CN116921766A - Compound cutting device and cutting method for solar profiles - Google Patents
Compound cutting device and cutting method for solar profiles Download PDFInfo
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- CN116921766A CN116921766A CN202311112338.1A CN202311112338A CN116921766A CN 116921766 A CN116921766 A CN 116921766A CN 202311112338 A CN202311112338 A CN 202311112338A CN 116921766 A CN116921766 A CN 116921766A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 239
- 238000000034 method Methods 0.000 title claims abstract description 14
- 150000001875 compounds Chemical class 0.000 title abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims description 64
- 238000005498 polishing Methods 0.000 claims description 32
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 31
- 229910052782 aluminium Inorganic materials 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000004576 sand Substances 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims 2
- 241001330002 Bambuseae Species 0.000 claims 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims 2
- 239000011425 bamboo Substances 0.000 claims 2
- 230000008859 change Effects 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- JZCCFEFSEZPSOG-UHFFFAOYSA-L copper(II) sulfate pentahydrate Chemical compound O.O.O.O.O.[Cu+2].[O-]S([O-])(=O)=O JZCCFEFSEZPSOG-UHFFFAOYSA-L 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/042—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for conveying work to, or discharging work from, the machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a solar profile compound cutting device and a cutting method thereof, wherein the solar profile compound cutting device comprises a cutting machine table and a distance mechanism which is opposite to the cutting machine table, one end of the cutting machine table is fixedly provided with a protection side frame, both sides of the inner wall of the protection side frame are fixedly provided with sliding rails, a cutting mechanism for cutting a solar profile is arranged between the two sliding rails in a sliding manner, the middle part of the protection side frame is fixedly provided with a cutting cylinder, and the telescopic end of the cutting cylinder is fixedly arranged on the cutting mechanism.
Description
Technical Field
The invention relates to the technical field of solar profile machining, in particular to a solar profile compound cutting device and a cutting method thereof.
Background
Solar energy section bar is the section bar of making by aluminum alloy material in many cases, and the section bar is fixed after passing through welding or bolt equipment, is used as the supporting structure of solar cell panel. Because the solar energy section bar is obtained by extruding an aluminum bar, when the solar energy section bar is used, the integrated long-strip solar energy section bar is required to be cut into the section bar with a specific size by utilizing a cutting device according to actual use requirements.
The double entry cutting device who uses on traditional solar energy section bar processing assembly line cuts solar energy section bar through the rotation of saw disc more, cuts the saw face and has the burr after the cutting, and solar energy section bar when the concatenation assembly, the surface need install the panel, need the operation workman of relative level and smooth cross-section, avoid fish tail battery piece and fish tail assembly, so solar energy section bar need utilize cutting equipment to carry out the section bar cutting earlier when processing, then reuse polishing equipment carries out the polishing of cutting face to eliminate the burr of cutting face, this kind of processing method increases the processing flow of solar energy section bar, be unfavorable for improving solar energy section bar machining efficiency.
In order to solve the above problems, it is necessary to improve the cutting device on the existing solar profile processing line, so as to simplify the processing flow of the solar profile and improve the processing efficiency.
Disclosure of Invention
The invention aims to provide a solar profile compound cutting device and a solar profile compound cutting method, which are used for solving the problems of simplifying the processing flow of solar profiles and improving the processing efficiency in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a solar energy section bar duplex cutting device, includes the cutting board and just the distance mechanism that the cutting board set up, the fixed protection side frame that is provided with in one end of cutting board, the both sides of protection side frame inner wall are all fixed to be provided with the slide rail, two slide between the slide rail and be provided with the cutting mechanism that is used for cutting solar energy section bar, the middle part fixed mounting of protection side frame has the cutting cylinder, the flexible end of cutting cylinder is fixed to be set up on cutting mechanism, one side of protection side frame is equipped with just the cutting perforation that cutting mechanism set up, the fixed hold-down mechanism that is used for fixing the section bar when cutting perforated one side is provided with, the top fixed mounting of cutting board has the section bar conveyer, the fixed spacing lug that is provided with evenly distributed of surface of section bar conveyer, one side of cutting board is fixed to be provided with the cutting pad and puts the frame.
