CN108925670B - Twisting device and twisting method - Google Patents
Twisting device and twisting method Download PDFInfo
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- CN108925670B CN108925670B CN201811093947.6A CN201811093947A CN108925670B CN 108925670 B CN108925670 B CN 108925670B CN 201811093947 A CN201811093947 A CN 201811093947A CN 108925670 B CN108925670 B CN 108925670B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
The invention relates to a twisting device and a twisting method. The first conveying mechanism is used for conveying the materials to be kneaded into the kneading machine set. The twisting machine set is used for twisting the materials to be twisted. The second conveying mechanism is used for conveying the rolled materials after the rolling treatment of the rolling machine set to the deblocking machine. The deblocking machine is used for deblocking the kneaded materials. The third conveying mechanism is used for conveying the deblocking material subjected to deblocking treatment by the deblocking machine to a next station or conveying the deblocking material back to the first conveying mechanism. The rolling device does not need to be provided with a preliminary rolling machine set and a secondary rolling machine set respectively, and the preliminary rolling machine set and the secondary rolling machine set are used together, so that the structure is simplified, and the cost is reduced.
Description
Technical Field
The invention relates to the technical field of rolling, in particular to a rolling device and a rolling method.
Background
Tea leaves, such as black tea, are typically processed by four steps including withering, rolling, fermenting and drying. The rolling is an extremely important process link in black tea processing, and aims at: 1. the cells of the withered leaves are fully damaged, so that oxidase and polyphenol substances in the cells are fully combined, and subsequent fermentation is facilitated; 2. the withered leaves are twisted into strips. The traditional rolling procedure comprises a primary rolling process and a secondary rolling process, and correspondingly, the traditional rolling device comprises a primary rolling machine for performing primary rolling operation on tea leaves and a secondary rolling machine for performing secondary rolling operation on the tea leaves after primary rolling. However, the twisting device is complicated in structure and high in device cost.
Disclosure of Invention
Based on this, it is necessary to overcome the defects in the prior art, and to provide a rolling device and a rolling method, which are simpler in structure and lower in cost.
The technical scheme is as follows: a twisting device comprising: the first conveying mechanism is used for conveying the materials to be kneaded into the kneading machine set, and the kneading machine set is used for kneading the materials to be kneaded; the second conveying mechanism is used for conveying the kneaded materials after the kneading machine set is kneaded into the deblocking machine, and the deblocking machine is used for deblocking the kneaded materials; and the third conveying mechanism is used for conveying the deblocking material subjected to deblocking treatment by the deblocking machine to a next station or conveying the deblocking material back to the first conveying mechanism.
According to the twisting device, when the material to be twisted is primarily twisted by the twisting unit and is untwisted by the deblocking machine, the third conveying mechanism can return and convey the untwisted material to the first conveying mechanism, the untwisted material is conveyed to the twisting unit again by the first conveying mechanism to be twisted, and the re-twisted material after the second twisting treatment is conveyed to the next station by the third conveying mechanism after the untwisting treatment by the deblocking machine. Therefore, the preliminary rolling machine set and the secondary rolling machine set are not required to be arranged, and the same rolling machine set is used together by the preliminary rolling machine set and the secondary rolling machine set, so that the structure is simplified, and the cost is reduced.
In one embodiment, the twisting device further comprises a feeding mechanism and a metering mechanism, wherein the feeding mechanism is used for receiving materials to be twisted of the withering station and conveying the materials to be twisted to the metering mechanism, and the metering mechanism is used for receiving preset amounts of the materials to be twisted and outputting the preset amounts of the materials to be twisted to the first conveying mechanism.
In one embodiment, the metering mechanism is further used for dividing the preset amount of the materials to be kneaded into more than two parts and sequentially outputting the parts to the first conveying mechanism; the third conveying mechanism is used for conveying the deblocking material subjected to deblocking treatment by the deblocking machine back to the metering mechanism, and the metering mechanism is also used for dividing the deblocking material into more than two parts and sequentially outputting the deblocking material to the first conveying mechanism.
