CN1168389C - Continuous tea kneading machine - Google Patents
Continuous tea kneading machine Download PDFInfo
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- CN1168389C CN1168389C CNB021154376A CN02115437A CN1168389C CN 1168389 C CN1168389 C CN 1168389C CN B021154376 A CNB021154376 A CN B021154376A CN 02115437 A CN02115437 A CN 02115437A CN 1168389 C CN1168389 C CN 1168389C
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Abstract
The present invention discloses a continuous tea kneading machine which comprises an electromotor, a transmission mechanism, planet wheel mechanisms and a kneading device, wherein the kneading device is a roller, helical battens are arranged on the inner wall of the roller, and the roller is divided into a kneading area and a strip kneading area; a kneading wheel and a deblocking wheel are arranged in the kneading area, and a strip kneading wheel is arranged in the strip kneading area; the kneading wheel and the strip kneading wheel are provided with an elastic kneading hand, the deblocking wheel presents a chainwheel shape, and two planet wheel mechanisms are respectively arranged at both sides of the roller. The continuous tea kneading machine has the principle that the force of the roller, the kneading wheel, the strip kneading wheel and the deblocking wheel is repeatedly exerted on leaf groups through enzyme deactivation in the roller in which planet wheels rotate reversely by the revolution and the autorotation of the planet wheel mechanisms, tissue cells of leaves are pulverized, and finally, the leaves are kneaded into tight and round strips along the midrib of each leaf. The present invention realizes the serialized production and processing of tea leaves on the premise that the quality of the tea leaves is not affected.
Description
Technical field
The present invention relates to a kind of tea twisting machine, specifically, it relates to a kind of continuous tea kneading machine.
Background technology
Kneading is the important manufacturing procedure of tea making, and its effect mainly is to destroy the tealeaves cell, rubs tea delivery juice, and flavour is strong mellow when brewing, and makes the tealeaves preliminarily forming.Therefore, kneading is the master operation that brings up the tealeaves type quality, also is the key link of establishing the tealeaves degree of anti-the bubble.Though at present, the tea rolling quality that kneading machine provides is better, kneads the technical ability that quality too relies on the operator, cause same batch tea quality there are differences; Knead general unit work, need artificial loading and unloading, the efficient of rubbing tea is in urgent need to be improved.
The operation principle of existing tea twisting machine basic identical (seeing the tea twisting machine that relates among the former ZB X99010.1-89 010.3-89 of Ministry of Machine-building and Electronics Industry).All be to utilize to complete (or withering) leaf group in the rub barrel of making at the uniform velocity parallel circular motion, be subjected to the compound action of the multi-direction power of rub barrel, gland, kneading disk, rib bone and leaf group self, it is round and mellow straight streak to make it crumple into tight knot along blade master pulse separately, simultaneously, and with the leaf cell fragmentation.Its frame for movement is also similar, is made up of transmission device, countershaft device, kneading disk device and four major parts of pressue device.The power of motor is delivered on the main shaft by deceleration device and gear train, driving rub barrel rotates on the kneading disk that is furnished with the rib bone, knead in the process, the ascending, descending that adjustment pressure is controlled gland by the motion of screw mandrel and nut realizes that upper and lower the floating of gland controlled by spring.Tealeaves drops into wherein from the top of rub barrel, kneads the door for discharging tea leafing from the central authorities of kneading disk of the tealeaves that finishes.
From above-mentioned operation principle and structure, can have kneading machine and have following problem:
1) kneads the quality instability.At present all is the kneading machine of bucket dish structure, present stage all is that unit kneads is main.This kneading machine is thrown leaf and is not had metering device, kneads no time set, light, heavy, the opportunity of pressurization and all inorganic, electric control pressing time of each process, and by manually-operated, randomness is very big.Though be with batch water-removing leaves, it is variant with regard to each to knead effect, and the one-tenth that makes is sampled tea also just each has something to recommend him.
