CN116922794A - Rubber sleeve sleeving equipment and rubber sleeve sleeving process - Google Patents
Rubber sleeve sleeving equipment and rubber sleeve sleeving process Download PDFInfo
- Publication number
- CN116922794A CN116922794A CN202310809555.XA CN202310809555A CN116922794A CN 116922794 A CN116922794 A CN 116922794A CN 202310809555 A CN202310809555 A CN 202310809555A CN 116922794 A CN116922794 A CN 116922794A
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- rubber sleeve
- pipe fitting
- limiting
- pressing
- air supply
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000003825 pressing Methods 0.000 claims abstract description 80
- 238000010438 heat treatment Methods 0.000 claims abstract description 71
- 238000005452 bending Methods 0.000 claims abstract description 26
- 230000006835 compression Effects 0.000 claims abstract description 5
- 238000007906 compression Methods 0.000 claims abstract description 5
- 238000005461 lubrication Methods 0.000 claims abstract description 5
- 230000001050 lubricating effect Effects 0.000 claims description 36
- 239000007788 liquid Substances 0.000 claims description 24
- 238000001514 detection method Methods 0.000 claims description 21
- 230000000694 effects Effects 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 4
- 238000007865 diluting Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 230000007935 neutral effect Effects 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 238000005056 compaction Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000001276 controlling effect Effects 0.000 description 4
- 239000000344 soap Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000000875 corresponding effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002674 ointment Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C57/00—Shaping of tube ends, e.g. flanging, belling or closing; Apparatus therefor, e.g. collapsible mandrels
- B29C57/02—Belling or enlarging, e.g. combined with forming a groove
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
- B29C66/0222—Mechanical pre-treatments, e.g. reshaping without removal of material, e.g. cleaning by air blowing or using brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/024—Thermal pre-treatments
- B29C66/0242—Heating, or preheating, e.g. drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5227—Joining tubular articles for forming multi-tubular articles by longitudinally joining elementary tubular articles wall-to-wall (e.g. joining the wall of a first tubular article to the wall of a second tubular article) or for forming multilayer tubular articles
- B29C66/52271—Joining tubular articles for forming multi-tubular articles by longitudinally joining elementary tubular articles wall-to-wall (e.g. joining the wall of a first tubular article to the wall of a second tubular article) or for forming multilayer tubular articles one tubular article being placed inside the other
- B29C66/52272—Joining tubular articles for forming multi-tubular articles by longitudinally joining elementary tubular articles wall-to-wall (e.g. joining the wall of a first tubular article to the wall of a second tubular article) or for forming multilayer tubular articles one tubular article being placed inside the other concentrically, e.g. for forming multilayer tubular articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The application relates to the technical field of rubber sleeve pipes, in particular to rubber sleeve sleeving equipment and a rubber sleeve sleeving process, which are used for sleeving rubber sleeves on pipe fittings and comprise the following steps: the supporting layer assembly is used for bearing the load of the whole structure; the supporting layer component is provided with a heating component, an auxiliary component and a limiting component; the heating component heats the rubber sleeve body; the auxiliary component is used for increasing the lubrication degree between the rubber sleeve and the pipe fitting and is arranged on the heating component; the limiting component is used for limiting the sliding of the rubber sleeve relative to the backing component and is positioned on one side of the heating component; the limiting component is provided with a pressing sleeve channel for the pipe fitting to pass through; the limiting component is provided with a flaring component which is used for enlarging an opening of the rubber sleeve; the pre-pressing assembly is arranged on the supporting layer assembly and is used for pressing one end of the rubber sleeve into the pipe fitting; the pre-compression assembly is located on one side of the restriction assembly. By adopting the technical scheme, the problem that the rubber sleeve is difficult to pass through the bending point of the pipe fitting or the rod piece can be solved.
Description
Technical Field
The application relates to the technical field of rubber sleeve pipes, in particular to rubber sleeve sleeving equipment and a rubber sleeve sleeving process.
Background
The rubber sleeve is a rubber product and is generally composed of a rubber sleeve and a metal sleeve; the anti-skid pipe fitting or rod piece is used for skid resistance, protecting the pipe fitting or rod piece and preventing the pipe from being influenced by factors such as vibration, corrosion, abrasion and the like, so that the service life of the pipe fitting or rod piece is prolonged; the rubber sleeve is widely applied to the medical field, the building field, the mechanical engineering, the automobile industry, the aerospace and the like.
According to different application scenes, a pipe fitting or a rod piece is bent, so that bending parts with different angles are obtained or a plurality of bending points are bent, the rubber sleeve is hard to penetrate through the bending points after penetrating into the pipe fitting or the rod piece, namely, the rubber sleeve is hard to penetrate and move to a position where the rubber sleeve needs to be sleeved, most of the existing rubber sleeve pipe is sleeved by using a manpower mode, the rubber sleeve pipe is sleeved by slowly rotating the rubber sleeve and pushing the rubber sleeve, when encountering the bending points of the pipe fitting or the rod piece, the opening of the rubber sleeve is pried by using a pry bar, and then the rubber sleeve is continuously pushed; the mode of sleeving the rubber sleeve into the pipe is low in working efficiency, and the rubber sleeve is difficult to penetrate through the bending point of the pipe fitting or the rod piece.
