CN116953361B - Kick type temperature controller detection equipment - Google Patents
Kick type temperature controller detection equipment Download PDFInfo
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- CN116953361B CN116953361B CN202310859108.5A CN202310859108A CN116953361B CN 116953361 B CN116953361 B CN 116953361B CN 202310859108 A CN202310859108 A CN 202310859108A CN 116953361 B CN116953361 B CN 116953361B
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- 238000001514 detection method Methods 0.000 title claims abstract description 26
- 238000012360 testing method Methods 0.000 claims abstract description 54
- 239000000523 sample Substances 0.000 claims description 33
- 238000012856 packing Methods 0.000 claims description 29
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000007599 discharging Methods 0.000 claims description 13
- 230000002950 deficient Effects 0.000 claims description 12
- 238000004806 packaging method and process Methods 0.000 claims description 9
- 238000011027 product recovery Methods 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 5
- 238000012216 screening Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 6
- 238000000407 epitaxy Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 238000000926 separation method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000010330 laser marking Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013508 migration Methods 0.000 description 3
- 230000005012 migration Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012956 testing procedure Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
- G01R27/08—Measuring resistance by measuring both voltage and current
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Electric Properties And Detecting Electric Faults (AREA)
Abstract
The application discloses a kick type temperature controller detection device, and relates to the technical field of temperature controllers. The utility model provides a kick-type temperature controller check out test set, includes the rotary disk, the rotary disk intermittent type formula rotates, the epitaxy of rotary disk has set gradually material loading station, resistance test station, withstand voltage test station, marking station and ejection of compact station, evenly be provided with a plurality of cassettes on the rotary disk, the standing groove that is used for placing the temperature controller has been seted up to the cassette. The application has the advantages of saving labor and improving the detection efficiency of the temperature controller.
Description
Technical Field
The application relates to the field of temperature controllers, in particular to a kick temperature controller detection device.
Background
The temperature controller is a series of automatic control elements which generate physical deformation in the switch according to the temperature change of the working environment and generate certain special effects to lead to the on or off actions. The temperature controller comprises a kick temperature controller, a liquid expansion temperature controller, a pressure temperature controller and the like, wherein the kick temperature controller uses a bimetallic strip after temperature fixing as a heat-sensitive reaction component, and contacts are closed or opened through the action of the bimetallic strip, so that the purpose of controlling a circuit is achieved.
In the production process of the kick type temperature controller, the quality of the temperature controller needs to be strictly controlled, and the temperature controller needs to be tested for appearance, contact resistance, high voltage and the like before leaving the factory. In the existing production process, multiple testing procedures are performed step by step, detection is performed manually one by one, and the detection efficiency is low and more manpower is consumed.
Disclosure of Invention
In order to save labor and improve the detection efficiency of the temperature controller, the application provides the kick temperature controller detection equipment.
The application provides a kick temperature controller detection device which adopts the following technical scheme:
The utility model provides a kick-type temperature controller check out test set, includes the rotary disk, the rotary disk intermittent type formula rotates, the epitaxy of rotary disk has set gradually material loading station, resistance test station, withstand voltage test station, marking station and ejection of compact station, evenly be provided with a plurality of cassettes on the rotary disk, the standing groove that is used for placing the temperature controller has been seted up to the cassette, the rotary disk drives five stations are arrived in proper order to the cassette.
Through adopting above-mentioned technical scheme, rotary disk intermittent type formula rotates, drive the cassette and arrive material loading station in proper order, resistance test station, withstand voltage test station, beat mark station and ejection of compact station, the workman places the temperature controller in the standing groove of the cassette that corresponds the material loading station, alright carry out resistance test, withstand voltage test and laser marking to the temperature controller through the intermittent type rotation of rotary disk, realize the many-sided automated inspection to the temperature controller, the ejection of compact station realizes the automatic unloading of temperature controller, thereby the temperature controller can directly enter into the packing process after finishing detecting, improve the detection efficiency to the temperature controller, the manpower has been saved.
Optionally, the resistance test station includes the frame, the frame set up in the outside of rotary disk, the frame is provided with the motion piece, the probe is installed to the motion piece, the probe butt in the connecting terminal of temperature controller, the frame is connected with the drive the motion piece is close to or keeps away from the drive assembly of cassette, the frame is connected with the resistance tester, the resistance tester with probe electric connection.