Preferably, the one end fixed mounting that protection side frame was kept away from to the cutting board has the control cabinet, the inside fixed mounting of control cabinet has the PLC controller, the surface fixed mounting of control cabinet has the panel of controlling, the surface fixed mounting of controlling the panel has touch-control display and switch, section bar conveyer and cutting cylinder all with PLC controller electric connection, the PLC controller passes through switch and external power supply electric connection.
Preferably, the cutting mechanism comprises a cutting frame and an overhaul sealing door hinged on the cutting frame, one side of the top end of the cutting frame is provided with a fan-shaped groove, the middle part of the fan-shaped groove is rotationally provided with a cutting gear, the middle part of the cutting gear is fixedly provided with a speed change gear through a concentric shaft, one side of the inner wall of the cutting frame is fixedly provided with a gear bracket, the inner side of the gear bracket is rotationally provided with a transmission gear, the transmission gear is in meshed connection with the speed change gear, the bottom of the inner wall of the cutting frame is fixedly provided with a bottom cushion block, the bottom cushion block is fixedly provided with a driving motor, the output end of the driving motor is fixedly provided with a driving worm, the other side of the inner wall of the cutting frame is fixedly provided with an assembly frame, the driving worm is rotationally arranged on the assembly frame, the driving worm is in meshed connection with the transmission gear, and the top end of the driving worm is provided with a polishing mechanism for deburring a section bar cutting surface, and the driving motor is electrically connected with a PLC.
Preferably, the polishing mechanism comprises a transmission sleeve and a small reciprocating cylinder fixedly mounted on the assembly frame, the transmission sleeve is fixedly arranged at the top end of the transmission worm, a hexagonal transmission sliding chute is formed in the top end of the transmission sleeve, a hexagonal transmission sliding shaft is slidably arranged on the inner side of the hexagonal transmission sliding chute, a polishing rotating shaft is fixedly arranged at the top end of the hexagonal transmission sliding shaft, a polishing cylinder sleeve is sleeved on the outer side of the polishing rotating shaft, a locking nut is connected with the top end of the polishing rotating shaft in a threaded manner, a reciprocating shifting frame is sleeved at the bottom of the polishing rotating shaft, the top end of the small reciprocating cylinder is fixedly arranged on the reciprocating shifting frame, a cutting frame is penetrated out from the top end of the polishing rotating shaft, a triangular supporting piece is fixedly arranged in the middle of the top end of the cutting frame, and the cutting gear, the triangular supporting piece and the polishing cylinder sleeve are in the same straight line, and the small reciprocating cylinder is electrically connected with the PLC.
Preferably, the distance mechanism comprises a directional sliding frame and a distance pad table arranged on the directional sliding frame in a sliding manner, one end of the directional sliding frame is fixedly provided with a servo motor, the output end of the servo motor is fixedly provided with a transmission screw rod, the middle part of the transmission screw rod is in transmission connection with a screw rod sliding block, the screw rod sliding block is fixedly arranged on the distance pad table, one side of the distance pad table is fixedly provided with a first frame, one end of the first frame is fixedly provided with a distance baffle, and the first frame and the cutting pad frame are arranged on the same horizontal line.
Preferably, the top fixed mounting of distance pad platform has laser range finder, the cutting machine platform is just to distance pad platform's one side fixed mounting has the range finding reflecting plate, laser range finder just to range finding reflecting plate setting, servo motor and laser range finder all with PLC controller electric connection.
Preferably, the hold-down mechanism includes extension sideboard and fixed second rack that sets up at extension sideboard middle part, the top fixed mounting of extension sideboard has biax to compress tightly the cylinder, biax compresses tightly the fixed backing plate that is provided with of output of cylinder, it just sets up to the second rack to compress tightly the backing plate, the second rack is put on unifying the horizontal line with the cutting pad, biax compresses tightly cylinder and PLC controller electric connection.
