CN117505966B - Photovoltaic aluminium alloy processing automatic cutout equipment - Google Patents
Photovoltaic aluminium alloy processing automatic cutout equipment Download PDFInfo
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- CN117505966B CN117505966B CN202410010653.1A CN202410010653A CN117505966B CN 117505966 B CN117505966 B CN 117505966B CN 202410010653 A CN202410010653 A CN 202410010653A CN 117505966 B CN117505966 B CN 117505966B
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 37
- 238000012545 processing Methods 0.000 title claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 127
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 123
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 123
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 230000000399 orthopedic effect Effects 0.000 claims abstract description 23
- 230000000670 limiting effect Effects 0.000 claims description 64
- 238000003825 pressing Methods 0.000 claims description 42
- 230000002457 bidirectional effect Effects 0.000 claims description 14
- 230000003247 decreasing effect Effects 0.000 claims description 14
- 238000001816 cooling Methods 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 2
- 238000009423 ventilation Methods 0.000 claims 1
- 230000007723 transport mechanism Effects 0.000 abstract description 8
- 238000003754 machining Methods 0.000 abstract description 4
- 230000009977 dual effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036961 partial effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D19/00—Shearing machines or shearing devices cutting by rotary discs
- B23D19/08—Shearing machines or shearing devices cutting by rotary discs for special use, e.g. for cutting curves, for chamfering edges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention relates to the technical field of photovoltaic aluminum profile machining, in particular to automatic photovoltaic aluminum profile machining cutting equipment which comprises a base with a cavity, wherein a cutting mechanism for multidirectional fixing of a cut aluminum profile is arranged on the base, and an orthopedic mechanism for orthopedic reaming of two ends of the cut aluminum profile is also arranged on the base. This photovoltaic aluminium alloy processing automatic cutout equipment uses through the transport mechanism that sets up, cutting mechanism and orthopedic mechanism's cooperation each other, through spacing transportation aluminium alloy to cutting position, carries out the fixed cutting of three points to aluminium alloy cutting position both sides to carry out reaming orthopedic to the aluminium alloy after the cutting is accomplished, thereby ensure cutting position's precision and uniformity, and reduce aluminium alloy vibration and the possibility of deformation, guarantee cutting quality and dimensional accuracy.
Description
Technical Field
The invention relates to the technical field of photovoltaic aluminum profile machining, in particular to automatic cutting equipment for photovoltaic aluminum profile machining.
Background
The photovoltaic aluminum profile is an aluminum material specially used for a solar photovoltaic system, has the characteristics of excellent heat conductivity, light weight, corrosion resistance, recoverability and the like, and generally provides a supporting function for a solar panel so as to ensure that the solar panel obtains a larger illumination area, when the solar panel is produced in batches, the photovoltaic aluminum profile is required to be cut according to the size of the panel, a large number of photovoltaic aluminum profile cutting tasks are required to be completed in a shorter time, and the quality and the specification of the photovoltaic aluminum profile product are ensured to meet the requirements by reducing errors of manual operation during the cutting, so that the cut photovoltaic aluminum profile can provide stable support and protection for the solar panel.
At present, when the photovoltaic aluminum profile is automatically cut, the specification and the length of the used photovoltaic aluminum profile are required to be determined firstly, the corresponding aluminum profile is prepared, then the length required to be cut is determined, the aluminum profile is fixed on a workbench from two sides by using a clamp, finally the aluminum profile is cut by sawing, and after the cutting is completed, the cut photovoltaic aluminum profile is discharged to the corresponding position, but the cutting process has the following defects: 1. before cutting, the aluminum profile is fixed in the horizontal direction only from two sides, so that the aluminum profile can vibrate up and down or deviate in an upper square and a lower square during cutting to reduce the cutting precision, the cut surface of the cut aluminum profile is rough and has low verticality, the subsequent assembly is not stably installed, and the durability of the aluminum material is reduced; 2. because the aluminum profile is of a mountain-like structure (as shown in fig. 1), when the aluminum profile is cut, the aluminum profile is easily affected by stress to deform, and if the deformed photovoltaic aluminum profile after cutting is directly mounted on a solar panel, it is difficult to provide stable support and protection for the solar panel.
Therefore, in order to ensure that a large number of photovoltaic aluminum profile cutting tasks are completed in a short time, and the cut photovoltaic aluminum profile can provide stable support and protection for a solar panel, the invention provides automatic photovoltaic aluminum profile processing cutting equipment.
Disclosure of Invention
In order to solve the technical problems, the invention provides automatic cutting equipment for photovoltaic aluminum profile processing, which is realized by the following specific technical means: the automatic cutting equipment for processing the photovoltaic aluminum profile comprises a base with a cavity inside, wherein a first limiting block is fixedly arranged on the front side of the upper end face of the base, a second limiting block positioned right behind the first limiting block is fixedly arranged on the front side of the upper end face of the base, through holes for limiting the aluminum profile are formed in the first limiting block and the second limiting block, and a conveying mechanism for accurately conveying the aluminum profile is arranged on the base; the transportation mechanism comprises a position adjusting part which is arranged on the base and positioned between the first limiting block and the second limiting block, and a conveying part is arranged on the position adjusting part.