Through adopting above-mentioned technical scheme, when the rotary disk drove the cassette and reached resistance test station, drive assembly drove the motion piece and risen to be close to the cassette, and the probe forms the circuit with the connecting terminal contact of temperature controller, and the resistance tester starts and pours into fixed electric current into and measure voltage drop to calculate the resistance of temperature controller, realize the test to temperature controller resistance automatically.
Optionally, the drive assembly including connect in the first cylinder of frame, the output of first cylinder is connected with places the board, resistance tester with the motion piece all be connected in place the board.
Through adopting above-mentioned technical scheme, first cylinder drives through the output is flexible and places the board about to realize the drive to the motion piece.
Optionally, the withstand voltage test station includes the second cylinder, rotary disk week side is provided with the support, the second cylinder connect in the support, the output of second cylinder is connected with the probe stick, the probe stick butt in the shell of temperature controller, the frame is connected with withstand voltage tester, the probe stick through wire electric connection in withstand voltage tester.
Through adopting above-mentioned technical scheme, the rotary disk drives the cassette and reaches withstand voltage test station, and the second cylinder promotes the probe stick and descends to be close to the cassette, and the probe stick butt is in the shell of temperature controller to apply the high pressure of a period of time through withstand voltage tester to realize the detection to temperature controller security performance.
Optionally, marking station including set up in the alignment jig in the rotary disk outside, alignment jig sliding connection has laser generator, laser generator is connected with and beats the mark head, beat the mark head and be located directly over the cassette.
Through adopting above-mentioned technical scheme, the rotary disk promotes the cassette that the bearing has the temperature controller and reaches marking station, sends laser through laser generator, beats the mark head and launches laser on the temperature controller surface, utilizes laser to leave the mark on the temperature controller surface.
Optionally, the ejection of compact station includes sucking disc and drive the sucking disc carries out horizontal migration and vertical motion's removal subassembly, defective products collection box and qualified product conveyer belt have been placed in the outside of rotary disk, the sucking disc will the temperature controller presss from both sides gets and puts into defective products collection box or qualified product conveyer belt.
Through adopting above-mentioned technical scheme, after resistance detection, withstand voltage test and marking procedure are accomplished to the temperature controller, judge whether the product is qualified according to the testing result to realize the separation of automatic unloading and the defective products of temperature controller through the sucking disc, improve work efficiency.
Optionally, the frame is connected with the controller, resistance tester with withstand voltage tester all electric connection in the controller, the controller electric connection in the sucking disc.
Through adopting above-mentioned technical scheme, the controller analyzes according to the signal that resistance tester and withstand voltage tester sent, judges whether the temperature controller accords with the test standard, and the controller control sucking disc shifts the temperature controller to different places to realize the separation of qualified product and defective products.
Optionally, the ejection of compact station includes clamping jaw, tilting mechanism, conveyer belt, screening mechanism, packing box and packagine machine constructs, the outside of ejection of compact station is provided with the conveyer belt, the clamping jaw will the temperature controller by the rotary disk conveys to the conveyer belt, tilting mechanism is used for with the temperature controller overturns, the terminal below of conveyer belt corresponds and is provided with the packing box, packagine machine constructs will the temperature controller by the conveyer belt corresponds to put into the packing box.
Through adopting above-mentioned technical scheme, the clamping jaw is kept away from the rotary disk with the temperature controller clamp, and tilting mechanism sets up the temperature controller to the bottom up and one row's state to the focus of temperature controller is stable, can not empty in conveyer belt and packing box, presents the neat state of bottom up.
Optionally, tilting mechanism includes the pillar, the pillar set up in the rotary disk outside, the pillar is provided with the slide rail, slide rail sliding connection has the slide, the slide is connected with first motor, the output of first motor is connected with the third cylinder, and the output of third cylinder is connected with the second motor, the output of second motor is connected with drive cylinder, the clamping jaw connect in drive cylinder's both ends, drive cylinder drive the clamping jaw is grasped or is loosened the temperature controller.
Through adopting above-mentioned technical scheme, the slide drives the clamping jaw and removes along the guide rail for the clamping jaw can be at the inside and outside horizontal migration of rotary disk, and the vertical lift of third cylinder drive clamping jaw makes things convenient for the clamping jaw whereabouts to pick up or put down the temperature controller, and first motor drives the third cylinder and rotates, turns around the direction with the temperature controller, makes the temperature controller present one row, and the second motor drives the clamping jaw rotatory, realizes 180 degrees upset about the temperature controller and makes the bottom of temperature controller upwards, thereby the actuating cylinder drives the clamping jaw and is close to or keep away from clamping or unclamping the temperature controller.
