CN116874725A - Natural degradable cotton straw biological matrix and preparation method thereof - Google Patents

Natural degradable cotton straw biological matrix and preparation method thereof Download PDF

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Publication number
CN116874725A
CN116874725A CN202310901573.0A CN202310901573A CN116874725A CN 116874725 A CN116874725 A CN 116874725A CN 202310901573 A CN202310901573 A CN 202310901573A CN 116874725 A CN116874725 A CN 116874725A
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parts
powder
mass
biological matrix
prepolymer
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李国华
方学镇
张欣宇
刘静袆
吴世照
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G24/00Growth substrates; Culture media; Apparatus or methods therefor
    • A01G24/20Growth substrates; Culture media; Apparatus or methods therefor based on or containing natural organic material
    • A01G24/22Growth substrates; Culture media; Apparatus or methods therefor based on or containing natural organic material containing plant material
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G24/00Growth substrates; Culture media; Apparatus or methods therefor
    • A01G24/30Growth substrates; Culture media; Apparatus or methods therefor based on or containing synthetic organic compounds
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G24/00Growth substrates; Culture media; Apparatus or methods therefor
    • A01G24/40Growth substrates; Culture media; Apparatus or methods therefor characterised by their structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • C08G18/10Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
    • C08G18/12Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/32Polyhydroxy compounds; Polyamines; Hydroxyamines
    • C08G18/3203Polyhydroxy compounds
    • C08G18/3206Polyhydroxy compounds aliphatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
    • C08G18/4081Mixtures of compounds of group C08G18/64 with other macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/64Macromolecular compounds not provided for by groups C08G18/42 - C08G18/63
    • C08G18/6492Lignin containing materials; Wood resins; Wood tars; Derivatives thereof
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • C08G18/667Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/6674Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
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    • C08G2110/00Foam properties
    • C08G2110/0083Foam properties prepared using water as the sole blowing agent

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  • Polyurethanes Or Polyureas (AREA)

Abstract

The invention provides a natural degradable cotton straw biological matrix and a preparation method thereof. The invention adds water and tannic acid into crushed and screened cotton straw powder, stirs, then adds the prepared polyurethane prepolymer, mixes them quickly and evenly, pours the mixture into a mould spraying polyurethane release agent, discharges excessive water, puts into a 60 ℃ oven to foam and dry for 24 hours. The material has good cohesiveness, strength and degradability, and can be used in the fields of moisture preservation and water storage of soil in arid areas, vegetation restoration, cultivation substrates of modern agriculture and the like.

Description

Natural degradable cotton straw biological matrix and preparation method thereof
Technical Field
The invention relates to the field of utilization of cotton straw and polyurethane, in particular to a method for preparing a natural degradable cotton straw biological matrix.
Technical Field
Polyurethane (PU) is a polymer compound, which is an indispensable material for people's production and life. Different PU has different performances, wherein the PU elastomer has performances of wear resistance, low temperature resistance and the like, and can be degraded under the biological action.
The cotton sowing area of the whole country in 2022 is about 300 ten thousand hectares, the annual yield of cotton stalks is about 1793 ten thousand tons, wherein the cotton sowing area in Xinjiang is about 250 ten thousand hectares, and the annual yield of cotton stalks is more than about 1617 ten thousand tons. The cotton stalk contains cellulose 44%, hemicellulose 10.7%, lignin 15.4%, crude protein 6.5% and gossypol 0.03%, and is a good renewable and degradable biological matrix material. If a large amount of straws are improperly disposed, resources are wasted, and a certain pollution is caused to the environment. At present, the cotton straw treatment method mainly comprises incineration, burial and feed utilization, wherein the straw incineration in northwest areas is easy to exacerbate the formation of haze weather; the soil is buried because the Xinjiang climate is arid, and the high-content lignin of the cotton straw makes the straw have high rigidity and are not easy to rot, and the straw cannot be changed into fertilizer instead to become the burden of the soil, so that the fertility of the soil is reduced; the cotton straw has high cellulose content, low hemicellulose content and toxic gossypol, and is directly used as feed with low utilization rate and poor effect. The traditional treatment method of the straw has a certain hazard, which causes the difficulty of utilizing the cotton straw. In recent years, the cultivation substrate for moisturizing and storing water, repairing vegetation and modern agriculture of soil in northwest arid regions has great attention, and the industry of using straw resources as raw materials to replace non-renewable peat soil as a biological substrate has better prospect.