The base is provided with a cutting mechanism for multidirectional fixing of the cut aluminum profile; the cutting mechanism comprises a pressing part which is arranged on the upper end face of the base and is positioned at the rear side of the second limiting block, the pressing part comprises a concave pressing block, an alignment part which is mutually matched with the pressing part is arranged on the base, the alignment part comprises a concave sliding plate, the concave pressing block and the concave sliding plate are mutually matched and used for limiting and fixing an aluminum profile before cutting, and a cooling part is fixedly arranged on the pressing part.
The base is also provided with an orthopedic mechanism for orthopedic reaming at two ends of the cut aluminum profile; the correcting mechanism comprises a rotating part arranged at the rear side of the upper end face of the base, a correcting part matched with the rotating part is arranged on the base, the correcting part comprises a correcting plate and a hydraulic rod, the upper end face of the base is fixedly provided with a laterally symmetrical hydraulic rod, the correcting plate is fixedly arranged at the telescopic end of the hydraulic rod, a correcting block for enlarging and correcting the aluminum profile is arranged on a side wall, which is close to each other, of the correcting plate, and the correcting plate is close to each other at the same time under the action of the hydraulic rod to enlarge and correct the two ends of the aluminum profile.
As a preferred technical scheme of the invention, the positioning part comprises a first slideway, a rubber roller, a fixed rotating plate, supporting blocks, rotating rods, a first bidirectional screw rod and screw hole blocks, wherein the upper end surface of a base is provided with the first slideway which is positioned between the first limiting block and the second limiting block and is bilaterally symmetrical, the first sliding block is arranged in the first slideway in a sliding way, the center of the first sliding block is rotatably provided with a rotating shaft rod penetrating through the upper end and the lower end of the first sliding block, the lower end of the rotating shaft rod is fixedly sleeved with the first bevel gear, the upper end of the rotating shaft rod is fixedly sleeved with the rubber roller, the center of the upper end surface of the rubber roller is provided with an L-shaped clamping plate for limiting an aluminum profile, the lower end of the rotating shaft rod is rotatably provided with the fixed rotating plate positioned between the first bevel gear and the first sliding block through a bearing arranged, the fixed rotating plate is fixedly provided with the screw hole blocks, the inner top wall of the base is fixedly provided with the supporting blocks positioned on one side of the first slideway which is mutually far away, the first bidirectional screw rod is rotatably arranged between the supporting blocks and penetrates through the right side supporting blocks, the first bidirectional screw rod is fixedly connected with the first bevel gear and the lower bevel gear through the second bevel gear, and the upper end of the base is rotatably connected with the second bevel gear through the upper end of the second bevel gear, and the upper end of the second bevel gear is rotatably arranged on the base.
As a preferable technical scheme of the invention, the conveying part comprises a groove rotating shaft, a first motor, a first bevel gear sleeve and an L-shaped connecting rod, wherein the groove rotating shaft positioned below a first bidirectional screw rod is rotatably arranged between supporting blocks, the first motor is fixedly arranged on the left side of the supporting blocks, the output end of the first motor is fixedly connected with the groove rotating shaft, the first bevel gear sleeve positioned below the first bevel gear is slidably arranged on the groove rotating shaft, the first bevel gear sleeve comprises a fourth bevel gear and a bump sliding sleeve, the fourth bevel gear is in meshed connection with the first bevel gear, the bump sliding sleeve is in limited sliding connection with the groove rotating shaft, the L-shaped connecting rod is rotatably arranged on the bump sliding sleeve through a bearing arranged on the bump sliding sleeve, and the upper end of the L-shaped connecting rod is fixedly connected with a fixed rotating plate.
As a preferred technical scheme of the invention, the lower pressing part further comprises an equipment platform, a hydraulic cylinder, a sliding platform, a cutting machine, a concave pressing block, a spring telescopic rod, a tooth sliding rod and an alignment groove block, wherein the equipment platform positioned at the rear side of the second limiting block is fixedly arranged on the upper end face of the base through a supporting rod, the hydraulic cylinder is fixedly arranged at the center of the equipment platform, the sliding platform is fixedly arranged at the telescopic end of the hydraulic cylinder, the sliding platform is in sliding connection with the supporting rod, the cutting machine is fixedly arranged at the center of the lower end face of the sliding platform, a cutting groove corresponding to the cutting machine is formed in the lower end face of the sliding platform, a concave pressing block positioned right below the cutting groove is formed in the base, the concave pressing block symmetrically positioned at the front side and the rear side of the cutting groove is arranged below the sliding platform, the concave pressing block comprises a hollow concave block plate and two alignment plates which are symmetrically arranged on the left side and right side through the spring telescopic rod, the concave block plate is uniformly arranged at one end of the concave block close to the cutting machine, the lower end face of the sliding plate is fixedly arranged at the sliding platform, the tooth sliding guide is fixedly arranged on the sliding platform, and the tooth sliding guide is fixedly arranged at the tooth guide rail and the tooth guide is arranged on the sliding platform.
As a preferable technical scheme of the invention, the aligning part further comprises a double slide way and a second double-direction screw rod, the base is provided with the double slide ways symmetrically positioned at the front side and the rear side of the cutting strip hole, the concave slide plate is slidably arranged on the double slide way, an aligning fixture block corresponding to the aligning groove block is arranged on the concave slide plate, the second double-direction screw rod is rotatably arranged on the inner top wall of the base, the second double-direction screw rod is in threaded connection with the concave slide plate, and the left end of the second double-direction screw rod is fixedly sleeved with a gear in meshed connection with the teeth.
