CN116924398B - A method for preparing activated carbon from urban solid domestic waste and its product - Google Patents
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 99
- 238000000034 method Methods 0.000 title claims abstract description 36
- 239000007787 solid Substances 0.000 title claims abstract description 35
- 239000010791 domestic waste Substances 0.000 title claims abstract description 33
- 230000004913 activation Effects 0.000 claims abstract description 32
- 239000000843 powder Substances 0.000 claims abstract description 31
- 239000002994 raw material Substances 0.000 claims abstract description 31
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000000292 calcium oxide Substances 0.000 claims abstract description 23
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 23
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical compound NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 239000012298 atmosphere Substances 0.000 claims abstract description 7
- 230000001681 protective effect Effects 0.000 claims abstract description 6
- 238000001994 activation Methods 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 239000002253 acid Substances 0.000 claims description 15
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 12
- 238000003763 carbonization Methods 0.000 claims description 11
- 238000002386 leaching Methods 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- 230000018044 dehydration Effects 0.000 claims description 9
- 238000006297 dehydration reaction Methods 0.000 claims description 9
- 238000005406 washing Methods 0.000 claims description 9
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- 238000010000 carbonizing Methods 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 abstract description 10
- 239000002910 solid waste Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000011148 porous material Substances 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 11
- 239000002699 waste material Substances 0.000 description 8
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000010813 municipal solid waste Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 238000010298 pulverizing process Methods 0.000 description 4
- 239000012190 activator Substances 0.000 description 3
- 238000009264 composting Methods 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000003513 alkali Substances 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000010794 food waste Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/30—Active carbon
- C01B32/312—Preparation
- C01B32/318—Preparation characterised by the starting materials
- C01B32/324—Preparation characterised by the starting materials from waste materials, e.g. tyres or spent sulfite pulp liquor
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/30—Active carbon
- C01B32/354—After-treatment
- C01B32/378—Purification
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- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
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- Environmental & Geological Engineering (AREA)
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- Processing Of Solid Wastes (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
本发明提出了一种城市固体生活垃圾制备活性炭的方法及其产品,属于活性炭制备技术领域。本发明的方法以城市固体生活垃圾为原料,将其变废为宝,制备成本低廉,实现了固体废弃物的再利用,城市固体生活垃圾经压缩脱水、碳化并粉碎,得到原料粉末,将原料粉末与氧化钙、氨基磺酸混合,在保护气氛下高温活化处理,得到活化产物,将活化产物酸浸、洗涤、固液分离,干燥至恒重,制备得到活性炭。本发明的方法简单、条件易于控制,更易于推广生产,制备得到的活性炭具有更高的比表面积。The present invention proposes a method for preparing activated carbon from urban solid domestic waste and a product thereof, and belongs to the technical field of activated carbon preparation. The method of the present invention uses urban solid domestic waste as raw material, turns it into treasure, has low preparation cost, and realizes the reuse of solid waste. The urban solid domestic waste is compressed, dehydrated, carbonized and crushed to obtain raw material powder, the raw material powder is mixed with calcium oxide and aminosulfonic acid, and high-temperature activation treatment is performed under a protective atmosphere to obtain an activated product, the activated product is acid-leached, washed, solid-liquid separated, and dried to constant weight to prepare activated carbon. The method of the present invention is simple, the conditions are easy to control, and it is easier to promote production. The prepared activated carbon has a higher specific surface area.
Description
技术领域Technical Field
本发明属于活性炭制备技术领域,尤其涉及一种城市固体生活垃圾制备活性炭的方法及其产品。The invention belongs to the technical field of activated carbon preparation, and in particular relates to a method for preparing activated carbon from urban solid domestic waste and a product thereof.