Optionally, the packagine machine constructs including set up in the platform of conveyer belt both sides, the link has been placed jointly to the platform, the both ends of link are connected with and press from both sides and get the cylinder, press from both sides the output of getting the cylinder and butt jointly the temperature controller, platform fixedly connected with promotes the cylinder, the link connect in promote the output of cylinder, the packing box is provided with the packing grid, the packing grid corresponds one respectively the temperature controller, the packing box is placed on the base, the base is provided with the drive the cross slip table that the packing box removed.
Through adopting above-mentioned technical scheme, two clamp get the cylinder and press from both sides tight temperature controller jointly, promote the cylinder and promote the link and remove, retract through the flexible end of cylinder, the temperature controller whereabouts enters into the packing check of packing box in, and the cross slip table drives the packing box and removes and make the packing check aim at the temperature controller all the time to realize the automation of temperature controller into the case, and make the temperature controller arrange neatly, reduce artificial intensity of labour.
In summary, the application has the following beneficial effects:
1. the rotary disk intermittently rotates to drive the clamping seat to sequentially reach the resistance test station, the pressure-resistant test station, the marking station and the discharging station, a worker places the temperature controller in the placing groove of the clamping seat, resistance test, pressure-resistant test and laser marking can be carried out on the temperature controller through intermittent rotation of the rotary disk, multiple-aspect automatic detection of the temperature controller is realized, automatic discharging of the temperature controller is realized by the discharging station, and therefore the temperature controller enters a packaging procedure after detection is finished, detection efficiency of the temperature controller is improved, and manpower is saved.
2. After the temperature controller completes the resistor detection, the voltage withstand test and the marking procedure, whether the product is qualified or not is judged according to the detection result, automatic blanking and defective product separation of the temperature controller are realized through the sucker, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a temperature controller according to an embodiment of the present application;
FIG. 2 is a schematic overall structure of embodiment 1 of the present application;
FIG. 3 is an enlarged partial schematic view of the FIG. 2A;
FIG. 4 is a schematic diagram of a pressure test station according to embodiment 1 of the present application;
FIG. 5 is a schematic view of the structure of the discharging station in embodiment 1 of the present application;
FIG. 6 is a schematic view of the discharging station of embodiment 2 of the present application;
Fig. 7 is an enlarged partial schematic view of the application B of fig. 6.
Reference numerals illustrate: 1. a rotating disc; 2. a feeding station; 21. a temperature controller; 22. a connection terminal; 23. an upper seat; 24. a lower cover; 25. a housing; 26. a fixing frame; 3. a resistance test station; 31. a frame; 32. a first cylinder; 33. placing a plate; 34. a movable block; 35. a probe; 36. a resistance tester; 4. a withstand voltage test station; 41. a second cylinder; 42. a bracket; 43. a probe rod; 44. a withstand voltage tester; 5. marking stations; 51. an adjusting frame; 52. a laser generator; 53. marking a mark head; 6. a discharging station; 61. a suction cup; 62. defective product recovery box; 63. a qualified product conveyor belt; 64. a lifting cylinder; 7. a support post; 71. a slide rail; 72. a slide; 73. a rodless cylinder; 74. a third cylinder; 75. a first motor; 76. a second motor; 77. a driving cylinder; 78. a clamping jaw; 8. a conveyor belt; 81. a pushing cylinder; 82. a waste bin; 83. clamping an air cylinder; 84. a platform; 85. a connecting frame; 86. a pushing cylinder; 9. a base; 91. a cross sliding table; 92. a packaging box; 93. and (5) packaging the grids.
Detailed Description
The application is described in further detail below with reference to fig. 1-7.
A kick temperature controller 21, as shown in figure 1, comprises an upper seat 23 and a lower cover 24, wherein a fixing groove is formed in the bottom of the upper seat 23, a horizontal part is arranged at the position of the lower cover corresponding to the fixing groove, a connecting terminal 22 is arranged on the upper seat 23 through the fixing groove, a shell 25 is arranged at the top of the upper seat 23, a fixing frame 26 is sleeved on the upper seat 23, and fixing lugs with fixing holes are further arranged on two sides of the fixing frame 26.
