CN116871885A - Full-automatic welding forming process and welding and stretching integrated equipment for goblets - Google Patents
Full-automatic welding forming process and welding and stretching integrated equipment for goblets Download PDFInfo
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- CN116871885A CN116871885A CN202310903598.4A CN202310903598A CN116871885A CN 116871885 A CN116871885 A CN 116871885A CN 202310903598 A CN202310903598 A CN 202310903598A CN 116871885 A CN116871885 A CN 116871885A
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- 238000003466 welding Methods 0.000 title claims abstract description 74
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000008569 process Effects 0.000 title claims abstract description 12
- 238000009740 moulding (composite fabrication) Methods 0.000 claims abstract description 74
- 238000005498 polishing Methods 0.000 claims abstract description 67
- 238000004512 die casting Methods 0.000 claims abstract description 52
- 238000000137 annealing Methods 0.000 claims abstract description 37
- 238000001816 cooling Methods 0.000 claims abstract description 31
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 238000002844 melting Methods 0.000 claims abstract description 17
- 230000008018 melting Effects 0.000 claims abstract description 17
- 238000000465 moulding Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 30
- 239000011521 glass Substances 0.000 claims description 17
- 238000007493 shaping process Methods 0.000 claims description 12
- 239000000156 glass melt Substances 0.000 claims description 9
- 238000005266 casting Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 description 6
- 230000002035 prolonged effect Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000519995 Stachys sylvatica Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007496 glass forming Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 235000020095 red wine Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000014101 wine Nutrition 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/006—Machines or devices using grinding or polishing belts; Accessories therefor for special purposes, e.g. for television tubes, car bumpers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to a full-automatic welding forming process of goblets and welding and stretching integrated equipment, which comprises the following steps: s1, forming a cup body: the goblet body is die-cast and formed through a first die-casting assembly; s2, forming a cup tray and a cup rod: the goblet cup and the cup rod are integrally die-cast and formed through a second die-casting assembly; s3, polishing: polishing and grinding the cup body, the cup disc and the cup rod to form; s4, welding: melting, welding and forming the bottom of the cup body and the cup rod; s5, annealing: and (3) putting the welded goblet into a heating bin for heating, and then conveying the goblet into a cooling bin for natural cooling and molding. The invention has the advantages of tight connection between the cup body and the cup rod, reduced scratch and high production efficiency.
Description
Technical Field
The invention relates to the technical field of glass product processing, in particular to a full-automatic welding forming process of goblets and welding and stretching integrated equipment.
Background
The goblet is a glass with an elongated foot standing on a cup stand, and the purpose of the goblet is to separate the temperature of the palm of a taster from the bottom of a cup at the ball part for containing wine so as not to influence the temperature of red wine.
At present, most goblets are produced by manual blowing or machine blowing. The manually blown goblets are heavy, the product has poor flow linearity, bubbles and water waves and black white spots of chemical materials, and the yield is low. The goblet blown by the machine has no water ripple or air bubble, but the joint of the stem and the bottom is too hard, the firmness is poor, and the body of the goblet is easy to scratch to produce defective products.
Therefore, the technical staff in the art is dedicated to develop a full-automatic welding forming process and welding and stretching integrated device for goblets, the cup body and the cup rod are tightly connected, scratches are reduced, and the production efficiency is high.
Disclosure of Invention
The invention aims to solve the technical problem of providing a full-automatic welding forming process and welding and stretching integrated device for goblets, which not only has tight connection between a cup body and a cup rod, but also reduces scratches and has high production efficiency.
The technical scheme for solving the technical problems is as follows: a full-automatic welding and forming process of goblets comprises the following steps:
s1, forming a cup body: the goblet body is die-cast and formed through a first die-casting assembly;
s2, forming a cup tray and a cup rod: the goblet cup and the cup rod are integrally die-cast and formed through a second die-casting assembly;
s3, polishing: polishing and grinding the cup body, the cup disc and the cup rod to form;
s4, welding: melting, welding and forming the bottom of the cup body and the cup rod;
s5, annealing: and (3) putting the welded goblet into a heating bin for heating, and then conveying the goblet into a cooling bin for natural cooling and molding.