A solar section cutting method comprises the following steps: the method comprises the following steps:
step one: pressing a power switch, starting cutting equipment, and inputting the relevant model and cutting interval of the solar section through a touch display screen;
step two: a worker stands on one side of the cutting machine table, places the long-strip solar aluminum profiles to be cut between two adjacent limit lugs, ensures the placement distance between the two adjacent solar aluminum profiles by the limit lugs, and reaches the cutting pad placement frame under the slow conveying of the profile conveyor;
step three: the distance mechanism moves to a proper position, and a material taking robot on a solar section processing production line takes down the long-strip solar aluminum section from the section conveyor, places the long-strip solar aluminum section on the cutting pad placing frame and moves along the cutting pad placing frame until the tail end of the solar aluminum section abuts against the distance mechanism;
step four: the pressing mechanism acts to press the solar aluminum profile to prevent loosening and dislocation during cutting, and meanwhile, the cutting cylinder pushes the cutting mechanism to directionally slide along the sliding rail, and the cutting mechanism is used for finishing cutting the solar aluminum profile and polishing a cutting surface;
step five: and (3) resetting the distance mechanism, taking down the cut solar section by the material taking robot, transferring the cut solar section to a section processing assembly line, and then repeating the operation flow of the third step by the material taking robot.
Preferably, the personnel are required to periodically clean the cutting mechanism of cutting chips and to perform maintenance on the cutting mechanism.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the solar section cutting device, the reciprocating rod-shaped polishing mechanism is additionally arranged at the rear of the cutting mechanism, and the cutting saw disc and the polishing mechanism are driven to work simultaneously by one motor, so that the cutting and polishing of a cutting surface can be carried out simultaneously, the problem that burrs exist on the cutting surface can be effectively reduced, the cutting and the subsequent polishing are integrated, the processing flow of the solar section is simplified, and the section processing efficiency is improved;
2. full-automatic cutting, but automatic distance, material loading, carry cut and unloading, the cutting is stable high-efficient, need not the staff closely contact cutting mechanism, can improve the security of operation, improves the efficiency of cutting simultaneously.
Drawings
FIG. 1 is a schematic view of a cutting device according to the present invention;
FIG. 2 is a schematic view of a cutting machine according to the present invention;
FIG. 3 is a schematic elevational view of the cutting mechanism of the present invention;
FIG. 4 is a schematic view of the cutting mechanism of the present invention in an expanded configuration;
FIG. 5 is a schematic cross-sectional view of the grinding mechanism of the present invention;
FIG. 6 is an enlarged view of part A of the present invention;
fig. 7 is a schematic structural view of the distance mechanism of the present invention.
In the figure: 1. a cutting machine; 2. spacing pad table; 3. a cutting mechanism; 31. cutting the frame; 32. an overhaul sealing door; 33. a fan-shaped groove; 34. cutting the gear; 35. a tri-angle brace; 36. a sand grinding cylinder sleeve; 37. a bottom cushion block; 38. a driving motor; 39. an assembly frame; 310. a drive worm; 311. a small reciprocating cylinder; 312. a transmission sleeve; 313. a reciprocating shifting frame; 314. a transmission gear; 315. a gear bracket; 316. a speed change gear; 317. six-sided transmission sliding grooves; 318. a hexagonal transmission sliding shaft; 319. polishing the rotating shaft; 320. a lock nut; 4. a protective side frame; 5. a profile conveyor; 6. a control cabinet; 7. a limit bump; 8. a cutting pad placing frame; 9. a first rack; 10. a distance baffle; 11. a servo motor; 12. a laser range finder; 13. a ranging reflecting plate; 14. a PLC controller; 15. a control panel; 16. a double-shaft compacting cylinder; 17. a pressing backing plate; 18. a second rack; 19. extending the baffle; 20. a slide rail; 21. a cutting cylinder; 22. orienting the carriage; 23. a transmission screw rod; 24. a screw rod sliding block; 25. and cutting the perforation.