的后端,所述后风罩围合所述后端风扇;The blowing part includes a rear fan and a rear fan, the rear fan is mounted on the rear end of the motor shaft, and the rear fan surrounds the rear fan;
所述导流部包括轴向风管和径向风管,所述轴向风管的一端连接于后风罩的轴侧面,另一端连接于所述径向风管的一端,所述径向风管的另一端沿电机壳体前端面的径向延伸至电机前端轴承。The air guide part includes an axial air duct and a radial air duct. One end of the axial air duct is connected to the axial side surface of the rear air cover, and the other end is connected to one end of the radial air duct. The other end of the air duct extends along the radial direction of the front end face of the motor housing to the front end bearing of the motor.
本实用新型的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the present utility model and the solution to its technical problems can be further achieved by adopting the following technical measures.
可选的,所述后风罩的轴侧面开设有出风口,所述轴向风管的一端可拆卸连接于所述出风口。Optionally, an air outlet is provided on the axial side of the rear air cover, and one end of the axial air duct is detachably connected to the air outlet.
可选的,所述轴向风管的一端口边缘固定连接于连接板,所述连接板的四角分别设有第一通孔,用于穿过第一螺杆,以使所述第一螺杆螺纹连接于所述出风口的边缘,所述连接板和所述出风口的边缘之间嵌设有密封垫。Optionally, the edge of a port of the axial air duct is fixedly connected to the connecting plate, and the four corners of the connecting plate are respectively provided with first through holes for passing through the first screw, so that the first screw is threaded. It is connected to the edge of the air outlet, and a sealing gasket is embedded between the connecting plate and the edge of the air outlet.
可选的,还包括多个安装板,多个所述安装板分别固定连接于所述轴向风管的轴侧和所述径向风管的轴侧,所述安装板设有第二通孔,用于穿过第二螺杆,以使所述第二螺杆螺纹连接于电机壳体。Optionally, it also includes a plurality of mounting plates, the plurality of the mounting plates are respectively fixedly connected to the axial side of the axial air duct and the axial side of the radial air duct, and the mounting plate is provided with a second passage. The hole is used to pass through the second screw rod, so that the second screw rod is screwed to the motor housing.
可选的,所述径向风管的另一端面相对于所述径向风管的径向截面倾斜。Optionally, the other end face of the radial air duct is inclined with respect to the radial section of the radial air duct.
可选的,所述导流部包括第一导流部和第二导流部,所述第一导流部和第二导流部结构相同,均包括轴向风管和径向风管,所述第一导流部和所述第二导流部镜像对称设置于电机壳体的左右两侧。Optionally, the air guide portion includes a first air guide portion and a second air guide portion, and the first air guide portion and the second air guide portion have the same structure, and both include an axial air duct and a radial air duct, The first air guide portion and the second air guide portion are mirror-symmetrically arranged on the left and right sides of the motor housing.
借由上述技术方案,本实用新型至少具有下列优点:By the above-mentioned technical scheme, the utility model at least has the following advantages:
当电机运转的时候,电机轴带动后端风扇转动,引导外界空气自后风罩的后侧面网孔进入后风罩,并经后风罩的轴侧面依次进入轴向风管和径向风管,最终吹至电机前端轴承所在位置。When the motor is running, the motor shaft drives the rear fan to rotate, guiding the outside air to enter the rear air hood from the mesh on the rear side of the rear air hood, and then enter the axial air duct and the radial air duct in turn through the shaft side of the rear air hood , and finally blow to the position where the front end bearing of the motor is located.
在现有技术中,电机前端安装有导风罩,气流先流经电机壳体轴侧相邻散热片间的间隔流道,再到达导风罩,所以到达导风罩的气流温度已经升高了很多,该气流的温度和电机前端轴承的温度差值必然减小,电机前端轴承的降温效率必然降低。In the prior art, an air guide hood is installed at the front end of the motor, and the airflow first flows through the spaced flow channels between the adjacent heat sinks on the shaft side of the motor housing, and then reaches the air guide hood, so the temperature of the airflow reaching the air guide hood has risen. If it is much higher, the difference between the temperature of the airflow and the temperature of the front end bearing of the motor will inevitably decrease, and the cooling efficiency of the front end bearing of the motor will inevitably decrease.