The beneficial effect of adopting above-mentioned further scheme is that cup body and cup dish weld into an organic whole after die casting shaping, and the cup body is closely connected with the cup pole, reduces the mar, carries out annealing treatment at last and eliminates local internal stress, prolongs the life of goblet.
The invention also provides a goblet welding and stretching integrated device which comprises a cup body forming assembly, a cup disc forming assembly, a polishing assembly, a welding assembly and an annealing assembly;
the cup body forming assembly is used for die casting and forming of goblet bodies, the cup disc forming assembly is used for die casting and forming of goblet discs and cup rods, and the polishing assembly, the welding assembly and the annealing assembly are sequentially arranged on the downstream of the cup body forming assembly and the downstream of the cup disc forming assembly.
The beneficial effects of the invention are as follows: after the cup body forming assembly and the cup disc forming assembly respectively carry out die casting forming on the cup body, the cup disc and the cup rod, the polishing assembly respectively polishes the cup body and the cup disc, scratches are reduced, the cup body and the cup rod are welded into a whole through the welding assembly, the cup rod is tightly connected with the cup body, the joint is smooth and flat, and finally, the welded goblet is annealed, so that local internal stress generated in the production process of the goblet is eliminated, the strength of the goblet is enhanced, and the service life of the goblet is prolonged.
On the basis of the technical scheme, the invention can be improved as follows.
Further, the cup body forming assembly comprises a cup body rotating conveying belt, the cup body rotating conveying belt is connected with a first power device, the first power device drives the cup body rotating conveying belt to rotate, a plurality of cup body forming dies are arranged on the cup body rotating conveying belt at intervals, a first material dropping assembly is arranged on the upper side of the cup body rotating conveying belt, the first material dropping assembly is used for dropping glass melting materials into the cup body forming dies, and a first die casting assembly is further arranged on the upper side of the cup body rotating conveying belt.
The glass melting material is dripped into the glass body forming die in the rotation process of the cup body rotating conveyor belt, and then the glass melting material is die-cast and formed by the first die-casting component.
Further, the first die-casting component comprises a first mounting plate arranged on the upper side of the cup body rotating conveyor belt, the first die-casting component is mounted on the first mounting plate, a cup body forming upper die head matched with the cup body forming die is mounted at the output end of the first die-casting component, and the cup body forming upper die head is used for die-casting glass melting materials in the cup body forming die into a goblet cup body;
the lower side of the cup body rotating conveyor belt is also provided with a cup body conveyor belt.
The glass melting material is die-cast into the cup body by matching the upper die head for forming the cup body with the forming die for forming the cup body, and then the glass melting material is conveyed to the polishing assembly through the conveying belt for the cup body.
Further, the cup tray forming assembly comprises a cup tray rotating conveying belt, the cup tray rotating conveying belt is connected with a second power device, the second power device drives the cup tray rotating conveying belt to rotate, a plurality of cup tray forming dies are arranged on the cup tray rotating conveying belt at intervals, a second material dripping assembly is arranged on the upper side of the cup tray rotating conveying belt, the second material dripping assembly is used for dripping glass melting materials into the cup tray forming dies, and a second die casting assembly is further arranged on the upper side of the cup tray rotating conveying belt.
The glass melting material is dripped into the glass forming die in the rotation process of the cup rotating conveyor belt, and then the glass melting material is die-cast and formed by the second die-casting component to form the cup and the cup rod.
Further, the second die-casting assembly comprises a second mounting plate arranged on the upper side of the cup tray rotating conveyor belt, the second die-casting assembly is mounted on the second mounting plate, a cup tray forming die head matched with the cup tray forming die is mounted at the output end of the second die-casting assembly, and the cup tray forming die head is used for die-casting glass melt materials in the cup tray forming die into goblet cup trays and cup rods;
the lower side of the cup tray rotating conveyor belt is also provided with a cup tray conveyor belt.