As a preferable technical scheme of the invention, the cooling part comprises a blower and a telescopic air pipe, the upper end of the equipment platform is fixedly provided with the blower, the output end of the blower is fixedly connected with the telescopic air pipe, and the lower end of the telescopic air pipe is mutually communicated with the concave block plate.
As a preferable technical scheme of the invention, the rotating part comprises a third limiting block, a turntable, a second motor, a round pin crank and a grooved wheel, the turntable is rotatably arranged on the base through a bearing, the third limiting block positioned right behind the second limiting block is fixedly arranged at the center of the upper end face of the turntable, the grooved wheel is fixedly sleeved at the center of the lower end face of the turntable, the second motor is fixedly arranged in the base, and the round pin crank matched with the grooved wheel is fixedly sleeved at the output end of the second motor.
As a preferable technical scheme of the invention, the expanding and correcting part further comprises a second slideway and an increasing and decreasing pump, the base is provided with the second slideway which is symmetrically arranged at the left side and the right side of the rotating disc, the correcting plate is slidably arranged in the second slideway, the increasing and decreasing pump is fixedly arranged in the base, and the output end of the increasing and decreasing pump is fixedly connected with the hydraulic rod.
Compared with the prior art, the invention has the following beneficial effects: 1. this photovoltaic aluminium alloy processing automatic cutout equipment uses through the transport mechanism that sets up, cutting mechanism and orthopedic mechanism's cooperation each other, through spacing transportation aluminium alloy to cutting position, carries out the fixed cutting of three points to aluminium alloy cutting position both sides to carry out reaming orthopedic to the aluminium alloy after the cutting is accomplished, thereby ensure cutting position's precision and uniformity, and reduce aluminium alloy vibration and the possibility of deformation, guarantee cutting quality and dimensional accuracy.
2. This photovoltaic aluminium alloy processing automatic cutout equipment, through the transport mechanism that sets up for rubber gyro wheel can hug closely all the time and carry out once spacing to it in aluminium alloy both sides, confirm the cutting position of aluminium alloy simultaneously according to the rotatory number of turns of rubber gyro wheel, but accurate control aluminium alloy cutting length avoids appearing putting the error, and reaches quick transportation aluminium alloy and accelerates measurement of efficiency, has reduced the influence of friction to aluminium alloy surface simultaneously.
3. This photovoltaic aluminium alloy processing automatic cutout equipment uses through the transport mechanism that sets up and cutting mechanism's cooperation each other, and is spacing fixed about carrying out both sides around the aluminium alloy cutting position earlier before the cutting, and it is spacing fixed about carrying out to the cutting position, and the aluminium alloy produces vibration or the condition emergence of position deviation when avoiding the cutting to improve cutting accuracy, guarantee aluminium alloy straightness that hangs down after the cutting simultaneously and cutting surface smoothness.
4. This photovoltaic aluminium alloy processing automatic cutout equipment, through the cutting mechanism who sets up, carries out aeration-cooling to the cutting position when cutting aluminium alloy and handles, plays the effect of shaping to aluminium alloy section through the temperature that reduces aluminium alloy cutting section department, improves aluminium alloy section quality, also through reducing the temperature of cutting machine simultaneously, prolongs its life, further protects aluminium material's surface quality to protection and extension equipment's life.
5. This photovoltaic aluminium alloy processing automatic cutout equipment carries out reaming orthopedic processing to aluminium alloy both ends through the orthopedic mechanism that sets up after the cutting is accomplished to ensure the accuracy and the uniformity of aluminium alloy both ends hole site, reduce the problem of the assembly difficulty because of the hole site deviation, thereby improve photovoltaic module's assembly efficiency, and guarantee that the size and the shape of aluminium alloy accord with the designing requirement, make it provide stable support and guard action for solar cell panel.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the present invention in operation.
Fig. 3 is a schematic internal perspective view of the base of the present invention.
Fig. 4 is a schematic perspective view, partially in section, of the transport mechanism of the present invention.
Fig. 5 is an enlarged schematic view of the structure at a in fig. 3.
Fig. 6 is a schematic perspective view of the cutting mechanism of the present invention in operation.
Fig. 7 is a schematic top perspective view of the alignment part of the present invention.
Fig. 8 is an enlarged schematic view of the structure at B in fig. 3.
Fig. 9 is a schematic partial perspective view of the pressing portion of the present invention.
Fig. 10 is a schematic top perspective view of the orthopedic mechanism of the present invention.
Fig. 11 is a schematic bottom perspective view of an orthopedic mechanism according to the present invention.
