CN116931511A

CN116931511A - Centralized management method and device for setting machine process, computer equipment and storage medium

Info

Publication number: CN116931511A
Application number: CN202310630809.1A
Authority: CN
Inventors: 陈黎明; 卢晓杰; 莫兆忠
Original assignee: Foshan Jiyan Zhilian Technology Co ltd
Current assignee: Foshan Jiyan Zhilian Technology Co ltd
Priority date: 2023-05-30
Filing date: 2023-05-30
Publication date: 2023-10-24

Abstract

The embodiment of the invention discloses a centralized management method and device for a setting machine process, computer equipment and a storage medium. The method comprises the following steps: configuring communication protocol drivers of PLC controllers of different brands of shapers through a variable management tool of the wincc software, and collecting variable data; designing and manufacturing a user picture and a program script through a picture editor of the wincc software; performing numerical value monitoring on the variable data, and displaying a monitoring result on a monitoring page; establishing a standardized process for the setting machine; intensively issuing the standardized process to the setting machine; the flow of the standardized process is monitored. By implementing the method provided by the embodiment of the invention, the standardized and unified management of the shaping process can be realized, and the labor cost is saved.

Description

Centralized management method and device for setting machine process, computer equipment and storage medium

Technical Field

The invention relates to a process management method, in particular to a centralized process management method, a centralized process management device, computer equipment and a storage medium for a setting machine.

Background

The post-shaping part of the printing and dyeing industry is the last key processing link before the finished fabric is put in storage, and plays a key role in determining the performance, quality and value of the fabric. However, in the post-shaping part of the current printing and dyeing mill, due to the numerous brands of equipment, no effective shaping process centralized management system and method exist. The existing mode is single operation, the single machine stores a local process library, production supervision is carried out by means of handwriting work card requirements of a production director or orally conveying production process requirements, and the production process completely depends on the operation of workers and cannot be supervised and traced.

The existing management method has the following problems that the PLC communication protocols of all brands of equipment controllers are various, various data islands are formed, and centralized collection and control of parameters are difficult to achieve. The method can not uniformly monitor, record and file the operation parameters of shaping equipment of the whole factory in real time, and can not conveniently monitor and trace the process parameters of the shaping production flow, so that the problem that the process parameters are randomly adjusted in the actual production process and are not produced according to the standard process is caused, and the method has no effective constraint force and supervision condition. The shaping process of the whole factory cannot be managed and issued in a centralized and unified mode through the software system, and then a unified standardized process cannot be formed, so that the repair rate in the actual production process is high, and the waste of energy and manpower is caused.

Therefore, a method is necessary to design, so that the standardized and unified management of the shaping process is realized, and the labor cost is saved.

Disclosure of Invention

The invention aims to overcome the defects of the prior art and provides a centralized management method, a centralized management device, computer equipment and a storage medium for a setting machine process.

In order to achieve the above purpose, the present invention adopts the following technical scheme: the centralized management method for the setting machine process comprises the following steps:

Configuring communication protocol drivers of PLC controllers of different brands of shapers through a variable management tool of the wincc software, and collecting variable data;

designing and manufacturing a user picture and a program script through a picture editor of the wincc software;

performing numerical value monitoring on the variable data, and displaying a monitoring result on a monitoring page;

establishing a standardized process for the setting machine;

intensively issuing the standardized process to the setting machine;

the flow of the standardized process is monitored.

The further technical scheme is as follows: the variable management tool through the wincc software configures the communication protocol drivers of the PLC controllers of different brands of shapers, collects variable data, and comprises:

configuring communication protocol drivers of PLC controllers of different brands of setting machines through a variable management tool of the wincc software, collecting variable data, setting different IP addresses by different machines, and respectively establishing respective connection information and collecting variables;

the key parameters of all the shapers are archived in a database through a built-in archiving function;

and the operation terminal matched with the setting machine is connected through a communication protocol ModbusTCP/IP configured by a variable management tool.