The glass melting material is die-cast into the cup plate and the cup rod by the cooperation of the cup plate forming die head and the cup plate forming die, and then is conveyed to the polishing assembly through the cup plate conveying belt.
Further, the polishing component comprises a polishing cabinet, a power component is arranged in the polishing cabinet, the output end of the power component is connected with a power wheel, a plurality of polishing driven wheels are arranged on the polishing cabinet, polishing belts are sleeved outside the power wheel and the polishing driven wheels,
the power wheel is connected with a polishing grinding head, and the polishing cabinet is also provided with a display component and a control component.
The polishing belt has the beneficial effects that the polishing belt is used for polishing and grinding the cup disc, the cup rod and the outer wall of the cup body, and the polishing and grinding head is used for polishing and grinding the inner wall of the cup body.
Further, the welding assembly comprises a welding conveying belt and a cup tray conveying belt, a cup body rotating tray is arranged on the welding conveying belt, a telescopic assembly is arranged on the cup tray conveying belt, a cup tray rotating fixing frame is arranged at the output end of the telescopic assembly, and a welding gun is further arranged on the upper side of the welding conveying belt;
when the cup body rotating disc and the cup disc rotating fixing frame synchronously rotate, the welding gun welds the bottom of the cup body and the cup rod to form.
The welding gun has the beneficial effects that the bottom of the cup body is abutted with the cup rod, then the cup disc and the cup body synchronously rotate, and the welding gun is used for welding the cup body and the cup rod into a whole.
Further, the annealing assembly comprises an annealing conveying assembly, a heating bin is arranged on the annealing conveying assembly, a heating assembly is arranged in the heating bin, and a cooling assembly is further arranged at the downstream of the annealing conveying assembly.
The beneficial effect of adopting above-mentioned further scheme is that the goblet is transported to the heating storehouse and is heated promptly, then cools off in transporting to cooling module.
Further, the cooling assembly comprises a cooling bin, the cooling bin is positioned at the output end of the annealing conveying assembly, and the cooling bin is used for naturally cooling and annealing the goblet.
The adoption of the further scheme has the beneficial effects that the goblet is naturally cooled and annealed in the cooling bin to eliminate local internal stress.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of a cup body molding assembly according to an embodiment of the present invention;
FIG. 3 is a schematic view of a cup tray molding assembly according to an embodiment of the present invention;
FIG. 4 is a schematic view of a polishing assembly according to an embodiment of the present invention;
FIG. 5 is a schematic view of a welding assembly according to an embodiment of the present invention;
FIG. 6 is a schematic diagram of an annealing assembly according to an embodiment of the invention.
In the drawings, the list of components represented by the various numbers is as follows:
100. a cup body forming assembly; 101. the cup body rotates the conveying belt; 102. a cup body forming die; 103. a first drip assembly; 104. a first mounting plate; 105. a first die casting assembly; 106. forming an upper die head on the cup body; 107. a cup body conveying belt;
200. a cup and tray forming assembly; 201. the cup and the disc rotate the conveying belt; 202. cup and tray forming die; 203. a second drip assembly; 204. a second mounting plate; 205. a second die casting assembly; 206. a cup and disc forming die head; 207. a cup and tray conveyor belt;
300. a polishing assembly; 301. a polishing cabinet; 302. a power wheel; 303. polishing a driven wheel; 304. a polishing belt; 305. polishing and grinding head; 306. a display assembly; 307. a control assembly;
400. welding the assembly; 401. welding a conveying belt; 402. a cup and tray conveying belt; 403. a cup body rotating disc; 404. a telescoping assembly; 405. the cup plate rotates the fixing frame; 406. a welding gun;
500. an annealing assembly; 501. an annealing delivery assembly; 502. a heating bin; 503. a heating assembly; 504. and (5) cooling the bin.
