CN116902450A - Automatic sorting system for raw materials of fragrant sugar in warehouse - Google Patents

Automatic sorting system for raw materials of fragrant sugar in warehouse Download PDF

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Publication number
CN116902450A
CN116902450A CN202310838343.4A CN202310838343A CN116902450A CN 116902450 A CN116902450 A CN 116902450A CN 202310838343 A CN202310838343 A CN 202310838343A CN 116902450 A CN116902450 A CN 116902450A
Authority
CN
China
Prior art keywords
raw material
line
material barrel
conveying
tray
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310838343.4A
Other languages
Chinese (zh)
Inventor
龚剑强
徐荣华
桂腾跃
张旷世
叶茂利
叶羽峰
崔洁
许豪斌
万中海
毛杰
张朝晖
张国平
胡小虎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Tobacco Zhejiang Industrial Co Ltd
Original Assignee
China Tobacco Zhejiang Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Tobacco Zhejiang Industrial Co Ltd filed Critical China Tobacco Zhejiang Industrial Co Ltd
Priority to CN202310838343.4A priority Critical patent/CN116902450A/en
Publication of CN116902450A publication Critical patent/CN116902450A/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02—Storage devices
    • B65G1/04—Storage devices mechanical
    • B65G1/0407—Storage devices mechanical using stacker cranes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/261—Accumulating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0235—Containers
    • B65G2201/0241—Barrels, drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02—Articles
    • B65G2201/0235—Containers
    • B65G2201/0258—Trays, totes or bins

Abstract

The invention discloses an automatic sorting system for warehousing raw materials of fragrant sugar materials, which comprises a raw material barrel conveying line, a clamping manipulator and a tray line; the raw material barrel conveying line is used for placing and conveying raw material barrels; the raw material barrel conveying line is provided with at least one raw material barrel conveying branch line, and the raw material barrel conveying branch line is used for conveying raw material barrels of the same batch and brand respectively; the clamping manipulator is arranged at the side of the raw material barrel conveying branch line; the tray line is arranged on the other side of the clamping manipulator and is parallel to the raw material barrel conveying line, and the tray line is used for placing and conveying trays so that the manipulator clamps raw material barrels of the same batch and brand into the trays. The invention provides a set of automatic sorting system for the raw material warehouse entry of the fragrant sugar materials, which is faced with the problems of low efficiency and easy error in the manual warehouse entry and the warehouse entry of the fragrant sugar materials, overcomes the defects in the prior art and reduces the manual operation intensity.