Disclosure of Invention
In order to solve the problem that the rubber sleeve is difficult to pass through the bending point of the pipe fitting or the rod piece, the application provides rubber sleeve sleeving equipment and a rubber sleeve sleeving process.
In a first aspect, the application provides a rubber sleeve sleeving device, which adopts the following technical scheme:
a gum cover sleeving device for sleeving a gum cover on a pipe fitting, comprising:
the supporting layer assembly is used for bearing the load of the whole structure;
the supporting layer assembly is provided with a heating assembly, an auxiliary assembly and a limiting assembly;
the heating component is used for heating the rubber sleeve body;
the auxiliary component is used for increasing the lubrication degree between the rubber sleeve and the pipe fitting and is arranged on the heating component;
the limiting component is used for limiting the sliding of the rubber sleeve relative to the backing component and is positioned on one side of the heating component;
the limiting component is provided with a pressing sleeve channel for the pipe fitting to pass through;
the limiting assembly is provided with a flaring assembly which is used for expanding an opening of the rubber sleeve;
the pre-pressing assembly is used for pressing one end of the rubber sleeve into the pipe fitting; the pre-compression assembly is located on one side of the restriction assembly.
By adopting the technical scheme, the heating component heats the rubber sleeve body, so that the rubber sleeve body is softened to a certain extent, and the lubricating degree between the rubber sleeve and the pipe fitting is increased by matching with the auxiliary component; then, the pipe fitting and the rubber sleeve are held by hands, one end of the rubber sleeve is sleeved into the pipe fitting, the pipe fitting is held by hands, the rubber sleeve is aligned with the pre-pressing assembly, and the rubber sleeve is impacted on the pre-pressing assembly at least twice until the rubber sleeve is completely sleeved into the pipe fitting, namely, the port of the rubber sleeve is flush with the port of the pipe fitting; then, one end of the rubber sleeve is placed on the limiting assembly, the pipe fitting is aligned to the sleeve pressing channel, the flaring assembly works, the opening of the rubber sleeve is enlarged, the pipe fitting is pressed, and after the rubber sleeve penetrates into the pipe fitting for a certain distance, the rubber sleeve is impacted on the limiting assembly for at least three times, and meanwhile the pipe fitting is pressed; the pipe body of the pipe fitting gradually passes through the pressure sleeve channel, and the rubber sleeve is limited by the limiting component, so that the rubber sleeve moves relative to the pipe fitting, and further the rubber sleeve is displaced to a bending point of the pipe fitting and then passes through the bending point to be sleeved at a position where the rubber sleeve is required to be sleeved; taking down the pipe fitting of the rubber sleeved pipe, and stopping the flaring component; by adopting the scheme, the problem that the rubber sleeve is difficult to pass through the bending point of the pipe fitting or the rod piece can be solved.
Optionally, the limiting assembly includes:
the limiting body is connected with the pre-pressing assembly at one end, the pressing sleeve channel is positioned on the limiting body, an opening is formed in the side face of the limiting body, and the opening is communicated with the pressing sleeve channel; the flaring component is arranged on the limiting body.
By adopting the technical scheme, after the port of the rubber sleeve is flush with the port of the pipe fitting, one end of the rubber sleeve is arranged on the limiting body, the pipe fitting is aligned to the sleeve pressing channel, the flaring assembly works, the opening of the rubber sleeve is enlarged, the pipe fitting is pressed, and after the rubber sleeve penetrates into the pipe fitting for a certain distance, the rubber sleeve repeatedly impacts the limiting body, and meanwhile the pipe fitting is pressed; the pipe body of the pipe fitting gradually passes through the pressure sleeve channel, and the rubber sleeve is limited by the limiting body, so that the rubber sleeve moves relative to the pipe fitting, and then the rubber sleeve is firstly displaced to the bending point of the pipe fitting and then passes through the bending point to be sleeved at the position where the rubber sleeve is required to be sleeved.
Optionally, the heating assembly includes:
the accommodating shell is used for accommodating a plurality of rubber sleeves and accommodating liquid;
the auxiliary component is arranged in the accommodating shell;
the heating body is used for heating the accommodating shell, the accommodating shell is arranged on the heating body, and the accommodating shell is detachably connected with the heating body.
By adopting the technical scheme, the heating body heats the accommodating shell, so that the rubber sleeve is softened, and the rubber sleeve is convenient to be sleeved into the pipe fitting; in addition, an auxiliary component for increasing the lubrication degree between the rubber sleeve and the pipe fitting is arranged in the accommodating shell, so that the rubber sleeve can slide into the pipe fitting conveniently, and the convenience of the rubber sleeve pipe is improved.