Description of the embodiments
The principles and features of the present invention are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the invention and are not to be construed as limiting the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "length", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "inner", "outer", "peripheral side", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the system or element in question must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
As shown in fig. 1, 2, 3, 4, 5 and 6, a goblet welding and stretching integrated apparatus includes a body shaping assembly 100, a disk shaping assembly 200, a polishing assembly 300, a welding assembly 400 and an annealing assembly 500; the cup body forming assembly 100 is used for casting a goblet cup body, the cup disc forming assembly 200 is used for casting goblet cups and cup rods, and the polishing assembly 300, the welding assembly 400 and the annealing assembly 500 are sequentially arranged at the downstream of the cup body forming assembly 100 and the cup disc forming assembly 200.
According to the invention, after the cup body forming assembly 100 and the cup disc forming assembly 200 respectively die-cast the cup body, the cup disc and the cup rod, the polishing assembly 300 respectively polishes the cup body and the cup disc, scratches are reduced, the cup body and the cup rod are welded into a whole through the welding assembly 400, so that the cup rod and the cup body are tightly connected, the joint is smooth and flat, and finally the welded goblet is annealed through the annealing assembly 500, so that local internal stress generated in the production process of the goblet is eliminated, the strength of the goblet is enhanced, and the service life of the goblet is prolonged.
As shown in fig. 1 and 2, in some embodiments, the cup forming assembly 100 includes a cup rotating conveyor belt 101, the cup rotating conveyor belt 101 including a rotating sprocket that is sleeved with an annular chain plate. The cup body rotating conveyor belt 101 is connected with a first power device, the first power device can adopt a gear motor, the first power device drives the cup body rotating conveyor belt 101 to rotate, and particularly the gear motor drives a rotating chain wheel to rotate so as to drive an annular chain plate to rotate. A plurality of cup body forming dies 102 are installed on the cup body rotating conveyor belt 101 at intervals, the cup body forming dies 102 are installed on the annular chain plate, a first material dropping component 103 is arranged on the upper side of the cup body rotating conveyor belt 101, and the first material dropping component 103 is used for dropping glass melting materials into the cup body forming dies 102. Specifically, the first dropping component 103 includes a feeding hole, the glass melt flows out through the feeding hole, an automatic cutter and an electromagnetic component are arranged on the side wall of the feeding hole, and the electromagnetic component drives the automatic cutter to cut off the glass melt flowing out by a certain length and then directly drop into the cup body forming mold 102.
The cup body rotating conveyor belt 101 upside still is provided with first die casting subassembly 105, in this embodiment, first die casting subassembly 105 is including setting up the first mounting panel 104 at cup body rotating conveyor belt 101 upside, first mounting panel 104 is installed on cup body forming device, install first die casting subassembly 105 on the first mounting panel 104, first die casting subassembly 105 can adopt hydraulic assembly, die head 106 on the cup body shaping with cup body shaping mould 102 complex is installed to first die casting subassembly 105 output, die head 106 is used for melting the glass in the cup body shaping mould 102 and melts the material die casting into the goblet cup body on the cup body shaping. The lower side of the cup body rotating and conveying belt 101 is also provided with a cup body conveying belt 107, when the cup body forming die 102 rotates to the lower side of the annular chain plate after the goblet cup body is subjected to die casting forming, the ejection mechanism ejects the cup body in the cup body forming die 102 and falls on the cup body conveying belt 107, and the goblet cup body conveying belt 107 conveys the goblet cup body to the polishing assembly 300.
As shown in fig. 1 and 3, the cup body molding assembly 100 and the cup plate molding assembly 200 are similar in structure, except for the difference from the die casting mold. Specifically, the cup forming assembly 200 includes a cup rotating conveyor belt 201, the cup rotating conveyor belt 201 includes a rotating sprocket, and the rotating sprocket is sleeved with an annular chain plate. The cup rotating conveyor belt 201 is connected with a second power device, the second power device drives the cup rotating conveyor belt 201 to rotate, a plurality of cup forming dies 202 are installed on the cup rotating conveyor belt 201 at intervals, a second material dropping component 203 is arranged on the upper side of the cup rotating conveyor belt 201, the second material dropping component 203 is used for dropping glass melting materials into the cup forming dies 202, and a second die casting component 205 is further arranged on the upper side of the cup rotating conveyor belt 201.