In the figure: 1. a base; 2. a first limiting block; 3. a second limiting block; 4. a transport mechanism; 41. a position adjusting part; 411. a first slideway; 412. rubber rollers; 413. a fixed rotating plate; 414. a support block; 415. a rotating rod; 416. a first bi-directional screw; 417. screw hole blocks; 42. a transport section; 421. a groove rotating shaft; 422. a first motor; 423. a first bevel gear sleeve; 424. an L-shaped connecting rod; 5. a cutting mechanism; 51. a pressing part; 511. an equipment platform; 512. a hydraulic cylinder; 513. a sliding platform; 514. a cutting machine; 515. a concave pressing block; 516. a spring telescoping rod; 517. a tooth slide bar; 518. an alignment groove block; 52. an alignment part; 521. a double slideway; 522. a concave sliding plate; 523. a second bidirectional screw; 53. a cooling unit; 531. a blower; 532. a telescopic air pipe; 6. an orthopedic mechanism; 61. a rotating part; 611. a third limiting block; 612. a turntable; 613. a second motor; 614. round pin crank; 615. a sheave; 62. an expanding and correcting part; 621. a second slideway; 622. a straightening plate; 623. a hydraulic rod; 624. the pressure pump is increased or decreased.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, 2 and 3, an automatic cutting device for processing a photovoltaic aluminum profile comprises a base 1 with a cavity therein, wherein a first limiting block 2 is fixedly installed on the front side of the upper end surface of the base 1, a second limiting block 3 positioned right behind the first limiting block 2 is fixedly installed on the front side of the upper end surface of the base 1, through holes for limiting the aluminum profile are formed in the first limiting block 2 and the second limiting block 3, and a conveying mechanism 4 for accurately conveying the aluminum profile is arranged on the base 1; the transport mechanism 4 includes a positioning portion 41 provided on the base 1 and located between the first stopper 2 and the second stopper 3, and a transport portion 42 is provided on the positioning portion 41.
Referring to fig. 1, 2 and 3, a cutting mechanism 5 for performing multidirectional fixation on a cut aluminum profile is arranged on a base 1; the cutting mechanism 5 comprises a pressing part 51 arranged on the upper end face of the base 1 and located at the rear side of the second limiting block 3, the pressing part 51 comprises a concave pressing block 515, an alignment part 52 matched with the pressing part 51 is arranged on the base 1, the alignment part 52 comprises a concave sliding plate 522, the concave pressing block 515 and the concave sliding plate 522 are mutually matched to limit and fix an aluminum profile before cutting, and a cooling part 53 is fixedly arranged on the pressing part 51.
Referring to fig. 1, 2 and 3, the base 1 is further provided with an orthopedic mechanism 6 for correcting the reams at two ends of the cut aluminum profile; the orthopedic mechanism 6 is provided with a rotating part 61 including setting up in the up end rear side of base 1, be provided with on the base 1 with rotating part 61 complex expand the portion 62 of rectifying, expand the portion 62 and include rectifying plate 622 and hydraulic stem 623, 1 up end fixed mounting of base has bilateral symmetry's hydraulic stem 623, the flexible end fixed mounting of hydraulic stem 623 has rectifying plate 622, the side wall that rectifying plate 622 is close to each other is provided with and is used for carrying out the orthopedic piece of reaming to the aluminium alloy, rectifying plate 622 is close to each other simultaneously under the effect of hydraulic stem 623 and carries out the reaming to aluminium alloy both ends.
Referring to fig. 2, fig. 3, fig. 4 and fig. 5, the positioning portion 41 includes a first slide 411, a rubber roller 412, a fixed rotating plate 413, a supporting block 414, a rotating rod 415, a first bidirectional screw 416 and a screw hole block 417, the upper end surface of the base 1 is provided with the first slide 411 which is located between the first limiting block 2 and the second limiting block 3 and is bilaterally symmetrical, the first slide 411 is slidably mounted with the first sliding block, the center of the first sliding block is rotatably mounted with a rotating shaft rod penetrating through the upper end and the lower end of the first sliding block, the lower end of the rotating shaft rod is fixedly sleeved with a first bevel gear, the upper end of the rotating shaft rod is fixedly sleeved with the rubber roller 412, the center of the upper end of the rubber roller 412 is provided with an L-shaped clamping plate for limiting an aluminum profile, the lower end of the rotating shaft rod is rotatably mounted with the fixed rotating plate 413 located between the first bevel gear and the first sliding block through a bearing, the screw hole block 417 is fixedly mounted on the fixed rotating plate 413, the inner top wall of the base 1 is fixedly mounted with the supporting block 414 located at one side of the first slide 411, the first bidirectional screw 416 is rotatably mounted between the supporting block 414 and penetrates through the right side supporting block 414, the right side supporting block is fixedly connected with the second bevel gear 415 through the second bevel gear 415, and is rotatably connected with the second bevel gear 415 through the upper end of the second bevel gear 415, and the upper end of the second bevel gear is rotatably connected with the second bevel gear 415.
Referring to fig. 2, 4 and 5, the conveying part 42 includes a groove rotating shaft 421, a first motor 422, a first bevel gear sleeve 423 and an L-shaped connecting rod 424, the groove rotating shaft 421 located below the first bidirectional screw 416 is rotatably installed between the supporting blocks 414, the first motor 422 is fixedly installed on the left supporting block 414, the output end of the first motor 422 is fixedly connected with the groove rotating shaft 421, the first bevel gear sleeve 423 located below the first bevel gear is slidably installed on the groove rotating shaft 421, the first bevel gear sleeve 423 includes a fourth bevel gear and a bump sliding sleeve, the fourth bevel gear is engaged with the first bevel gear, the bump sliding sleeve is in sliding connection with the groove rotating shaft 421 in a limiting manner, the L-shaped connecting rod 424 is rotatably installed on the bump sliding sleeve through a bearing arranged, and the upper end of the L-shaped connecting rod 424 is fixedly connected with the rotating plate 413.
When the aluminum profile is required to be cut, a worker passes through the through holes of the first limiting block 2 and the second limiting block 3 at the front end of the aluminum profile, stops moving the aluminum profile when the front end of the aluminum profile is flush with the rear end face of the second limiting block 3, and takes the rear end face of the second limiting block 3 as an initial cutting position reference point of the aluminum profile.