Example 1
The embodiment of the application discloses a kick temperature controller detection device. Referring to fig. 2, a snap-action thermostat detecting apparatus includes a rotary disk 1, a rotary shaft penetrating through the middle of the rotary disk 1, and the rotary disk 1 rotatable around the rotary shaft as a center of a circle and configured to intermittently rotate. The device comprises a rotary disc 1, wherein a feeding station 2, a resistance test station 3, a pressure-resistant test station 4, a marking station 5 and a discharging station 6 are sequentially arranged on the extension of the rotary disc 1, a plurality of clamping seats are uniformly arranged on the edge of the rotary disc 1, two placing grooves are formed in the clamping seats, a temperature controller 21 is placed on the placing grooves, eight clamping seats are arranged, and the included angle between every two adjacent clamping seats is forty-five degrees.
The workman places temperature controller 21 in the standing groove of the cassette that corresponds material loading station 2, the shell 25 of temperature controller 21 is upwards placed in the standing groove, start rotary disk 1, rotary disk 1 once rotates angle forty-five degrees, rotary disk 1 drives the cassette and rotates and reach resistance test station 3, test the resistance of temperature controller 21, it tests pressure-resistant test station 4 to the security performance of temperature controller 21 to rotate, it beats the marking station 5 to laser marking to temperature controller 21 to rotate, it reaches ejection of compact station 6 to rotate at last, carry out automatic unloading to temperature controller 21, realize the full-automatic completion to the detection process of temperature controller 21 and beat the marking process, the detection efficiency to temperature controller 21 has been improved, the manpower is saved.
Referring to fig. 3, the resistance test station 3 includes a resistance tester 36, a moving block, a probe 35, a placing plate 33 and a first cylinder 32, a frame 31 is disposed on the periphery of the rotating disk 1, the first cylinder 32 is connected to the frame 31, the placing plate 33 is connected to an output end of the first cylinder 32, the resistance tester 36 and the moving block are both connected to an upper surface of the placing plate 33, the moving block is disposed under the card holder, the probe 35 is connected to the moving block, the output end of the first cylinder 32 stretches and contracts to drive the placing plate 33 to lift, and the probe 35 and the moving block lift synchronously. The probe 35 is connected to the connection terminal 22 of the temperature controller 21, and the probe 35 is electrically connected to the resistance tester 36. The contact resistance of the temperature controller 21 is tested by adopting a Kelvin four-wire method, when the first cylinder 32 drives the motion block to rise, a circuit is formed between the four probes 35, the connecting terminals 22 of the temperature controller 21 and the resistance tester 36, and the resistance is obtained by applying fixed current to two sides of the terminals to measure voltage drops at two ends, so that the detection of the contact resistance of the bimetallic strip of the temperature controller 21 is realized. The resistance tester 36 is electrically connected to the controller, and a signal for resistance testing is sent to the controller to determine whether the resistance of the temperature controller 21 is acceptable.
Referring to fig. 4, the withstand voltage test station 4 includes a second cylinder 41, a withstand voltage tester 44, and a probe rod 43, a bracket 42 is provided outside the rotary disk 1, the bracket 42 is connected with a mounting cover and the mounting cover is located above the cartridge, and the probe rod 43 is provided inside the mounting cover. The second cylinder 41 is connected to the bracket 42 and is located right above the corresponding clamping seat, the probe rod 43 is connected to the output end of the second cylinder 41, the output end of the second cylinder 41 stretches and contracts to drive the probe rod 43 to lift, so that the probe rod 43 is close to or far away from the temperature controller 21, the rack 31 is connected with the pressure-resistant tester 44, and the pressure-resistant tester 44 is electrically connected with the probe rod 43. When the temperature controller 21 is subjected to pressure-resistant test, the probe rod 43 descends to be communicated with the shell 25 of the temperature controller 21, the shell 25 belongs to an insulating part, high voltage is provided for a period of time through the pressure-resistant tester 44, and the change of current is detected, so that the insulation safety performance of the temperature controller 21 when the contact piece is disconnected is detected. The voltage withstanding tester 44 is electrically connected to the controller, the voltage withstanding tester 44 sends a test signal to the controller, and the controller determines whether the test result meets the standard.