背景技术Background technique
城市固体生活垃圾主要是指在日常生活中或者为城市日常生活提供服务的活动中产生的固体废弃物,随着人们生活水平的提高,每年产生的城市固体生活垃圾越来越多。目前,城市固体生活垃圾处理方式主要有卫生填埋、高温堆肥和焚烧这三种。然而,填埋处理需占用大量土地,同时垃圾中有害成份对大气、土壤及水源也会造成严重污染,不仅破坏生态环境,还严重危害人体健康;堆肥处理需要对垃圾要进行分拣、分类,要求垃圾的有机含量较高,而且堆肥处理不能减量化,仍需占用大量土地;焚烧则是将有机垃圾在高温及供氧充足的条件下氧化成惰性气态物和无机不可燃物,以形成稳定的固态残渣。由于焚烧过程减量化程度高,处理周期短,占地面积小,应用范围最广。Urban solid domestic waste mainly refers to solid waste generated in daily life or in activities that provide services for urban daily life. With the improvement of people's living standards, more and more urban solid domestic waste is generated every year. At present, there are three main ways to treat urban solid domestic waste: sanitary landfill, high-temperature composting and incineration. However, landfill treatment requires a large amount of land, and the harmful components in the garbage will also cause serious pollution to the atmosphere, soil and water sources, which not only damages the ecological environment, but also seriously endangers human health; composting treatment requires the garbage to be sorted and classified, and requires a high organic content of the garbage. In addition, composting treatment cannot reduce the amount of waste and still requires a large amount of land; incineration is to oxidize organic waste into inert gaseous substances and inorganic non-combustible substances under high temperature and sufficient oxygen supply to form stable solid residues. Due to the high degree of reduction in the incineration process, short treatment cycle, small footprint, and the widest range of applications.
例如,申请号为201310098361.X的专利公开了一种利用城市固体废弃物作为原料制备活性炭的方法,其是以城市固体废弃物作为原料,将原料进行干燥、粉碎等预处理,之后加入KOH热解煅烧,从而得到活性炭样品,比表面积最高达到646.32m2/g。虽然上述方法能够成功制备生物炭,但是在活化过程中用到的碱类活化剂(KOH),碱炭比为2:1-4:1。在活化剂用量过多的情况下,会导致生物炭基材料在活化过程中发生机械性断裂,被蚀刻的孔断裂后成为新的表面,由此导致活化剂失去在已有的孔洞中继续蚀刻活性炭内部,使小孔变为大孔的能力,从而导致总孔体积的下降,比表面积和性能进一步降低。基于此,有必要提出一种使用城市固体生活垃圾制备活性炭的新方法。For example, the patent with application number 201310098361.X discloses a method for preparing activated carbon using urban solid waste as raw material, which uses urban solid waste as raw material, pre-treats the raw material by drying and crushing, and then adds KOH for pyrolysis and calcination, thereby obtaining an activated carbon sample with a specific surface area of up to 646.32 m2 /g. Although the above method can successfully prepare biochar, the alkali activator (KOH) used in the activation process has an alkali-carbon ratio of 2:1-4:1. In the case of excessive use of the activator, the biochar-based material will be mechanically fractured during the activation process, and the etched pores will become new surfaces after being fractured, thereby causing the activator to lose the ability to continue etching the inside of the activated carbon in the existing pores, turning small pores into large pores, thereby causing a decrease in the total pore volume, and further reductions in the specific surface area and performance. Based on this, it is necessary to propose a new method for preparing activated carbon using urban solid domestic waste.
发明内容Summary of the invention
为解决上述技术问题,本发明提出了一种城市固体生活垃圾制备活性炭的方法及其产品。In order to solve the above technical problems, the present invention proposes a method for preparing activated carbon from urban solid domestic waste and its product.