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-7, the invention provides a solar profile compound cutting device, which comprises a cutting machine table 1 and a distance mechanism arranged opposite to the cutting machine table 1, wherein one end of the cutting machine table 1 is fixedly provided with a protection side frame 4, both sides of the inner wall of the protection side frame 4 are fixedly provided with sliding rails 20, a cutting mechanism 3 for cutting a solar profile is arranged between the two sliding rails 20 in a sliding manner, a cutting cylinder 21 is fixedly arranged in the middle of the protection side frame 4, the telescopic end of the cutting cylinder 21 is fixedly arranged on the cutting mechanism 3, one side of the protection side frame 4 is provided with a cutting perforation 25 arranged opposite to the cutting mechanism 3, one side of the cutting perforation 25 is fixedly provided with a pressing mechanism for fixing a profile during cutting, the top end of the cutting machine table 1 is fixedly provided with a profile conveyor 5, the surface of the profile conveyor 5 is fixedly provided with uniformly distributed limit bumps 7, and one side of the cutting machine table 1 is fixedly provided with a cutting pad frame 8;
a control cabinet 6 is fixedly arranged at one end, far away from the protection side frame 4, of the cutting machine table 1, a PLC (programmable logic controller) 14 is fixedly arranged in the control cabinet 6, a control panel 15 is fixedly arranged on the surface of the control cabinet 6, a touch display and a power switch are fixedly arranged on the surface of the control panel 15, the profile conveyor 5 and the cutting cylinder 21 are electrically connected with the PLC 14, and the PLC 14 is electrically connected with an external power supply through the power switch;
when the solar aluminum profile cutting machine is used, a worker stands on one side of the cutting machine table 1, places a long-strip solar aluminum profile to be cut between two adjacent limiting convex blocks 7, ensures the placement distance between the two adjacent solar aluminum profiles by the limiting convex blocks 7, reaches the cutting pad placing frame 8 under the slow conveying of the profile conveyor 5, takes the long-strip solar aluminum profile off the profile conveyor 5 by a material taking robot on a solar profile processing production line, places the long-strip solar aluminum profile on the cutting pad placing frame 8, is driven by the material taking robot to move along the cutting pad placing frame 8 until the tail end of the solar aluminum profile abuts against a distance mechanism, and acts as a compressing mechanism to compress the solar aluminum profile, so that loose dislocation is prevented when the solar aluminum profile is cut, meanwhile, the cutting cylinder 21 pushes the cutting mechanism 3 to directionally slide along the sliding rail 20, cuts the solar aluminum profile and polishes a cutting surface by the cutting mechanism 3, and then the material is taken by the material taking robot to be transferred onto the profile processing production line for conveying.
Referring to fig. 2, 3, 4 and 6, further, the cutting mechanism 3 includes a cutting frame 31 and an access door 32 hinged on the cutting frame 31, one side of the top end of the cutting frame 31 is provided with a fan-shaped groove 33, the middle part of the fan-shaped groove 33 is rotatably provided with a cutting gear 34, the middle part of the cutting gear 34 is fixedly provided with a speed-changing gear 316 through a concentric shaft, one side of the inner wall of the cutting frame 31 is fixedly provided with a gear bracket 315, the inner side of the gear bracket 315 is rotatably provided with a transmission gear 314, the transmission gear 314 is in meshed connection with the speed-changing gear 316, the bottom of the inner wall of the cutting frame 31 is fixedly provided with a bottom cushion block 37, a driving motor 38 is fixedly mounted on the bottom cushion block 37, the output end of the driving motor 38 is fixedly provided with a transmission worm 310, the other side of the inner wall of the cutting frame 31 is fixedly provided with an assembly frame 39, the transmission worm 310 is rotatably arranged on the assembly frame 39, the transmission worm 310 is in meshed connection with the transmission gear 314, the top end of the transmission worm 310 is provided with a polishing mechanism for deburring the section cutting surface, and the driving motor 38 is electrically connected with the PLC controller 14;
when in use, during the cutting process, the driving motor 38 drives the driving worm 310 to rotate, the driving worm 310 drives the driving gear 314 to rotate, the driving gear 314 drives the variable gear 316 to rotate, the variable gear 316 drives the cutting gear 34 to rapidly rotate in the sector groove 33 through the concentric shaft, and at the moment, the cutting cylinder 21 pushes the cutting frame 31 to directionally slide along the sliding rail 20 to slide out of the cutting perforation 25, so that the erected solar profile is cut.