Optionally, the flaring assembly includes:
the plurality of nozzles are arranged, the plurality of nozzles are all arranged on the limiting body, the plurality of nozzles are arranged around the pressing sleeve channel, the installation directions of the plurality of nozzles are all obliquely upwards, and the plurality of nozzles are all communicated with the air supply network;
the air supply control module is used for controlling the on-off of an air supply channel between the air supply network and the nozzle, and is arranged on the supporting layer assembly and positioned on one side of the pre-pressing assembly.
By adopting the technical scheme, the air supply control module can control the supply of compressed air of the nozzle by controlling the on-off of the air supply channel between the air supply network and the nozzle, and the air supply channel between the air supply network and the nozzle is disconnected when the rubber sleeve is not sleeved, and the air supply channel between the air supply network and the nozzle is opened when the rubber sleeve is sleeved; when the pipe fitting is pressed or the rubber sleeve is impacted on the limiting body, compressed gas is sprayed out of the nozzle, the caliber of a port where the rubber sleeve is contacted with the limiting body is enlarged, the pipe fitting is easier to slide, and the convenience and the working efficiency of the rubber sleeve pipe are improved.
Optionally, the auxiliary assembly includes:
the lubricating body has a lubricating effect and a heating melting effect, and is arranged in the accommodating shell;
a liquid which is a neutral substance and which has the effect of dissolving or diluting the lubricating body.
Through adopting above-mentioned technical scheme, add liquid in holding the shell, place the lubricated body and gum cover in holding the shell again, the heating member is through the lubricated body of heating and gum cover for the gum cover is softened, forms the lubricating film at the surface of gum cover after the mutual integration of lubricated body and liquid, and then makes the soft gum cover that is equipped with the lubricating film more easily embolia the pipe fitting, lightens the working strength that the gum was emboliaed the pipe, improves work efficiency, improves the convenience that the gum was emboliaed the pipe.
Optionally, the pre-pressing assembly includes:
the pre-pressing body is used for providing an impact platform, the pre-pressing body is installed on the supporting layer assembly, and the limiting body is fixedly connected with the pre-pressing body.
By adopting the technical scheme, the pre-pressing body is arranged, so that the rubber sleeve can be sleeved into the pipe more quickly after the pipe is held by hands to drive the rubber sleeve to strike the pre-pressing body; the current situation that the handheld rubber sleeve slowly rotates the rubber sleeve and pushes the rubber sleeve into the pipe is improved, and the efficiency of the rubber sleeve into the pipe is improved.
Optionally, an object detecting body is arranged at one side of the limiting body, the object detecting body is fixedly connected with the limiting body, and the object detecting body is used for detecting whether the rubber sleeve or the pipe fitting is close to the limiting body;
the object detection body is electrically connected with the air supply control module, and the air supply control module is used for receiving the electric signal of the object detection body.
By adopting the technical scheme, after the object detection body detects that the rubber sleeve or the pipe fitting is close, the object detection body feeds back an electric signal to the air supply control module, and the air supply control module opens an air supply channel of the nozzle according to the electric signal; when the object detection body does not detect the rubber sleeve or the pipe fitting, the object detection body feeds back an electric signal to the air supply control module, and the air supply control module closes an air supply channel of the nozzle according to the electric signal; therefore, the on-off of the air supply channel of the nozzle is automatically controlled, and the problem of overhigh energy consumption caused by the fact that the nozzle always keeps in an air injection state when the rubber sleeve or the pipe fitting is not close to the limiting body is avoided.
Optionally, the caliber of the pressing sleeve channel gradually decreases from the end face of the limiting body to the bottom face of the limiting body;
the nozzle penetrates through the middle of the limiting body, and the nozzle is communicated with the pressing sleeve channel.
By adopting the technical scheme, the caliber of the pressing sleeve channel gradually reduces from the end face of the limiting body to the bottom face of the limiting body, namely, after the inner wall of the pressing sleeve channel is arranged in an inclined plane, the pressing sleeve channel can form obstruction to the flow of gas; when the nozzle sprays compressed gas towards the rubber sleeve, most of the compressed gas flows towards one end of the sleeve pressing channel with a larger caliber, so that the caliber of a rubber sleeve port is easier to expand, and the flaring efficiency is improved.