Specifically, the second die-casting assembly 205 includes the second mounting panel 204 that sets up in cup dish rotation conveyer 201 upside, installs second die-casting assembly 205 on the second mounting panel 204, and second die-casting assembly 205 output installs with cup dish shaping die head 206 of cup dish shaping mould 202 complex, cup dish shaping die head 206 be used for with the glass melt die-casting in the cup dish shaping mould 202 into goblet cup dish and cup pole, cup dish rotation conveyer 201 downside still is provided with cup dish conveyer belt 207. After the goblet cup and the goblet stem are die-cast and formed, when the goblet forming die 202 rotates to the lower side of the annular chain plate, the ejection mechanism ejects the goblet and the goblet stem in the goblet forming die 202 and drops on the goblet conveyor 207, and the goblet conveyor 207 conveys the goblet cup and the goblet stem to the polishing assembly 300.
As shown in fig. 1 and 4, the polishing assembly 300 comprises a polishing cabinet 301, a power assembly is installed in the polishing cabinet 301, a power motor can be adopted for the power assembly, a power wheel 302 is connected to the output end of the power assembly, a plurality of polishing driven wheels 303 are installed on the polishing cabinet 301, polishing belts 304 are sleeved outside the power wheel 302 and the polishing driven wheels 303, a tensioning wheel and an abutting wheel are further installed on the polishing cabinet 301 for facilitating rotation of the polishing belts 304, the power assembly drives the power wheel 302 and the polishing belts 304 to rotate, an operator holds a goblet body and a goblet disc to polish, a polishing grinding head 305 is connected to the power wheel 302, the polishing grinding head 305 is used for polishing the inner side of the goblet body, and a display assembly 306 and a control assembly 307 are further installed on the polishing cabinet 301.
As shown in fig. 1 and 5, the welding assembly 400 includes a welding conveyor 401 and a cup tray conveyor 402, a cup body rotating tray 403 is mounted on the welding conveyor 401, and an operator polishes and polishes the cup body and then places the cup body on the cup body rotating tray 403. The cup tray conveying belt 402 is provided with a telescopic component 404, the output end of the telescopic component 404 is provided with a cup tray rotation fixing frame 405, and an operator places the cup tray on the cup tray rotation fixing frame 405 after polishing and polishing the cup tray. The upper side of the welding conveyor 401 is also provided with a welding gun 406, and when the cup body rotating disc 403 and the cup disc rotating fixing frame 405 synchronously rotate, the welding gun 406 welds the bottom of the cup body and the cup rod to form. In the concrete welding, when the cup body rotating disc 403 and the cup disc rotating fixing frame 405 move to the welding positions, the telescopic component 404 stretches and contracts to enable the cup rod to be in contact with the bottom of the cup body, then the cup body rotating disc 403 and the cup disc rotating fixing frame 405 synchronously rotate, and the welding gun 406 simultaneously ejects high-temperature flame to weld the cup disc and the cup body.
As shown in fig. 1 and 6, in some embodiments, after the goblet is welded and formed by the welding assembly 400, the goblet is transported to the annealing assembly 500 by the welding conveyor 401. The annealing assembly 500 includes an annealing transport assembly 501, the annealing transport assembly 501 for receiving goblets transported from the welding conveyor 401. The annealing conveying assembly 501 is provided with a heating bin 502, a heating assembly 503 is arranged in the heating bin 502, goblets enter the heating bin 502 in the conveying process of the annealing conveying assembly 501, the heating assembly 503 rapidly heats the goblets to a certain temperature, and a cooling assembly is further arranged at the downstream of the annealing conveying assembly 501.
Specifically, the cooling assembly includes a cooling bin 504, the cooling bin 504 is located at an output end of the annealing conveying assembly 501, the cooling bin 504 is used for naturally cooling and annealing the goblet, and the goblet is conveyed into the cooling bin 504 and then automatically arranged on the fixed die, and the goblet is waited for naturally cooling to normal temperature, so that local stress of the goblet is eliminated.