Referring to fig. 3, 4, 5 and 6, further, the polishing mechanism includes a transmission sleeve 312 and a small reciprocating cylinder 311 fixedly installed on the assembly frame 39, the transmission sleeve 312 is fixedly arranged at the top end of the transmission worm 310, a hexagonal transmission sliding chute 317 is formed at the top end of the transmission sleeve 312, a hexagonal transmission sliding shaft 318 is slidably arranged at the inner side of the hexagonal transmission sliding chute 317, a polishing rotating shaft 319 is fixedly arranged at the top end of the hexagonal transmission sliding shaft 318, a polishing cylinder sleeve 36 is sleeved at the outer side of the polishing rotating shaft 319, a locking nut 320 is connected at the top end of the polishing rotating shaft 319 in a threaded manner, a reciprocating shifting frame 313 is sleeved at the bottom of the polishing rotating shaft 319, the top end of the small reciprocating cylinder 311 is fixedly arranged on the reciprocating shifting frame 313, the top end of the polishing rotating shaft 319 penetrates out of the cutting frame 31, a triangular supporting member 35 is fixedly arranged at the middle of the top end of the cutting frame 31, and the cutting gear 34, the triangular supporting member 35 and the polishing cylinder sleeve 36 are on the same straight line, and the small reciprocating cylinder 311 is electrically connected with the PLC controller 14;
when the solar energy profile cutting machine is used, the cutting gear 34 drives the transmission sleeve 312 to rotate in the process of rotating cutting, the transmission worm 310 drives the transmission sleeve 312 to rotate, the hexagonal transmission sliding shaft 318 drives the grinding rotating shaft 319 to rotate on the inner side of the reciprocating shifting frame 313 through the hexagonal transmission sliding shaft 318, so that the grinding barrel sleeve 36 at the top is driven to rotate, meanwhile, the small reciprocating cylinder 311 continuously stretches and contracts, the grinding rotating shaft 319 is driven to move up and down through the reciprocating shifting frame 313, the hexagonal transmission sliding shaft 318 is always clamped in the hexagonal transmission sliding groove 317 to slide up and down when the grinding rotating shaft 319 moves up and down, so that the grinding barrel sleeve 36 has up and down and rotating compound movement, and when the cutting gear 34 cuts into the solar energy profile, the triangular separation supporting piece 35 can expand the gaps of the solar energy profiles at the two ends along the cutting gaps, so that the grinding barrel sleeve 36 can polish up and down and rotate at the expanded gaps, and the problem of polishing a section is solved, and burrs of the section are reduced.
Referring to fig. 1 and 7, further, the distance mechanism comprises a directional carriage 22 and a distance pad table 2 slidably arranged on the directional carriage 22, one end of the directional carriage 22 is fixedly provided with a servo motor 11, the output end of the servo motor 11 is fixedly provided with a transmission screw 23, the middle part of the transmission screw 23 is in transmission connection with a screw slider 24, the screw slider 24 is fixedly arranged on the distance pad table 2, one side of the distance pad table 2 is fixedly provided with a first frame 9, one end of the first frame 9 is fixedly provided with a distance baffle 10, and the first frame 9 and the cutting pad placing frame 8 are on the same horizontal line; a laser range finder 12 is fixedly arranged at the top end of the distance pad table 2, a range finding reflecting plate 13 is fixedly arranged at one side, opposite to the distance pad table 2, of the cutting machine table 1, the laser range finder 12 is opposite to the range finding reflecting plate 13, and the servo motor 11 and the laser range finder 12 are electrically connected with a PLC (programmable logic controller) 14;
when the device is used, after the rear cutting length is set, the servo motor 11 can work to drive the transmission screw rod 23 to rotate, and then the distance pad table 2 is driven to slide on the directional sliding frame 22 through the screw rod sliding block 24, so that the distance between the distance baffle 10 and the cutting machine table 1 is adjusted, in the adjusting process, the laser range finder 12 can emit laser to the distance measuring reflecting plate 13, the distance between the distance pad table 2 and the cutting machine table 1 is judged through the time interval of return light, under the material taking of the material taking robot, the tail end of a solar profile to be cut is contacted and abutted against the distance baffle 10, and the cutting length is fixed at the moment, so that the cutting length is more accurate.