The marking station 5 comprises an adjusting frame 51, a laser generator 52 and a marking head 53, wherein the adjusting frame 51 is arranged on the outer side of the rotary disk 1, the laser generator 52 is connected to the adjusting frame 51, the laser generator 52 can be lifted along the adjusting frame 51, the marking head 53 is connected to the laser generator 52, the direction of the marking head 53 faces the temperature controller 21 on the placing groove, and the height of the marking head 53 can be adjusted through the adjusting frame 51 so as to adjust the distance between the marking head 53 and the temperature controller 21. When the temperature controller 21 reaches the marking station 5, the laser generator 52 generates laser, and the marking head 53 irradiates the laser locally on the surface of the temperature controller 21, so that the surface material evaporates to expose deep substances, and the marking of the temperature controller 21 is completed. The outside of cassette is provided with the protective housing, and the scope of laser has been limited to the protective housing, reduces laser exposure to temperature controller 21, to the possible injury that causes of workman.
Referring to fig. 5, after the temperature controller 21 goes through the processes of resistance test, pressure test and marking, as the rotating disc reaches the discharging station 6, a defective product recovery box 62 and a qualified product conveyor belt 63 are arranged at the outer side of the rotating disc 1, a support 7 is arranged at the outer side of the rotating disc 1, the support 7 is connected with a suction disc 61, the machine base is also connected with a moving assembly for driving the suction disc 61 to move in the horizontal direction and the vertical direction, and the moving assembly can drive the suction disc 61 to lift and suck the temperature controller 21 and drive the suction disc 61 to move in the horizontal direction so as to suck the temperature controller 21 out of the rotating disc 1. The moving assembly comprises a sliding rail 71 arranged in the horizontal direction, the sliding rail 71 is fixedly connected with a supporting column 7, the sliding rail 71 is connected with a sliding seat 72 in a sliding manner, the supporting column 7 is connected with a rodless cylinder 73 for pushing the sliding seat 72 to move along the sliding rail 71, the sliding seat 72 is connected with a lifting cylinder 64, and the sucker 61 is connected to the output end of the lifting cylinder 64, so that the rodless cylinder 73 drives the sucker 61 to slide horizontally, and the lifting cylinder 64 drives the sucker 61 to move vertically.
The controller is electrically connected to the sucking disc 61, and judges whether the performance of the temperature controller 21 is qualified according to the signals of the resistance tester 36 and the pressure-resistant tester 44, and for the temperature controller 21 which is detected to be qualified, the controller controls the sucking disc 61 to transfer the temperature controller 21 to the qualified product conveyor belt 63, and the qualified product is conveyed to the packaging process; for the reject thermostat 21, the controller controls the suction cup 61 to be transferred to the reject recovery tank 62. Thereby realizing the automatic separation of qualified products and defective products and further improving the production efficiency.
The embodiment of the application provides a kick temperature controller detection device, which comprises the following implementation principle: the worker places the temperature controller 21 in the placing groove of the clamping seat corresponding to the feeding station 2, the clamping seat synchronously rotates along with the rotary disk 1, when the clamping seat reaches the resistance test station 3, the output end of the first cylinder 32 stretches out to drive the placing plate 33 to ascend, the moving block and the probe 35 synchronously ascend, the probe 35 is communicated with the connecting terminal 22 of the temperature controller 21, and the resistance of the bimetallic strip of the temperature controller 21 is measured through the resistance tester 36 and a measurement signal is transmitted to the controller; the clamping seat rotates to a pressure-resistant test station 4, the output end of the second air cylinder 41 stretches out to drive the probe rod 43 to be communicated with the temperature controller 21, the pressure-resistant tester 44 is used for testing the insulation performance of the temperature controller 21 when the contact is disconnected, and a test signal is sent to the controller; the clamping seat rotates to the marking station 5, the clamping seat is positioned in the protective shell, the laser generator 52 generates laser, and the marking head 53 marks the temperature controller 21; the cassette is rotated to the discharging station 6, and the controller controls the sucking disc 61 to convey qualified products to the qualified product conveying belt 63, and unqualified temperature controllers 21 are conveyed to the defective product recovery box 62, so that detection and marking of the temperature controllers 21 are completed.
Example 2
This embodiment differs from embodiment 1 in the arrangement of the discharge station 6, and referring to fig. 6 and 7, the discharge station 6 includes a holding jaw 78, a turnover mechanism, a conveyor belt 8, a screening mechanism, a packing box 92, and a packing mechanism.