In one embodiment, the twisting device further comprises a first selective conveying mechanism arranged between the metering mechanism and the first conveying mechanism; the number of the rolling units is two, the number of the first conveying mechanisms is two, and the first conveying mechanisms are arranged in one-to-one correspondence with the rolling units; the first selecting and conveying mechanism is used for receiving the materials to be kneaded output by the metering mechanism and conveying the materials to be kneaded into the first conveying mechanism.
In one embodiment, the number of the second conveying mechanisms and the deblocking machines is two, and the two second conveying mechanisms and the two deblocking machines are respectively and correspondingly arranged with the two twisting units one by one.
In one embodiment, the second conveying mechanism includes a rolling discharging flat conveying device and a deblocking feeding oblique conveying device, wherein the rolling discharging flat conveying device is used for receiving rolled materials after rolling treatment of the rolling machine set and conveying the rolled materials to the deblocking feeding oblique conveying device, and the deblocking feeding oblique conveying device is used for conveying the rolled materials to the deblocking machine.
In one embodiment, the third conveying mechanism comprises two deblocking discharging oblique conveying, repeated kneading fermentation selecting flat conveying and repeated kneading feeding oblique conveying; the two deblocking discharging inclined conveyers are arranged corresponding to the two deblocking machines, the deblocking discharging inclined conveyers are used for conveying deblocking materials subjected to deblocking treatment of the deblocking machines to a repeated kneading fermentation selection flat conveyer, the repeated kneading fermentation selection flat conveyer is used for conveying the deblocking materials to the next station or returning the deblocking materials to the repeated kneading feeding inclined conveyer, and the repeated kneading feeding inclined conveyer is used for conveying the deblocking materials to the metering mechanism.
In one embodiment, the twisting device further comprises two second selective conveying mechanisms arranged between the feeding mechanism and the metering mechanism, wherein the second selective conveying mechanisms are used for receiving materials to be twisted of the feeding mechanism and conveying the materials to be twisted into the metering mechanism; the feeding mechanism is feeding oblique conveying, and the first selective conveying mechanism and the second selective conveying mechanism are first selective conveying flat conveying.
In one embodiment, the two rolling units are arranged in parallel at intervals, and the metering mechanism and the first selective conveying mechanism are both positioned between the two rolling units.
In one embodiment, the twisting unit comprises more than two twisting machines, and the first conveying mechanism is used for conveying materials to be twisted into any one twisting machine.
In one embodiment, the rolling device further includes a support, the first conveying mechanism includes a moving mechanism and a second selective conveying flat conveying device movably disposed on the support, the second selective conveying flat conveying device is located above the rolling unit, and the moving mechanism is used for driving the second selective conveying flat conveying device to move, so that an output end of the second selective conveying flat conveying device can correspond to a feed inlet of any rolling machine; the two or more rolling machines are arranged in rows, and the projection area of the second selective conveying flat conveying on the rolling machine set can cover more than half of the rolling machines.
In one embodiment, the twisting device further includes a controller, and the controller is electrically connected to the first conveying mechanism, the twisting unit, the second conveying mechanism, the deblocking machine, and the third conveying mechanism, respectively.
A rolling method comprising the steps of: providing the twisting device; conveying the material to be kneaded into the kneading machine set through the first conveying mechanism; the twisting machine set is used for twisting the material to be twisted to obtain a twisted material; the second conveying mechanism conveys the kneaded materials into the deblocking machine; the deblocking machine performs deblocking treatment on the kneaded material to obtain a deblocking block; the third conveying mechanism conveys the deblocking material into the first conveying mechanism; the deblocking materials are conveyed into the rolling machine set through the first conveying mechanism; the de-blocking materials are kneaded by the kneading machine set to obtain re-kneaded materials; the second conveying mechanism conveys the re-kneaded materials into the deblocking machine; the deblocking machine performs deblocking treatment on the re-kneaded material to obtain a re-kneaded block; and the third conveying mechanism conveys the repeated deblocking materials to the next station.