Disclosure of Invention
In order to solve the problem that cotton stalks are difficult to use, the invention provides a preparation method of a natural degradable cotton stalk biological matrix, and the product is used in the fields of moisture preservation and water storage of soil in arid areas, vegetation restoration, cultivation matrixes in modern agriculture and the like.
In order to achieve the above purpose, the present invention provides the following technical solutions:
in a first aspect, the present invention provides a naturally degradable cotton stalk biological matrix, which is prepared from the following raw materials in parts by mass: 40 parts of cotton straw powder with the particle size smaller than 0.25mm, 24-30 parts of polyurethane prepolymer, 160-240 parts of deionized water and 0.4-0.8 part of tannic acid.
The addition amount of deionized water influences the drying time and the foaming condition of PU, and further influences the strength of the sample.
Preferably, the natural degradable cotton straw biological matrix is prepared from the following raw materials in parts by mass: 40 parts of cotton straw powder with the particle size smaller than 0.25mm, 26.7 parts of polyurethane prepolymer, 200 parts of deionized water and 0.4 part of tannic acid.
Further, the polyurethane prepolymer is prepared as follows:
based on the polyurethane prepolymer, taking 6-7 parts by mass of toluene diisocyanate and 21-24 parts by mass of HK-330E polyether polyol, stirring at 60-100 ℃ for reaction for 1-3 hours, adding 0.8 part by mass of chain extender, and continuing stirring for 5-15min (10 min in the embodiment of the invention) to prepare the polyurethane prepolymer.
In one embodiment of the invention, the polyurethane prepolymer is prepared as follows:
6 parts by mass of toluene diisocyanate and 21 parts by mass of HK-330E polyether polyol are stirred at 80 ℃ for reaction for 2 hours, 0.8 part by mass of chain extender is added, and stirring is continued for 10 minutes, so that the polyurethane prepolymer is prepared.
Preferably, the chain extender is diethylene glycol or tetrabutyl glycol, preferably diethylene glycol. The groups of different chain extenders affect the water absorption performance of polyurethane, and the chain extender is used as a hard segment of polyurethane to affect the strength of polyurethane, so that the strength of a sample is affected. The chain extender can effectively improve the water absorption performance, otherwise the final finished product is easy to disperse, and the slag is obvious.
The person skilled in the art knows that the polyether polyol can be dehydrated for more than 2 hours in a drying oven at 80 ℃ before use in order to avoid foaming of the water in the polyether polyol by reaction with isocyanate.
The prepolymer is preferably cooled to room temperature when preparing the natural degradable cotton stalk biological matrix, so as to ensure the fluidity of the prepolymer and slow down the foaming reaction of the prepolymer and water.
In a second aspect, the present invention provides a method for preparing the naturally degradable cotton stalk biological matrix, the method comprising the steps of:
uniformly mixing cotton straw powder with the grain diameter smaller than 0.25mm, tannic acid and deionized water, pouring polyurethane prepolymer with the formula amount, uniformly mixing, shaping the mixture by adopting a mould, draining, standing and foaming for 12-36 h at 20-60 ℃ (preferably 60 ℃ for 24 h), and obtaining the natural degradable cotton straw biological matrix.
And a drain hole is arranged at the bottom of the die. The skilled artisan will appreciate that a release agent may be sprayed onto the inner surface of the mold prior to placing the mixture into the mold. Known methods for synthesizing PU include a one-step method, a semi-prepolymer method and a prepolymer method. The invention adopts a prepolymer method to prepare polyurethane, namely, hydroxyl groups of polyol and isocyanic acid groups of isocyanate react to generate a prepolymer with end sealing groups of isocyanic acid groups. The isocyanate groups in the prepolymer react with water to generate unstable carbamic acid, and then the unstable carbamic acid is decomposed into amine and carbon dioxide, wherein the generation of the carbon dioxide increases small cells of the module, which is beneficial to improving the air permeability of the module. The PU prepolymer has certain cohesiveness, and after being compounded with straw powder, the isocyanate groups are combined with the molecules of polyhydroxy groups in the straw, so that the cohesiveness effect is further improved, the loosening condition of a sample is avoided, and the sample transportation is facilitated.
