CN218748266U - Bench saw for wood processing - Google Patents
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- CN218748266U CN218748266U CN202222976280.2U CN202222976280U CN218748266U CN 218748266 U CN218748266 U CN 218748266U CN 202222976280 U CN202222976280 U CN 202222976280U CN 218748266 U CN218748266 U CN 218748266U
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Abstract
本实用新型提供一种木材加工用台锯。所述木材加工用台锯包括操作台;伺服电机,所述伺服电机固定安装在所述操作台的底面中部;切割盘,所述切割盘转动安装在所述操作台的底面中部,所述切割盘的一侧壁中部与所述伺服电机的输出轴固定连接;安装通道,所述安装通道开设在所述操作台的上表面中部,且所述切割盘的顶部贯穿至所述安装通道的上方;推料机构,所述推料机构设置在所述操作台的上表面左侧;磨砂头,所述磨砂头呈竖直的圆柱形。本实用新型提供的木材加工用台锯具有使用方便、具有自动清理木材切割面毛刺的功能、提升了木材加工生产效率、实用性高的优点。
The utility model provides a table saw for wood processing. The table saw for wood processing includes an operating table; a servo motor, the servo motor is fixedly installed in the middle of the bottom surface of the operating table; a cutting disc, the cutting disc is rotatably installed in the middle of the bottom surface of the operating table, the cutting The middle part of one side wall of the disc is fixedly connected with the output shaft of the servo motor; the installation channel is opened in the middle part of the upper surface of the operating table, and the top of the cutting disc penetrates above the installation channel ; The pushing mechanism, the pushing mechanism is arranged on the left side of the upper surface of the operating platform; the grinding head, the grinding head is a vertical cylinder. The table saw for wood processing provided by the utility model has the advantages of convenient use, the function of automatically cleaning the burrs on the cutting surface of wood, improving the production efficiency of wood processing, and high practicability.
Description
技术领域technical field
本实用新型涉及木材加工设备技术领域,尤其涉及一种木材加工用台锯。The utility model relates to the technical field of wood processing equipment, in particular to a table saw for wood processing.
背景技术Background technique
木材泛指用于工民建筑的木制材料,通常被为软材和硬材。工程中所用的木材主要取自树木的树干部分。木材因取得和加工容易,自古以来就是一种主要的建筑材料,木材在加工过程中常通过台锯进行切割。Timber generally refers to wooden materials used in industrial and civil construction, and is usually classified as soft wood and hard wood. The wood used in the project is mainly obtained from the trunk parts of trees. Timber has been a major building material since ancient times due to its ease of acquisition and processing, often cut with a table saw during processing.
现有的台锯,如中国专利号“CN217195820U”,一种木材加工用推台锯,其主要结构包括台体,台体上转动安装有用于对木材进行切割的锯轮,台体底部安装有用于驱动锯轮旋转的伺服电机,所述伺服电机的输出轴驱动连接有主动锥齿轮,主动锥齿轮上啮合连接有从动锥齿轮,所述从动锥齿轮上同轴连接有主动齿轮,所述主动齿轮上啮合连接有从动齿轮,所述从动齿轮上同轴连接有与台体转动连接的螺纹杆,螺纹杆上螺纹套接有与台体滑动连接的滑动套块,所述滑动套块上固定有限位架,限位架上安装有用于对木材锁紧的夹持组件。Existing table saws, such as Chinese Patent No. "CN217195820U", are a sliding table saw for wood processing. For the servo motor that drives the saw wheel to rotate, the output shaft of the servo motor is driven and connected with a driving bevel gear, the driving bevel gear is meshed with a driven bevel gear, and the driven bevel gear is coaxially connected with a driving gear, so The driving gear is meshed with a driven gear, and the driven gear is coaxially connected with a threaded rod that is rotatably connected with the table body. The threaded rod is threaded with a sliding sleeve block that is slidably connected with the table body. A limit frame is fixed on the cover block, and a clamping assembly for locking the wood is installed on the limit frame.