2) efficient is not high.The kneading machine material loading of this bucket dish structure, adjustment pressure, blanking are by manually-operated, and efficient is lower.Though had from the rub barrel can automatic charging kneading machine, the kneading machine of this structure is by reducing the area of platen, tealeaves is from the top charging near the rub barrel periphery, the pressure of kneading is realized by the position of adjusting counterweight.Though the kneading machine after this improvement has been realized automatic charging, be cost with the quality of sacrificing tealeaves.On the other hand, the kneading machine of bucket dish structure is an intermittent duty, and the time of kneading is long, is not suitable for linking very much production line work, and this also is its inefficient reason.
Summary of the invention
The object of the present invention is to provide a kind of continuous tea kneading machine that overcomes above-mentioned defective, this tea twisting machine is kneaded steady quality, high efficiency, and is suitable for streamline production.
For achieving the above object, tea twisting machine of the present invention comprises motor, transmission mechanism and kneads device, kneads device and comprises that both ends open, an inwall are provided with the cylinder of helical form rib bone, one opening part of cylinder is provided with elevating hopper, and another opening part is provided with hopper.Kneading machine is provided with two planetary wheeling mechanisms in the cylinder both sides, the centre wheel of planetary wheeling mechanism is individually fixed on the support, and motor shaft and the 4th connecting axle pass the centre bore of centre wheel respectively; First connecting axle passes cylinder with second connecting axle, its two end is fixedlyed connected with planetary gear respectively.Between the planetary wheeling mechanism of elevating hopper one side and motor promising intermeshing first gear and second gear are set, first gear is fixedly connected on the motor shaft, fixedlys connected with the planetary carrier of this side in the end of motor shaft; In the arranged outside of the planetary wheeling mechanism of hopper one side correspondingly the 3rd gear and the 4th gear are arranged, two ends of the 4th connecting axle are fixedly connected on the 3rd gear and another planetary carrier, are provided with the 3rd connecting axle between second gear and the 4th gear.Two districts about cylinder is divided into, a side of close elevating hopper is for rubbing the district, and a side of close hopper is for twisting with the fingers the bar district; Be provided with in rubbing the district and rub the wheel and the wheel that deblocks, rub wheel and fixedly connected with first connecting axle, the bye of deblocking is enclosed within on first connecting axle, twists with the fingers to be provided with in the bar district and twists with the fingers the bar wheel, and it is fixedlyed connected with first connecting axle; Cylinder outer wall is provided with two guide rails at least, and support is provided with four corresponding with it support wheels.
Above-mentioned rub wheel and twist with the fingers the bar wheel have elasticity and rub hands, the wheel that deblocks is shaped as the chain colyliform; In rubbing the district, be provided with several and rub the wheel and the wheel that deblocks, rub wheel and two arrange the setting of reporting to the leadship after accomplishing a task, be provided with several in the sth. made by twisting bar district and twist with the fingers the bar wheel with deblocking to take turns up and down.
Principle of the present invention is to utilize the revolution and the rotation of planetary wheeling mechanism, make complete (or withering) leaf group with the cylinder of planetary gear counter-rotating in, be subjected to cylinder repeatedly, rub wheel, twist with the fingers the effect of the power that the bar wheel and the wheel that deblocks apply, with leaf texture's clasmatosis, final knead into round and mellow streak of tight knot along blade master pulse separately.