The cotton straw can be selected to have the length of less than 40mm, the amount of cotton straw powder obtained after crushing is increased, the cotton straw powder is selected to have the particle size of less than 0.25mm, and the powder particle size is too large, and the mixing and stirring fluidity of the powder and water are poor, so that the sample molding is affected.
Preferably, the prepolymerization reaction temperature is 60 to 100 ℃, for example 60 ℃, 70 ℃, 80 ℃, 90 ℃, 100 ℃, and the reaction time is 1 to 3 hours, for example 1 hour, 1.5 hours, 2 hours, 2.5 hours, 3 hours, and the time is counted from the heating temperature reaching the target temperature range, in which the amount of isocyanato end-capping in the prepolymer can be controlled, mainly in order to make the produced prepolymer more stable and ensure the subsequent foaming effect.
The ratio of polyol to toluene diisocyanate directly affects the strength and properties of the prepolymer. The PU prepolymer, deionized water and tannic acid are mixed and stirred to obtain foaming PU, the reaction is accelerated along with the rising of the temperature, and the foaming speed can be reduced by stirring at room temperature.
Preferably, the amount of the prepolymer added to the mixture of the prepolymer and the powder is 37.5% to 42.5%, specifically 37.5%, 40%, 42.5%, and the amount of the prepolymer added affects the cohesiveness, strength, and water absorbency of the sample.
Tannic acid contains polyhydroxy structure and reacts with PU prepolymer to generate macromolecule elastomer with space reticular structure, which improves the cohesiveness of powder and PU, thus guaranteeing the integral strength of module, reducing slag drop, and tannic acid is a good biodegradable material, improving the degradation efficiency of product.
After the water is discharged, the foaming PU is accelerated along with the rising of the temperature, so that the PU is continuously expanded to fill the gaps of cotton straw powder, the overall cohesiveness of the module is improved, and a certain porosity is provided for the module.
As the optimal selection, the drying modes comprise oven drying at 60 ℃ and natural drying, and the foaming condition of PU is affected by different drying modes, so that the temperature is high, the foaming reaction speed is high, and macropores are formed; the temperature is low, the foaming reaction speed is low, and small holes are formed easily. The large holes are favorable for absorbing water, and the small holes are favorable for increasing strength.
In a third aspect, the invention provides an application of the naturally degradable cotton stalk biological matrix in preparing a cultivation matrix.
The invention designs a preparation method of a natural degradable cotton straw biological matrix aiming at the problem that cotton straw is difficult to use. The cotton straw is crushed and then reacts with the PU prepolymer, the rigidity of the sample is greatly lower than that of the straw, so that the sample is easier to degrade compared with the straw, and the sample has good strength due to the high-content lignin in the cotton straw, so that the phenomenon of crushing and slag dropping is reduced, and the transportation is convenient. The cotton straw has high content of cellulose, and the cellulose has more hydrophilic hydroxyl groups, so that the moisture absorption and water retention of the matrix are improved. As a cultivation substrate, the straw and PU components in the sample are degraded to release nutrients, so that the plant growth can be promoted. The invention effectively utilizes the waste cotton stalks, develops a new technical route for the moisture preservation and water storage of soil in arid areas, the vegetation restoration and the mass production of culture substrates in modern agriculture, and has the significance of realizing the green circulation of crops.
Compared with the prior art, the invention has the following beneficial effects:
1, PU is synthesized by adopting a prepolymer method, the internal heating value is less during foaming, the temperature rise is low, the foaming is facilitated, and the yield of the sample is high.
2. The cotton straw lignin and cellulose content is higher, so that the module has higher strength and water absorption and moisture retention.
3. The tannin added in the sample is a good degradable biological material, and can effectively improve the degradability and strength of the sample.