The technical effects of the rolling method are the same as those of the rolling device, and the description thereof is omitted.
In one embodiment, before the step of conveying the material to be kneaded into the kneading unit through the first conveying mechanism, the method further comprises the steps of: the feeding mechanism receives the material to be kneaded of the withering station and conveys the material to be kneaded to the metering mechanism; the metering mechanism receives a preset amount of the materials to be kneaded, divides the preset amount of the materials to be kneaded into more than two parts and sequentially outputs the more than two parts of the materials to be kneaded to the first conveying mechanism; the first conveying mechanism receives the materials to be kneaded and then sequentially conveys the materials to be kneaded into one of the kneading machines in the kneading machine set;
the step of conveying the deblocking material into the rolling machine set through the first conveying mechanism specifically comprises the steps of: firstly, conveying deblocking materials into the metering mechanism; the metering mechanism divides the preset amount of the block decomposition material into more than two parts and sequentially outputs the parts to the first conveying mechanism; the first conveying mechanism receives the block loosening materials and then sequentially conveys the block loosening materials to one of the rolling machines in the rolling machine set.
In one embodiment, the specific method for dividing the material to be kneaded into more than two parts and sequentially outputting the two parts to the first conveying mechanism is as follows: the quantity of the former part of the materials to be kneaded is larger than that of the latter part of the materials to be kneaded; the concrete method for dividing the block decomposition into more than two parts and sequentially outputting the parts to the first conveying mechanism comprises the following steps: the former portion of the block is greater in amount than the latter portion of the block.
Drawings
Fig. 1 is a schematic structural view of a twisting device according to an embodiment of the present invention;
fig. 2 is a plan view of a rolling device according to an embodiment of the present invention;
FIG. 3 is a schematic view illustrating a deblocking machine and a third conveying mechanism according to an embodiment of the present invention;
fig. 4 is a side view of a rolling device according to an embodiment of the present invention.
Reference numerals:
10. the device comprises a first conveying mechanism, 20, a twisting unit, 21, a twisting machine, 211, a top cover, 30, a second conveying mechanism, 31, a twisting discharging flat conveying mechanism, 32, a deblocking feeding inclined conveying mechanism, 40, a deblocking machine, 50, a third conveying mechanism, 51, a deblocking discharging inclined conveying mechanism, 52, a repeated twisting fermentation selecting flat conveying mechanism, 53, a repeated twisting feeding inclined conveying mechanism, 60, a feeding mechanism, 70, a metering mechanism, 81, a first selecting conveying mechanism, 82, a second selecting conveying mechanism, 90 and a bracket.
Detailed Description
In order that the above objects, features and advantages of the invention will be readily understood, a more particular description of the invention will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the invention, whereby the invention is not limited to the specific embodiments disclosed below.
In the description of the present invention, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present invention, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the description of the present invention, it will be understood that when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly connected" to another element, there are no intervening elements present.
In one embodiment, referring to fig. 1 and 2, a rolling device includes: the first conveying mechanism 10, the twisting unit 20, the second conveying mechanism 30, the deblocking machine 40 and the third conveying mechanism 50. The first conveying means 10 serve to convey the material to be kneaded into the kneading unit 20. The twisting unit 20 is used for twisting the material to be twisted. The second conveying mechanism 30 is configured to convey the kneaded materials after the kneading process of the kneading unit 20 to the deblocking machine 40. The deblocking machine 40 is configured to perform deblocking processing on the kneaded mass. The third conveying mechanism 50 is configured to convey the deblocked material after the deblocking processing by the deblocking machine 40 to a next station or return to the first conveying mechanism 10.