Description

Automatic sorting system for raw materials of fragrant sugar in warehouse
Technical Field
The invention relates to the technical field of tobacco raw material warehouse logistics, in particular to an automatic sorting system for warehousing of sugar raw materials.
Background
At present, the production mode of the sugar materials adopts a mode of manually sorting the raw materials, and when a plurality of raw materials arrive at a warehouse entrance along a vehicle, the raw materials are manually sorted and then are carried into the warehouse for stacking, so that the labor intensity is high and errors are easily caused.
Therefore, according to the high-efficiency energy-saving and green production principle, a set of raw material warehouse-in automatic sorting system is designed, and the raw materials can be sorted by scanning codes and can be stored in code plates only by placing the raw materials on a conveying line, so that the raw material warehouse-in working efficiency is improved, and the device for reducing the manual operation intensity becomes a technical problem to be solved in the field.
Disclosure of Invention
The invention aims to provide an automatic sorting system for warehousing of fragrant sugar materials, which is used for solving the problems of manual warehousing and warehousing of fragrant sugar materials, low efficiency and easy error, overcoming the defects in the prior art and reducing the manual operation intensity.
According to one aspect of the invention, an automatic sorting system for warehousing of fragrant and sweet materials is provided, which comprises a raw material barrel conveying line, a clamping manipulator and a tray line;
the raw material barrel conveying line is used for placing and conveying raw material barrels;
the raw material barrel conveying line is provided with at least one raw material barrel conveying branch line, and the raw material barrel conveying branch line is used for conveying raw material barrels of the same batch and brand respectively;
the clamping manipulator is arranged at the side of the raw material barrel conveying branch line;
the tray line is arranged on the other side of the clamping manipulator and is parallel to the raw material barrel conveying line, and the tray line is used for placing and conveying trays so that the manipulator clamps raw material barrels of the same batch and brand into the trays.
Optionally, according to the automatic sorting system for warehousing the raw materials of the sugar materials, a first code scanning machine is arranged at one side of the initial end of the raw material barrel conveying line, and the first code scanning machine scans and reads the brand labels on the raw material barrels so as to respectively convey the raw material barrels of different batches and brands to different raw material barrel conveying branch lines.
Optionally, according to the automatic sorting system for warehousing the fragrant sugar raw materials provided by the invention, a coding machine is arranged on the other side of the starting end of the raw material barrel conveying line, and when the first code scanning machine cannot read due to unclear license plate labels on the raw material barrel, the coding machine carries out complementary coding treatment on the raw material barrel.
Optionally, according to the automatic sorting system for warehousing the raw materials of the sugar materials, a second code scanning machine is further arranged at the tail end of the conveying branch line of the raw material barrel, and the second code scanning machine scans and reads the raw material barrel on the conveying branch line of the same raw material barrel again so as to reject the raw material barrel with wrong batch and brand.
Optionally, according to the automatic sorting system for warehousing the fragrant sugar raw materials, the raw material barrel conveying line is of a loop line structure, and when the number of raw material barrels on the raw material barrel conveying branch line exceeds the limit, the raw material barrels continue to circulate on the raw material barrel conveying line.
Optionally, according to the automatic sorting system for warehousing the raw materials of the sugar materials, the starting end of the raw material barrel conveying line is further provided with an appearance detection device, the appearance detection device detects the appearance of the raw material barrel, and the raw material barrel conveying line with unqualified appearance is removed from the raw material barrel conveying line.
Optionally, according to the automatic sorting system for warehousing the sugar raw materials, the tray line comprises a solid barrel tray line and an empty tray line which are parallel to each other, and the solid barrel tray line is positioned between the clamping manipulator and the empty tray line;
the starting end of the empty tray line is provided with a tray disassembling machine, and the tray disassembling machine is used for disassembling stacked trays into independent trays and placing the independent trays on the empty tray line for conveying;
the solid barrel tray line is used for conveying trays in which raw material barrels are placed.
Optionally, according to the automatic sorting system for warehousing the fragrant sugar raw materials of the invention, a coded disc position is further arranged on one side of the solid barrel tray line facing the clamping manipulator, and the tail end of the empty tray line is connected with the coded disc position so as to convey the empty tray to the coded disc position and provide the coded disc for the clamping manipulator to process.
Optionally, according to the automatic sorting system for warehousing the fragrant sugar raw materials provided by the invention, the tail end of the solid bucket tray line is provided with an unmanned forklift truck goods taking place, and the trays processed by the clamping manipulator code wheel are transported to the unmanned forklift truck goods taking place by the solid bucket tray line and are transported by the unmanned forklift truck.
Optionally, according to the automatic sorting system for warehousing the raw materials of the sugar materials, a plurality of code wheel positions are arranged beside the same clamping manipulator.
The invention has the beneficial effects that: the automatic sorting system for the fragrant and sweet raw materials in the warehouse can solve the problems of time consumption, labor consumption and the like in manual sorting, can solve the problem of easy mistakes in manual sorting, can realize the automatic sorting of the raw materials, has high automation degree and high sorting efficiency, and is suitable for warehouse sorting of the fragrant and sweet raw materials with unified specifications.
Other features of the present invention and its advantages will become apparent from the following detailed description of exemplary embodiments of the invention, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description, serve to explain the principles of the invention.
Fig. 1 is a schematic structural diagram of an automatic sorting system for warehousing of raw materials of sugar materials, which is disclosed by the invention;
reference numerals illustrate: 1-a coding machine; 2-an appearance detection device; 3-a first code scanner; 4-a raw material barrel conveying line; 5-a raw material barrel conveying branch line; 6, clamping a manipulator; 7-a second code scanner; 8-code disc positions; 9-solid barrel tray line; 10-empty tray line; 11-disc changer.
Detailed Description
Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