4. The cotton stalk and PU release nutrient substances through biodegradation, which is beneficial to plant growth.
Drawings
FIG. 1 is an Infrared (IR) spectrum of the biological matrix prepared in example 1
FIG. 2 is a graph showing pore volume and pore diameter distribution of the biomatrix prepared in example 1
FIG. 3 is a Scanning Electron Microscope (SEM) image of the biological matrix prepared in example 1
FIG. 4 is a Scanning Electron Microscope (SEM) image of the biological substrate prepared in example 1 degraded in grasslands for 105d
Detailed Description
Example 1
The crushed cotton straw is crushed and transported locally in Xinjiang, the cotton straw is put into a crusher to be crushed for 90 seconds, the obtained cotton straw powder is screened, and the cotton straw powder with the mesh number of more than 60 meshes (the grain diameter is less than 0.25 mm) is selected for standby.
And (3) putting the HK-330E polyether polyol into a vacuum drying oven at 80 ℃ to dehydrate for more than 2 hours for later use.
Spraying the polyurethane release agent of the beauty tree 606 on the surface of the mould uniformly, and standing for standby.
30g of toluene diisocyanate and 105g of HK-330E polyether polyol are weighed and added into a beaker, the beaker is placed in an electric heating sleeve, the temperature is set to 80 ℃, a stirring paddle is placed at the upper part of liquid, the rotating speed is adjusted to 400r/min, the reaction is carried out for 2 hours, and then 4g of diethylene glycol serving as a chain extender is added and stirred for 10 minutes, so that the prepolymer is prepared. The beaker was removed and the prepolymer cooled to room temperature. 200g of cotton straw powder is weighed, 2g of tannic acid and 1000g of deionized water are added, and the mixture is slowly stirred, so that all the powder is wet and has certain fluidity. 133.3g of PU prepolymer was rapidly poured into the powder, and stirred rapidly with a stirrer for 30s to uniformly mix PU with the powder. Pouring the reactant into a mould after stirring, discharging excessive moisture from holes below the mould by using a pressing block, placing the mould into a 60 ℃ oven for standing, foaming and drying for 24 hours, and demoulding to obtain the cotton straw biodegradable biological matrix. The water absorption and sample conditions of the examples are shown in Table 1. As shown in FIG. 1, 3342cm -1 The corresponding characteristic absorption peak of hydroxyl group can be derived from lignin, cellulose and hemicellulose, 2970cm -1 The absorption peak is mainly stretching vibration of methyl, 1729cm -1 、1649cm -1 The corresponding absorption peak is C=O antisymmetric telescopic vibration, 1604cm -1 And 1452cm -1 The absorption peak of (C) is N-H flexural vibration, 1537cm < -1 > corresponds to characteristic absorption peak of benzene ring, 1373cm -1 Corresponding CH 2 Characteristic absorption peak, 1229cm -1 Corresponding to C=O characteristic absorption peak, 1076cm -1 Is a characteristic absorption peak of the ester group. The pore structure was tested by mercury intrusion as shown in Table 2 to give example 1The porosity reaches 68.51 percent, and the total pore area reaches 1.475m 2 Per g, average pore size up to 5.061X 10 3 The total pore volume reaches 1.866mL/g, the permeability reaches 81.40 multiplied by 10 3 And mD. As shown in FIG. 2, the pore diameter of the sample is mainly distributed at 10 5 near nm. Fig. 3 and 4 are SEM images of degradation of the sample, undegraded and buried in grass 105d, respectively, comparing the larger size pores found in fig. 4, demonstrating the apparent degradation of PU in the sample by microorganisms.
Example 2
The powder, polyether polyol and die used in this example are the same as those used in example 1
Weighing 35g of toluene diisocyanate and 105g of HK-330E polyether polyol, adding the mixture into a beaker, placing the beaker into an electric heating sleeve, setting the temperature at 80 ℃, placing a stirring paddle at the upper part of the liquid, adjusting the rotating speed at 400r/min, reacting for 2h, adding 4g of diethylene glycol serving as a chain extender, and stirring for 10min to obtain the prepolymer. The beaker was removed and the prepolymer cooled to room temperature. 200g of cotton straw powder is weighed, 2g of tannic acid and 1000g of deionized water are added, and the mixture is slowly stirred, so that all the powder is wet and has certain fluidity. 133.3g of PU prepolymer was rapidly poured into the powder, and stirred rapidly with a stirrer for 30s to uniformly mix PU with the powder. Pouring the reactant into a mould after stirring, discharging excessive moisture from holes below the mould by using a pressing block, placing the mould into a 60 ℃ oven for standing, foaming and drying for 24 hours, and demoulding to obtain the cotton straw biodegradable biological matrix. The water absorption and sample conditions of the examples are shown in Table 1. The proportion of toluene diisocyanate is improved, the hardness content of PU is improved, and the sample is too high in hardness and lacks elasticity.