In the above-mentioned twisting device, when the material to be twisted is first twisted by the twisting unit 20 and is unwound by the deblocking machine 40, the third conveying mechanism 50 may return the deblocked material to the first conveying mechanism 10, and then convey the deblocked material to the twisting unit 20 through the first conveying mechanism 10 to perform twisting again, and after the deblocking treatment of the second twisting, the second twisting material is conveyed to the next station through the third conveying mechanism 50. Therefore, the above-mentioned twisting device does not need to set up the preliminary twisting unit 20 and the re-twisting unit 20 respectively, but uses the same twisting unit 20 together with the re-twisting of preliminary twisting, so that the structure is simplified and the cost is reduced.
In one embodiment, the rolling device further comprises a feeding mechanism 60 and a metering mechanism 70. The feeding mechanism 60 is configured to receive the material to be kneaded at the withering station and deliver the material to be kneaded to the metering mechanism 70. The metering mechanism 70 is configured to receive a preset amount of the material to be kneaded, and output the preset amount of the material to be kneaded to the first conveying mechanism 10. In this way, the metering mechanism 70 can control the preset quantity of the material to be kneaded to be conveyed to the first conveying mechanism 10, and the first conveying mechanism 10 conveys the preset quantity of the material to be kneaded to the kneading machine set 20 for kneading, so that the material to be kneaded has a good kneading effect, the kneading uniformity is good, the breakage rate of tea green cells of black tea for example can be improved, meanwhile, the possible phenomenon of material overflow in the blanking process is avoided, and the cleaning in continuous production of black tea is realized. The weighing mechanism 70 may be specifically a weight weighing mechanism 70, and the preset amount may be set according to the twisting ability of the twisting unit 20, for example, the preset amount is designed to be 50kg. Of course, the metering mechanism 70 may be a volumetric metering mechanism 70.
In one embodiment, the metering mechanism 70 is further configured to divide the pre-set amount of the material to be kneaded into two or more portions and sequentially output the two or more portions to the first conveying mechanism 10. In this way, the first conveying mechanism 10 can divide the pre-set amount of material to be kneaded into more than two times and sequentially convey the material to the kneading machine set 20, so that the material to be kneaded has better kneading effect and better kneading uniformity, the breakage rate of the tea green cells of black tea for example can be improved, the possible raw material overflow phenomenon in the blanking process is avoided, and the cleaning in continuous production of the black tea is realized.
In one embodiment, the third conveying mechanism 50 is configured to convey the deblocked material after the deblocking process by the deblocking machine 40 back to the metering mechanism 70. The metering mechanism 70 is also configured to divide the block into two or more portions and sequentially output the divided portions to the first conveying mechanism 10. In this way, the first conveying mechanism 10 can divide the deblocking material with a preset amount into more than two times and sequentially convey the deblocking material to the rolling unit 20, so that the deblocking material has a good rolling effect, the rolling uniformity is good, the breakage rate of the tea green cells of black tea for example can be improved, the possible overflow phenomenon of raw materials in the blanking process is avoided, and the cleaning in continuous production of the black tea is realized.
Further, referring to fig. 1 and 4, the rolling device further includes a first optional conveying mechanism 81 disposed between the metering mechanism 70 and the first conveying mechanism 10. The number of the twisting units 20 is two, the number of the first conveying mechanisms 10 is two, and the first conveying mechanisms 10 and the twisting units 20 are correspondingly arranged one by one. The first selecting and conveying mechanism 81 is used for receiving the material to be kneaded output by the metering mechanism 70 and conveying the material to be kneaded into the first conveying mechanism 10. In this way, the first selective conveying mechanism 81 can convey the materials to be kneaded into any one of the first conveying mechanisms 10, so that the two kneading units 20 work synchronously, and the working efficiency is high. Alternatively, the metering mechanism 70 may be provided with a conveying mechanism, and after the metering mechanism 70 finishes weighing the material to be kneaded, the material to be kneaded of a preset quantity may be divided into a plurality of times and sequentially conveyed to the first conveying mechanism 10 through the conveying mechanism provided with the metering mechanism, so that the first selecting conveying mechanism 81 is not required to be provided.