The turnover mechanism comprises a support column 7 arranged on the outer side of the rotary disk 1, a slide rail 71 is arranged on the support column 7, the slide rail 71 is connected with a slide seat 72 in a sliding mode, and the support column 7 is further connected with a rodless cylinder 73 for pushing the slide seat 72 to move along the slide rail 71. The slide seat 72 is connected with first motor 75, the output of first motor 75 is vertical downwards, the output of first motor 75 is connected with third cylinder 74, the output of third cylinder 74 is connected with second motor 76, first motor 75 drive third cylinder 74 drives second motor 76 rotation, the output of second motor 76 is the horizontal direction, the output of second motor 76 is connected with drive cylinder 77, clamping jaw 78 is connected in the both ends of drive cylinder 77, two clamping jaws 78 are used for centre gripping temperature controller 21, conveyer belt 8 is located the outside of rotary disk 1, clamping jaw 78 conveys temperature controller 21 from rotary disk 1 to conveyer belt 8.
The shell 25 of the temperature controller 21 is placed in the placing groove upwards, the fixing frame 26 is exposed out of the placing groove, the sliding seat 72 is pushed by the rodless air cylinder 73 to move along the sliding rail 71, the clamping jaw 78 is driven to be close to the rotating disc 1, the output end of the third air cylinder 74 stretches out and draws back to drive the clamping jaw 78 to descend to be close to the temperature controller 21, the clamping jaw 78 is driven by the driving air cylinder 77 to clamp and clamp two temperature controllers 21, the temperature controller 21 is reset to enable the temperature controller 21 to be lifted, the first motor 75 is driven to rotate 90 degrees, the clamping jaw 78 and the temperature controller 21 are driven to synchronously rotate, the two temperature controllers 21 are changed into a row, the clamping jaw 78 is driven to vertically overturn by the rotation of the second motor 76, and the temperature controller 21 synchronously overturns, so that the lower cover 24 faces upwards.
The temperature controllers 21 are arranged in a row and the unified lower cover 24 is upwards conveyed onto the conveyor belt, the fixed frame 26 of the temperature controllers 21 is large in mass, so that the gravity center of the whole temperature controller 21 is deviated to one side of the fixed frame 26, when the lower cover 24 of the temperature controllers 21 is upwards, the gravity center of the temperature controllers 21 is close to the bottom side of the fixed frame 26, and therefore the temperature controllers 21 are stably placed, and the upward state of the lower cover 24 can be always kept without deflection.
The screening mechanism comprises a pushing cylinder 81 arranged on one side of a conveying belt 8, the controller is electrically connected with the pushing cylinder 81, a waste box 82 is arranged on one side of the conveying belt 8 opposite to the pushing cylinder 81, and when the temperature controller 21 detects failure, the controller controls the pushing cylinder 81 to push the temperature controller 21 into the waste box 82, so that automatic separation of defective products is achieved.
The packaging mechanism comprises a platform 84 arranged on two sides of the tail end of the conveying belt 8, a connecting frame 85 is arranged on the two platforms 84 together, the connecting frame 85 is in an inverted U shape, vertical rods on two sides of the connecting frame 85 are connected with clamping cylinders 83, output ends of the two clamping cylinders 83 are abutted to the temperature controller 21 together, a lower cover 24 of the temperature controller 21 faces upwards, the clamping cylinders 83 clamp and take the horizontal part of the lower cover 24, and accordingly the temperature controller 21 can be clamped stably by the clamping cylinders 83 and cannot fall. The platform 84 on one side is connected with a pushing cylinder 86, the connecting frame 85 is connected to the output end of the pushing cylinder 86, and the pushing cylinder 86 pushes the connecting frame 85 to move to the outer side of the conveyor belt.
The bottom of conveyer belt 8 terminal is provided with base 9, and packing box 92 sets up in the base top, still is provided with cross slip table 91 on the base 9, and cross slip table 91 can drive packing box 92 horizontal migration. The packing case 92 is provided therein with packing lattices 93, one packing lattice 93 corresponds to one temperature controller 21, and when the output end of the gripping cylinder 83 is retracted, the temperature controller 21 falls into the packing lattice 93. The packaging box 92 moves to enable the packaging grid 93 to correspond to the temperature controller 21, so that the packaging grid 93 on the conveyor belt 8 is automatically put into the box, and the temperature controller 21 in the packaging grid 93 always keeps the state that the lower cover 24 faces upwards, and is tidy and stable.
The present embodiment is only for explanation of the present application and is not to be construed as limiting the present application, and modifications to the present embodiment, which may not creatively contribute to the present application as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present application.