Example 3
The powder, polyether polyol and die used in this example are the same as those used in example 1
30g of toluene diisocyanate and 120g of HK-330E polyether polyol are weighed and added into a beaker, the beaker is placed in an electric heating sleeve, the temperature is set to 80 ℃, a stirring paddle is placed at the upper part of liquid, the rotating speed is adjusted to 400r/min, the reaction is carried out for 2 hours, and then 4g of diethylene glycol serving as a chain extender is added and stirred for 10 minutes, so that the prepolymer is prepared. The beaker was removed and the prepolymer cooled to room temperature. 200g of cotton straw powder is weighed, 2g of tannic acid and 1000g of deionized water are added, and the mixture is slowly stirred, so that all the powder is wet and has certain fluidity. 133.3g of PU prepolymer was rapidly poured into the powder, and stirred rapidly with a stirrer for 30s to uniformly mix PU with the powder. Pouring the reactant into a mould after stirring, discharging excessive moisture from holes below the mould by using a pressing block, placing the mould into a 60 ℃ oven for standing, foaming and drying for 24 hours, and demoulding to obtain the cotton straw biodegradable biological matrix. The water absorption and sample conditions of the examples are shown in Table 1. The proportion of the HK-330E polyether polyol is increased, so that isocyanate groups are reduced, the foaming amount is reduced, holes are reduced, and the water absorption is reduced.
Example 4
The powder, polyether polyol and die used in this example are the same as those used in example 1
30g of toluene diisocyanate and 105g of HK-330E polyether polyol are weighed and added into a beaker, the beaker is placed in an electric heating sleeve, the temperature is set to 80 ℃, a stirring paddle is placed at the upper part of liquid, the rotating speed is adjusted to 400r/min, the reaction is carried out for 2 hours, and then 4g of chain extender-tetrabutyl glycol is added and stirred for 10 minutes, so that the prepolymer is prepared. The beaker was removed and the prepolymer cooled to room temperature. 200g of cotton straw powder is weighed, 2g of tannic acid and 1000g of deionized water are added, and the mixture is slowly stirred, so that all the powder is wet and has certain fluidity. 133.3g of PU prepolymer was rapidly poured into the powder, and stirred rapidly with a stirrer for 30s to uniformly mix PU with the powder. Pouring the reactant into a mould after stirring, discharging excessive moisture from holes below the mould by using a pressing block, placing the mould into a 60 ℃ oven for standing, foaming and drying for 24 hours, and demoulding to obtain the cotton straw biodegradable biological matrix. The water absorption and sample conditions of the examples are shown in Table 1. The chain extender used was polytetramethylene glycol, which was chemically different and produced PU elastomers having poorer elasticity than example 1.
EXAMPLE 5 tannic acid free
The powder, polyether polyol and die used in this example are the same as those used in example 1
30g of toluene diisocyanate and 105g of HK-330E polyether polyol are weighed and added into a beaker, the beaker is placed in an electric heating sleeve, the temperature is set to 80 ℃, a stirring paddle is placed at the upper part of liquid, the rotating speed is adjusted to 400r/min, the reaction is carried out for 2 hours, and then 4g of diethylene glycol serving as a chain extender is added and stirred for 10 minutes, so that the prepolymer is prepared. The beaker was removed and the prepolymer cooled to room temperature. 200g of cotton straw powder is weighed, 1000g of tannic acid and deionized water are not added, and the cotton straw powder is slowly stirred, so that all the powder is wet and has certain fluidity. 133.3g of PU prepolymer was rapidly poured into the powder, and stirred rapidly with a stirrer for 30s to uniformly mix PU with the powder. Pouring the reactant into a mould after stirring, discharging excessive moisture from holes below the mould by using a pressing block, placing the mould into a 60 ℃ oven for standing, foaming and drying for 24 hours, and demoulding to obtain the cotton straw biodegradable biological matrix. The water absorption and sample conditions of the examples are shown in Table 1. The straw powder is directly reacted and bonded with the PU prepolymer without adsorbing tannin, so that the powder is poor in bonding, slag falling occurs, the foaming amount of isocyanate groups and water reaction is increased, and the sample pores are increased, but the water absorption of the sample is reduced and the water absorption of unit volume is reduced more due to the change of the PU structure.