The further technical scheme is as follows: the design and manufacture of the user picture and the program script by the picture editor of the wincc software comprises the following steps:

And adding a basic object and a control through a picture editor of the wincc software, and constructing an operation interface of the centralized management system of the boarding machine so as to obtain a user picture and a program script.

The further technical scheme is as follows: the numerical monitoring of the variable data and the presentation of the monitoring result on the monitoring page comprise the following steps:

summarizing the variable data through an alarm page and a numerical value monitoring page;

switching parameter display interfaces, screening time ranges, screening monitoring parameters and outputting an excle and pdf report of different machines through each edited key script program;

and presenting the summarized result of the variable data and the output report.

The further technical scheme is as follows: the standardized process for the setting machine is established and comprises the following steps:

the setting process director centrally presets the values of all parameters of the setting machine and corresponding processing requirements, collects the values into a process bill, clicks a confirmation adding button, saves script programs of the process parameters of the edited process bill, stores the edited process parameters into a database, and endows the process parameters with a process ID of a unique primary key to form a standardized process.

And retrieving parameter records of corresponding batch production time periods which are stored in a database and are archived by variable management, designing a process preservation button in a parameter record detail page, clicking the process preservation button, triggering a script program to preserve stable parameter values preserved in the production process of the corresponding batch, and storing the stable parameter values in the database as process parameters so as to form a standardized process.

clicking a save process button on an operation terminal matched with the setting machine, generating a process sheet by using acquisition parameters corresponding to the real-time set values on the current corresponding setting machine, and saving the process sheet into a process library of the system to form a standardized process.

The invention also provides a setting machine process centralized management device, which comprises:

the acquisition unit is used for configuring the communication protocol drivers of the PLC controllers of different brands of setting machines through the variable management tool of the wincc software and acquiring variable data;

the design unit is used for designing and manufacturing user pictures and program scripts through a picture editor of the wincc software;

the monitoring unit is used for carrying out numerical value monitoring on the variable data and presenting a monitoring result on a monitoring page;

The establishing unit is used for establishing a standardized process for the setting machine;

the issuing unit is used for intensively issuing the standardized process to the setting machine;

and the flow monitoring unit is used for monitoring the flow of the standardized process.

The invention also provides a computer device which comprises a memory and a processor, wherein the memory stores a computer program, and the processor realizes the method when executing the computer program.

The present invention also provides a storage medium storing a computer program which, when executed by a processor, implements the above method.

Compared with the prior art, the invention has the beneficial effects that: according to the invention, communication protocol drivers of PLC controllers of different brands of shapers are configured through wincc software, variable data are collected, an interface is designed, standard processes of all-factory shapers are uniformly managed, uniform new editing and process issuing of the processes are performed, real-time numerical values are monitored, issued processes are ensured through a batch list, standardized uniform management of the shaping processes is realized, and labor cost is saved.

The invention is further described below with reference to the drawings and specific embodiments.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic diagram of an application scenario of a centralized management method for a boarding process provided by an embodiment of the present invention;

fig. 2 is a schematic flow chart of a centralized management method for a setting machine process according to an embodiment of the present invention;

FIG. 3 is a schematic view of a sub-flowchart of a centralized management method for a boarding process according to an embodiment of the present invention;

FIG. 4 is a schematic view of a sub-flowchart of a centralized management method for a boarding process according to an embodiment of the present invention;

fig. 5 is a schematic diagram of a configuration of a centralized management method for a boarding process according to an embodiment of the present invention;

FIG. 6 is a schematic diagram illustrating a configuration of a communication protocol driver of a centralized management method for a setting machine process according to an embodiment of the present invention;

FIG. 7 is a schematic view of a process management button of a centralized process management method for a setting machine according to an embodiment of the present invention;

FIG. 8 is a schematic diagram of an interface of a new process of the centralized management method for a boarding machine process according to an embodiment of the present invention;