In addition, the first selecting and conveying mechanism 81 is also specifically configured to receive the deblocking material output from the metering mechanism 70 and convey the deblocking material into the first conveying mechanism 10.
In one embodiment, two second conveying mechanisms 30 and two deblocking machines 40 are respectively provided, and two second conveying mechanisms 30 and two deblocking machines 40 are respectively provided in a one-to-one correspondence with two twisting units 20. In this way, the two deblocking machines 40 are adopted to synchronously perform the material-separating operation, so that the working efficiency is high.
Specifically, the second conveying mechanism 30 includes a rolling discharging flat conveying mechanism 31 and a deblocking feeding oblique conveying mechanism 32. The rolling discharge flat conveyor 31 is used for receiving rolled materials after rolling treatment of the rolling machine set 20 and conveying the rolled materials to the deblocking feeding inclined conveyor 32. The deblocking feed chute 32 is used for conveying the kneaded mass to the deblocking machine 40.
Specifically, referring to fig. 1 and 3, the third conveying mechanism 50 includes two deblocking discharging inclined conveying mechanisms 51, a kneading fermenting selecting flat conveying mechanism 52, and a kneading feeding inclined conveying mechanism 53. The two deblocking discharging inclined conveyers 51 are correspondingly arranged with the two deblocking machines 40, the deblocking discharging inclined conveyers 51 are used for conveying deblocking materials subjected to deblocking treatment by the deblocking machines 40 to a double kneading fermentation selection flat conveyer 52, the double kneading fermentation selection flat conveyer 52 is used for conveying the deblocking materials to the next station or returning to the double kneading feeding inclined conveyers 53, and the double kneading feeding inclined conveyers 53 are used for conveying the deblocking materials to the metering mechanism 70.
In one embodiment, the twisting device further comprises a second selective conveying mechanism 82 disposed between the feeding mechanism 60 and the metering mechanism 70. The number of the metering mechanisms 70 is two, and the second selective conveying mechanism 82 is used for receiving materials to be kneaded of the feeding mechanism 60 and conveying the materials to be kneaded into the metering mechanisms 70. In this way, the second selecting and conveying mechanism 82 can convey the material to be kneaded into any one metering mechanism 70, and the two metering mechanisms 70 synchronously meter, so that the working efficiency is high.
Specifically, the feeding mechanism 60 is feeding oblique conveying, and the first selective conveying mechanism 81 and the second selective conveying mechanism 82 are both first selective conveying parallel conveying.
Further, the two rolling units 20 are arranged in parallel and spaced, and the metering mechanism 70 and the first selective conveying mechanism 81 are both located between the two rolling units 20. In this way, the twisting unit 20, the metering mechanism 70 and the first selective conveying mechanism 81 are reasonably arranged, and the overall occupied space is small.
Specifically, the twisting unit 20 includes two or more twisting machines 21, and the first conveying mechanism 10 is configured to convey the material to be twisted into any one of the twisting machines 21.
Further, the rolling device further comprises a bracket 90. The first conveying mechanism 10 includes a moving mechanism and a second selective conveying flat conveyor movably provided on the bracket 90. The second selective conveying flat conveyor is located above the twisting unit 20. Specifically, the support 90 is provided with a guide rail on which the second selective conveyance flat conveyance is movably provided. The moving mechanism is used for driving the second selective conveying flat conveying to move, so that the output end of the second selective conveying flat conveying can correspond to the feed inlet of any one of the twisting machines 21.