In a second aspect, the application provides a rubber sleeve sleeving process, which adopts the following technical scheme:
s1: preparing a rubber sleeve, a lubricating body and liquid, and adding the rubber sleeve, the lubricating body and the liquid into a containing shell;
s2: the heating body starts to heat the accommodating shell, and the rubber sleeve, the lubricating body and the liquid in the accommodating shell are stirred until the lubricating body and the liquid are fused;
s3: after the rubber sleeve is softened, the rubber sleeve is taken out from the accommodating shell, one end of the rubber sleeve is sleeved into the pipe fitting, and the pipe fitting is held by hand to drive the rubber sleeve to strike the pre-pressing body at least twice until the port of the rubber sleeve is level with the port of the pipe fitting;
s4: placing one end of the pipe fitting sleeved into the rubber sleeve on the limiting body, aligning the pipe fitting with the sleeve pressing channel, and feeding back an electric signal to the air supply control module when the rubber sleeve or the pipe fitting is detected by the object detection body, wherein the air supply control module opens a channel between the nozzle and the air supply network; compressed gas flows into the pressing sleeve channel through the gas outlet of the nozzle, the caliber of the port of the rubber sleeve is enlarged, the pipe fitting is pressed, and the pipe fitting further penetrates into the rubber sleeve;
s5: the pipe fitting is held to drive the rubber sleeve to strike the limiting body, the rubber sleeve strikes at least three times, and the actual striking times are determined according to the bending points of the pipe fitting; and/or, determining the method and the force of the impact; the rubber sleeve slides to a bending point of the pipe fitting relative to the pipe fitting, then passes through the bending point of the pipe fitting and slides to a position of the pipe fitting, where the rubber sleeve needs to be sleeved;
s6: and taking out the pipe fitting of the finished rubber sleeve pipe from the opening of the limiting block, and feeding back an electric signal to the air supply control module, wherein the object detection body does not detect the rubber sleeve or the pipe fitting, and the air supply control module cuts off a channel between the nozzle and the air supply network.
By adopting the technical scheme, the sleeving process of the rubber sleeved pipe is provided, and the effect performance corresponding to the characteristics is achieved.
Optionally, the temperature of the heating body heating accommodating shell is 30-49 ℃;
the range of the airflow flow of the nozzle is 3-8L/s.
By adopting the technical scheme, the temperature range of the preferable heating rubber sleeve and the airflow flow range of the nozzle are provided in the sleeve process of the rubber sleeve pipe, and the corresponding effect expression is achieved by matching with the characteristics.
In summary, the application has the following beneficial effects:
1. the heating component is matched with the auxiliary component to reduce the hardness of the rubber sleeve and increase the lubrication degree of the rubber sleeve, so that the rubber sleeve can be smoothly sleeved into a pipe fitting, and then the characteristics of the pre-pressing component, the limiting component, the pressing sleeve channel, the flaring component and the like are matched, so that the problem that the rubber sleeve is difficult to pass through a bending point of the pipe fitting or a rod piece can be solved;
2. the air supply control module, the nozzle and the object detection body are matched with each other, when the pipe fitting is pressed on the limiting body or the rubber sleeve is impacted, compressed air is sprayed out through the nozzle, so that the caliber of a port where the rubber sleeve is contacted with the limiting body is enlarged, the pipe fitting is easier to slide, and the convenience and the working efficiency of the rubber sleeve pipe are improved;
3. the heating body, the lubricating body, the liquid, the pre-pressing body and the limiting body are matched with each other, the heating body is used for heating the lubricating body and the rubber sleeve, so that the rubber sleeve is softened, a lubricating film is formed on the surface of the rubber sleeve after the lubricating body and the liquid are mutually fused, the softened rubber sleeve with the lubricating film is more easily sleeved into a pipe fitting, the working strength of the rubber sleeved pipe is relieved, the working efficiency is improved, and the convenience of the rubber sleeved pipe is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a gum cover sleeving device according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a semi-sectional structure of a heating body in a gum cover sleeving device according to an embodiment of the application;
FIG. 3 is a schematic view of a part of a gum cover sleeving device according to an embodiment of the present application;
FIG. 4 is a schematic view of a partially cut-away construction of a gum cover nesting device according to an embodiment of the present application;
fig. 5 is a schematic structural view of a rubber sleeve in a rubber sleeve sleeving device according to an embodiment of the present application.
Reference numerals illustrate:
1. a support table; 2. a support column; 3. a heating body; 31. heating the base; 32. a heating block; 31A, flash; 4. a housing case; 5. pre-pressing; 51. pre-pressing blocks; 6. a limiting body; 61. a limiting block; 62. a pressing sleeve passage; 63. an opening; 7. a nozzle; 8. a gas supply control module; 9. an object detection body; 91. a magnetic induction sensor; 10A, rubber sleeve; 10a, an enlarged portion; 10B, pipe fittings.
Detailed Description
The application is described in further detail below with reference to fig. 1-5.
In a first aspect, an embodiment of the present application discloses a rubber sleeve sleeving apparatus, referring to fig. 1, including a supporting layer assembly, on which a heating assembly, an auxiliary assembly, a pre-pressing assembly and a limiting assembly are installed, the auxiliary assembly is disposed on the heating assembly, the limiting assembly is located at one side of the heating assembly, the pre-pressing assembly and the limiting assembly are arranged in parallel, a flaring assembly is installed on the limiting assembly, and the flaring assembly is plugged into the limiting assembly.