FIG. 9 is a schematic diagram of a process parameter issuing page of the centralized management method for the setting machine process according to the embodiment of the invention;

fig. 10 is a schematic diagram of a second process issuing mode of the centralized management method for a setting machine process according to an embodiment of the present invention;

FIG. 11 is a schematic diagram illustrating the operation of the supervision mode of the centralized management method for the boarding process according to the embodiment of the present invention;

FIG. 12 is a schematic block diagram of a centralized management device for a setting machine process according to an embodiment of the present invention;

FIG. 13 is a schematic block diagram of an acquisition unit of a centralized management device for a boarding process provided by an embodiment of the present invention;

FIG. 14 is a schematic block diagram of a monitoring unit of the centralized management device for the boarding process provided by the embodiment of the invention;

fig. 15 is a schematic block diagram of a computer device according to an embodiment of the present invention.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

It should be understood that the terms "comprises" and "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.

It is also to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in this specification and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.

It should be further understood that the term "and/or" as used in the present specification and the appended claims refers to any and all possible combinations of one or more of the associated listed items, and includes such combinations.

Referring to fig. 1 and fig. 2, fig. 1 is a schematic view of an application scenario of a centralized management method for a setting machine process according to an embodiment of the present invention. Fig. 2 is a schematic flow chart of a centralized management method for a setting machine process according to an embodiment of the present invention. The setting machine process centralized management method is applied to a server, the server performs data interaction with a client and an operation terminal matched with the setting machine, communication with different brands and different PLC setting machines is realized by depending on a wincc software platform, and communication protocols such as SIMATIC S7, modbus TCP/IP, OPC UA, mitsubishi Ethernet and the like can be conveniently realized; the standard process of the whole factory setting machine can be uniformly managed through the process formula module, and uniform new editing and process issuing of the process can be performed. Realizing standardized unified management of the shaping process; by means of real-time numerical monitoring, real-time collection and monitoring of operation parameters and alarm information of the setting machine of the whole factory can be achieved, and the background can conduct database archiving on real-time monitored data through a process archiving function. Managing and pushing through the sql server database; the process of issuing is ensured through the batch list, and in the actual batch production process, the process parameters of the whole production process corresponding to the specific order can be traced. Thereby achieving the standard operation of supervising the constraint setting machine operators on the technological parameters.

In the embodiment, the server comprises a wincc server software suite, sql server database management software and a setting machine production manager application program developed based on a wincc platform tool; wincc server software: providing a graphic editor, a communication protocol library, variable management, a VB script editor, a C script editor and data archiving of a wincc platform; sql server database management software: providing data storage and archiving services; setting machine production housekeeping applications: the intelligent production control system comprises functional modules of equipment monitoring, alarm monitoring, numerical value monitoring, process recipe, intelligent production scheduling and batch list, wherein each module uses a graphic editor of a wincc platform, configuration operation and display pictures, invokes program scripts edited in VB and C script editors, and completes logic functions of each module. The client comprises wincc client software for connecting a setter production manager application deployed on the call server and sql server database data. The operation terminal matched with the setting machine comprises an operation application program for machine station on-machine, off-machine card punching and process selection execution.

Fig. 2 is a flow chart of a centralized management method for a setting machine process according to an embodiment of the present invention. As shown in fig. 2, the method includes the following steps S110 to S160.

S110, configuring communication protocol drivers of PLC controllers of different brands of shapers through a variable management tool of the wincc software, and collecting variable data.

In this embodiment, variable data refers to data formed by configuring related parameter variables into variable tables for variable management one by one.

In one embodiment, referring to fig. 3, the step S110 may include steps S111 to S113.

S111, configuring communication protocol drivers of PLC controllers of different brands of setting machines through a variable management tool of the wincc software, collecting variable data, setting different IP addresses by different machines, and respectively establishing respective connection information and collecting variables.