Example 6
The powder, polyether polyol and die used in this example are the same as those used in example 1
30g of toluene diisocyanate and 105g of HK-330E polyether polyol are weighed and added into a beaker, the beaker is placed in an electric heating sleeve, the temperature is set to 80 ℃, a stirring paddle is placed at the upper part of liquid, the rotating speed is adjusted to 400r/min, the reaction is carried out for 2 hours, and then 4g of diethylene glycol serving as a chain extender is added and stirred for 10 minutes, so that the prepolymer is prepared. The beaker was removed and the prepolymer cooled to room temperature. 200g of cotton straw powder is weighed, 2g of tannic acid and 1200g of deionized water are added, and the mixture is slowly stirred, so that all the powder is wet and has certain fluidity. 133.3g of PU prepolymer was rapidly poured into the powder, and stirred rapidly with a stirrer for 30s to uniformly mix PU with the powder. Pouring the reactant into a mould after stirring, discharging excessive moisture from holes below the mould by using a pressing block, placing the mould into a 60 ℃ oven for standing, foaming and drying for 24 hours, and demoulding to obtain the cotton straw biodegradable biological matrix. The water absorption and sample conditions of the examples are shown in Table 1. The proportion of deionized water is increased, the water content of the powder mixture is increased, the drying time is prolonged, the cohesiveness of the sample is reduced, and the sample is easy to loosen.
Example 7
The powder, polyether polyol and die used in this example are the same as those used in example 1
30g of toluene diisocyanate and 105g of HK-330E polyether polyol are weighed and added into a beaker, the beaker is placed in an electric heating sleeve, the temperature is set to 80 ℃, a stirring paddle is placed at the upper part of liquid, the rotating speed is adjusted to 400r/min, the reaction is carried out for 2 hours, and then 4g of diethylene glycol serving as a chain extender is added and stirred for 10 minutes, so that the prepolymer is prepared. The beaker was removed and the prepolymer cooled to room temperature. 180g of cotton stalk powder is weighed, 2g of tannic acid and 720g of deionized water are added, and the mixture is slowly stirred, so that all the powder is wet and has certain fluidity. 133g of PU prepolymer was rapidly poured into the powder, and stirred rapidly with a stirrer for 30s to uniformly mix PU with the powder. Pouring the reactant into a mould after stirring, discharging excessive moisture from holes below the mould by using a pressing block, placing the mould into a 60 ℃ oven for standing, foaming and drying for 24 hours, and demoulding to obtain the cotton straw biodegradable biological matrix. The water absorption and sample conditions of the examples are shown in Table 1. The proportion of deionized water is reduced, the water content of the powder mixture is low, the foaming degree of PU reaction is low, and the hardness of the sample is improved.
Example 8
The powder, polyether polyol and die used in this example are the same as those used in example 1
30g of toluene diisocyanate and 105g of HK-330E polyether polyol are weighed and added into a beaker, the beaker is placed in an electric heating sleeve, the temperature is set to 80 ℃, a stirring paddle is placed at the upper part of liquid, the rotating speed is adjusted to 400r/min, the reaction is carried out for 2 hours, and then 4g of diethylene glycol serving as a chain extender is added and stirred for 10 minutes, so that the prepolymer is prepared. The beaker was removed and the prepolymer cooled to room temperature. 200g of cotton straw powder is weighed, 2g of tannic acid and 1000g of deionized water are added, and the mixture is slowly stirred, so that all the powder is wet and has certain fluidity. 120g of PU prepolymer was rapidly poured into the powder, and stirred rapidly with a stirrer for 30s to uniformly mix PU with the powder. Pouring the reactant into a mould after stirring, discharging excessive moisture from holes below the mould by using a pressing block, placing the mould into a 60 ℃ oven for standing, foaming and drying for 24 hours, and demoulding to obtain the cotton straw biodegradable biological matrix. The water absorption and sample conditions of the examples are shown in Table 1. The addition amount of the PU prepolymer is reduced, the adhesive component is reduced when the PU prepolymer reacts with the powder, and the sample is easy to loosen due to insufficient adhesive property.