In one embodiment, more than two rolling machines 21 are arranged in rows, and the projection area of the second selective conveying flat conveyor on the rolling unit 20 can cover more than half of the rolling machines 21. Thus, when the second selective conveying flat conveyor moves to the leftmost end or the rightmost end for feeding the twisting machine 21, since the second selective conveying flat conveyor is long enough, the material to be twisted fed by the first selective conveying mechanism 81 can be caught simultaneously, and thus the working efficiency can be improved.
Specifically, an openable top cover 211 is provided at the feed inlet of the twisting machine 21, and the top cover 211 is configured to be automatically closed at the end of feeding and automatically opened at the end of twisting treatment. Thus, when the second selective conveying flat conveying conveys all the materials to be kneaded into the kneading machine 21, the top cover 211 is automatically closed at this time, and no materials to be kneaded are received any more, so that the kneading effect is ensured; when the twisting process of the twisting machine 21 is finished, the twisting machine 21 outputs the twisted material, and the top cover 211 of the twisting machine 21 is automatically opened to restore the original position, so that the material to be twisted can be received at this time, and the twisting machine is in a working state ready for twisting process at any time.
It should be explained that, in this embodiment, the conveying flat conveying is a conveying belt wheel set arranged along a horizontal direction or a substantially horizontal direction, and the conveying inclined conveying is a conveying belt wheel set arranged obliquely. The conveying belt wheel set comprises more than two driving wheels, a conveying belt which winds the outside of the driving wheels and a driving mechanism which enables the driving wheels to rotate.
In one embodiment, the rolling device further comprises a controller. The controller is electrically connected to the first conveying mechanism 10, the twisting unit 20, the second conveying mechanism 30, the deblocking machine 40, and the third conveying mechanism 50, respectively. In this way, under the control of the controller, the first conveying mechanism 10, the rolling unit 20, the second conveying mechanism 30, the deblocking machine 40 and the third conveying mechanism 50 work cooperatively, so that the rolling effect and the working efficiency can be ensured.
Specifically, the controller is electrically connected with the feeding mechanism 60, the metering mechanism 70, the first selective conveying mechanism 81, the second selective conveying mechanism 82, the moving mechanism, the second selective conveying flat conveying, the rolling machine 21, the rolling discharging flat conveying 31, the deblocking feeding oblique conveying 32, the deblocking machine 40, the deblocking discharging oblique conveying 51, the re-rolling fermentation selective flat conveying 52 and the re-rolling feeding oblique conveying 53 respectively.
In one embodiment, referring to fig. 1 and 2, a rolling method includes the following steps:
step S100, providing the rolling device in any embodiment;
step 200, conveying the materials to be kneaded into the kneading machine set 20 through the first conveying mechanism 10;
step S300, twisting the material to be twisted by the twisting machine set 20 to obtain a twisted material;
step S400, the second conveying mechanism 30 conveys the kneaded materials to the deblocking machine 40;
step S500, the deblocking machine 40 performs deblocking treatment on the kneaded mass to obtain a deblocking block;
step S600, the third conveying mechanism 50 conveys the deblocking material into the first conveying mechanism 10;
step S700, conveying the deblocking material to the twisting unit 20 through the first conveying mechanism 10;
step S800, performing twisting treatment on the deblocking material by the twisting machine set 20 to obtain a re-twisting material;
step S900, conveying the re-kneaded mass to the deblocking machine 40 by the second conveying mechanism 30;
step S1000, the deblocking machine 40 performs deblocking treatment on the re-kneaded mass to obtain a re-kneaded mass;
step S1100, the third conveying mechanism 50 conveys the repeated deblocking material to the next station.
The technical effects of the rolling method are the same as those of the rolling device, and the description thereof is omitted.
In one embodiment, before step S200, the method further comprises the steps of:
s120, the feeding mechanism 60 receives the material to be kneaded of the withering station and conveys the material to be kneaded to the metering mechanism 70;
s140, the metering mechanism 70 receives a preset amount of the materials to be kneaded, divides the preset amount of the materials to be kneaded into more than two parts and sequentially outputs the more than two parts of materials to the first conveying mechanism 10;
s160, the first conveying mechanism 10 receives the materials to be kneaded and then sequentially conveys the materials to be kneaded into one of the kneading machines 21 in the kneading machine set 20.