As shown in fig. 6, for example, for a setting machine, an investigation is conducted to determine to use a communication protocol of OPC UA, a driver OPC UA WinCC Channel of the protocol is configured in a variable management tool of wincc, and then relevant connection attributes of a corresponding machine platform, such as information of a connection name, a connection address, and the like, are configured under the driver. After communication is completed, the needed relevant parameter variables can be configured into variable tables for variable management one by one based on the knowledge of the setting machine equipment, such as the machine speed, upper overfeeding value, rolling mill tension, speed deviation of a driving roller, oven temperature, oven wind power, smoke exhaust fans, alarm information and the like of all setting machines. All belong to variables, at this time, the values of the variables acquired in real time can be seen, then different IP addresses are set for different machines, and respective connection information and acquired variables are respectively established.

S112, archiving key parameters of all the shapers in a database through a built-in archiving function.

In the embodiment, centralized data acquisition of multiple machines is realized, and key parameters of all setting machines can be archived in the sql server database through a built-in archiving function, so that history record inquiry is facilitated.

S113, connecting the operation terminal matched with the setting machine through a communication protocol ModbusTCP/IP configured by a variable management tool.

In this embodiment, the operation terminal matched with the setting machine is also connected with the system to receive and transmit data through the communication protocol modbusTCP/IP configured by the variable management tool.

Different brands of communication protocols generally include S7_TCP/IP, S7_ MPI, modbusTCP/IP, S7-1500Channel, etc.

S120, designing and manufacturing a user picture and a program script through a picture editor of the wincc software.

In this embodiment, the user screen includes an operation interface of the setting machine centralized management system, which is formed by a main page, an alarm monitoring page, a numerical value monitoring page, an intelligent scheduling page, a batch list page, a process recipe page, and the like.

In this embodiment, a basic object and a control are added through a picture editor of the wincc software, and an operation interface of the centralized management system of the boarding machine is constructed to obtain a user picture and a program script.

S130, carrying out numerical monitoring on the variable data, and presenting a monitoring result on a monitoring page;

in this embodiment, the monitoring result refers to the contents such as the summary of variable data, the interface switching of the operation process, time screening, parameter screening, and the output of a report.

In one embodiment, referring to fig. 4, the step S130 may include steps S131 to S133.

And S131, summarizing the variable data through an alarm page and a numerical value monitoring page.

The alarm information of the setting machine acquired by configuration and the acquired parameters of each machine station, namely the acquired variables, can be summarized through the alarm page and the numerical monitoring page of configuration design, so that the current value can be displayed and the numerical record of the historical parameters can be traced back.

S132, switching parameter display interfaces, screening time ranges, screening monitoring parameters and outputting an excle and pdf report by edited key script programs;

and S133, presenting the summarized result of the variable data and the output report.

In this embodiment, through each edited key script program, parameter display interfaces of different machine stations can be switched, time ranges can be screened, parameter screening can be monitored, and reports of excle and pdf can be output, so that a manager of a setting machine can conveniently and timely and effectively monitor each parameter and alarm information of each machine station.

In the embodiment, on the equipment monitoring page of the configuration design, the real-time parameters of the whole machine of each machine can be displayed in an image mode, the variable parameters of each machine can be displayed in an image mode in various modes, and the machine manager can conveniently and intuitively monitor all the machines in an unified mode.

S140, establishing a standardized process for the setting machine;

in this embodiment, the first middle process is established in the following manner: the setting process director centrally presets the values of all parameters of the setting machine and corresponding processing requirements, collects the values into a process bill, clicks a confirmation adding button, saves script programs of the process parameters of the edited process bill, stores the edited process parameters into a database, and endows the process parameters with a process ID of a unique primary key to form a standardized process.

Specifically, in the first process creation mode, in the process recipe page of the configuration design, a process management button is designed, as shown in fig. 7, and the interface of the newly added process can be entered by clicking the button to trigger a script program. At this interface, as in fig. 8, the values of the individual parameters of the setting machine and the corresponding processing requirements can be preset in a centralized manner by the setting process master. And finally summarizing the process bill into a complete process bill. Clicking the confirm add button will trigger a script program that saves the edited process parameters. And storing the edited process parameters into a database, and endowing the process parameters with a process ID of a unique primary key.