而本装置中的轴向风管对后风罩内部分气流的引流作用,避免该部分气流流过相邻散热片间的间隔流道而快速升温,当该部分气流流至电机前端轴承时,该气流和电机前端轴承之间仍然具有相对较大的温差,从而间接提高了电机前端轴承的冷却效率。The axial air duct in this device has the effect of draining part of the airflow in the rear hood, preventing the part of the airflow from flowing through the spaced runners between the adjacent fins and rapidly heating up. When the part of the airflow flows to the front end bearing of the motor, There is still a relatively large temperature difference between the airflow and the bearing at the front end of the motor, thereby indirectly improving the cooling efficiency of the bearing at the front end of the motor.
附图说明Description of drawings
图1为本实用新型实施例提供的一种高速电机前轴冷却装置的安装结构示意图;1 is a schematic diagram of the installation structure of a cooling device for a front axle of a high-speed motor provided by an embodiment of the present invention;
图2为本实用新型实施例提供的导流部的第一视角的立体图;FIG. 2 is a perspective view of a first perspective view of a flow guide provided by an embodiment of the present invention;
图3为本实用新型实施例提供的导流部的第二视角的立体图;3 is a perspective view of a second viewing angle of a flow guide provided by an embodiment of the present invention;
图4为图3中A部分的放大图。FIG. 4 is an enlarged view of part A in FIG. 3 .
说明书附图中的附图标记包括:后风罩1、电机轴2、轴向风管3、径向风管4、电机壳体5、散热片6、连接板7、第一通孔8、安装板9、第二通孔10。Reference numerals in the accompanying drawings include:
具体实施方式Detailed ways
为更进一步阐述本实用新型为达成预定实用新型目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本实用新型申请的具体实施方式、结构、特征及其功效,详细说明如后。在下述说明中,不同的“一实施例”或“实施例”指的不一定是同一实施例。此外,一或多个实施例中的特定特征、结构、或特点可由任何合适形式组合。In order to further illustrate the technical means and effects adopted by the present utility model to achieve the intended purpose of the utility model, the following in conjunction with the accompanying drawings and preferred embodiments, the specific embodiments, structures, features and effects of the application according to the present utility model are described in detail. The description is as follows. In the following description, different "an embodiment" or "embodiments" do not necessarily refer to the same embodiment. Furthermore, the particular features, structures, or characteristics in one or more embodiments may be combined in any suitable form.
下面结合附图和实施例对本实用新型作进一步的详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1所示,本实用新型的一个实施例提供的一种高速电机前轴冷却装置,其包括:吹风部和导流部;As shown in FIG. 1 , an embodiment of the present invention provides a cooling device for a front axle of a high-speed motor, which includes: a blower part and a guide part;
所述吹风部包括后端风扇和后风罩1,所述后端风扇安装于电机轴2的后端,所述后风罩1围合所述后端风扇;The blowing part includes a rear fan and a
所述导流部包括轴向风管3和径向风管4,所述轴向风管3的一端连接于后风罩1的轴侧面,另一端连接于所述径向风管4的一端,所述径向风管4的另一端沿电机壳体5前端面的径向延伸至电机前端轴承。The air guide portion includes an
高速电机前轴冷却装置的工作过程如下:The working process of the high-speed motor front axle cooling device is as follows:
当电机运转的时候,电机轴2带动后端风扇转动,引导外界空气自后风罩1的后侧面网孔进入后风罩1,并经后风罩1的轴侧面依次进入轴向风管3和径向风管4,最终吹至电机前端轴承所在位置。When the motor is running, the
在现有技术中,电机前端安装有导风罩,气流先流经电机壳体5轴侧相邻散热片6间的间隔流道,再到达导风罩,所以到达导风罩的气流温度已经升高了很多,该气流的温度和电机前端轴承的温度差值必然减小,电机前端轴承的降温效率必然降低。因为电机前端轴承降温效率偏低,电机轴承温度偏高时需接压缩空气降温软管或提前配置降温吹扫硬管,连接降温软管增加了工作量及使用软管及降温压缩空气使用成本;提前配置降温吹扫硬管增加了管线成本及降温压缩空气使用成本;架设轴流风机降温,增加了轴流风机设备使用成本及电耗,临时接线用电增加了安全隐患。In the prior art, an air guide hood is installed at the front end of the motor, and the airflow first flows through the spaced flow channels between the
而本装置中的轴向风管3对后风罩1内部分气流的引流作用,避免该部分气流流过相邻散热片6间的间隔流道而快速升温,当该部分气流流至电机前端轴承时,该气流和电机前端轴承之间仍然具有相对较大的温差,从而间接提高了电机前端轴承的冷却效率,节省了配置降温管线或连接临时软管降温管线及压缩空气使用的成本和工作量,减少了轴流风机的使用,节约电能及杜绝轴流风机使用时的安全隐患,即解决了电机前轴温度偏高的问题,也达到了节能降耗的目的,提高了工作效率,降低了工作量。The
在本实用新型的技术方案中,本装置在不改变电机本身结构的基础上,相对于现有技术进一步提高了电机前端轴承的冷却效率。In the technical solution of the present invention, the device further improves the cooling efficiency of the front end bearing of the motor compared with the prior art without changing the structure of the motor itself.