Claims (8)
1. The utility model provides a kick formula temperature controller check out test set, includes rotary disk (1), its characterized in that: the rotary disk (1) intermittently rotates, a feeding station (2), a resistance test station (3), a pressure-resistant test station (4), a marking station (5) and a discharging station (6) are sequentially arranged on the extension of the rotary disk (1), a plurality of clamping seats are uniformly arranged on the rotary disk (1), and each clamping seat is provided with two placing grooves;
The temperature controller (21) comprises an upper seat (23) and a lower cover (24), a fixed groove is formed in the bottom of the upper seat (23), a horizontal part is arranged at the position, corresponding to the fixed groove, of the lower cover (24), a connecting terminal (22) is arranged on the upper seat (23) through the fixed groove, a shell (25) is arranged on the top of the upper seat (23), a fixing frame (26) is sleeved on the upper seat (23), fixing lugs with fixed holes are further arranged on two sides of the fixing frame (26), the shell (25) of the temperature controller (21) is upwards placed in the placing groove, and the fixing frame (26) is exposed out of the placing groove;
The discharging station (6) comprises a clamping jaw (78), a turnover mechanism, a conveying belt (8), a screening mechanism, a packing box (92) and a packing mechanism, wherein the conveying belt (8) is arranged on the outer side of the discharging station (6), the clamping jaw (78) conveys the temperature controller (21) to the conveying belt (8) from the rotating disc (1), the turnover mechanism is used for overturning the temperature controller (21), the packing box (92) is correspondingly arranged below the tail end of the conveying belt (8), and the packing mechanism correspondingly places the temperature controller (21) into the packing box (92) from the conveying belt (8);
the turnover mechanism comprises a support column (7), the support column (7) is arranged on the outer side of the rotary disc (1), the support column (7) is provided with a sliding rail (71), the sliding rail (71) is connected with a sliding seat (72) in a sliding mode, the sliding seat (72) is connected with a first motor (75), the output end of the first motor (75) is connected with a third air cylinder (74), the output end of the third air cylinder (74) is connected with a second motor (76), the output end of the second motor (76) is connected with a driving air cylinder (77), clamping jaws (78) are connected to the two ends of the driving air cylinder (77), and the driving air cylinder (77) drives the clamping jaws (78) to grasp or release the temperature controller (21).
Clamping jaw (78) is tight with two temperature controllers (21), and first motor (75) rotate 90, and two temperature controllers (21) become one row, and second motor (76) rotate and drive clamping jaw (78) upset from top to bottom, and lower cover (24) of temperature controller (21) are up, and temperature controller (21) are listed as one row and unified lower cover (24) are up and are conveyed to the conveyer belt.
2. A snap-action thermostat testing device according to claim 1, characterized in that: the resistance test station (3) comprises a rack (31), the rack (31) is arranged on the outer side of the rotary disk (1), the rack (31) is provided with a moving block, a probe (35) is installed on the moving block, the probe (35) is abutted to a connecting terminal (22) of the temperature controller (21), the rack (31) is connected with a driving component for driving the moving block to be close to or far away from the clamping seat, the rack (31) is connected with a resistance tester (36), and the resistance tester (36) is electrically connected with the probe (35).
3. A snap-action thermostat testing device according to claim 2, characterized in that: the driving assembly comprises a first air cylinder (32) connected to the frame (31), a placing plate (33) is connected to the output end of the first air cylinder (32), and the resistance tester (36) and the moving block are both connected to the placing plate (33).
4. A snap-action thermostat testing device according to claim 2, characterized in that: withstand voltage test station (4) include second cylinder (41), rotary disk (1) week side is provided with support (42), second cylinder (41) connect in support (42), the output of second cylinder (41) is connected with probe stick (43), probe stick (43) butt in shell (25) of temperature controller (21), frame (31) are connected with withstand voltage tester (44), probe stick (43) pass through wire electric connection in withstand voltage tester (44).
5. A snap-action thermostat testing device according to claim 1, characterized in that: the marking station (5) comprises an adjusting frame (51) arranged on the outer side of the rotating disc (1), the adjusting frame (51) is connected with a laser generator (52) in a sliding mode, the laser generator (52) is connected with a marking head (53), and the marking head (53) is located right above the clamping seat.