Specifically, (or withering) tealeaves that completes enters kneading machine continuously from elevating hopper because it is opposite with the direction of cylinder to rub the direction of rotation of wheel, leaf roll into a ball rub that wheel, elasticity are rubbed hands, under the acting in conjunction of cylinder, rib bone, on the circumference of cylinder that the tealeaves cell is tentatively broken, rub into little group.Because the rib bone is arranged to helical form, promote tealeaves and move axially along cylinder, subsequently, will be subjected to the deblocking effect of wheel of leaf group.Because the bye of deblocking is enclosed within on the planet wheel spindle, under the driving of cylinder and leaf group, it turns to identical with cylinder, but the direction of fastening with leaf group is opposite, therefore, leaf group can be broken up again.Along with moving axially of tealeaves, can be rubbed and be broken up again, again and again, the cell of the tealeaves of this moment has obtained fragmentation, has rubbed out tea juice, but this moment, tealeaves had only the small part slivering.Before tealeaves entered sth. made by twisting bar district, the tealeaves of the group of being rolled into was broken up through the effect of the wheel that deblocks, and tealeaves just as both hands carry out rubbing to tealeaves, is finished the slivering of tealeaves under the acting in conjunction of twisting with the fingers bar wheel and inner wall of rotary drum, rib bone.At last, through the hopper discharging.
The kneading machine ministry standard is to adopt the performance of indexs such as rolled twig rate, cell-damaging rate and the broken tea rate examination kneading machine of kneading leaf.In order to examine the performance of cylinder kneading machine, commercially available CR-35 type tea twisting machine compares test.Test is adopted with a collection of tealeaves, with the identical mode that completes.Knead leaf by the sampling of multipoint random sampling method, be divided into 2 parts behind the mixing, a rolled twig rate of measuring sub-elects basic slivering leaf, diffusing leaf and broken leaf, weighs respectively, calculates rolled twig rate; Another part puts drying in oven to moisture content about 7%, and with its broken tea rate of gravimetric detemination.The results are shown in Table 1.Composition to finished tea is measured respectively, the results are shown in Table 2.
Table 1 difference is kneaded green tea rolled twig rate and broken tea rate under the mode
| Processing mode | Rolled twig rate (%) | Broken tea rate (%) |
| Tradition is kneaded | ＞80 | ＜2 |
| Cylinder is kneaded | ＞70 | ＜5 |
Table 2 difference is kneaded green tea main component content under the mode
| Processing mode | Tea Polyphenols (%) | Amino acid (%) | Soluble sugar (%) | Chlorophyll (%) |
| Tradition is kneaded | 27.95 | 3.50 | 1.26 | 1.70 |
| Cylinder is kneaded | 28.05 | 3.30 | 1.26 | 1.75 |
As can be seen from the table, two kinds to knead method similar to the influence of tea component.Two kinds of equal bar ropes of tealeaves outward appearance are tight thin, round straight, the green profit of color and luster; Endoplasm delicate fragrance, the soup look green is bright, the bright alcohol of flavour; Light green at the bottom of the leaf, bright.The present invention has realized the serialization production and processing of tealeaves under the prerequisite that does not influence tea quality.
Description of drawings
Fig. 1 is a kind of specific embodiment structural representation of tea twisting machine of the present invention;
Fig. 2 is a kind of structural representation of rubbing wheel or twisting with the fingers the bar wheel;
Fig. 3 is the direction of motion schematic diagram of tea twisting machine of the present invention
The specific embodiment
As shown in Figure 1, the present invention mainly comprises motor, transmission mechanism, drum apparatus, planetary wheeling mechanism composition.The described device of kneading comprises that both ends open, an inwall are provided with the cylinder 14 of helical form rib bone, one opening part of cylinder 14 is provided with elevating hopper 17, another opening part is provided with hopper 10, be provided with two planetary wheeling mechanisms in cylinder 14 both sides, the centre wheel 3,3 ' of planetary wheeling mechanism is fixed on the support, motor shaft and the 4th connecting axle 22 pass the centre wheel centre bore of (3,3 ') respectively; First connecting axle 18 passes cylinder 14, its two end with second connecting axle 19 fixedlys connected with planetary gear 4,4 ' respectively; First gear 2 and second gear, 5, the first gears 2 that promising gears engaged is set between the planetary wheeling mechanism of elevating hopper one side and motor 1 are fixedly connected on the motor shaft, fixedly connected with the planetary carrier of this side 21 in the end of motor shaft; In the arranged outside of the planetary wheeling mechanism of hopper one side correspondingly the 3rd gear 2 ' and the 4th gear 5 ' are arranged, two ends of the 4th connecting axle are fixedly connected on the 3rd gear 2 ' and another planetary carrier 21 ', are provided with the 3rd connecting axle 20 between second gear 5 and the 4th gear 5 '; Two districts about cylinder 14 is divided into distinguish 13 near a side of elevating hopper for rubbing, and a side of close hopper is for twisting with the fingers bar district 11; Be provided with in 13 and rub wheel 16 and the wheel 15 that deblocks rubbing the district, rub wheel 16 and fixedly connected with first connecting axle 18, wheel 15 skies that deblock are enclosed within on first connecting axle 18, twist with the fingers to be provided with in the bar district 11 and twist with the fingers bar and take turns 12, and it is fixedlyed connected with first connecting axle 18; Described cylinder 14 outer walls are provided with two guide rails 6 at least, and support is provided with two groups of corresponding with it four support wheels 7.