具体的,所述轴向风管3位于电机壳体5轴侧散热片6的外围,所述轴向风管3的延伸方向平行于电机壳体5的轴线方向,径向风管4水平延伸至电机前端轴承。Specifically, the
如图1所示,在具体实施方式中,所述后风罩1的轴侧面开设有出风口,所述轴向风管3的一端可拆卸连接于所述出风口。As shown in FIG. 1 , in a specific implementation manner, an air outlet is provided on the axial side of the
在本实施方式中,具体的,轴向风管3的一端可拆卸连接于出风口,便于拆卸检修轴向风管3和径向风管4。In this embodiment, specifically, one end of the
如图1所示,在具体实施方式中,所述轴向风管3的一端口边缘固定连接于连接板7,所述连接板7的四角分别设有第一通孔8,用于穿过第一螺杆,以使所述第一螺杆螺纹连接于所述出风口的边缘,所述连接板7和所述出风口的边缘之间嵌设有密封垫。As shown in FIG. 1 , in a specific embodiment, an edge of a port of the
在本实施方式中,具体的,连接板7的曲率吻合于后风罩1的轴侧面的曲率,旋紧第一螺杆,以使密封垫被挤紧在连接板7和出风口边缘之间,避免漏风。In this embodiment, specifically, the curvature of the connecting
如图1、图2、图3、图4所示,在具体实施方式中,还包括多个安装板9,多个所述安装板9分别固定连接于所述轴向风管3的轴侧和所述径向风管4的轴侧,所述安装板9设有第二通孔10,用于穿过第二螺杆,以使所述第二螺杆螺纹连接于电机壳体5。As shown in FIG. 1 , FIG. 2 , FIG. 3 , and FIG. 4 , in the specific embodiment, a plurality of mounting
在本实施方式中,具体的,每一个安装板9固定焊接于轴向风管3的轴侧或所述径向风管4的轴侧,穿过第二通孔10的第二螺杆螺纹连接于电机壳体5的表面的螺纹盲孔,用于加强轴向风管3和径向风管4相对于电机壳体5的牢固程度。In this embodiment, specifically, each mounting
如图1、图2、图3所示,在具体实施方式中,所述径向风管4的另一端面相对于所述径向风管4的径向截面倾斜。As shown in FIG. 1 , FIG. 2 , and FIG. 3 , in a specific implementation manner, the other end face of the
在本实施方式中,具体的,相对倾斜的径向风管4的另一端面(径向风管4的另一端面的面积大于径向风管4的径向截面的面积)面向电机前端轴承,在径向风管4内气流速度恒定的情况下,能够增大单位体积的气流在单位时间内所接触的电机前端轴承的面积,加强电机前端轴承表面的空气流通量,从而提高电机前端轴承的降温速度。In this embodiment, specifically, the other end face of the relatively inclined radial air duct 4 (the area of the other end face of the
如图1所示,在具体实施方式中,所述导流部包括第一导流部和第二导流部,所述第一导流部和第二导流部结构相同,均包括轴向风管3和径向风管4,所述第一导流部和所述第二导流部镜像对称设置于电机壳体5的左右两侧。As shown in FIG. 1 , in a specific embodiment, the air guide portion includes a first air guide portion and a second air guide portion, and the first air guide portion and the second air guide portion have the same structure, and both include an axial direction. The
在本实施方式中,具体的,两个轴向风管3的一端分别连接于后风罩1的相对轴侧,两个径向风管4的另一端分别延伸至电机前端轴承的相对轴侧,从而使相对吹出的两股冷却气流包绕电机前端轴承,对电机前端轴承进行360°无死角降温。In this embodiment, specifically, one end of the two
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115045922A (en) * | 2022-07-14 | 2022-09-13 | 新疆伊犁钢铁有限责任公司 | Motor coupling safety protection cover |
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2021
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115045922A (en) * | 2022-07-14 | 2022-09-13 | 新疆伊犁钢铁有限责任公司 | Motor coupling safety protection cover |
| CN115045922B (en) * | 2022-07-14 | 2024-04-19 | 新疆伊犁钢铁有限责任公司 | Safety protection cover for motor coupler |
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