Referring to fig. 1 and 2, further, the compressing mechanism includes an extension baffle 19 and a second rack 18 fixedly arranged in the middle of the extension baffle 19, a dual-shaft compressing cylinder 16 is fixedly arranged at the top of the extension baffle 19, a compressing pad 17 is fixedly arranged at the output end of the dual-shaft compressing cylinder 16, the compressing pad 17 is opposite to the second rack 18, the second rack 18 and the cutting pad rack 8 are on a unified horizontal line, and the dual-shaft compressing cylinder 16 is electrically connected with the PLC controller 14;
when the solar profile cutting device is used, when the tail ends of the solar profiles to be cut are in contact with and abut against the distance baffle 10, the double-shaft pressing cylinder 16 can act to push the pressing base plate 17 to move downwards, the solar profiles to be cut are pressed on the second rack 18, at the moment, the solar profiles cannot be loosened, so that cutting can be stably performed, the cutting pad placing rack 8, the first rack 9 and the second rack 18 are all in a flat E shape, the solar profiles to be cut can be limited in the horizontal direction, and dislocation and deviation of the profiles in the cutting process are prevented.
A solar section cutting method comprises the following steps: the method comprises the following steps:
step one: pressing a power switch, starting cutting equipment, and inputting the relevant model and cutting interval of the solar section through a touch display screen;
step two: a worker stands on one side of the cutting machine table 1, places the strip-shaped solar aluminum profiles to be cut between two adjacent limit lugs 7, ensures the placing distance between the two adjacent solar aluminum profiles by the limit lugs 7, and reaches the cutting pad placing frame 8 under the slow conveying of the profile conveyor 5;
step three: the distance mechanism moves to a proper position, and a material taking robot on a solar section processing production line takes down a long solar aluminum section from a section conveyor 5, places the long solar aluminum section on a cutting pad placing frame 8 and moves forward along the cutting pad placing frame 8 until the tail end of the solar aluminum section abuts against the distance mechanism;
step four: the pressing mechanism acts to press the solar aluminum profile to prevent loosening and dislocation during cutting, meanwhile, the cutting cylinder 21 pushes the cutting mechanism 3 to directionally slide along the sliding rail 20, and the cutting mechanism 3 is used for cutting the solar aluminum profile and polishing a cutting surface;
step five: resetting the distance mechanism, taking down the cut solar section by the material taking robot, transferring the cut solar section to a section processing assembly line, and then repeating the operation flow of the third step by the material taking robot; the operator needs to clean the cutting chips at the cutting mechanism 3 at regular intervals and perform maintenance of the cutting mechanism 3.
The cutting saw disc and the polishing mechanism are driven to work simultaneously by one motor, so that the cutting and polishing of the cutting surface can be realized simultaneously, the problem that burrs exist on the cutting surface can be effectively reduced, the cutting and subsequent polishing are integrated, the processing flow of the solar profile is simplified, and the processing efficiency of the profile is improved.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (9)
1. The utility model provides a solar energy section bar duplex cutting device, includes cutting board (1) and just to distance mechanism that cutting board (1) set up, its characterized in that: one end of the cutting machine table (1) is fixedly provided with a protection side frame (4), two sides of the inner wall of the protection side frame (4) are fixedly provided with sliding rails (20), a cutting mechanism (3) for cutting solar profiles is arranged between the two sliding rails (20) in a sliding manner, the middle part of the protection side frame (4) is fixedly provided with a cutting cylinder (21), the telescopic end of the cutting cylinder (21) is fixedly arranged on the cutting mechanism (3), the utility model discloses a cutting machine, including protection side frame (4), cutting mechanism (3) and cutting machine platform, protection side frame (4) one side is equipped with just cutting perforation (25) that cutting mechanism (3) set up, one side of cutting perforation (25) is fixed to be provided with and is used for carrying out fixed hold-down mechanism to the profile when cutting, the top fixed mounting of cutting machine platform (1) has profile conveyer (5), the fixed surface of profile conveyer (5) is provided with evenly distributed's spacing lug (7), one side of cutting machine platform (1) is fixed to be provided with cutting pad and puts frame (8).