Example 9
The powder, polyether polyol and die used in this example are the same as those used in example 1
30g of toluene diisocyanate and 105g of HK-330E polyether polyol are weighed and added into a beaker, the beaker is placed in an electric heating sleeve, the temperature is set to 80 ℃, a stirring paddle is placed at the upper part of liquid, the rotating speed is adjusted to 400r/min, the reaction is carried out for 2 hours, and then 4g of diethylene glycol serving as a chain extender is added and stirred for 10 minutes, so that the prepolymer is prepared. The beaker was removed and the prepolymer cooled to room temperature. 200g of cotton straw powder is weighed, 2g of tannic acid and 1000g of deionized water are added, and the mixture is slowly stirred, so that all the powder is wet and has certain fluidity. 133.3g of PU prepolymer was rapidly poured into the powder, and stirred rapidly with a stirrer for 30s to uniformly mix PU with the powder. Pouring the reactant into a mould after stirring, discharging excessive moisture from holes below the mould by using a pressing block, standing, naturally foaming and airing on a balcony, and demoulding after one week to obtain the cotton straw biodegradable biological matrix. The water absorption and sample conditions of the examples are shown in Table 1. The drying temperature is changed, the drying time is increased, PU is easy to hydrolyze, the cohesiveness of the sample is reduced, and slight slag falling and other conditions occur.
Example 10
The powder, polyether polyol and die used in this example are the same as those used in example 1
30g of toluene diisocyanate and 105g of HK-330E polyether polyol are weighed and added into a beaker, the beaker is placed in an electric heating sleeve, the temperature is set to 80 ℃, a stirring paddle is placed at the upper part of liquid, the rotating speed is adjusted to 400r/min, the reaction is carried out for 2 hours, and then 4g of diethylene glycol serving as a chain extender is added and stirred for 10 minutes, so that the prepolymer is prepared. The beaker was removed and the prepolymer cooled to room temperature. 200g of cotton straw powder is weighed, 4g of tannic acid and 1000g of deionized water are added, and the mixture is slowly stirred, so that all the powder is wet and has certain fluidity. 133.3g of PU prepolymer was rapidly poured into the powder, and stirred rapidly with a stirrer for 30s to uniformly mix PU with the powder. Pouring the reactant into a mould after stirring, discharging excessive moisture from holes below the mould by using a pressing block, placing the mould into a 60 ℃ oven for standing, foaming and drying for 24 hours, and demoulding to obtain the cotton straw biodegradable biological matrix. The water absorption and sample conditions of the examples are shown in Table 1. The increase of the addition amount of the tannin has no change on the condition and the water absorption rate of the sample, and the excessive addition amount of the tannin is oxidized to cause blackening of the sample.
Example 11
5 samples prepared in example 9 were taken and the mass of each sample was separately weighed and recorded. Digging a soil pit with the length and width of about 15cm and the depth of about 20cm in the grassland for 11 months No. 1, burying the weighed sample in the soil pit, piling the soil back, covering the turf, and ensuring the soil environment unchanged. Taking one sample from the soil pit each time according to the degradation days of 15d, 30d, 60d, 105d and 165d (taking the sample to restore the original sample), carefully cleaning the soil on the surface of the sample, putting the sample into an oven for drying, and measuring the degradation rate of the sample in the soil according to a weightless method (namely the degradation rate=1-the mass of the sample after degradation/the original mass of the sample). The degradation rate of the sample is shown in table 3. From Table 3, it is clear that the sample has reached 39.9% degradation rate after 165 days in the grassland pit, indicating that the sample has good biodegradability, wherein the degradation time is close to the degradation rate of 60d and 30d, because the degradation activity of microorganisms is weak when the time is 12 months to 1 month, and the air temperature is low.