虽然该技术方案通过伺服电机驱动锯轮对木材进行切割的过程中,螺纹杆能驱动滑动套块线性滑动,实现限位架上的夹持组件能驱动木材进行线性位置调节,实现木材切割和线性进给过程的同步进行,大大提升了木材的切割效率;设置的支撑架能与限位架同步滑动,起到对木材滑动进给过程的有效支撑限位作用,保证木材稳定滑动,木材切割效率得到明显提升。Although this technical solution drives the saw wheel to cut wood through the servo motor, the threaded rod can drive the sliding sleeve to slide linearly, so that the clamping assembly on the limit frame can drive the wood to perform linear position adjustment, and realize wood cutting and linear The synchronization of the feeding process greatly improves the cutting efficiency of the wood; the set support frame can slide synchronously with the limit frame, which plays an effective role in supporting and limiting the sliding feeding process of the wood, ensuring the stable sliding of the wood and the cutting efficiency of the wood. be significantly improved.
但是该技术方案在使用时无法对切割后的木材切割面的毛刺进行自动去除,需要操作人员在木材切割完成取下后另外使用外部设备对木材切割面的毛刺进行打磨去除,增加了木材处理步骤、操作繁琐、降低了了木材加工生产的效率,从而导致了该装置实用性低的问题。However, this technical solution cannot automatically remove the burrs on the cut wood cutting surface during use, and requires the operator to use external equipment to remove the burrs on the wood cutting surface after the wood is cut and removed, which increases the wood processing steps. , complex operations, reducing the efficiency of wood processing production, thereby causing the problem of low practicability of the device.
因此,有必要提供一种新的木材加工用台锯解决上述技术问题。Therefore, it is necessary to provide a new table saw for wood processing to solve the above technical problems.
实用新型内容Utility model content
本实用新型解决的技术问题是提供一种使用方便、具有自动清理木材切割面毛刺的功能、提升了木材加工生产效率、实用性高的木材加工用台锯。The technical problem solved by the utility model is to provide a table saw for wood processing that is easy to use, has the function of automatically cleaning the burrs on the wood cutting surface, improves the production efficiency of wood processing, and has high practicability.
为解决上述技术问题,本实用新型提供的木材加工用台锯包括:操作台;伺服电机,所述伺服电机固定安装在所述操作台的底面中部;切割盘,所述切割盘转动安装在所述操作台的底面中部,所述切割盘的一侧壁中部与所述伺服电机的输出轴固定连接;安装通道,所述安装通道开设在所述操作台的上表面中部,且所述切割盘的顶部贯穿至所述安装通道的上方;推料机构,所述推料机构设置在所述操作台的上表面左侧;磨砂头,所述磨砂头呈竖直的圆柱形,所述磨砂头活动设置在所述安装通道的内腔后部左侧,且所述磨砂头与所述伺服电机的输出轴传动连接;斜槽,所述斜槽开设在所述操作台的上表面位于所述切割盘的右侧。In order to solve the above technical problems, the table saw for wood processing provided by the utility model includes: an operating table; a servo motor, which is fixedly installed in the middle of the bottom surface of the operating table; a cutting disc, which is rotatably installed on the The middle part of the bottom surface of the operating table, the middle part of the side wall of the cutting disc is fixedly connected with the output shaft of the servo motor; the installation channel is opened in the middle part of the upper surface of the operating table, and the cutting disc The top of the top penetrates to the top of the installation channel; the pushing mechanism, the pushing mechanism is arranged on the left side of the upper surface of the operating table; the grinding head, the grinding head is a vertical cylinder, the grinding head It is movably arranged on the left side of the rear part of the inner cavity of the installation channel, and the grinding head is connected with the output shaft of the servo motor; Right side of the cutting disc.
优选的,所述推料机构包括放置壳、压板、螺杆、丝杆和步进电机,所述操作台的上表面左侧沿长度方向开设有装配通道,所述放置壳的底部滑动安装在装配通道的内腔中,所述压板滑动安装在放置壳的内腔中,所述螺杆螺纹安装在放置壳的上表面中部,且所述螺杆的底端延伸至放置壳的内腔中,所述螺杆的底端与压板的上表面转动连接,所述丝杆转动安装在装配通道的内腔中,所述放置壳的下部与丝杆螺纹连接,所述步进电机固定安装在操作台的前侧壁,所述丝杆的前端与步进电机的输出轴端固定连接。Preferably, the pushing mechanism includes a housing, a pressing plate, a screw, a screw, and a stepping motor. An assembly channel is opened on the left side of the upper surface of the console along the length direction, and the bottom of the housing is slidably installed on the assembly In the inner cavity of the channel, the pressure plate is slidably installed in the inner cavity of the housing, the screw thread is installed in the middle of the upper surface of the housing, and the bottom end of the screw extends into the inner cavity of the housing. The bottom end of the screw is rotatably connected to the upper surface of the pressure plate, the screw is rotatably installed in the inner cavity of the assembly channel, the lower part of the housing is screwed to the screw, and the stepping motor is fixedly installed on the front of the console. The side wall, the front end of the screw rod is fixedly connected with the output shaft end of the stepping motor.