According to the figure 1, the invention provides an automatic sorting system for warehousing of fragrant and sweet materials, which comprises a material barrel conveying line 4, a clamping manipulator 6 and a tray line.
The raw material barrel conveying line 4 is used for placing and conveying raw material barrels.
The raw material barrel conveying line 4 is provided with at least one raw material barrel conveying branch line 5, and the raw material barrel conveying branch line 5 is used for conveying raw material barrels of the same batch and brand respectively.
The gripping robot 6 is disposed beside the raw material barrel conveying branch line 5.
The tray line is arranged on the other side of the clamping manipulator 6 and is parallel to the raw material barrel conveying line 4, and the tray line is used for placing and conveying trays so that the manipulator clamps raw material barrels of the same batch and brand into the trays.
Further, a first code scanner 3 is arranged at one side of the starting end of the raw material barrel conveying line 4, and the code scanner 3 scans the code of the brand labels on the raw material barrels to read, so that raw material barrels of different batches and brands are respectively conveyed to different raw material barrel conveying branch lines 5. In this embodiment, two vertical raw material barrel conveying branch lines 5 are arranged on the raw material barrel conveying line 4, a plurality of raw material barrels are transported to the raw material barrel conveying line 4 along with a vehicle, after the raw material barrels are manually placed on a conveyor, code scanning treatment is performed on brand labels on the raw material barrels through the first code scanning machine 3, so that raw material barrels of different batches and brands are classified, and raw material barrels of the same batch and brand are transported to the same raw material barrel conveying branch lines 5.
Still further, the starting end opposite side of raw materials bucket transfer chain 4 is equipped with and beats the sign indicating number machine 1, works as the mark label on the raw materials bucket is unclear leads to first sweep sign indicating number machine 3 can't read, beat the sign indicating number machine 1 to the raw materials bucket is mended and is beaten the sign indicating number processing.
Still further, the end of raw materials bucket conveying branch line 5 still is equipped with the second and sweeps a yard machine 7, the second sweeps a yard machine 7 and reads the raw materials bucket on the same raw materials bucket conveying branch line 5 again, in order to reject the raw materials bucket of wrong batch and grade. In order to ensure that the classification of the raw material barrels is more accurate, after the raw material barrels enter the raw material barrel conveying branch line 5, the second code scanning machine 7 scans the raw material barrels again for reading before the clamping manipulator 6 grips, so that the raw material barrels of different batches and brands are prevented from being mixed together.
Still further, the raw material barrel conveying line 4 has a loop structure, and when the number of raw material barrels on the raw material barrel conveying branch line 5 exceeds the limit, the raw material barrels continue to circulate on the raw material barrel conveying line 4. The raw material barrel conveying line 4 has the functions of buffering raw material barrels and circulation, and when the second code scanning machine 7 detects raw material barrels of different batches and brands, the rejected raw material barrels can be replaced in the raw material barrel conveying line 4 and enter the correct raw material barrel conveying branch line 5 after circulation conveying.
Still further, the starting end of the raw material barrel conveying line 4 is further provided with an appearance detection device 2, the appearance detection device 2 detects the appearance of the raw material barrel, and the raw material barrel conveying line 4 is removed from the raw material barrel with unqualified appearance.
Further, the pallet lines include a solid barrel pallet line 9 and an empty pallet line 10 that are parallel to each other, and the solid barrel pallet line 9 is located between the gripping robot 6 and the empty pallet line 10.
The starting end of the empty tray line 10 is provided with a tray disassembling machine 11, and the tray disassembling machine 11 is used for disassembling stacked trays into independent trays and placing the independent trays on the empty tray line 10 for conveying.
The solid barrel tray line 9 is used for conveying trays on which raw material barrels are placed.
Still further, the side of the solid barrel tray line 9 facing the clamping manipulator 6 is further provided with a code wheel position 8, and the tail end of the empty tray line 10 is connected with the code wheel position 8, so as to convey the empty tray to the code wheel position 8 and provide for the clamping manipulator 6 to process the code wheel. The pallets on the code wheel positions 8 are pushed onto the solid barrel pallet line 9, and the empty pallets are transported from the empty pallet line 10 to the code wheel positions 8, so that the empty pallets can be processed by the clamping manipulator 6.
Still further, the end of the solid barrel tray line 9 is provided with an unmanned forklift goods taking place, and the tray processed by the clamping manipulator 6 code wheel is transported to the unmanned forklift goods taking place by the solid barrel tray line 9 and is transported by the unmanned forklift, and then is transported to a goods shelf by the unmanned forklift.
Still further, a plurality of code wheel positions 8 are arranged beside the same clamping manipulator 6. Under the condition that the tray after the code disc is not timely conveyed by the solid barrel tray line 9, the clamping manipulator 6 can code the disc again on the empty code disc position 8.
After the raw material barrels are manually placed on the conveyor, the raw material barrels with large deformation and unclear bar codes can be removed through the shape detection equipment and the first code scanning machine 3, and then manual treatment is performed. And the raw material barrels which are qualified in detection enter a raw material barrel conveying loop. The raw material barrels respectively enter the raw material barrel conveying branch lines 5 according to different batch numbers and brands, and if the brands of the raw material barrels exceed the number of the branch lines, the raw material barrels continue to circulate on the raw material barrel conveying line 4.
The empty pallet group is transported to the first conveyor of the empty pallet line 10 by an unmanned forklift, and the empty pallets are respectively transported to the code pallet position 8 through the pallet disassembling machine 11.
Full barrel raw materials that get into raw materials bucket and carry branch line 5 is by pressing from both sides and getting manipulator 6 according to order sign indicating number to the empty tray at code wheel position 8, after the plastic drum of filling plastic drum or this kind of batch on waiting the tray finishes the feeding, the tray is transported to unmanned fork truck through real barrel tray line 9 and is got the goods shelves, is transported to on the goods shelves by unmanned fork truck. In this way, the unmanned forklift carries the empty pallet group to the empty pallet line 10, and the stacked solid pallet is transported to the warehouse shelf by the unmanned forklift.
While certain specific embodiments of the invention have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the invention. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the invention. The scope of the invention is defined by the appended claims.