为实现上述目的,本发明提出了以下技术方案:To achieve the above object, the present invention proposes the following technical solutions:
本发明的技术方案之一:One of the technical solutions of the present invention:
一种城市固体生活垃圾制备活性炭的方法,包括以下步骤:城市固体生活垃圾经压缩脱水、碳化并粉碎,得到原料粉末,将原料粉末与氧化钙、氨基磺酸混合,在保护气氛下高温活化处理,得到活化产物,将活化产物酸浸、洗涤、固液分离,干燥至恒重,制备得到活性炭。A method for preparing activated carbon from urban solid domestic waste comprises the following steps: compressing, dehydrating, carbonizing and crushing the urban solid domestic waste to obtain raw material powder; mixing the raw material powder with calcium oxide and aminosulfonic acid, subjecting the mixture to high-temperature activation treatment under a protective atmosphere to obtain an activated product; acid leaching the activated product, washing, solid-liquid separation, and drying the activated product to a constant weight to prepare activated carbon.
进一步地,所述压缩脱水的温度为100℃-120℃,脱水至含水量≤15%。城市固体生活垃圾往往含水量较高,经过压缩脱水降低其内部的含水量可以得到干燥的碳源粉末,更有利于后续碳化及活化的进行。Furthermore, the temperature of the compression dehydration is 100°C-120°C, and the dehydration is performed to a water content of ≤15%. Urban solid domestic waste often has a high water content. By reducing the water content inside the waste through compression dehydration, dry carbon source powder can be obtained, which is more conducive to subsequent carbonization and activation.
进一步地,所述碳化的温度为200℃-400℃,时间为1h-4h。碳化过程可以使原料粉末表面部分形成孔道结构,具有高比表面积,孔道结构更有利于与氧化钙、氨基磺酸的混合,使氧化钙、氨基磺酸颗粒以嵌入的方式与原料粉末结合。Furthermore, the carbonization temperature is 200-400°C and the time is 1-4 hours. The carbonization process can form a pore structure on the surface of the raw material powder, which has a high specific surface area. The pore structure is more conducive to mixing with calcium oxide and aminosulfonic acid, so that the calcium oxide and aminosulfonic acid particles are combined with the raw material powder in an embedded manner.
进一步地,所述粉碎为粉碎至100目-200目。Furthermore, the pulverizing is pulverizing to 100-200 meshes.
进一步地,所述原料粉末与氧化钙、氨基磺酸的质量比为10∶(4-6)∶(1-3)。在制备过程中,原料粉末率先与氧化钙混合,氧化钙的添加能够提高原料粉末的机械强度,在高温活化处理的过程中使原料不发生机械性断裂,之后再与氨基磺酸混合,在高温活化处理后使活性炭原料形成均匀分布的中孔,从而提高活性炭的比表面积。Furthermore, the mass ratio of the raw material powder to calcium oxide and aminosulfonic acid is 10:(4-6):(1-3). In the preparation process, the raw material powder is first mixed with calcium oxide, and the addition of calcium oxide can improve the mechanical strength of the raw material powder, so that the raw material does not mechanically break during the high-temperature activation treatment, and then mixed with aminosulfonic acid, so that the activated carbon raw material forms uniformly distributed mesopores after the high-temperature activation treatment, thereby increasing the specific surface area of the activated carbon.
进一步地,所述保护气氛为氮气或氩气。Furthermore, the protective atmosphere is nitrogen or argon.
进一步地,所述高温活化处理的温度为500℃-750℃,活化时间为1h-2.5h。高温活化处理过程会进一步形成大孔、介孔、微孔的多级孔道结构的活性炭材料,进一步提高活性炭的比表面积。Furthermore, the temperature of the high temperature activation treatment is 500°C-750°C, and the activation time is 1h-2.5h. The high temperature activation treatment process will further form an activated carbon material with a multi-level pore structure of macropores, mesopores and micropores, further increasing the specific surface area of the activated carbon.
进一步地,酸浸过程用到的酸为盐酸和/或硫酸,酸浓度为0.5mol/L-2mol/L。Furthermore, the acid used in the acid leaching process is hydrochloric acid and/or sulfuric acid, and the acid concentration is 0.5 mol/L-2 mol/L.