Then, the worker rotates the rotary rod 415 by means of the existing electric rotary tool, so that the rotary rod is matched with the second bevel gear through the third bevel gear to rotate between the supporting blocks 414 along with the first bidirectional screw rod 416, the fixed rotary plates 413 on the two sides are mutually close to the first sliding blocks through the screw hole blocks 417, the first sliding way 411 provides stable guarantee for sliding of the first sliding blocks, the rubber roller 412 is enabled to stably approach to the aluminum profile until the rubber roller 412 on the two sides tightly abuts against the left side and the right side of the aluminum profile, and at the moment, the electric rotary tool can be stopped. In the process, the fixed rotating plate 413 synchronously enables the first bevel gear sleeve 423 to move along with the rubber roller 412 through the L-shaped connecting rod 424, so that the first bevel gear sleeve 423 slides on the groove rotating shaft 421 for a certain distance, and meanwhile, the L-shaped connecting rod 424 ensures that the fourth bevel gear is always in meshed connection with the first bevel gear.
When the primary limit of the rubber roller 412 to the aluminum profile is completed, the first motor 422 is started to rotate with the groove rotating shaft 421, the groove rotating shaft 421 synchronously rotates with the first bevel gear sleeve 423, the rotating shaft rod rotates with the rubber roller 412 through the cooperation of the fourth bevel gear and the first bevel gear, the rubber rollers 412 on two sides transport the aluminum profile backwards through friction force between the rubber rollers 412 and the aluminum profile, marking points (not shown in the figure) are arranged on the upper end face of the rubber roller 412, the rotation number of the rubber roller 412 is obtained through the marking points, so that the cutting position of the aluminum profile can be determined through the rotation number of the rubber roller 412 on the basis of being matched with the initial cutting position reference point, the first motor 422 is stopped after the rubber roller 412 rotates for a certain number of times, the cutting length of the aluminum profile is accurately controlled, the position errors are avoided, and the aluminum profile is transported while the aluminum profile is transported at a certain distance.
Referring to fig. 2, fig. 3, fig. 6, fig. 7, fig. 8 and fig. 9, the pressing part 51 further includes a device platform 511, a hydraulic cylinder 512, a sliding platform 513, a cutter 514, a spring telescopic rod 516, a tooth sliding rod 517 and an alignment groove block 518, the device platform 511 located at the rear side of the second limiting block 3 is fixedly installed on the upper end face of the base 1 through a supporting rod, the hydraulic cylinder 512 is fixedly installed at the center of the device platform 511, the sliding platform 513 is fixedly installed at the telescopic end of the hydraulic cylinder 512, the sliding platform 513 is in sliding connection with the supporting rod, a cutter 514 is fixedly installed at the center of the lower end face of the sliding platform 513, a cutting groove corresponding to the cutter 514 is formed in the lower end face of the sliding platform 513, a concave pressing block 515 symmetrically located at the front side and rear side of the cutting groove is arranged below the sliding platform 513, the concave pressing block 515 comprises a hollow concave block plate and two alignment plates symmetrically arranged on the left side and right side, the concave pressing block 515 is fixedly connected with the sliding platform 513 through the spring telescopic rod 516 symmetrically arranged on the left side, the concave pressing block 512 is close to the left side face of the concave pressing block 514, the lower end face of the sliding block is provided with the tooth groove 517 is symmetrically arranged on the sliding platform 1, and the upper end face of the sliding rod is fixedly connected with the sliding rod 517 through the tooth groove 517.
Referring to fig. 2, 3, 7, 8 and 9, the alignment portion 52 further includes a dual slide 521 and a second dual-directional screw 523, the base 1 is provided with dual slides 521 symmetrically located on front and rear sides of the cutting bar hole, the dual slide 521 is slidably provided with a concave slide 522, the concave slide 522 is provided with an alignment fixture block corresponding to the alignment slot 518, the inner top wall of the base 1 is rotatably provided with the second dual-directional screw 523, the second dual-directional screw 523 is in threaded connection with the concave slide 522, and a gear engaged with the teeth is fixedly sleeved at the left end of the second dual-directional screw 523.
When the transporting mechanism 4 moves the aluminum profile to a proper position, the hydraulic cylinder 512 is started to enable the aluminum profile to descend along with the sliding platform 513, the supporting rod guarantees the stability of the sliding platform 513 to descend, teeth at the lower end of the tooth sliding rod 517 can be meshed with the gear firstly in the descending process of the supporting rod, the gear starts to rotate along with the second bidirectional screw 523 and synchronously approaches the concave sliding plate 522 on two sides in the rotating process, the concave sliding plate 522 is guaranteed to be parallel to the contact surface of the aluminum profile by the double sliding ways 521, when the sliding platform 513 continues to descend, the teeth of the tooth sliding rod 517 are not meshed with the gear, the concave sliding plate 522 on two sides performs synchronous limit fixation on the front side and the rear side of the cutting position of the aluminum profile, the sliding platform 513 can downwards move along with the concave pressing block 515 on the front side and the rear side of the cutting position of the aluminum profile through the spring telescopic rod 516, after the accurate alignment fixture block and the alignment block 518, the concave pressing blocks 515 compress the front side and the rear side of the cutting position of the aluminum profile on the base 1, and the alignment fixture block 518 cooperate with the concave pressing blocks 522 on the two sides of the concave pressing block 518 to enable the front side and rear side of the cutting position of the aluminum profile to be fixed in the front side of the cutting position of the aluminum profile or the cutting position of the aluminum profile to be smoothly displaced, and the accuracy of the cutting position of the aluminum profile is guaranteed to be improved simultaneously is guaranteed, and the cutting accuracy of the cutting position is guaranteed is prevented is guaranteed.