优选的,所述安装通道的内腔中横向滑动安装有安装杆,所述磨砂头的底端竖直固定安装有连杆,所述连杆的底端与安装杆的上表面左侧转动连接,且所述连杆的底端贯穿至安装杆的下方。Preferably, a mounting rod is horizontally slidably installed in the inner cavity of the installation channel, and a connecting rod is vertically and fixedly mounted on the bottom end of the sanding head, and the bottom end of the connecting rod is connected to the left side of the upper surface of the mounting rod for rotation. , and the bottom end of the connecting rod penetrates below the mounting rod.
优选的,所述安装杆的中部转动套装有套筒,所述套筒的外表面左侧与连杆的底端均固定套设有锥形齿轮,且两个所述锥形齿轮相互啮合。Preferably, the middle part of the installation rod is rotatably fitted with a sleeve, and the left side of the outer surface of the sleeve and the bottom end of the connecting rod are both fixedly sleeved with bevel gears, and the two bevel gears mesh with each other.
优选的,所述套筒的外表面右侧与伺服电机的输出轴右侧均固定套设有皮带轮,两个所述皮带轮活动套设有同一个皮带。Preferably, a pulley is fixedly sheathed on the right side of the outer surface of the sleeve and the right side of the output shaft of the servo motor, and the same belt is movably sheathed on the two pulleys.
优选的,所述连杆的左侧设置有环形块,所述环形块的内圈与安装杆的外表面固定连接,所述环形块的左侧壁与安装通道的内腔左侧活动连接。Preferably, an annular block is provided on the left side of the connecting rod, the inner ring of the annular block is fixedly connected with the outer surface of the installation rod, and the left side wall of the annular block is movably connected with the left side of the inner cavity of the installation channel.
优选的,所述套筒的右侧设置有连接板,所述连接板与安装杆固定连接,所述安装杆的右侧活动套设有压缩弹簧,所述压缩弹簧的两端分别与连接板的右侧壁和安装通道的内腔右侧固定连接。Preferably, the right side of the sleeve is provided with a connecting plate, and the connecting plate is fixedly connected with the installation rod, and the right side of the installation rod is movably provided with a compression spring, and the two ends of the compression spring are respectively connected to the connecting plate The right side wall and the right side of the inner chamber of the installation channel are fixedly connected.
与相关技术相比较,本实用新型提供的一种木材加工用台锯具有如下有益效果:Compared with related technologies, a table saw for wood processing provided by the utility model has the following beneficial effects:
本实用新型提供一种木材加工用台锯,通过设置伺服电机的输出轴转动驱动切割盘转动对木板进行切割,同时伺服电机的输出轴转动时通过皮带和两个皮带轮驱动套筒转动,套筒在两个相互啮合的锥形齿轮的作用下驱动连杆转动,在压缩弹簧的弹力作用下驱动安装杆向左运动,从而带动磨砂头向左移动与木板的切割面贴合,进而连杆转动带动磨砂头转动对木板切割面的毛刺进行自动打磨去除、提升了木材加工生产效率、装置实用性高,避免了传统的台锯在使用时无法对切割后的木材切割面的毛刺进行自动去除、需要操作人员在木材切割完成取下后另外使用外部设备对木材切割面的毛刺进行打磨去除、增加了木材处理步骤、操作繁琐、降低了了木材加工生产的效率、从而导致了该装置实用性低的问题;通过设置斜槽,木板运动时切割产生的废料板与定位杆接触后落入斜槽的内腔中,在废料板自重和设备运作时产生的振动效果下通过斜槽能够使废料板自动下料。The utility model provides a table saw for wood processing. The output shaft of the servo motor is set to rotate to drive the cutting disk to rotate to cut the wood board. At the same time, when the output shaft of the servo motor rotates, the sleeve is driven to rotate through the belt and two pulleys. The connecting rod is driven to rotate under the action of two meshing bevel gears, and the installation rod is driven to move to the left under the elastic force of the compression spring, thereby driving the sanding head to move to the left to fit the cutting surface of the wood board, and then the connecting rod rotates Drive the sanding head to rotate to automatically remove the burrs on the cutting surface of the wood board, improve the production efficiency of wood processing, and the device has high practicability, avoiding the fact that the traditional table saw cannot automatically remove the burrs on the cutting surface of the wood after cutting. The operator needs to use external equipment to remove the burrs on the cut surface of the wood after the wood is cut and removed, which increases the wood processing steps, cumbersome operation, and reduces the efficiency of wood processing and production, resulting in low practicability of the device problem; by setting the chute, the waste board produced by cutting when the plank is moving will fall into the inner cavity of the chute after contacting the positioning rod, and the waste board can be passed through the chute under the weight of the waste board and the vibration generated during the operation of the equipment. Automatic feeding.