进一步地,所述酸浸的时间为30min-50min。经酸浸除去多余的氧化钙、氨基磺酸。Furthermore, the acid leaching time is 30 minutes to 50 minutes. Excess calcium oxide and aminosulfonic acid are removed by acid leaching.
进一步地,所述洗涤为用水洗涤至中性。Furthermore, the washing is washing with water until neutrality.
本发明的技术方案之二:The second technical solution of the present invention:
一种上述的城市固体生活垃圾制备活性炭的方法制备得到的活性炭。An activated carbon prepared by the above-mentioned method for preparing activated carbon from urban solid domestic waste.
与现有技术相比,本发明具有如下优点和技术效果:Compared with the prior art, the present invention has the following advantages and technical effects:
(1)本发明所用到的原料为城市固体生活垃圾,其所含大部分物质是有机物,碳源来源丰富,具备了制备活性炭的客观条件,本发明将其变废为宝,制备成本低廉,实现了固体废弃物的再利用。(1) The raw materials used in the present invention are urban solid domestic waste, most of which are organic substances, and the carbon source is rich, which meets the objective conditions for preparing activated carbon. The present invention turns waste into treasure, has a low preparation cost, and realizes the recycling of solid waste.
(2)本发明的方法简单、条件易于控制,更易于推广生产,制备得到的活性炭具有更高的比表面积,可以进一步将其用于污水处理、催化剂载体、吸附甲醛等各个领域。(2) The method of the present invention is simple, the conditions are easy to control, and it is easier to promote production. The prepared activated carbon has a higher specific surface area and can be further used in various fields such as sewage treatment, catalyst carrier, and formaldehyde adsorption.
具体实施方式Detailed ways
现详细说明本发明的多种示例性实施方式,该详细说明不应认为是对本发明的限制,而应理解为是对本发明的某些方面、特性和实施方案的更详细的描述。Various exemplary embodiments of the present invention will now be described in detail. This detailed description should not be considered as limiting the present invention, but should be understood as a more detailed description of certain aspects, features, and embodiments of the present invention.
应理解本发明中所述的术语仅仅是为描述特别的实施方式,并非用于限制本发明。另外,对于本发明中的数值范围,应理解为还具体公开了该范围的上限和下限之间的每个中间值。在任何陈述值或陈述范围内的中间值以及任何其他陈述值或在所述范围内的中间值之间的每个较小的范围也包括在本发明内。这些较小范围的上限和下限可独立地包括或排除在范围内。It should be understood that the terms described in the present invention are only for describing special embodiments and are not intended to limit the present invention. In addition, for the numerical range in the present invention, it should be understood that each intermediate value between the upper and lower limits of the scope is also specifically disclosed. Each smaller range between the intermediate value in any stated value or stated range and any other stated value or intermediate value in the described range is also included in the present invention. The upper and lower limits of these smaller ranges can be independently included or excluded in the scope.
除非另有说明,否则本文使用的所有技术和科学术语具有本发明所述领域的常规技术人员通常理解的相同含义。虽然本发明仅描述了优选的方法和材料,但是在本发明的实施或测试中也可以使用与本文所述相似或等同的任何方法和材料。本说明书中提到的所有文献通过引用并入,用以公开和描述与所述文献相关的方法和/或材料。在与任何并入的文献冲突时,以本说明书的内容为准。Unless otherwise indicated, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art. Although the present invention describes only preferred methods and materials, any methods and materials similar or equivalent to those described herein may also be used in the implementation or testing of the present invention. All documents mentioned in this specification are incorporated by reference to disclose and describe methods and/or materials related to the documents. In the event of a conflict with any incorporated document, the content of this specification shall prevail.