Then continue pushing down slide platform 513, spring telescopic link 516 is pressed and contracts, and start cutting machine 514 makes it cut the aluminium alloy, cut the strip hole and provide the cutting space for cutting machine 514 this moment, just accomplish the cutting when cutting machine 514 is in cutting the strip hole, then reverse start hydraulic cylinder 512, through counterpoint portion 52 and pushing down portion 51 cooperation with slide platform 513 reset, release the multi-direction spacing fixed to the aluminium alloy, then reverse start first motor 422, make aluminium alloy cutting section back to the trailing end face parallel and level with second stopper 3 through transport mechanism 4, namely return to initial cutting reference point.
Referring to fig. 2, 6 and 7, the cooling portion 53 includes a blower 531 and a telescopic air pipe 532, the blower 531 is fixedly mounted at the upper end of the device platform 511, the telescopic air pipe 532 is fixedly connected to the output end of the blower 531, and the lower end of the telescopic air pipe 532 is mutually communicated with the concave plate.
During specific work, when the cutter 514 cuts the aluminum profile, the blower 531 is started to suck external air and air is introduced into the concave block plate through the telescopic air pipe 532, so that the air is blown out from the air vent groove, and the position of the aluminum profile cutting part is ventilated and cooled during cutting by the cutter 514, so that the aluminum profile section is shaped by reducing the temperature of the aluminum profile cutting section, the quality of the aluminum profile section is improved, and meanwhile, the service life of the cutter 514 is prolonged by reducing the temperature of the cutter 514.
Referring to fig. 2, 3, 10 and 11, the rotating portion 61 includes a third limiting block 611, a turntable 612, a second motor 613, a round pin crank 614 and a sheave 615, the turntable 612 is rotatably installed on the base 1 through a set bearing, the third limiting block 611 located right behind the second limiting block 3 is fixedly installed at the center of the upper end face of the turntable 612, the sheave 615 is fixedly sleeved at the center of the lower end face of the turntable 612, the second motor 613 is fixedly installed in the base 1, and the round pin crank 614 matched with the sheave 615 is fixedly sleeved at the output end of the second motor 613.
Referring to fig. 2, 3, 10 and 11, the straightening part 62 further includes a second slide 621 and an increasing and decreasing pump 624, the base 1 is provided with the second slide 621 symmetrically located at the left and right sides of the turntable 612, the orthopedic plate 622 is slidably mounted in the second slide 621, the increasing and decreasing pump 624 is fixedly mounted in the base 1, and an output end of the increasing and decreasing pump 624 is fixedly connected with the hydraulic rod 623.
During specific work, after the transportation mechanism 4 and the cutting mechanism 5 cooperate to cut the aluminum profile, one end of the cut aluminum profile is placed in the third limiting block 611, then the transportation mechanism 4 drives the rest of the aluminum profile which is not cut to move forward, then the second motor 613 is started to rotate once with the round pin crank 614, and the round pin crank 614 cooperates with the grooved wheel 615 to rotate ninety degrees with the turntable 612, so that the turntable 612 rotates ninety degrees with the aluminum profile cutting section. The hydraulic rod 623 is then pressed by the increasing and decreasing pump 624, so that the hydraulic rod 623 is close to the aluminum profile with the orthopedic plate 622, the orthopedic plate 622 is inserted into the end part of the aluminum profile cutting section with the orthopedic block, the orthopedic block extrudes and reams the two ends of the aluminum profile, so as to ensure the accuracy and uniformity of hole positions at the two ends of the aluminum profile, reduce the problem of difficult assembly caused by hole position deviation, improve the assembly efficiency of the photovoltaic module, and ensure that the size and shape of the aluminum profile meet the design requirements, so that the solar panel provides stable support and protection for the solar panel. Then, the increasing/decreasing pump 624 is reversely started to reset through the straightening part 62, the second motor 613 is reversely started to reset the rotating part 61, the aluminum profile cutting section is taken out, and the first motor 422 is started again to convey the residual uncut aluminum profile backwards so as to continue the cutting operation.
Working principle: when the aluminum profile is required to be cut, a worker passes through the through holes of the first limiting block 2 and the second limiting block 3 at the front end of the aluminum profile, stops moving the aluminum profile when the front end of the aluminum profile is flush with the rear end face of the second limiting block 3, and takes the rear end face of the second limiting block 3 as an initial cutting position reference point of the aluminum profile.
Then, the worker uses the electric rotating tool to rotate the rotary rod 415, the rubber rollers 412 on two sides are tightly propped against the left side and the right side of the aluminum profile through the conveying mechanism 4, at the moment, the electric rotating tool can be stopped, then the first motor 422 is started to rotate the rubber rollers 412 with the groove rotating shafts 421, then the rubber rollers 412 on two sides transport the aluminum profile backwards through friction between the rubber rollers 412 and the aluminum profile, so that the cutting position of the aluminum profile can be determined through the rotating number of the rubber rollers 412, and the first motor 422 is stopped after the rubber rollers 412 rotate for a certain number of times.