2. A solar profile duplex cutting apparatus according to claim 1, wherein: the utility model discloses a cutting machine, including protection side frame (4) and cutting cylinder, cutting machine platform (1), protection side frame (4) is kept away from one end fixed mounting has control cabinet (6), the inside fixed mounting of control cabinet (6) has PLC controller (14), the fixed surface of control cabinet (6) installs and controls panel (15), the fixed surface of controlling panel (15) installs touch display and switch, section bar conveyer (5) and cutting cylinder (21) all with PLC controller (14) electric connection, PLC controller (14) pass through switch and external power supply electric connection.
3. A solar profile duplex cutting apparatus according to claim 2, wherein: the cutting mechanism (3) comprises a cutting frame (31) and an overhaul sealing door (32) hinged on the cutting frame (31), one side of the top end of the cutting frame (31) is provided with a fan-shaped groove (33), the middle part of the fan-shaped groove (33) is rotationally provided with a cutting gear (34), the middle part of the cutting gear (34) is fixedly provided with a speed-changing gear (316) through a concentric shaft, one side of the inner wall of the cutting frame (31) is fixedly provided with a gear bracket (315), the inner side of the gear bracket (315) is rotationally provided with a transmission gear (314), the transmission gear (314) is connected with the speed-changing gear (316) in a meshing manner, the bottom of the inner wall of the cutting frame (31) is fixedly provided with a bottom cushion block (37), the bottom cushion block (37) is fixedly provided with a driving motor (38), the output end of the driving motor (38) is fixedly provided with a transmission worm (310), the other side of the inner wall of the cutting frame (31) is fixedly provided with a mounting frame (39), the transmission worm (310) is rotationally arranged on the mounting frame (39), the transmission worm (310) is connected with the transmission worm (314) in a meshed manner with the transmission gear (314) for deburring the transmission profile (310), the driving motor (38) is electrically connected with the PLC (14).
4. A solar profile duplex cutting apparatus according to claim 3, wherein: the utility model provides a grinding machanism, including transmission sleeve (312) and fixed mounting small-size reciprocating cylinder (311) on assembly jig (39), transmission sleeve (312) is fixed to be set up on the top of transmission worm (310), hexagonal transmission spout (317) have been seted up on the top of transmission sleeve (312), the inboard slip of hexagonal transmission spout (317) is provided with hexagonal transmission slide shaft (318), the fixed pivot (319) that polishes that is provided with in top of hexagonal transmission slide shaft (318), the outside cover of pivot (319) is equipped with grinds sand section of thick bamboo cover (36), the top threaded connection of pivot (319) that polishes has lock nut (320), the bottom cover of pivot (319) that polishes is equipped with reciprocating frame (313), the top of small-size reciprocating cylinder (311) is fixed to be set up on reciprocating frame (313), cut frame (31) are worn out on the top of pivot (319), the middle part on cut frame (31) top is fixed to be provided with three angle struts (35), cut gear (34), three angle struts (35) and sand section of thick bamboo (36) are in same straight line type PLC (14) and electric connection.