在不背离本发明的范围或精神的情况下,可对本发明说明书的具体实施方式做多种改进和变化,这对本领域技术人员而言是显而易见的。由本发明的说明书得到的其他实施方式对技术人员而言是显而易见得的。本发明说明书和实施例仅是示例性的。It will be apparent to those skilled in the art that various modifications and variations may be made to the specific embodiments of the present invention description without departing from the scope or spirit of the present invention. Other embodiments derived from the present invention description will be apparent to those skilled in the art. The present invention description and examples are exemplary only.
关于本文中所使用的“包含”、“包括”、“具有”、“含有”等等,均为开放性的用语,即意指包含但不限于。The words “include,” “including,” “have,” “contain,” etc. used in this document are open-ended terms, meaning including but not limited to.
本发明提出了一种城市固体生活垃圾制备活性炭的方法,包括以下步骤:城市固体生活垃圾经压缩脱水、碳化并粉碎,得到原料粉末,将原料粉末与氧化钙、氨基磺酸混合,在保护气氛下高温活化处理,得到活化产物,将活化产物酸浸、洗涤、固液分离,干燥至恒重,制备得到活性炭。The invention provides a method for preparing activated carbon from urban solid domestic waste, comprising the following steps: compressing, dehydrating, carbonizing and crushing the urban solid domestic waste to obtain raw material powder, mixing the raw material powder with calcium oxide and aminosulfonic acid, subjecting the mixture to high-temperature activation treatment under a protective atmosphere to obtain an activated product, acid leaching the activated product, washing, solid-liquid separation, and drying the activated product to a constant weight to prepare activated carbon.
由于城市固体生活垃圾往往含水量较高,经过压缩脱水降低其内部的含水量可以得到干燥的碳源粉末,更有利于后续碳化及活化的进行。基于此,本发明实施例在制备过程中,压缩脱水的温度为100℃-120℃,脱水至含水量≤15%,例如100℃、110℃或120℃等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Since urban solid domestic waste often has a high water content, the water content inside can be reduced by compression dehydration to obtain dry carbon source powder, which is more conducive to subsequent carbonization and activation. Based on this, in the preparation process of the embodiment of the present invention, the temperature of compression dehydration is 100°C-120°C, and the water content is dehydrated to ≤15%, such as 100°C, 110°C or 120°C, etc., but it is not limited to the listed values, and other values not listed within the numerical range are also applicable.
碳化过程可以使原料粉末表面部分形成孔道结构,具有高比表面积,孔道结构更有利于与氧化钙、氨基磺酸的混合,使氧化钙、氨基磺酸颗粒以嵌入的方式与原料粉末结合。基于此,本发明实施例在制备过程中,碳化的温度为200℃-400℃,时间为1h-4h,例如碳化的温度为200℃、300℃或400℃等,时间为1h、2h或4h等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。The carbonization process can form a pore structure on the surface of the raw powder, which has a high specific surface area. The pore structure is more conducive to mixing with calcium oxide and aminosulfonic acid, so that the calcium oxide and aminosulfonic acid particles are combined with the raw powder in an embedded manner. Based on this, in the preparation process of the embodiment of the present invention, the carbonization temperature is 200°C-400°C and the time is 1h-4h. For example, the carbonization temperature is 200°C, 300°C or 400°C, and the time is 1h, 2h or 4h, but it is not limited to the listed values. Other values not listed in the numerical range are also applicable.
在本发明实施例中,所述粉碎为粉碎至100目-200目。In an embodiment of the present invention, the pulverizing is pulverizing to 100-200 meshes.