附图说明Description of drawings
图1为本实用新型提供的木材加工用台锯的一种较佳实施例的结构示意图;Fig. 1 is a schematic structural view of a preferred embodiment of a table saw for wood processing provided by the utility model;
图2为图1所示的A部放大示意图;Figure 2 is an enlarged schematic view of part A shown in Figure 1;
图3为本实用新型中操作台、伺服电机、切割盘、皮带轮和皮带的仰视结构示意图;Fig. 3 is the looking up structure schematic diagram of console, servo motor, cutting disc, belt pulley and belt in the utility model;
图4为图3所示的B部放大示意图。FIG. 4 is an enlarged schematic view of part B shown in FIG. 3 .
图中标号:1、操作台;2、伺服电机;3、切割盘;4、安装通道;5、磨砂头;61、放置壳;62、压板;63、螺杆;64、丝杆;65、步进电机;7、安装杆;8、套筒;9、锥形齿轮;10、皮带轮;11、皮带;12、连接板;13、压缩弹簧;14、连杆;15、斜槽。Symbols in the figure: 1, console; 2, servo motor; 3, cutting disc; 4, installation channel; 5, sanding head; 61, placement shell; 62, pressure plate; 63, screw; 7. Mounting rod; 8. Sleeve; 9. Bevel gear; 10. Pulley; 11. Belt; 12. Connecting plate; 13. Compression spring; 14. Connecting rod; 15. Chute.
具体实施方式Detailed ways
下面结合附图和实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
请结合参阅图1-图4,其中,图1为本实用新型提供的木材加工用台锯的一种较佳实施例的结构示意图;图2为图1所示的A部放大示意图;图3为本实用新型中操作台、伺服电机、切割盘、皮带轮和皮带的仰视结构示意图;图4为图3所示的B部放大示意图。Please refer to Fig. 1-Fig. 4 in combination, wherein Fig. 1 is a structural schematic diagram of a preferred embodiment of a table saw for wood processing provided by the utility model; Fig. 2 is an enlarged schematic diagram of part A shown in Fig. 1; Fig. 3 It is a schematic view of the structure of the operating table, servo motor, cutting disc, pulley and belt in the utility model; FIG. 4 is an enlarged schematic view of part B shown in FIG. 3 .
一种木材加工用台锯包括:操作台1;伺服电机2,所述伺服电机2固定安装在所述操作台1的底面中部;切割盘3,所述切割盘3转动安装在所述操作台1的底面中部,所述切割盘3的一侧壁中部与所述伺服电机2的输出轴固定连接,所述伺服电机2驱动所述切割盘3转动对木板进行切割;安装通道4,所述安装通道4开设在所述操作台1的上表面中部,且所述切割盘3的顶部贯穿至所述安装通道4的上方;推料机构,所述推料机构设置在所述操作台1的上表面左侧,所述推料机构对木板进行固定并带动木板运动进行自动送料切割;磨砂头5,所述磨砂头5呈竖直的圆柱形,所述磨砂头5活动设置在所述安装通道4的内腔后部左侧,且所述磨砂头5与所述伺服电机2的输出轴传动连接,当木板切割完成后,其切割面与所述磨砂头5接触,所述伺服电机2驱动所述磨砂头5转动对木板的切割面的毛刺进行自动打磨去除;斜槽15,所述斜槽15开设在所述操作台1的上表面位于所述切割盘3的右侧,所述斜槽15的后部左侧角竖直固定安装有定位杆,木板运动时切割产生的废料板与所述定位杆接触落入所述斜槽15的内腔中,在废料板自重和设备运作时产生的振动效果下通过所述斜槽15能够使废料板自动下料。A table saw for wood processing includes: an operating table 1; a