Experimental factors for different embodiments are as follows: example 2 compared to example 1, it can be seen that an increase in the isocyanate ratio increases the hardness of the sample; example 3 as compared to example 1, it can be seen that an increase in the polyol ratio decreases the water absorption properties of the sample; example 4 as can be seen by comparison with example 1, the elasticity of the different samples of chain extender is different; as can be seen by comparing examples 5 and 10 with example 1, the addition of tannin can effectively improve the water absorption per unit volume, but excessive tannin can cause the sample to oxidize and blacken, so that obvious degradation marks of polyurethane added with tannin can be clearly seen from SEM images; examples 6 and 7 compared to example 1, it can be seen that the higher the deionized water ratio, the looser the sample, but too low a ratio would make the sample too stiff and less elastic; example 8 as compared to example 1, it can be seen that a decrease in the proportion of prepolymer results in a significant loosening of the sample; example 9 shows a slight decrease in both water absorption and sample strength of the naturally dried samples as compared to example 1. Example 1 has relatively good water absorption properties and good sample conditions compared to the other examples, but the experimental conditions should be changed according to specific requirements.
Table 1 water absorption of each example
Table 2 pore size data for samples
Table 3 degradation rate of samples
Degradation time 15d 30d 60d 105d 165d
Original quality (g) 5.53 4.22 4.78 4.56 4.74
Quality after degradation (g) 4.95 3.38 3.79 3.22 2.85
Degradation rate 10.5% 19.9% 20.7% 29.3% 39.9%

Claims (10)

1. The natural degradable cotton stalk biological matrix is characterized by being prepared from the following raw materials in parts by mass: 40 parts of cotton straw powder with the particle size smaller than 0.25mm, 24-30 parts of polyurethane prepolymer, 160-240 parts of deionized water and 0.4-0.8 part of tannic acid.
2. The natural degradable cotton stalk biological matrix according to claim 1, wherein the natural degradable cotton stalk biological matrix is prepared from the following raw materials in parts by mass: 40 parts of cotton straw powder with the particle size smaller than 0.25mm, 26.7 parts of polyurethane prepolymer, 200 parts of deionized water and 0.4 part of tannic acid.
3. The naturally degradable cotton stalk biological substrate of claim 1 wherein said polyurethane prepolymer is prepared by the following method:
based on the polyurethane prepolymer, taking 6-7 parts by mass of toluene diisocyanate and 21-24 parts by mass of HK-330E polyether polyol, stirring and reacting for 1-3 hours at 60-100 ℃, adding 0.8 part by mass of chain extender, and continuing stirring for 5-15 minutes to obtain the polyurethane prepolymer.
4. A naturally degradable cotton straw biological substrate according to claim 3, wherein said polyurethane prepolymer is prepared by the following method: 6 parts by mass of toluene diisocyanate and 21 parts by mass of HK-330E polyether polyol are stirred at 80 ℃ for reaction for 2 hours, 0.8 part by mass of chain extender is added, and stirring is continued for 10 minutes, so that the polyurethane prepolymer is prepared.
5. The naturally degradable cotton stalk biological substrate of claim 3 or 4 wherein: the chain extender is diethylene glycol or tetrabutyl glycol.
6. The naturally degradable cotton stalk biological substrate of claim 5 wherein: the chain extender is diethylene glycol.
7. The method for preparing a naturally degradable cotton straw biological matrix according to claim 1, comprising the steps of:
uniformly mixing cotton straw powder with the grain diameter smaller than 0.25mm, tannic acid and deionized water, pouring polyurethane prepolymer with the formula amount, uniformly mixing, shaping the obtained mixture by adopting a mould, draining water, standing and foaming for 12-36 h at 20-60 ℃ to obtain the natural degradable cotton straw biological matrix.
8. The method for preparing the natural degradable cotton stalk biological matrix according to claim 7, wherein: the temperature of the standing foaming is 60 ℃ and the time is 24 hours.
9. The method for preparing the natural degradable cotton stalk biological matrix according to claim 7, wherein: and a drain hole is arranged at the bottom of the die.
10. Use of a naturally degradable cotton stalk biological matrix according to claim 1 in the preparation of a cultivation matrix.
CN202310901573.0A 2023-07-21 2023-07-21 Natural degradable cotton straw biological matrix and preparation method thereof Pending CN116874725A (en)

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