在制备过程中,原料粉末率先与氧化钙混合,氧化钙的添加能够提高原料粉末的机械强度,在高温活化处理的过程中使原料不发生机械性断裂,之后再与氨基磺酸混合,在高温活化处理后使活性炭原料形成均匀分布的中孔,从而提高活性炭的比表面积。在本发明实施例中,作为优选,原料粉末与氧化钙、氨基磺酸的质量比为10∶(4-6)∶(1-3)。In the preparation process, the raw material powder is first mixed with calcium oxide. The addition of calcium oxide can improve the mechanical strength of the raw material powder and prevent the raw material from mechanically breaking during the high-temperature activation treatment. Then, it is mixed with aminosulfonic acid. After the high-temperature activation treatment, the activated carbon raw material forms uniformly distributed mesopores, thereby increasing the specific surface area of the activated carbon. In the embodiment of the present invention, as a preferred method, the mass ratio of the raw material powder to calcium oxide and aminosulfonic acid is 10: (4-6): (1-3).
本发明实施例中,保护气氛为氮气或氩气。In the embodiment of the present invention, the protective atmosphere is nitrogen or argon.
高温活化处理过程会进一步形成大孔、介孔、微孔的多级孔道结构的活性炭材料,进一步提高活性炭的比表面积。基于此,本发明实施例在制备过程中,高温活化处理的温度为500℃-750℃,活化时间为1h-2.5h,例如高温活化处理的温度为500℃、600℃或750℃等,活化时间为1h、2h或2.5h等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。The high-temperature activation treatment process will further form an activated carbon material with a multi-level pore structure of macropores, mesopores, and micropores, further increasing the specific surface area of the activated carbon. Based on this, in the preparation process of the embodiment of the present invention, the temperature of the high-temperature activation treatment is 500°C-750°C, and the activation time is 1h-2.5h. For example, the temperature of the high-temperature activation treatment is 500°C, 600°C or 750°C, and the activation time is 1h, 2h or 2.5h, but it is not limited to the listed values, and other values not listed within the numerical range are also applicable.
在本发明实施例中,酸浸过程用到的酸为盐酸和/或硫酸,酸浓度为0.5mol/L-2mol/L,所述酸浸的时间为30min-50min。In the embodiment of the present invention, the acid used in the acid leaching process is hydrochloric acid and/or sulfuric acid, the acid concentration is 0.5 mol/L-2 mol/L, and the acid leaching time is 30 min-50 min.
在本发明实施例中,所述洗涤为用水洗涤至中性。In the embodiment of the present invention, the washing is washing with water until neutral.
本发明实施例所用城市固体生活垃圾来源为昆明某垃圾处理厂,所包含的垃圾种类有塑料、织物、废纸、食物残渣,但不仅限于所列垃圾种类,各种垃圾所占比例也无限制,含水量≈68%。The urban solid domestic waste used in the embodiment of the present invention comes from a waste treatment plant in Kunming. The types of waste included include plastics, fabrics, waste paper, and food residues, but are not limited to the listed types of waste. The proportion of each type of waste is also unlimited, and the water content is ≈68%.
本发明实施例所用氧化钙购买自灵寿县玄光矿产品加工厂,所用氨基磺酸购买自济南启锐通达化工有限公司。The calcium oxide used in the examples of the present invention was purchased from Lingshou County Xuanguang Mineral Products Processing Plant, and the aminosulfonic acid used was purchased from Jinan Qirui Tongda Chemical Co., Ltd.
以下通过实施例对本发明的技术方案做进一步说明。The technical solution of the present invention is further illustrated by the following embodiments.
实施例1Example 1
城市固体生活垃圾在120℃下压缩脱水至含水量=10%,之后在300℃下碳化3h,并粉碎至100目-200目,得到原料粉末,将原料粉末与氧化钙、氨基磺酸按照质量比为10∶5∶2混合,在氮气气氛下高温活化处理,高温活化处理的温度为600℃,活化时间为1h,得到活化产物,将活化产物用浓度为1mol/L的盐酸酸浸50min,并用去离子水洗涤至中性,固液分离,干燥至恒重,制备得到活性炭。The municipal solid domestic waste is compressed and dehydrated at 120°C to a water content of 10%, then carbonized at 300°C for 3h, and crushed to 100-200 mesh to obtain a raw powder, the raw powder is mixed with calcium oxide and aminosulfonic acid in a mass ratio of 10:5:2, and subjected to high-temperature activation treatment in a nitrogen atmosphere at a temperature of 600°C and an activation time of 1h to obtain an activated product, the activated product is acid-leached with 1 mol/L hydrochloric acid for 50min, washed with deionized water to neutrality, solid-liquid separation, and dried to constant weight to prepare activated carbon.