In other embodiments, the second process is established by: and retrieving parameter records of corresponding batch production time periods which are stored in a database and are archived by variable management, designing a process preservation button in a parameter record detail page, clicking the process preservation button, triggering a script program to preserve stable parameter values preserved in the production process of the corresponding batch, and storing the stable parameter values in the database as process parameters so as to form a standardized process.

Specifically, in the second process setup mode, in the lot list page of the configuration design, the historical lot production condition of the database can be referred to by the script program. When clicking to view the details, the parameter records of the corresponding batch production time periods of the variable management archive stored in the database can be also called. And designing a process saving button on a parameter recording detail page, triggering a script program to save the stable parameter values saved in the batch corresponding seed distribution production process as process parameters after clicking, and storing the process parameters in a database.

In other embodiments, the third process is established by: clicking a save process button on an operation terminal matched with the setting machine, generating a process sheet by using acquisition parameters corresponding to the real-time set values on the current corresponding setting machine, and saving the process sheet into a process library of the system to form a standardized process.

In the third process setting mode, an operator manually clicks a save process button on an operation terminal matched with the setting machine. The acquisition parameters corresponding to the real-time set values on the corresponding machine at present can be generated into a process bill and stored in a process library of the system.

Through the operation of the three process establishment modes, the operation that the process parameters need to be edited and stored in the production process of all the shapers is covered, all the machines are uniformly edited on one set of system and stored in a uniform database, so that the uniform editing and the uniform management of the processes are realized, and the standardized centralized management of the processes is further realized.

And S150, intensively issuing the standardized process to the setting machine.

In this embodiment, three process delivery methods may be used, where the first process delivery method is: the setting machine of the whole factory can be planned and scheduled through the intelligent scheduling page of the design configuration, the process formula can be uniformly bound in the scheduling process, and the process parameters are issued to the corresponding machine; clicking an addition order on the production page, and triggering a script program to enter a binding page of a batch, a machine and a process; clicking on different set areas will trigger different script programs, calling synchronized database data. Finally binding the batch, the machine and the process together; after the click confirmation is added, the script program stores the issued record in a database; and (5) transmitting the technological parameters to the corresponding machine through the machine connection information configured in the step (S110). The second process issuing mode is as follows: and directly entering a process parameter issuing page through a new issuing button in the process formula functional page. As shown in fig. 10, the batch number is set, the process order in the process library is selected, the script program for issuing the process order bound by the batch number can be triggered by clicking confirmation, and the issuing record is stored in the database corresponding to the system. And a third process issuing mode: when the setting machine operation terminal inputs the batch number of the issued process binding, after selecting the procedure corresponding to the process, clicking and executing the setting machine, the related trigger instruction is acquired through the data of S110 and is sent to the system, and then the process parameter is triggered to issue the program script written into the setting machine controller. And (5) through the communication protocol link of the S110, relevant parameters can be written into the setting machine PLC to finish the issuing operation of the whole process.

S160, monitoring the flow of the standardized process.

In this embodiment, the first process issues a supervision manner: through the process recipe management interface, as shown in fig. 11, the process issue record stored in the database can be checked, and after clicking, the total detailed information of the process issue can be checked. The shaping process manager can conveniently check the issuing condition of the traceability process. In the second process issuing supervision mode, as shown in fig. 11, the batch production record can be checked after clicking through the batch list interface, the clicking inquiry is detailed, and the program script can be triggered to screen out the corresponding machine, so as to correspond to the data acquisition record in the batch production period. The setting manager can conveniently trace the numerical conditions of all the acquisition parameters of the whole production flow of the batch. The method is convenient and effective for restraining the change condition of the issued technological parameters in the whole production flow. To prevent on-site off-demand use of issued standard process parameters

According to the centralized management method for the setting machine process, communication protocol drives of PLC controllers of different brands of setting machines are configured through the wincc software, variable data are collected, an interface is designed, standard processes of the setting machines of the whole factory are managed in a unified mode, unified new editing and process issuing of the processes are carried out, real-time numerical values are monitored, issued processes are guaranteed through a batch list, standardized unified management of the setting processes is achieved, and labor cost is saved.