Claims (10)

1. The automatic sorting system for the warehousing of the fragrant sugar materials is characterized by comprising a material barrel conveying line, a clamping manipulator and a tray line;
the raw material barrel conveying line is used for placing and conveying raw material barrels;
the raw material barrel conveying line is provided with at least one raw material barrel conveying branch line, and the raw material barrel conveying branch line is used for conveying raw material barrels of the same batch and brand respectively;
the clamping manipulator is arranged at the side of the raw material barrel conveying branch line;
the tray line is arranged on the other side of the clamping manipulator and is parallel to the raw material barrel conveying line, and the tray line is used for placing and conveying trays so that the manipulator clamps raw material barrels of the same batch and brand into the trays.
2. The automatic sorting system for warehousing of fragrant sugar materials according to claim 1, wherein a first code scanner is arranged on one side of the initial end of the raw material barrel conveying line, and the first code scanner scans and reads the brand labels on the raw material barrels so as to respectively convey raw material barrels of different batches and brands to different raw material barrel conveying branch lines.
3. The automatic sorting system for warehousing of fragrant sugar materials according to claim 2, wherein a coding machine is arranged on the other side of the starting end of the raw material barrel conveying line, and the coding machine performs complementary coding treatment on the raw material barrel when the first code scanning machine cannot read due to unclear license plate labels on the raw material barrel.
4. The automatic sorting system for warehousing of fragrant sugar materials according to claim 3, wherein a second code scanner is further arranged at the tail end of the conveying branch line of the raw material barrel, and the second code scanner scans and reads the raw material barrel on the same conveying branch line of the raw material barrel again to reject the raw material barrel with wrong batch and brand.
5. The automated sorting system for raw material warehousing of sugar products of claim 4, wherein the raw material barrel conveyor line is a loop line structure, wherein the raw material barrels continue to circulate on the raw material barrel conveyor line when the number of raw material barrels on the raw material barrel conveyor line exceeds a threshold.
6. The automatic sorting system for warehousing of candy raw materials according to claim 5, wherein a starting end of the raw material barrel conveying line is further provided with an appearance detection device, the appearance detection device detects the appearance of the raw material barrel, and the raw material barrel conveying line with unqualified appearance is removed from the raw material barrel conveying line.
7. The automatic sorting system for warehousing of candy raw materials according to any one of claims 1-6, wherein the pallet lines comprise solid barrel pallet lines and empty pallet lines parallel to each other, the solid barrel pallet lines being located between the gripping robot and the empty pallet lines;
the starting end of the empty tray line is provided with a tray disassembling machine, and the tray disassembling machine is used for disassembling stacked trays into independent trays and placing the independent trays on the empty tray line for conveying;
the solid barrel tray line is used for conveying trays in which raw material barrels are placed.
8. The automatic sorting system for warehousing of the sugar materials according to claim 7, wherein a coded disc position is further arranged on one side of the solid barrel tray line facing the clamping manipulator, and the tail end of the empty tray line is connected with the coded disc position so as to convey the empty tray to the coded disc position and enable the empty tray to be processed by the clamping manipulator coded disc.
9. The automatic sorting system for warehousing of fragrant sugar materials according to claim 8, wherein the tail end of the solid barrel tray line is provided with an unmanned forklift picking position, and the trays processed by the clamping manipulator code wheel are transported to the unmanned forklift picking position by the solid barrel tray line and are transported by the unmanned forklift.
10. The automatic sorting system for warehousing of candy raw materials according to claim 9, wherein a plurality of code wheel positions are arranged beside the same clamping manipulator.
CN202310838343.4A 2023-07-10 2023-07-10 Automatic sorting system for raw materials of fragrant sugar in warehouse Pending CN116902450A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310838343.4A CN116902450A (en) 2023-07-10 2023-07-10 Automatic sorting system for raw materials of fragrant sugar in warehouse

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310838343.4A CN116902450A (en) 2023-07-10 2023-07-10 Automatic sorting system for raw materials of fragrant sugar in warehouse

Publications (1)

Publication Number Publication Date
CN116902450A true CN116902450A (en) 2023-10-20

Family

ID=88362156

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310838343.4A Pending CN116902450A (en) 2023-07-10 2023-07-10 Automatic sorting system for raw materials of fragrant sugar in warehouse

Country Status (1)

Country Link
CN (1) CN116902450A (en)

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