实施例2Example 2
城市固体生活垃圾在100℃下压缩脱水至含水量=15%,之后在200℃下碳化4h,并粉碎至100目-200目,得到原料粉末,将原料粉末与氧化钙、氨基磺酸按照质量比为10∶6∶1混合,在氩气气氛下高温活化处理,高温活化处理的温度为750℃,活化时间为2h,得到活化产物,将活化产物用浓度为0.5mol/L的盐酸酸浸30min,并用去离子水洗涤至中性,固液分离,干燥至恒重,制备得到活性炭。The municipal solid domestic waste is compressed and dehydrated at 100°C to a water content of 15%, then carbonized at 200°C for 4h and crushed to 100-200 mesh to obtain a raw powder, the raw powder is mixed with calcium oxide and aminosulfonic acid in a mass ratio of 10:6:1, and subjected to high-temperature activation treatment in an argon atmosphere at a temperature of 750°C and an activation time of 2h to obtain an activated product, the activated product is acid-leached with 0.5mol/L hydrochloric acid for 30min, washed with deionized water to neutrality, solid-liquid separation, and dried to constant weight to prepare activated carbon.
实施例3Example 3
城市固体生活垃圾在110℃下压缩脱水至含水量=15%,之后在400℃下碳化1h,并粉碎至100目-200目,得到原料粉末,将原料粉末与氧化钙、氨基磺酸按照质量比为10∶4∶3混合,在氮气气氛下高温活化处理,高温活化处理的温度为500℃,活化时间为2.5h,得到活化产物,将活化产物用浓度为2mol/L的硫酸酸浸40min,并用去离子水洗涤至中性,固液分离,干燥至恒重,制备得到活性炭。The municipal solid domestic waste is compressed and dehydrated at 110°C to a water content of 15%, then carbonized at 400°C for 1h, and crushed to 100-200 meshes to obtain a raw powder, the raw powder is mixed with calcium oxide and aminosulfonic acid in a mass ratio of 10:4:3, and subjected to high-temperature activation treatment in a nitrogen atmosphere at a temperature of 500°C and an activation time of 2.5h to obtain an activated product, the activated product is acid-leached with 2mol/L sulfuric acid for 40min, washed with deionized water to neutrality, solid-liquid separated, and dried to constant weight to prepare activated carbon.
对比例1Comparative Example 1
同实施例1,区别仅在于,省略压缩脱水的步骤:Same as Example 1, except that the compression and dehydration step is omitted:
将城市固体生活垃圾在300℃下碳化3h,粉碎至100目-200目,得到原料粉末,将原料粉末与氧化钙、氨基磺酸按照质量比为10∶5∶2混合,在氮气气氛下高温活化处理,高温活化处理的温度为600℃,活化时间为1h,得到活化产物,将活化产物用浓度为1mol/L的盐酸酸浸50min,并用去离子水洗涤至中性,固液分离,干燥至恒重,制备得到活性炭。The municipal solid domestic waste is carbonized at 300°C for 3h and crushed to 100-200 mesh to obtain a raw powder. The raw powder is mixed with calcium oxide and aminosulfonic acid in a mass ratio of 10:5:2, and subjected to high-temperature activation treatment in a nitrogen atmosphere at a temperature of 600°C and an activation time of 1h to obtain an activated product. The activated product is acid-leached with 1 mol/L hydrochloric acid for 50min, washed with deionized water to neutrality, separated into solid and liquid, and dried to constant weight to prepare activated carbon.