Referring to fig. 1, the lifting assembly includes a support table 1 and a support column 2, the heating assembly is fixedly mounted on the support table 1, and the pre-pressing assembly and the limiting assembly are respectively fixedly mounted on the support column 2.
Referring to fig. 1 and 2, the heating assembly comprises a containing shell 4 and a heating body 3, wherein the containing shell 4 is inserted into the heating body 3, the containing shell 4 is detachably connected with the heating body 3, and a rubber sleeve 10A and an auxiliary assembly are arranged in the containing shell 4; the heating body 3 is used for heating the rubber sleeve 10A and the auxiliary components in the accommodating shell 4, so that the rubber sleeve 10A is softened and the rubber sleeve 10A has a lubricating effect.
Referring to fig. 2, the heating body 3 comprises a heating base 31 and a heating block 32, the heating block 32 is mounted on the heating base 31, the accommodating shell 4 is inserted into the heating base 31, the bottom surface of the accommodating shell 4 is abutted with the heating block 32, a flash 31A is convexly arranged at the edge of the heating base 31, and the side wall of the accommodating shell 4 is abutted with the flash 31A; the accommodating shell 4 is taken and placed in the vertical direction relative to the supporting table 1, so that the accommodating shell 4 is detached, and the accommodating shell 4 is convenient to clean; in this embodiment, the temperature of the heating body 3 heating the housing case 4 is within a range of 30 to 49 ℃.
Referring to fig. 2, the auxiliary assembly includes a lubricating body and a liquid, both of which are disposed in the housing case 4; in this embodiment, the lubricating body is solid, the solid is soap, the liquid is water, a certain proportion of soap and water are added, and then a solution with a certain lubricating degree is obtained through stirring and heating, and then the rubber sleeve 10A is attached with a lubricating film with a lubricating effect, so that the rubber sleeve 10A is easier to be sleeved into the pipe fitting 10B; in other embodiments, the lubricating body may be an ointment, silicone oil, epoxy oil, or the like.
Referring to fig. 3 and 4, the pre-pressing assembly is a pre-pressing body 5, and the pre-pressing body 5 is fixedly arranged on the end face of the support column 2; in this embodiment, the pre-pressing body 5 is a pre-pressing block 51, the pre-pressing block 51 is rectangular, and in other embodiments, the pre-pressing block 51 may be square or round; the pre-pressing block 51 is used for providing an impact platform, so that after the handheld pipe fitting 10B drives the rubber sleeve 10A to impact the pre-pressing block 51, the rubber sleeve 10A is sleeved into the pipe fitting 10B faster; the current situation that the handheld rubber sleeve 10A slowly rotates the rubber sleeve 10A and pushes the rubber sleeve 10A to enter a pipe is improved, and the efficiency of the rubber sleeve 10A to enter the pipe is improved.
Referring to fig. 3 and 4, the limiting assembly includes a limiting body 6, the limiting body 6 is a limiting block 61, the limiting block 61 is fixedly connected with the support column 2, and an end surface of the limiting block 61 is abutted with a bottom surface of the pre-pressing block 51.
Referring to fig. 3 and 4, the flaring assembly comprises a plurality of nozzles 7 and an air supply control module 8, wherein the nozzles 7 are all arranged on a limiting body 6, the nozzles 7 are respectively penetrated in the middle of the limiting body 6, a sleeve pressing channel 62 is arranged on the limiting body 6, the sleeve pressing channel 62 penetrates through the limiting body 6, the nozzles 7 are arranged around the sleeve pressing channel 62, and each nozzle 7 is communicated with the sleeve pressing channel 62; a plurality of nozzles 7 are respectively communicated with the air supply network; the air supply control module 8 is fixedly arranged on the side surface of the support column 2, and the air supply control module 8 is used for controlling the on-off of an air supply channel between the air supply network and the nozzle 7; in this embodiment, the air supply control module 8 is an MCU control module.
Referring to fig. 5, the two states shown are a state in which the port of the gum cover 10A is not blown open by the nozzle 7 and a state in which the port is blown open by the nozzle 7, and the enlarged portion 10A is divided into the enlarged portion 10A.
Referring to fig. 3 and 4, in the present embodiment, each nozzle 7 is a solid cone nozzle 7, and the range of airflow flow of each nozzle 7 is 3-8 l/s; in other embodiments, the nozzle 7 may be a fan nozzle 7.
Referring to fig. 1, the diameter of the jacket pressing passage 62 gradually decreases from the end surface of the stopper 6 toward the bottom surface of the stopper 6; the caliber of the pressing sleeve channel 62 gradually decreases from the end surface of the limit body 6 to the bottom surface of the limit body 6, namely, after the inner wall of the pressing sleeve channel 62 is arranged in an inclined plane, the blocking of the flow of gas can be formed; when the nozzle 7 sprays compressed gas towards the rubber sleeve 10A, most of the compressed gas flows towards one end of the sleeve pressing channel 62 with a larger caliber, so that the caliber of the port of the rubber sleeve 10A is easier to expand, and the flaring efficiency is improved.