Fig. 12 is a schematic block diagram of a centralized management device 300 for a setting machine process according to an embodiment of the present invention. As shown in fig. 12, the present invention also provides a centralized management device 300 for a boarding process, corresponding to the above centralized management method for boarding process. The setting machine process centralized management apparatus 300 includes a unit for performing the above-described setting machine process centralized management method, and may be configured in a server. Specifically, referring to fig. 12, the centralized management device 300 for a setting machine process includes an acquisition unit 301, a design unit 302, a monitoring unit 303, a setup unit 304, a issuing unit 305, and a flow monitoring unit 304.

The collection unit 301 is configured to configure communication protocol drivers of different brands of setting machine PLC controllers through a variable management tool of the wincc software, and collect variable data; a design unit 302, configured to design and make a user picture and a program script through a picture editor of the wincc software; the monitoring unit 303 is configured to monitor the variable data numerically, and present a monitoring result on a monitoring page; a setting unit 304, configured to set up a standardized process for the setting machine; a issuing unit 305, configured to intensively issue the standardized process to the setting machine; a process monitoring unit 304, configured to monitor a process of the standardized process.

In one embodiment, as shown in fig. 13, the acquisition unit 301 includes a setup subunit 3011, an archiving subunit 3012, and a connection subunit 3013.

The establishing subunit 3011 is used for configuring communication protocol drivers of PLC controllers of different brands of setting machines through variable management tools of the wincc software, collecting variable data, setting different IP addresses by different machines, and respectively establishing respective connection information and collecting variables; an archiving subunit 3012, configured to archive key parameters of all the setting machines in a database through a built-in archiving function; the connection subunit 3013 is configured to connect the operation terminal matched with the setting machine through the communication protocol modbusTCP/IP configured by the variable management tool.

In an embodiment, the design unit 302 is configured to add a basic object and a control through a screen editor of the wincc software, and construct an operation interface of the centralized management system of the boarding machine, so as to obtain a user screen and a program script.

In one embodiment, as shown in fig. 14, the monitoring unit 303 includes a summarizing subunit 3031, a switching subunit 3032, and a presenting subunit 3033.

The summarizing subunit 3031 is configured to summarize the variable data through an alarm page and a numerical value monitoring page; the switching subunit 3032 is configured to switch parameter display interfaces, screening time ranges, screening monitoring parameters, and output an excle and pdf report of different machine stations through each edited key script program; and the presentation subunit 3033 is used for presenting the summarized result of the variable data and the output report.

In an embodiment, the establishing unit 304 is configured to preset the values of the parameters of the setting machine and the corresponding processing requirements in a set by a setting process supervisor, collect the values as a process bill, click a confirm add button, save a script program of the process parameters of the edited process bill, store the edited process parameters in a database, and assign a process ID of a unique primary key to the process parameters, thereby forming a standardized process.

In an embodiment, the establishing unit 304 is configured to retrieve parameter records of corresponding batch production periods of the variable management archive stored in the database, design a save process button on a parameter record detail page, click the save process button, trigger a script program to save stable parameter values saved in the current batch corresponding seed distribution production process, and save the stable parameter values as process parameters in the database, so as to form a standardized process.

In an embodiment, the establishing unit 304 is configured to click a save process button on an operation terminal matched with the setting machine, generate a process ticket with the collection parameters corresponding to the real-time set values on the setting machine, and save the process ticket in a process library of the system to form a standardized process.

It should be noted that, as those skilled in the art can clearly understand, the specific implementation process of the setting machine process centralized management device 300 and each unit may refer to the corresponding description in the foregoing method embodiment, and for convenience and brevity of description, the description is omitted here.