对比例2Comparative Example 2
同实施例1,区别仅在于,碳化的温度为150℃,时间为6h。Same as Example 1, except that the carbonization temperature is 150° C. and the time is 6 h.
对比例3Comparative Example 3
同实施例1,区别仅在于,省略氧化钙的加入,将原料粉末与氨基磺酸按照质量比为10∶2混合。The same as Example 1, except that the addition of calcium oxide is omitted, and the raw material powder and aminosulfonic acid are mixed in a mass ratio of 10:2.
对比例4Comparative Example 4
同实施例1,区别仅在于,高温活化处理的温度为850℃,活化时间为4h。The same as Example 1, except that the temperature of the high temperature activation treatment is 850° C. and the activation time is 4 h.
性能测试Performance Testing
将实施例1-3以及对比例1-4制备得到的活性炭进行比表面积、总孔体积的测定,测定结果见表1,测定标准如下:The specific surface area and total pore volume of the activated carbon prepared in Examples 1-3 and Comparative Examples 1-4 were measured. The results are shown in Table 1. The measurement standards are as follows:
比表面积测定标准:GB/T 19587-2004Specific surface area determination standard: GB/T 19587-2004
总孔体积测定标准:GB/T 7702.20-1997Total pore volume determination standard: GB/T 7702.20-1997
表1实施例与对比例活性炭性能测试结果Table 1 Activated carbon performance test results of examples and comparative examples
由表1数据可以看出,本发明实施例制备的活性炭较对比例具有更大的比表面积以及更高的总孔体积,原因在于:对比例1省略压缩脱水的过程,在城市固体生活垃圾高含水量的情况下,水在高温下形成水蒸汽,导致排气不及时,从而影响碳化进程;对比例2改变了碳化的温度及时间,导致原材料不能形成具有稳定结构的碳源;对比例3省略了氧化钙的加入,在高温活化处理过程中,原料内部过热,已经形成的孔洞断裂,阻止了氨基磺酸对孔道的进一步刻蚀;对比例4则是由于改变了高温活化处理的温度及时间,破坏了活性炭多级孔道结构的形成。It can be seen from the data in Table 1 that the activated carbon prepared in the embodiment of the present invention has a larger specific surface area and a higher total pore volume than the comparative example. The reasons are as follows: Comparative Example 1 omits the compression dehydration process. In the case of high water content of urban solid domestic waste, water forms water vapor at high temperature, resulting in untimely exhaust, thereby affecting the carbonization process; Comparative Example 2 changes the temperature and time of carbonization, resulting in the inability of the raw materials to form a carbon source with a stable structure; Comparative Example 3 omits the addition of calcium oxide. During the high-temperature activation treatment, the raw material is overheated inside, and the already formed pores are broken, preventing aminosulfonic acid from further etching the pores; Comparative Example 4 changes the temperature and time of the high-temperature activation treatment, which destroys the formation of the multi-level pore structure of the activated carbon.
本发明所用到的原料为城市固体生活垃圾,其所含大部分物质是有机物,碳源来源丰富,具备了制备活性炭的客观条件,本发明将其变废为宝,制备成本低廉,实现了固体废弃物的再利用。本发明的方法简单、条件易于控制,更易于推广生产,制备得到的活性炭具有更高的比表面积,可以进一步将其用于污水处理、催化剂载体、吸附甲醛等各个领域。The raw material used in the present invention is urban solid domestic waste, most of which contains organic matter, rich carbon source, and has the objective conditions for preparing activated carbon. The present invention turns waste into treasure, has low preparation cost, and realizes the reuse of solid waste. The method of the present invention is simple, the conditions are easy to control, and it is easier to promote production. The prepared activated carbon has a higher specific surface area and can be further used in various fields such as sewage treatment, catalyst carrier, and formaldehyde adsorption.
以上,仅为本申请较佳的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应该以权利要求的保护范围为准。The above are only preferred specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
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