The invention also provides a full-automatic welding and forming process of the goblet, which comprises the following steps of:
s1, forming a cup body: the goblet body is die cast by a first die casting assembly 105. Specifically, the glass melt is die-cast into the goblet shape by the cooperation of the body forming die 102 and the body forming upper die head 106 under the action of the first die-casting assembly 105.
S2, forming a cup tray and a cup rod: the goblet cup and the stem are integrally die cast by a second die casting assembly 205. Specifically, the glass melt is die-cast into goblet cup and stem shapes by the cooperation of the cup die 202 and the cup die 206 under the influence of the second die-casting assembly 205.
S3, polishing: polishing and grinding the cup body, the cup disc and the cup rod to form the cup. The polishing assembly 300 polishes and polishes the cup body, the cup tray and the surfaces of the cup rod, so that scratches and flaws are reduced.
S4, welding: and (5) melting, welding and forming the bottom of the cup body and the cup rod. The cup body and the cup stem are welded and fused together by the welding assembly 400, so that the joints are tightly connected.
S5, annealing: the welded goblet is placed into a heating bin 502 for heating, and then is conveyed into a cooling bin 504 for natural cooling and molding, and local stress occurs in the production process of the goblet. And after the goblet is annealed, quality inspection and packaging are also included, and unqualified products are removed.
The cup body and the cup disc are welded into a whole after being subjected to die casting forming and polishing, the cup body is tightly connected with the cup rod, scratches are reduced, and finally, the annealing treatment is carried out to eliminate local internal stress, so that the service life of the goblet is prolonged.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (10)
1. A full-automatic welding and forming process of goblets is characterized by comprising the following steps of:
s1, forming a cup body: the goblet body is die-cast and formed through a first die-casting assembly;
s2, forming a cup tray and a cup rod: the goblet cup and the cup rod are integrally die-cast and formed through a second die-casting assembly;
s3, polishing: polishing and grinding the cup body, the cup disc and the cup rod to form;
s4, welding: melting, welding and forming the bottom of the cup body and the cup rod;
s5, annealing: and (3) putting the welded goblet into a heating bin for heating, and then conveying the goblet into a cooling bin for natural cooling and molding.
2. Welding and stretching integrated equipment for goblets is characterized in that: comprises a cup body forming assembly (100), a cup disc forming assembly (200), a polishing assembly (300), a welding assembly (400) and an annealing assembly (500);
the cup body forming assembly (100) is used for casting and forming a goblet cup body, the cup disc forming assembly (200) is used for casting and forming goblet cups and cup rods, and the polishing assembly (300), the welding assembly (400) and the annealing assembly (500) are sequentially arranged at the downstream of the cup body forming assembly (100) and the downstream of the cup disc forming assembly (200).
3. The goblet welding and stretching integrated apparatus of claim 2, wherein: cup body forming assembly (100) are including cup body rotation conveyer belt (101), cup body rotation conveyer belt (101) are connected with first power device, first power device drives cup body rotation conveyer belt (101) rotate, a plurality of cup body forming die (102) are installed to the interval on cup body rotation conveyer belt (101), cup body rotation conveyer belt (101) upside is provided with first material subassembly (103) that drips, first material subassembly (103) be used for to instil into glass in cup body forming die (102) and melt, cup body rotation conveyer belt (101) upside still is provided with first die casting subassembly.
4. A goblet welding and stretching integrated apparatus as set forth in claim 3, wherein: the first die-casting assembly comprises a first mounting plate (104) arranged on the upper side of the cup body rotating conveyor belt (101), a first die-casting assembly (105) is arranged on the first mounting plate (104), a cup body forming upper die head (106) matched with the cup body forming die (102) is arranged at the output end of the first die-casting assembly (105), and the cup body forming upper die head (106) is used for die-casting glass melt in the cup body forming die (102) into a goblet cup body;
the lower side of the cup body rotating conveyor belt (101) is also provided with a cup body conveyor belt (107).