5. A solar profile duplex cutting apparatus according to claim 2, wherein: the distance mechanism comprises a directional sliding frame (22) and a distance pad table (2) arranged on the directional sliding frame (22) in a sliding manner, one end of the directional sliding frame (22) is fixedly provided with a servo motor (11), the output end of the servo motor (11) is fixedly provided with a transmission screw rod (23), the middle part of the transmission screw rod (23) is in transmission connection with a screw rod sliding block (24), the screw rod sliding block (24) is fixedly arranged on the distance pad table (2), one side of the distance pad table (2) is fixedly provided with a first frame (9), one end of the first frame (9) is fixedly provided with a distance baffle (10), and the first frame (9) and the cutting pad placing frame (8) are on the same horizontal line.
6. A solar profile duplex cutting apparatus according to claim 5, wherein: the laser distance meter is characterized in that a laser distance meter (12) is fixedly arranged at the top end of the distance pad table (2), a distance measuring reflecting plate (13) is fixedly arranged on one side, opposite to the distance pad table (2), of the cutting machine table (1), the laser distance meter (12) is opposite to the distance measuring reflecting plate (13), and the servo motor (11) and the laser distance meter (12) are electrically connected with a PLC (programmable logic controller) 14.
7. A solar profile duplex cutting apparatus according to claim 2, wherein: the compressing mechanism comprises an extension baffle (19) and a second frame (18) fixedly arranged in the middle of the extension baffle (19), a double-shaft compressing cylinder (16) is fixedly arranged at the top of the extension baffle (19), a compressing base plate (17) is fixedly arranged at the output end of the double-shaft compressing cylinder (16), the compressing base plate (17) is opposite to the second frame (18), the second frame (18) and the cutting pad frame (8) are arranged on the same horizontal line, and the double-shaft compressing cylinder (16) is electrically connected with a PLC (programmable logic controller) 14.
8. A solar profile cutting method as claimed in claim 2, wherein: the method comprises the following steps:
step one: pressing a power switch, starting cutting equipment, and inputting the relevant model and cutting interval of the solar section through a touch display screen;
step two: a worker stands on one side of the cutting machine table (1), places the strip-shaped solar aluminum profiles to be cut between two adjacent limit lugs (7), ensures the placement distance between the two adjacent solar aluminum profiles by the limit lugs (7), and reaches the cutting pad placement frame (8) under the slow conveying of the profile conveyor (5);
step three: the distance mechanism moves to a proper position, and a material taking robot on a solar section processing production line takes down a long solar aluminum section from a section conveyor (5), places the long solar aluminum section on a cutting pad placing frame (8) and moves forward along the cutting pad placing frame (8) until the tail end of the solar aluminum section abuts against the distance mechanism;
step four: the pressing mechanism acts to press the solar aluminum profile to prevent loosening and dislocation during cutting, meanwhile, the cutting cylinder (21) pushes the cutting mechanism (3) to directionally slide along the sliding rail (20), and the cutting mechanism (3) is used for finishing cutting the solar aluminum profile and polishing a cutting surface;
step five: and (3) resetting the distance mechanism, taking down the cut solar section by the material taking robot, transferring the cut solar section to a section processing assembly line, and then repeating the operation flow of the third step by the material taking robot.
9. A solar profile cutting method as claimed in claim 8, wherein: the staff is required to clean the cutting chips at the cutting mechanism (3) at regular intervals and to maintain the cutting mechanism (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311112338.1A CN116921766A (en) | 2023-08-31 | 2023-08-31 | Compound cutting device and cutting method for solar profiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311112338.1A CN116921766A (en) | 2023-08-31 | 2023-08-31 | Compound cutting device and cutting method for solar profiles |
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| Publication Number | Publication Date |
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| CN116921766A true CN116921766A (en) | 2023-10-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311112338.1A Pending CN116921766A (en) | 2023-08-31 | 2023-08-31 | Compound cutting device and cutting method for solar profiles |
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| Country | Link |
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| CN (1) | CN116921766A (en) |
Cited By (1)
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| CN117505966A (en) * | 2024-01-04 | 2024-02-06 | 中安能(天津)能源有限公司 | Photovoltaic aluminium alloy processing automatic cutout equipment |
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Application publication date: 20231024 |