所述推料机构包括放置壳61、压板62、螺杆63、丝杆64和步进电机65,所述操作台1的上表面左侧沿长度方向开设有装配通道,所述放置壳61的底部滑动安装在装配通道的内腔中,所述压板62滑动安装在放置壳61的内腔中,所述螺杆63螺纹安装在放置壳61的上表面中部,且所述螺杆63的底端延伸至放置壳61的内腔中,所述螺杆63的底端与压板62的上表面转动连接,所述丝杆64转动安装在装配通道的内腔中,所述放置壳61的下部与丝杆64螺纹连接,所述步进电机65固定安装在操作台1的前侧壁,所述丝杆64的前端与步进电机65的输出轴端固定连接,操作人员将木板放置在所述放置壳61的内腔中并通过转动螺杆63驱动压板62向下运动对木板进行挤压固定,随后启动所述步进电机65驱动丝杆64转动,从而带动放置壳61运动,进而带动木板自动上料切割,避免了传统的台锯在使用时需要操作人员手动推动木板运动进行切割存在安全隐患高的问题。The pushing mechanism includes a
所述安装通道4的内腔中横向滑动安装有安装杆7,所述磨砂头5的底端竖直固定安装有连杆14,所述连杆14的底端与安装杆7的上表面左侧转动连接,且所述连杆14的底端贯穿至安装杆7的下方,所述安装杆7在安装通道4的内腔中左右滑动时,能够带动转动的所述磨砂头5左右移动。A
所述安装杆7的中部转动套装有套筒8,所述套筒8的外表面左侧与连杆14的底端均固定套设有锥形齿轮9,且两个所述锥形齿轮9相互啮合,所述套筒8转动时通过两个相互啮合的锥形齿轮9驱动连杆14转动,从而带动所述磨砂头5转动,进而所述磨砂头5对木板切割面的毛刺进行转动打磨去除。The middle part of the
所述套筒8的外表面右侧与伺服电机2的输出轴右侧均固定套设有皮带轮10,两个所述皮带轮10活动套设有同一个皮带11,所述伺服电机2的输出轴驱动切割盘3转动的同时通过皮带11和两个皮带轮10驱动套筒8转动。The right side of the outer surface of the
所述连杆14的左侧设置有环形块,所述环形块的内圈与安装杆7的外表面固定连接,所述环形块的左侧壁与安装通道4的内腔左侧活动连接,所述环形块能够对安装杆7向左运动时进行限位。The left side of the connecting
所述套筒8的右侧设置有连接板12,所述连接板12与安装杆7固定连接,所述安装杆7的右侧活动套设有压缩弹簧13,所述压缩弹簧13的两端分别与连接板12的右侧壁和安装通道4的内腔右侧固定连接,在所述压缩弹簧13的弹力作用下驱动安装杆7向左运动,从而带动磨砂头5向左移动与木板的切割面贴合,能够在所述磨砂头5与木板切割面接触时起到缓冲作用,避免所述磨砂头5与木板切割面接触时挤压力度过大,从而使木板切割面接触角崩裂。The right side of the
本实用新型提供的木材加工用台锯的工作原理如下:The working principle of the table saw for wood processing provided by the utility model is as follows:
使用时,操作人员将木板放置在放置壳61的内腔中并通过转动螺杆63驱动压板62向下运动对木板进行挤压固定,随后启动步进电机65驱动丝杆64转动,从而带动放置壳61运动,进而带动木板自动上料切割,同时伺服电机2的输出轴转动驱动切割盘3转动对木板进行切割,且伺服电机2的输出轴转动的同时通过皮带11和两个皮带轮10驱动套筒8转动,套筒8在两个相互啮合的锥形齿轮9的作用下驱动连杆14转动,在压缩弹簧13的弹力作用下驱动安装杆7向左运动,从而带动磨砂头5向左移动与木板的切割面贴合,进而连杆14转动带动磨砂头5转动对木板切割面的毛刺进行打磨去除,木板运动时切割产生的废料板与定位杆接触后落入斜槽15的内腔中,在废料板自重和设备运作时产生的振动效果下通过斜槽15能够使废料板自动下料。When in use, the operator places the wooden board in the inner cavity of the
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the utility model specification and accompanying drawings may be directly or indirectly used in other applications. Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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| CN116921766A (en) * | 2023-08-31 | 2023-10-24 | 南京鸿发有色金属制造股份有限公司 | Compound cutting device and cutting method for solar profiles |
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| CN116921766A (en) * | 2023-08-31 | 2023-10-24 | 南京鸿发有色金属制造股份有限公司 | Compound cutting device and cutting method for solar profiles |
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