Referring to fig. 3, the limiting block 61 is provided with an opening 63, the opening 63 is communicated with the pressing sleeve channel 62, and the opening 63 is provided for increasing the space of the pipe fitting 10B passing through the pressing sleeve channel 62 when the rubber sleeve 10A is pressed and impacted, so that the problem that the pipe fitting 10B is blocked on the limiting block 61 is reduced; meanwhile, the pipe fitting 10B for completing the pipe feeding of the rubber sleeve 10A is also convenient to take off.
Referring to fig. 3 and 4, an object detecting body 9 is disposed at one side of the limiting body 6, the object detecting body 9 is fixedly connected with the limiting body 6, and the object detecting body 9 is used for detecting whether the rubber sleeve 10A or the pipe fitting 10B approaches the limiting body 6; the object detection body 9 is electrically connected with the air supply control module 8, and the air supply control module 8 is used for receiving the electric signal of the object detection body 9; in the present embodiment, the object detector 9 is a magnetic sensor 91, and the magnetic sensor 91 is disposed toward the heating base 31; in other embodiments, the object detector 9 may be an infrared sensor, an ultrasonic sensor, a laser sensor, a photoelectric sensor, or the like.
Referring to fig. 3 and 4, when the magnetic sensor 91 detects that the gum cover 10A or the pipe 10B is approaching, the magnetic sensor 91 feeds back an electric signal to the air supply control module 8, and the air supply control module 8 opens the air supply passage of the nozzle 7 according to the electric signal; when the magnetic sensor 91 does not detect the rubber sleeve 10A or the pipe fitting 10B, the magnetic sensor 91 feeds back an electric signal to the air supply control module 8, and the air supply control module 8 closes the air supply channel of the nozzle 7 according to the electric signal; thereby realizing the on-off of the air supply channel of the automatic control nozzle 7, avoiding the problem of overhigh energy consumption caused by the nozzle 7 always keeping the air injection state when the rubber sleeve 10A or the pipe fitting 10B is not close to the limiting body 6.
The application relates to a leakage stopping device for a water heater, which has the following working principle:
when the rubber sleeve 10A is required to be put into a pipe, preparing the rubber sleeve 10A, a lubricating body and liquid, and adding the rubber sleeve 10A, the lubricating body and the liquid into the accommodating shell 4; the heating block 32 starts to heat the accommodating case 4, and agitates the gum cover 10A, soap and water in the accommodating case 4 until the soap merges with the water; after the rubber sleeve 10A is softened, the rubber sleeve 10A is taken out from the accommodating shell 4, one end of the rubber sleeve 10A is sleeved into the pipe fitting 10B, and the handheld pipe fitting 10B drives the rubber sleeve 10A to strike the pre-pressing block 51 at least twice until the port of the rubber sleeve 10A is level with the port of the pipe fitting 10B; placing one end of the pipe fitting 10B sleeved into the rubber sleeve 10A on the limiting block 61, aligning the pipe fitting 10B with the sleeve pressing channel 62, feeding back an electric signal to the air supply control module 8 when the magnetic induction sensor 91 detects the rubber sleeve 10A or the pipe fitting 10B, and opening a channel between the nozzle 7 and the air supply network by the air supply control module 8; compressed gas flows into the pressing sleeve channel 62 through the gas outlet of the nozzle 7, the caliber of the port of the rubber sleeve 10A is enlarged, the pipe fitting 10B is pressed, and the pipe fitting 10B further penetrates into the rubber sleeve 10A; the hand-held pipe fitting 10B drives the rubber sleeve 10A to strike the limiting block 61 at least three times, and the actual striking frequency is determined according to the bending point of the pipe fitting 10B; and/or, determining the method and the force of the impact; the rubber sleeve 10A slides to a bending point of the pipe fitting 10B relative to the pipe fitting 10B, and then the rubber sleeve 10A passes through the bending point of the pipe fitting 10B and slides to a position of the pipe fitting 10B where the rubber sleeve 10A needs to be sleeved; the pipe fitting 10B for completing the pipe feeding of the rubber sleeve 10A is taken out from the opening 63 of the limiting block 61, the magnetic sensor 91 does not detect the rubber sleeve 10A or the pipe fitting 10B, an electric signal is fed back to the air supply control module 8, and the air supply control module 8 cuts off a channel between the nozzle 7 and an air supply network.