Rub wheel 16 and twist with the fingers bar wheel 12 and have elasticity and rub hands 25, the wheel 15 that deblocks is shaped as the chain colyliform.Be provided with several in 13 and rub wheel 16 and the wheel 15 that deblocks rubbing the district, rub wheel 16 and 15 one-tenths on wheel, two rows settings of reporting to the leadship after accomplishing a task up and down of deblocking, be provided with several sth. made by twisting bars in the sth. made by twisting bar district 11 and take turns 12.
The rib bone that the inwall of cylinder is provided with, the cylinder rotation applies active force to leaf group on the one hand, leaf group is rolled knead, and on the other hand, promotes leaf group and moves axially along cylinder.Rub the elasticity of arranging on the circumference of wheel and rub hands, its elasticity can be adjusted.Different along drum shaft to the distance of rubbing wheel and inner wall of rotary drum of, diverse location and elasticity that elasticity is rubbed hands.Deblock and take turns similar sprocket wheel, material is nonmetal.Twist with the fingers the bar wheel and to rub wheel different, on its excircle be the good nonmetallic materials of one deck elasticity, littler with the gap of inner wall of rotary drum.In this position, the rib bone on the cylinder is more tiny than the front.
Claims (3)
1. continuous tea kneading machine, comprise motor, transmission mechanism and knead device, it is characterized in that: the described device of kneading comprises that both ends open, an inwall are provided with the cylinder of helical form rib bone (14), one opening part of cylinder (14) is provided with elevating hopper (17), another opening part is provided with hopper (10)
Described kneading machine is provided with two planetary wheeling mechanisms in cylinder (14) both sides, and the centre wheel of planetary wheeling mechanism (3,3 ') is fixed on the support, and motor shaft and the 4th connecting axle (22) pass the centre wheel centre bore of (3,3 ') respectively; It is fixedly connected with planetary gear (4,4 ') respectively that first connecting axle (18) and second connecting axle (19) pass cylinder (14), its two end;
First gear (2) and second gear (5) of promising gears engaged are set between the planetary wheeling mechanism of elevating hopper one side and motor (1), first gear (2) is fixedly connected on the motor shaft, fixedlys connected with the planetary carrier of this side (21) in the end of motor shaft; In the arranged outside of the planetary wheeling mechanism of hopper one side correspondingly the 3rd gear (2 ') and the 4th gear (5 ') are arranged, two ends of the 4th connecting axle are fixedly connected on the 3rd gear (2 ') and another planetary carrier (21 '), are provided with the 3rd connecting axle (20) between second gear (5) and the 4th gear (5 ');
Two districts about cylinder (14) is divided into, a side of close elevating hopper is for rubbing district (13), and a side of close hopper is for twisting with the fingers bar district (11); In rubbing district (13), be provided with and rub wheel (16) and the wheel (15) that deblocks, rubbing wheel (16) fixedlys connected with first connecting axle (18), wheel (15) sky that deblocks is enclosed within on first connecting axle (18), twists with the fingers to be provided with in the bar district (11) and twists with the fingers bar wheel (12), and it is fixedlyed connected with first connecting axle (18); Described cylinder (14) outer wall is provided with two guide rails (6) at least, and support is provided with corresponding with it four support wheels (7).