The above-described setting machine process centralized management apparatus 300 may be implemented in the form of a computer program that can be run on a computer device as shown in fig. 15.

Referring to fig. 15, fig. 15 is a schematic block diagram of a computer device according to an embodiment of the present application. The computer device 500 may be a server, where the server may be a stand-alone server or may be a server cluster formed by a plurality of servers.

With reference to FIG. 15, the computer device 500 includes a processor 502, memory, and a network interface 505 connected by a system bus 501, where the memory may include a non-volatile storage medium 503 and an internal memory 504.

The non-volatile storage medium 503 may store an operating system 5031 and a computer program 5032. The computer program 5032 includes program instructions that, when executed, cause the processor 502 to perform a method of centralized management of a boarding process.

The processor 502 is used to provide computing and control capabilities to support the operation of the overall computer device 500.

The internal memory 504 provides an environment for the execution of a computer program 5032 in the non-volatile storage medium 503, which computer program 5032, when executed by the processor 502, causes the processor 502 to perform a centralized management method for the setting machine process.

The network interface 505 is used for network communication with other devices. It will be appreciated by those skilled in the art that the structure shown in FIG. 15 is merely a block diagram of some of the structures associated with the present inventive arrangements and does not constitute a limitation of the computer device 500 to which the present inventive arrangements may be applied, and that a particular computer device 500 may include more or fewer components than shown, or may combine some of the components, or have a different arrangement of components.

Wherein the processor 502 is configured to execute a computer program 5032 stored in a memory to implement the steps of:

configuring communication protocol drivers of PLC controllers of different brands of shapers through a variable management tool of the wincc software, and collecting variable data; designing and manufacturing a user picture and a program script through a picture editor of the wincc software; performing numerical value monitoring on the variable data, and displaying a monitoring result on a monitoring page; establishing a standardized process for the setting machine; intensively issuing the standardized process to the setting machine; the flow of the standardized process is monitored.

In an embodiment, when the processor 502 implements the variable management tool through the wincc software, configures the communication protocol drivers of the PLC controllers of different brands of shapers, and collects variable data, the following steps are specifically implemented:

configuring communication protocol drivers of PLC controllers of different brands of setting machines through a variable management tool of the wincc software, collecting variable data, setting different IP addresses by different machines, and respectively establishing respective connection information and collecting variables; the key parameters of all the shapers are archived in a database through a built-in archiving function; and the operation terminal matched with the setting machine is connected through a communication protocol ModbusTCP/IP configured by a variable management tool.

In one embodiment, when implementing the steps of designing and making the user screen and the program script by the screen editor of the wincc software, the processor 502 specifically implements the following steps:

In one embodiment, when the processor 502 performs the step of performing numerical monitoring on the variable data and presenting the monitoring result on the monitoring page, the following steps are specifically implemented:

Summarizing the variable data through an alarm page and a numerical value monitoring page; switching parameter display interfaces, screening time ranges, screening monitoring parameters and outputting an excle and pdf report of different machines through each edited key script program; and presenting the summarized result of the variable data and the output report.

In one embodiment, the processor 502, when implementing the step of establishing the standardized process for the setting machine, specifically implements the following steps:

It should be appreciated that in an embodiment of the application, the processor 502 may be a central processing unit (Central Processing Unit, CPU), the processor 502 may also be other general purpose processors, digital signal processors (Digital Signal Processor, DSPs), application specific integrated circuits (Application Specific Integrated Circuit, ASICs), off-the-shelf programmable gate arrays (Field-Programmable Gate Array, FPGAs) or other programmable logic devices, discrete gate or transistor logic devices, discrete hardware components, or the like. Wherein the general purpose processor may be a microprocessor or the processor may be any conventional processor or the like.

Those skilled in the art will appreciate that all or part of the flow in a method embodying the above described embodiments may be accomplished by computer programs instructing the relevant hardware. The computer program comprises program instructions, and the computer program can be stored in a storage medium, which is a computer readable storage medium. The program instructions are executed by at least one processor in the computer system to implement the flow steps of the embodiments of the method described above.