In a second aspect, an embodiment of the present application discloses a process for sleeving a rubber sleeve, referring to fig. 1 to 5, including:
s1: preparing a rubber sleeve 10A, a lubricating body and liquid, and adding the rubber sleeve 10A, the lubricating body and the liquid into the accommodating shell 4;
s2: heating the accommodating shell 4 by the heating body 3 according to a preset heating temperature range of 30-49 ℃, and stirring the rubber sleeve 10A, the lubricating body and the liquid in the accommodating shell 4 until the lubricating body and the liquid are fused;
s3: after the rubber sleeve 10A is softened, the rubber sleeve 10A is taken out from the accommodating shell 4, one end of the rubber sleeve 10A is sleeved into the pipe fitting 10B, and the handheld pipe fitting 10B drives the rubber sleeve 10A to strike the pre-compression body 5 at least twice until the port of the rubber sleeve 10A is level with the port of the pipe fitting 10B;
s4: placing one end of the pipe fitting 10B sleeved into the rubber sleeve 10A on the limiting body 6, aligning the pipe fitting 10B with the sleeve pressing channel 62, detecting the rubber sleeve 10A or the pipe fitting 10B by the object detection body 9, feeding back an electric signal to the air supply control module 8, and opening a channel between the nozzle 7 and the air supply network by the air supply control module 8; controlling the airflow flow of each nozzle 7 according to a preset airflow flow range of 3-8L/s; compressed gas flows into the pressing sleeve channel 62 through the gas outlet of the nozzle 7, the caliber of the port of the rubber sleeve 10A is enlarged, the pipe fitting 10B is pressed, and the pipe fitting 10B further penetrates into the rubber sleeve 10A;
s5: the hand-held pipe fitting 10B drives the rubber sleeve 10A to strike the limiting body 6 at least three times, and the actual striking frequency is determined according to the bending point of the pipe fitting 10B; and/or, determining the method and the force of the impact; the rubber sleeve 10A slides to a bending point of the pipe fitting 10B relative to the pipe fitting 10B, and then the rubber sleeve 10A passes through the bending point of the pipe fitting 10B and slides to a position of the pipe fitting 10B where the rubber sleeve 10A needs to be sleeved;
s6: the pipe fitting 10B for completing the pipe feeding of the rubber sleeve 10A is taken out from the opening 63 of the limiting block 61, the rubber sleeve 10A or the pipe fitting 10B is not detected by the object detection body 9, an electric signal is fed back to the air supply control module 8, and the air supply control module 8 cuts off a channel between the nozzle 7 and an air supply network.
By adopting the scheme, the sleeve setting process for the pipe of the rubber sleeve 10A is provided, the problem that the rubber sleeve 10A is difficult to pass through the bending point of the pipe fitting 10B or the rod piece is solved, and the convenience of pipe setting of the rubber sleeve 10A is improved.
The above embodiments are only for illustrating the technical solution of the present application, and are not limiting; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application, and are intended to be included in the scope of the present application.
Claims (10)
1. The utility model provides a gum cover embolias equipment for gum cover (10A) cover is located pipe fitting (10B), its characterized in that: comprising the following steps:
the supporting layer assembly is used for bearing the load of the whole structure;
the supporting layer assembly is provided with a heating assembly, an auxiliary assembly and a limiting assembly;
the heating component is used for heating the rubber sleeve (10A) body;
the auxiliary component is used for increasing the lubrication degree between the rubber sleeve (10A) and the pipe fitting (10B), and is arranged on the heating component;
the limiting component is used for limiting the sliding of the rubber sleeve (10A) relative to the backing component, and is positioned on one side of the heating component;
the limiting component is provided with a pressing sleeve channel (62) for the pipe fitting (10B) to pass through;
the limiting component is provided with a flaring component which is used for expanding an opening (63) of the rubber sleeve (10A);
the pre-pressing assembly is arranged on the supporting layer assembly and is used for pressing one end of the rubber sleeve (10A) into the pipe fitting (10B); the pre-compression assembly is located on one side of the restriction assembly.
2. The gum cover nesting apparatus of claim 1, wherein:
the limiting assembly includes:
the limiting body (6), one end of the limiting body (6) is connected with the pre-pressing assembly, the pressing sleeve channel (62) is positioned on the limiting body (6), an opening (63) is formed in the side face of the limiting body (6), and the opening (63) is communicated with the pressing sleeve channel (62); the flaring component is arranged on the limiting body (6).
3. The gum cover nesting apparatus of claim 1, wherein:
the heating assembly includes:
the accommodating shell (4) is used for accommodating a plurality of rubber sleeves (10A) and accommodating liquid;
the auxiliary component is arranged in the accommodating shell (4);
the heating body (3), heating body (3) are used for heating and hold shell (4), hold shell (4) and install on heating body (3), and hold shell (4) and heating body (3) detachable connection.
4. The gum cover nesting apparatus of claim 2, wherein:
the flare assembly includes:
the plurality of nozzles (7) are arranged, the plurality of nozzles (7) are all arranged on the limiting body (6), the plurality of nozzles (7) are arranged around the pressing sleeve channel (62), the installation directions of the plurality of nozzles (7) are all obliquely upwards, and the plurality of nozzles (7) are all communicated with the air supply network;
the air supply control module (8), air supply control module (8) are used for controlling the break-make of air supply channel between air supply net and nozzle (7), air supply control module (8) install in on the riding layer subassembly, and air supply control module (8) are located one side of pre-compaction subassembly.