2. tea twisting machine according to claim 1 is characterized in that: described rub wheel (16) and twist with the fingers bar wheel (12) have elasticity and rub hands (25), the described wheel (15) that deblocks is shaped as the chain colyliform.
3. tea twisting machine according to claim 1 and 2, it is characterized in that: in rubbing district (13), be provided with several and rub wheel (16) and the wheel (15) that deblocks, rub wheel (16) and become with the wheel (15) that deblocks up and down two to arrange the setting of reporting to the leadship after accomplishing a task, twist with the fingers and be provided with several sth. made by twisting bars wheels (12) in the bar district (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021154376A CN1168389C (en) | 2002-01-15 | 2002-01-15 | Continuous tea kneading machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021154376A CN1168389C (en) | 2002-01-15 | 2002-01-15 | Continuous tea kneading machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1362026A CN1362026A (en) | 2002-08-07 |
| CN1168389C true CN1168389C (en) | 2004-09-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB021154376A Expired - Fee Related CN1168389C (en) | 2002-01-15 | 2002-01-15 | Continuous tea kneading machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN1168389C (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106798036A (en) * | 2017-03-17 | 2017-06-06 | 遵义茗香康源茶饮发展科技有限公司 | The automatic kneading machine of tealeaves |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101223923B (en) * | 2008-01-21 | 2011-05-11 | 重庆市农业科学院 | Tea rolling device with multi stations |
| CN101946840B (en) * | 2010-09-25 | 2013-08-07 | 厦门金纶科技有限公司 | Tea rolling and shaping method and equipment |
| CN102599283B (en) * | 2012-04-07 | 2015-08-19 | 吴耿茂 | Tealeaves is rubbed contracting and is broken up integrated shaping machine |
| CN106417726B (en) * | 2016-09-27 | 2023-08-01 | 福建省麒麟山茶业发展有限公司 | Automatic rolling machine set without falling to ground |
| CN107494811A (en) * | 2017-09-26 | 2017-12-22 | 安顺御茶村茶业有限责任公司 | A kind of tea kneading and cutting machine |
| CN107883757A (en) * | 2018-01-03 | 2018-04-06 | 安吉语茉茶业有限公司 | A kind of transmission device of dryer |
| CN108432908A (en) * | 2018-06-14 | 2018-08-24 | 安徽中联茶叶进出口有限公司 | It is a kind of to carry out the tea rolling device that tealeaves stirs automatically |
| CN108477339A (en) * | 2018-06-14 | 2018-09-04 | 安徽中联茶叶进出口有限公司 | The tea twisting machine that positive and negative is rubbed is carried out using rotor plate |
| CN108925670B (en) * | 2018-09-19 | 2023-06-23 | 广东翔顺象窝禅茶有限公司 | Twisting device and twisting method |
| CN109258853B (en) * | 2018-11-29 | 2021-11-09 | 浙江理工大学 | Differential spiral kneading and propelling type oolong continuous kneading production line |
| CN109258852B (en) * | 2018-11-29 | 2021-11-05 | 浙江理工大学 | Differential cone spiral kneading propulsion type oolong continuous kneading production line |
| CN109874887B (en) * | 2019-04-17 | 2021-06-08 | 陈子昂 | Tea production and processing is with rolling device |
| CN110906710B (en) * | 2019-11-28 | 2021-02-19 | 凤冈县秀姑茶业有限公司 | Tea leaf drying equipment |
-
2002
- 2002-01-15 CN CNB021154376A patent/CN1168389C/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106798036A (en) * | 2017-03-17 | 2017-06-06 | 遵义茗香康源茶饮发展科技有限公司 | The automatic kneading machine of tealeaves |
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| Publication number | Publication date |
|---|---|
| CN1362026A (en) | 2002-08-07 |
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