Then, the hydraulic cylinder 512 is started to descend with the sliding platform 513, three-point limiting fixation is performed on the front side and the rear side of the aluminum profile cutting position before cutting through mutual matching of the pressing part 51 and the alignment part 52, the sliding platform 513 is continuously pressed down, the cutter 514 is started to cut the aluminum profile, the blower 531 is started to ventilate and cool the position of the aluminum profile cutting position through the cooling part 53, at the moment, the cutting strip hole provides a cutting space for the cutter 514, and cutting is completed when the cutter 514 is positioned in the cutting strip hole.
Then, the hydraulic cylinder 512 is reversely started, the sliding platform 513 is reset through the mutual matching of the aligning part 52 and the pressing part 51 to release the multidirectional limiting fixation of the aluminum profile, and then the first motor 422 is reversely started to retract the cutting section of the aluminum profile to the rear end face of the second limiting block 3 to be level through the conveying mechanism 4, namely, the aluminum profile returns to the initial cutting reference point.
After the transportation mechanism 4 and the cutting mechanism 5 are matched to cut the aluminum profile, one end of the cut aluminum profile is placed in the third limiting block 611, the second motor 613 is started to rotate ninety degrees with the cut aluminum profile cutting section through the rotating part 61, the increasing and decreasing pump 624 is started to supply pressure to the hydraulic rod 623, the two ends of the aluminum profile are extruded and reamed through the expanding part 62, and when the middle section of the aluminum profile is positioned in the third limiting block 611 under extrusion, the shape correction is completed.
Then, the increasing/decreasing pump 624 is reversely started to reset through the straightening part 62, the second motor 613 is reversely started to reset the rotating part 61, and the first motor 422 is started again to convey the rest of the uncut aluminum profile backwards so as to continue the subsequent cutting operation.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Photovoltaic aluminium alloy processing automatic cutout equipment, including inside base (1) of taking the cavity, its characterized in that: the aluminum profile conveying device comprises a base (1), wherein a first limiting block (2) is fixedly arranged on the front side of the upper end face of the base (1), a second limiting block (3) positioned right behind the first limiting block (2) is fixedly arranged on the front side of the upper end face of the base (1), through holes for limiting aluminum profiles are formed in the first limiting block (2) and the second limiting block (3), and a conveying mechanism (4) for accurately conveying the aluminum profiles is arranged on the base (1);
the conveying mechanism (4) comprises a position adjusting part (41) which is arranged on the base (1) and is positioned between the first limiting block (2) and the second limiting block (3), and a conveying part (42) is arranged on the position adjusting part (41);
the positioning part (41) comprises a first slide way (411), a rubber roller (412), a fixed rotating plate (413), a supporting block (414), a rotating rod (415), a first bidirectional screw rod (416) and a screw hole block (417), the upper end surface of the base (1) is provided with a first slide way (411) which is positioned between the first limiting block (2) and the second limiting block (3) and is bilaterally symmetrical, a first sliding block is arranged in the first slide way (411) in a sliding manner, a rotating shaft rod penetrating through the upper end and the lower end of the first sliding block is rotatably arranged at the center of the first sliding block, a first bevel gear is fixedly sleeved at the lower end of the rotating shaft rod, the upper end of the rotating shaft rod is fixedly sleeved with the rubber roller (412), the center of the upper end of the rubber roller (412) is provided with an L-shaped clamping plate used for limiting an aluminum profile, the lower end of the rotating shaft rod is rotatably provided with the fixed rotating plate (413) which is positioned between the first bevel gear and the first sliding block through a bearing, the screw hole block (413) is fixedly arranged on the fixed rotating plate (413), the inner top wall of the base (1) is fixedly provided with a rotating shaft rod (414) which is positioned on one side of the first bevel gear (414) far away from the supporting block (416), the first bidirectional screw rod (416) is rotatably connected with the first bidirectional screw rod (416) and is fixedly arranged between the first screw rod (416), a rotary rod (415) which is rotationally connected with the upper end of the base (1) and penetrates through the base (1) is arranged above the second bevel gear, and the lower end of the rotary rod (415) is meshed and connected with the second bevel gear through a third bevel gear;
a cutting mechanism (5) for multidirectional fixing of the cut aluminum profile is arranged on the base (1);
the cutting mechanism (5) comprises a pressing part (51) which is arranged on the upper end face of the base (1) and is positioned at the rear side of the second limiting block (3), the pressing part (51) comprises a concave pressing block (515), a positioning part (52) which is matched with the pressing part (51) is arranged on the base (1), the positioning part (52) comprises a concave sliding plate (522), the concave pressing block (515) is matched with the concave sliding plate (522) to limit and fix an aluminum profile before cutting, and a cooling part (53) is fixedly arranged on the pressing part (51);
the base (1) is also provided with an orthopedic mechanism (6) for orthopedic reaming at two ends of the cut aluminum profile;
the correcting mechanism (6) comprises a rotating part (61) arranged at the rear side of the upper end face of the base (1), a correcting part (62) matched with the rotating part (61) is arranged on the base (1), the correcting part (62) comprises a correcting plate (622) and a hydraulic rod (623), the upper end face of the base (1) is fixedly provided with a hydraulic rod (623) which is bilaterally symmetrical, the correcting plate (622) is fixedly arranged at the telescopic end of the hydraulic rod (623), a side wall, close to each other, of the correcting plate (622) is provided with a correcting block for enlarging and correcting an aluminum profile, and the correcting plates (622) are simultaneously close to each other under the action of the hydraulic rod (623) to enlarge and correct the two ends of the aluminum profile.