5. The goblet welding and stretching integrated apparatus of claim 2, wherein: cup dish shaping subassembly (200) are including cup dish rotation conveyer belt (201), cup dish rotation conveyer belt (201) are connected with second power device, second power device drives cup dish rotation conveyer belt (201) rotate, a plurality of cup dish forming die (202) are installed to the interval on cup dish rotation conveyer belt (201), cup dish rotation conveyer belt (201) upside is provided with second material dripping subassembly (203), second material dripping subassembly (203) be used for to instil into glass melt in cup dish forming die (202), cup dish rotation conveyer belt (201) upside still is provided with the second die casting subassembly.
6. The goblet welding and stretching integrated apparatus of claim 5, further comprising: the second die-casting assembly comprises a second mounting plate (204) arranged on the upper side of the cup tray rotary conveying belt (201), a second die-casting assembly (205) is arranged on the second mounting plate (204), a cup tray forming die head (206) matched with the cup tray forming die (202) is arranged at the output end of the second die-casting assembly (205), and the cup tray forming die head (206) is used for die-casting glass melt materials in the cup tray forming die (202) into goblet cup trays and cup rods;
the lower side of the cup tray rotating conveyor belt (201) is also provided with a cup tray conveyor belt (207).
7. The goblet welding and stretching integrated apparatus of claim 2, wherein: the polishing component (300) comprises a polishing cabinet (301), a power component is arranged in the polishing cabinet (301), the output end of the power component is connected with a power wheel (302), a plurality of polishing driven wheels (303) are arranged on the polishing cabinet (301), polishing belts (304) are sleeved outside the power wheel (302) and the polishing driven wheels (303),
the power wheel (302) is connected with a polishing grinding head (305), and the polishing cabinet (301) is also provided with a display component (306) and a control component (307).
8. The goblet welding and stretching integrated apparatus of claim 2, wherein: the welding assembly (400) comprises a welding conveying belt (401) and a cup tray conveying belt (402), a cup body rotating tray (403) is arranged on the welding conveying belt (401), a telescopic assembly (404) is arranged on the cup tray conveying belt (402), a cup tray rotating fixing frame (405) is arranged at the output end of the telescopic assembly (404), and a welding gun (406) is further arranged on the upper side of the welding conveying belt (401);
when the cup body rotating disc (403) and the cup disc rotating fixing frame (405) synchronously rotate, the welding gun (406) welds the bottom of the cup body and the cup rod to form.
9. The goblet welding and stretching integrated apparatus of claim 2, wherein: the annealing assembly (500) comprises an annealing conveying assembly (501), a heating bin (502) is arranged on the annealing conveying assembly (501), a heating assembly (503) is arranged in the heating bin (502), and a cooling assembly is further arranged at the downstream of the annealing conveying assembly (501).
10. The goblet welding and stretching integrated apparatus of claim 9, wherein: the cooling assembly comprises a cooling bin (504), the cooling bin (504) is positioned at the output end of the annealing conveying assembly (501), and the cooling bin (504) is used for naturally cooling and annealing the goblets.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310903598.4A CN116871885A (en) | 2023-07-22 | 2023-07-22 | Full-automatic welding forming process and welding and stretching integrated equipment for goblets |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310903598.4A CN116871885A (en) | 2023-07-22 | 2023-07-22 | Full-automatic welding forming process and welding and stretching integrated equipment for goblets |
Publications (1)
Publication Number | Publication Date |
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CN116871885A true CN116871885A (en) | 2023-10-13 |
Family
ID=88256544
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202310903598.4A Pending CN116871885A (en) | 2023-07-22 | 2023-07-22 | Full-automatic welding forming process and welding and stretching integrated equipment for goblets |
Country Status (1)
Country | Link |
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CN (1) | CN116871885A (en) |
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2023
- 2023-07-22 CN CN202310903598.4A patent/CN116871885A/en active Pending
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