In addition, the step S700 specifically includes the steps of:
step S701, firstly, conveying deblocking materials into the metering mechanism 70;
step S702, the metering mechanism 70 divides the preset amount of the block decomposition material into more than two parts and sequentially outputs the two parts to the first conveying mechanism 10;
in step S703, the first conveying mechanism 10 receives the block-releasing material and sequentially conveys the block-releasing material to one of the rolling machines 21 in the rolling unit 20.
Specifically, after receiving the deblocking material, the first conveying mechanism 10 selects one of the rolling machines 21 in an idle state, divides a preset amount of the deblocking material into more than two parts, and sequentially conveys the divided blocks into the rolling machines 21 in the idle state.
In addition, specifically, the specific method for dividing the material to be kneaded into more than two parts and sequentially outputting the two parts to the first conveying mechanism 10 is as follows: the quantity of the former part of the material to be kneaded is larger than that of the latter part of the material to be kneaded. For example, the weight of the material to be kneaded is 50kg, and the 50kg of the material to be kneaded is divided into 25kg, 12kg, 10kg and 3kg. In the conveying operation, 25kg, 12kg, 10kg and 3kg of materials to be kneaded are sequentially output to the first conveying mechanism 10, and are sequentially conveyed to one of the kneading machines 21 by the first conveying mechanism 10 for kneading. Thus, the separate twisting can increase the working capacity of the single twisting machine 21, avoid the formation of a cone shape in the twisting machine 21 to overflow, realize the cleanliness in continuous production, and improve the working efficiency of the twisting machine 21.
Specifically, the method for dividing the block into two or more parts and sequentially outputting the divided blocks to the first conveying mechanism 10 includes: the former portion of the block is greater in amount than the latter portion of the block. For example, the deblocking weight is 50kg, and 50kg of deblocking material is divided into 35kg and 15kg. During conveying operation, firstly, 35kg of de-blocking materials are output to the first conveying mechanism 10, and are conveyed to one of the twisting machines 21 by the first conveying mechanism 10 for re-twisting; then, the remaining 15kg of the de-block material is fed to the first conveyor 10, and the first conveyor 10 feeds the 15kg of the de-block material again to the same kneading machine 21 for re-kneading. Thus, the separate twisting can increase the working capacity of the single twisting machine 21, avoid the formation of a cone shape in the twisting machine 21 to overflow, realize the cleanliness in continuous production, and improve the working efficiency of the twisting machine 21.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (12)
1. A twisting device, comprising:
the device comprises a first conveying mechanism and two rolling units, wherein the first conveying mechanism is used for conveying materials to be rolled into the rolling units, the rolling units are used for rolling the materials to be rolled, the number of the rolling units is two, and the number of the first conveying mechanisms is two;
the second conveying mechanism is used for conveying the kneaded materials after the kneading machine set is kneaded into the deblocking machine, the deblocking machine is used for deblocking the kneaded materials, the number of the second conveying mechanism and the deblocking machine is two, and the two second conveying mechanisms and the two deblocking machines are respectively and correspondingly arranged with the two kneading machine sets one by one;
the third conveying mechanism is used for conveying the deblocking material subjected to deblocking treatment by the deblocking machine to a next station or conveying the deblocking material back to the first conveying mechanism;
the feeding mechanism is used for receiving the materials to be kneaded of the withering station and conveying the materials to be kneaded to the metering mechanism, and the metering mechanism is used for receiving a preset amount of the materials to be kneaded and outputting a preset amount of the materials to be kneaded to the first conveying mechanism;
the first selecting and conveying mechanisms are arranged between the metering mechanism and the first conveying mechanisms, and the first conveying mechanisms are arranged corresponding to the twisting units one by one;