5. A gum cover nesting apparatus of claim 3, wherein:
the auxiliary assembly includes:
a lubricating body having a lubricating effect and an effect of being melted by heat, the lubricating body being disposed in the housing case (4);
a liquid which is a neutral substance and which has the effect of dissolving or diluting the lubricating body.
6. The gum cover nesting apparatus of claim 2, wherein:
the pre-compression assembly includes:
the pre-pressing body (5), pre-pressing body (5) are used for providing the striking platform, pre-pressing body (5) install in on the riding layer subassembly, spacing body (6) and pre-pressing body (5) fixed connection.
7. The gum cover nesting apparatus of claim 4, wherein:
an object detection body (9) is arranged on one side of the limiting body (6), the object detection body (9) is fixedly connected with the limiting body (6), and the object detection body (9) is used for detecting whether the rubber sleeve (10A) or the pipe fitting (10B) is close to the limiting body (6);
the object detection body (9) is electrically connected with the air supply control module (8), and the air supply control module (8) is used for receiving the electric signal of the object detection body (9).
8. The gum cover nesting apparatus of claim 4, wherein:
the caliber of the pressing sleeve channel (62) gradually decreases from the end face of the limiting body (6) to the bottom face of the limiting body (6);
the nozzle (7) penetrates through the middle of the limiting body (6), and the nozzle (7) is communicated with the pressing sleeve channel (62).
9. A gum cover sleeving process, which is applied to the gum cover sleeving equipment as claimed in any one of claims 1 to 8, and is characterized in that: comprising the following steps:
s1: preparing a rubber sleeve (10A), a lubricating body and liquid, and adding the rubber sleeve (10A), the lubricating body and the liquid into a containing shell (4);
s2: the heating body (3) starts to heat the accommodating shell (4), and the rubber sleeve (10A), the lubricating body and the liquid in the accommodating shell (4) are stirred until the lubricating body and the liquid are fused;
s3: after the rubber sleeve (10A) is softened, the rubber sleeve (10A) is taken out from the accommodating shell (4), one end of the rubber sleeve (10A) is sleeved into the pipe fitting (10B), and the hand-held pipe fitting (10B) drives the rubber sleeve (10A) to strike the pre-pressing body (5) at least twice until the port of the rubber sleeve (10A) is level with the port of the pipe fitting (10B);
s4: placing one end of the pipe fitting (10B) sleeved into the rubber sleeve (10A) on the limiting body (6), aligning the pipe fitting (10B) with the sleeve pressing channel (62), detecting the rubber sleeve (10A) or the pipe fitting (10B) by the object detection body (9), feeding back an electric signal to the air supply control module (8), and opening a channel between the nozzle (7) and the air supply network by the air supply control module (8); compressed gas flows into the pressing sleeve channel (62) through the gas outlet of the nozzle (7), the caliber of the port of the rubber sleeve (10A) is enlarged, the pipe fitting (10B) is pressed, and the pipe fitting (10B) further penetrates into the rubber sleeve (10A);
s5: the hand-held pipe fitting (10B) drives the rubber sleeve (10A) to strike the limiting body (6) at least three times, and the actual striking frequency is determined according to the bending point of the pipe fitting (10B); and/or, determining the method and the force of the impact; the rubber sleeve (10A) slides to a bending point of the pipe fitting (10B) relative to the pipe fitting (10B), and then the rubber sleeve (10A) passes through the bending point of the pipe fitting (10B) and slides to a position of the pipe fitting (10B) where the rubber sleeve (10A) needs to be sleeved;
s6: and taking out the pipe fitting (10B) for completing the pipe entering of the rubber sleeve (10A) from the opening (63) of the limiting block (61), feeding back an electric signal to the air supply control module (8), and disconnecting a channel between the nozzle (7) and the air supply network by the air supply control module (8), wherein the rubber sleeve (10A) or the pipe fitting (10B) is not detected by the object detection body (9).
10. The gum cover sleeving process according to claim 9, wherein:
the temperature of the heating body (3) for heating the accommodating shell (4) is 30-49 ℃;
the range of the airflow flow rate of the nozzle (7) is 3-8L/s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310809555.XA CN116922794B (en) | 2023-07-03 | 2023-07-03 | Rubber sleeve sleeving equipment and rubber sleeve sleeving process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310809555.XA CN116922794B (en) | 2023-07-03 | 2023-07-03 | Rubber sleeve sleeving equipment and rubber sleeve sleeving process |
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| CN116922794A true CN116922794A (en) | 2023-10-24 |
| CN116922794B CN116922794B (en) | 2023-12-22 |
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