Accordingly, the present invention also provides a storage medium. The storage medium may be a computer readable storage medium. The storage medium stores a computer program which, when executed by a processor, causes the processor to perform the steps of:

In an embodiment, when the processor executes the computer program to implement the variable management tool through the wincc software, the steps of configuring the communication protocol drivers of the PLC controllers of different brands of shapers and collecting variable data are specifically implemented as follows:

In one embodiment, when the processor executes the computer program to implement the steps of designing and making a user screen and a program script by a screen editor of the wincc software, the processor specifically implements the following steps:

In one embodiment, when the processor executes the computer program to implement the step of performing numerical monitoring on the variable data and presenting a monitoring result on a monitoring page, the following steps are specifically implemented:

In one embodiment, the processor, when executing the computer program to implement the step of establishing a standardized process for the setting machine, specifically implements the following steps:

The storage medium may be a U-disk, a removable hard disk, a Read-Only Memory (ROM), a magnetic disk, or an optical disk, or other various computer-readable storage media that can store program codes.

Those of ordinary skill in the art will appreciate that the elements and algorithm steps described in connection with the embodiments disclosed herein may be embodied in electronic hardware, in computer software, or in a combination of the two, and that the elements and steps of the examples have been generally described in terms of function in the foregoing description to clearly illustrate the interchangeability of hardware and software. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the solution. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.

In the several embodiments provided by the present invention, it should be understood that the disclosed apparatus and method may be implemented in other manners. For example, the device embodiments described above are merely illustrative. For example, the division of each unit is only one logic function division, and there may be another division manner in actual implementation. For example, multiple units or components may be combined or may be integrated into another system, or some features may be omitted, or not performed.

The steps in the method of the embodiment of the invention can be sequentially adjusted, combined and deleted according to actual needs. The units in the device of the embodiment of the invention can be combined, divided and deleted according to actual needs. In addition, each functional unit in the embodiments of the present invention may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.

The integrated unit may be stored in a storage medium if implemented in the form of a software functional unit and sold or used as a stand-alone product. Based on such understanding, the technical solution of the present invention is essentially or a part contributing to the prior art, or all or part of the technical solution may be embodied in the form of a software product stored in a storage medium, comprising several instructions for causing a computer device (which may be a personal computer, a terminal, a network device, etc.) to perform all or part of the steps of the method according to the embodiments of the present invention.

While the invention has been described with reference to certain preferred embodiments, it will be understood by those skilled in the art that various changes and substitutions of equivalents may be made and equivalents will be apparent to those skilled in the art without departing from the scope of the invention. Therefore, the protection scope of the invention is subject to the protection scope of the claims.

Claims

1. The centralized management method for the setting machine process is characterized by comprising the following steps of:

establishing a standardized process for the setting machine;

intensively issuing the standardized process to the setting machine;

the flow of the standardized process is monitored.

2. The centralized management method of boarding process of claim 1, wherein the variable management tool through the wincc software configures the communication protocol drivers of different brands of boarding PLC controllers and collects variable data, comprising:

3. The method for centralized management of boarding process of claim 1, wherein the designing and making of user pictures and program scripts by a picture editor of the wincc software comprises:

4. The method for centralized management of a boarding process according to claim 1, wherein the numerical monitoring of the variable data and the presentation of the monitoring result on the monitoring page comprises:

5. The method of claim 1, wherein said establishing a standardized process for said shapers comprises:

6. The method of claim 1, wherein said establishing a standardized process for said shapers comprises:

7. The method of claim 1, wherein said establishing a standardized process for said shapers comprises:

8. The utility model provides a boarding machine technology centralized management device which characterized in that includes:

9. A computer device, characterized in that it comprises a memory on which a computer program is stored and a processor which, when executing the computer program, implements the method according to any of claims 1-7.

10. A storage medium storing a computer program which, when executed by a processor, implements the method of any one of claims 1 to 7.