6. The snap-action thermostat detection device of claim 4, wherein: the discharging station (6) comprises a sucker (61) and a moving assembly for driving the sucker (61) to horizontally move and vertically move, a defective product recovery box (62) and a qualified product conveying belt (63) are arranged on the outer side of the rotating disc (1), and the sucker (61) clamps and places the temperature controller (21) into the defective product recovery box (62) or the qualified product conveying belt (63).
7. The snap-action thermostat detection device of claim 6, wherein: the rack (31) is connected with a controller, the resistance tester (36) and the withstand voltage tester (44) are electrically connected to the controller, and the controller is electrically connected to the sucker (61).
8. A snap-action thermostat testing device according to claim 1, characterized in that: the packaging mechanism comprises a platform (84) arranged on two sides of the conveying belt (8), a connecting frame (85) is commonly arranged on the platform (84), two ends of the connecting frame (85) are connected with clamping cylinders (83), output ends of the clamping cylinders (83) are commonly abutted to the temperature controller (21), the platform (84) is fixedly connected with a pushing cylinder (86), the connecting frame (85) is connected to the output ends of the pushing cylinder (86), a packing box (92) is arranged on a base (9), and the base (9) is provided with a cross sliding table (91) for driving the packing box (92) to move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310859108.5A CN116953361B (en) | 2023-07-12 | 2023-07-12 | Kick type temperature controller detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310859108.5A CN116953361B (en) | 2023-07-12 | 2023-07-12 | Kick type temperature controller detection equipment |
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| CN116953361A CN116953361A (en) | 2023-10-27 |
| CN116953361B true CN116953361B (en) | 2024-04-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310859108.5A Active CN116953361B (en) | 2023-07-12 | 2023-07-12 | Kick type temperature controller detection equipment |
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| CN (1) | CN116953361B (en) |
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| WO2019095774A1 (en) * | 2017-11-20 | 2019-05-23 | 东莞理工学院 | Automatic electric testing machine for port element of connector |
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| CN111571021A (en) * | 2020-04-24 | 2020-08-25 | 江苏大学 | Double-sided marking device for thin sheet and method thereof |
| KR102179337B1 (en) * | 2020-07-02 | 2020-11-16 | 이래용 | Automatic packaging system of packing receptacle of tofu |
| CN112833961A (en) * | 2021-02-07 | 2021-05-25 | 苏州达文西自动化科技有限公司 | Trinity temperature sensor test equipment |
| CN214052645U (en) * | 2020-10-14 | 2021-08-27 | 上海冠坤自动化技术有限公司 | Automatic inspection equipment for temperature controller of electric kettle |
| CN113955236A (en) * | 2021-10-29 | 2022-01-21 | 广州连捷精密技术有限公司 | Automatic detection packaging machine for connector terminals |
| CN114345722A (en) * | 2021-12-06 | 2022-04-15 | 北京中石伟业科技无锡有限公司 | Conductive rubber detection equipment |
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2023
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Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0614834A1 (en) * | 1993-03-09 | 1994-09-14 | ISHIDA CO., Ltd. | Package transporting and loading system |
| WO2019095774A1 (en) * | 2017-11-20 | 2019-05-23 | 东莞理工学院 | Automatic electric testing machine for port element of connector |
| CN209050382U (en) * | 2018-09-03 | 2019-07-02 | 厦门迈通科技有限公司 | A kind of automatic assembling of door lock knob assembly |
| CN210358171U (en) * | 2019-08-15 | 2020-04-21 | 佛山市高明西特电器有限公司 | Temperature controller quality inspection device |
| CN111571021A (en) * | 2020-04-24 | 2020-08-25 | 江苏大学 | Double-sided marking device for thin sheet and method thereof |
| KR102179337B1 (en) * | 2020-07-02 | 2020-11-16 | 이래용 | Automatic packaging system of packing receptacle of tofu |
| CN214052645U (en) * | 2020-10-14 | 2021-08-27 | 上海冠坤自动化技术有限公司 | Automatic inspection equipment for temperature controller of electric kettle |
| CN112833961A (en) * | 2021-02-07 | 2021-05-25 | 苏州达文西自动化科技有限公司 | Trinity temperature sensor test equipment |
| CN113955236A (en) * | 2021-10-29 | 2022-01-21 | 广州连捷精密技术有限公司 | Automatic detection packaging machine for connector terminals |
| CN114345722A (en) * | 2021-12-06 | 2022-04-15 | 北京中石伟业科技无锡有限公司 | Conductive rubber detection equipment |
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|---|---|
| CN116953361A (en) | 2023-10-27 |
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