2. The photovoltaic aluminum profile processing automatic cutting device according to claim 1, wherein: the conveying part (42) comprises a groove rotating shaft (421), a first motor (422), a first bevel gear sleeve (423) and an L-shaped connecting rod (424), the groove rotating shaft (421) positioned below the first bidirectional screw rod (416) is rotatably arranged between the supporting blocks (414), the first motor (422) is fixedly arranged on the supporting blocks (414) on the left side, the output end of the first motor (422) is fixedly connected with the groove rotating shaft (421), the first bevel gear sleeve (423) positioned below the first bevel gear is slidably arranged on the groove rotating shaft (421), the first bevel gear sleeve (423) comprises a fourth bevel gear and a bump sliding sleeve, the fourth bevel gear is connected with the first bevel gear in a meshed mode, the bump sliding sleeve is in limiting sliding connection with the groove rotating shaft (421), the L-shaped connecting rod (424) is rotatably arranged on the bump sliding sleeve through a bearing arranged on the bearing, and the upper end of the L-shaped connecting rod (424) is fixedly connected with the fixed rotating plate (413).
3. The photovoltaic aluminum profile processing automatic cutting device according to claim 1, wherein: the pressing part (51) further comprises an equipment platform (511), a hydraulic cylinder (512), a sliding platform (513), a cutting machine (514), a concave pressing block (515), a spring telescopic rod (516), a tooth sliding rod (517) and an alignment groove block (518), the equipment platform (511) positioned at the rear side of the second limiting block (3) is fixedly arranged on the upper end face of the base (1) through a supporting rod, the hydraulic cylinder (512) is fixedly arranged at the center of the equipment platform (511), the sliding platform (513) is fixedly arranged at the telescopic end of the hydraulic cylinder (512), the sliding platform (513) is in sliding connection with the supporting rod, the cutting machine (514) is fixedly arranged at the center of the lower end face of the sliding platform (513), the lower end face of the sliding platform (513) is provided with a cutting groove corresponding to the cutting machine (514), the base (1) is provided with a cutting bar hole positioned under the cutting groove, concave pressing blocks (515) symmetrically positioned on the front side and the rear side of the cutting bar hole are arranged under the sliding platform (513), the concave pressing blocks (515) comprise hollow concave plates and two alignment plates which are bilaterally symmetrical, the concave plates are fixedly connected with the sliding platform (513) through spring telescopic rods (516) which are bilaterally symmetrical, one end of each concave plate close to the cutting machine (514) is uniformly provided with a ventilation groove, the lower end faces of the bilaterally symmetrical alignment plates are provided with alignment groove blocks (518), the sliding platform (513) is fixedly provided with a tooth sliding rod (517), the base (1) is in sliding connection with the tooth sliding rod (517) through a limiting slide way, and the front side surface of the lower end of the tooth sliding rod (517) is provided with teeth.
4. A photovoltaic aluminium profile processing automatic cutting device according to claim 3, characterized in that: the alignment part (52) further comprises a double slide way (521) and a second double-direction screw (523), the base (1) is provided with the double slide ways (521) symmetrically positioned at the front side and the rear side of the cutting strip hole, the concave slide plate (522) is slidably mounted in the double slide ways (521), the concave slide plate (522) is provided with an alignment fixture block corresponding to the alignment groove block (518), the inner top wall of the base (1) is rotatably provided with the second double-direction screw (523), the second double-direction screw (523) is in threaded connection with the concave slide plate (522), and the left end fixing sleeve of the second double-direction screw (523) is provided with a gear in meshed connection with teeth.
5. The photovoltaic aluminum profile processing automatic cutting device according to claim 4, wherein: the cooling part (53) comprises a blower (531) and a telescopic air pipe (532), the upper end of the equipment platform (511) is fixedly provided with the blower (531), the output end of the blower (531) is fixedly connected with the telescopic air pipe (532), and the lower end of the telescopic air pipe (532) is mutually communicated with the concave block plate.
6. The photovoltaic aluminum profile processing automatic cutting device according to claim 1, wherein: rotating part (61) are including third stopper (611), carousel (612), second motor (613), round pin crank (614) and sheave (615), carousel (612) are installed through the bearing rotation that sets up on base (1), and carousel (612) up end center department fixed mounting has third stopper (611) that are located second stopper (3) directly behind, the fixed cover in lower terminal surface center department of carousel (612) is equipped with sheave (615), fixed mounting has second motor (613) in base (1), the output fixed cover of second motor (613) is equipped with round pin crank (614) mutually supporting with sheave (615).
7. The photovoltaic aluminum profile processing automatic cutting device according to claim 6, wherein: the straightening part (62) further comprises a second slide way (621) and an increasing and decreasing pressure pump (624), the base (1) is provided with the second slide way (621) which is symmetrically arranged on the left side and the right side of the turntable (612), the straightening plate (622) is slidably arranged in the second slide way (621), the increasing and decreasing pressure pump (624) is fixedly arranged in the base (1), and the output end of the increasing and decreasing pressure pump (624) is fixedly connected with the hydraulic rod (623).
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