the second selective conveying mechanisms are arranged between the feeding mechanism and the metering mechanism, the number of the metering mechanisms is two, and the second selective conveying mechanisms are used for receiving materials to be kneaded of the feeding mechanism and conveying the materials to be kneaded into the metering mechanism;
the second conveying mechanism comprises a rolling discharging flat conveying device and a deblocking feeding oblique conveying device, wherein the rolling discharging flat conveying device is used for receiving rolled materials after rolling treatment of the rolling machine set and conveying the rolled materials to the deblocking feeding oblique conveying device, and the deblocking feeding oblique conveying device is used for conveying the rolled materials to the deblocking machine; the third conveying mechanism comprises two deblocking discharging oblique conveying mechanisms, a repeated kneading fermentation selecting flat conveying mechanism and a repeated kneading feeding oblique conveying mechanism; the two deblocking discharging oblique inputs are correspondingly arranged with the two deblocking machines; the deblocking discharging oblique conveying device is used for conveying deblocking materials subjected to deblocking treatment of the deblocking machine to the repeated kneading fermentation selection horizontal conveying device, and the repeated kneading fermentation selection horizontal conveying device is used for conveying the deblocking materials to the next station or conveying the deblocking materials back to the repeated kneading feeding oblique conveying device.
2. The twisting device according to claim 1, wherein the metering mechanism is further configured to divide a preset amount of the material to be twisted into two or more portions and sequentially output the divided portions to the first conveying mechanism; the third conveying mechanism is used for conveying the deblocking material subjected to deblocking treatment by the deblocking machine back to the metering mechanism, and the metering mechanism is also used for dividing the deblocking material into more than two parts and sequentially outputting the deblocking material to the first conveying mechanism.
3. A twisting device according to claim 1, wherein the first selective conveying means is arranged to receive the material to be twisted output by the metering means and to convey the material to be twisted into the first conveying means.
4. The twisting apparatus of claim 1 wherein the re-twisting feed chute is configured to deliver the de-lock feed to the metering mechanism.
5. The twisting device of claim 1, wherein the feeding mechanism is a feeding oblique conveying mechanism, and the first selective conveying mechanism and the second selective conveying mechanism are conveying flat conveying mechanisms.
6. A twisting device according to claim 1, wherein two of said twisting units are arranged in parallel spaced relation, said metering mechanism and said first selective conveying mechanism being located between two of said twisting units.
7. A twisting device according to claim 1, wherein the twisting unit comprises more than two twisting machines, the first conveying mechanism being adapted to convey material to be twisted into any one of the twisting machines.
8. The rolling device of claim 7, further comprising a bracket, wherein the first conveying mechanism comprises a moving mechanism and a second selective conveying flat conveyor movably arranged on the bracket, the second selective conveying flat conveyor is positioned above the rolling machine set, and the moving mechanism is used for driving the second selective conveying flat conveyor to move, so that an output end of the second selective conveying flat conveyor can correspond to a feed inlet of any rolling machine; the two or more rolling machines are arranged in rows, and the projection area of the second selective conveying flat conveying on the rolling machine set can cover more than half of the rolling machines.
9. The twisting device according to any one of claims 1 to 8, further comprising a controller electrically connected to the first conveying mechanism, the twisting unit, the second conveying mechanism, the deblocking machine and the third conveying mechanism, respectively.
10. A rolling method, characterized by comprising the steps of:
providing a twisting device according to any one of claims 1 to 9;
conveying the material to be kneaded into the kneading machine set through the first conveying mechanism;
the twisting machine set is used for twisting the material to be twisted to obtain a twisted material;
the second conveying mechanism conveys the kneaded materials into the deblocking machine;
the deblocking machine performs deblocking treatment on the kneaded material to obtain a deblocking block;
the third conveying mechanism conveys the deblocking material into the first conveying mechanism;
the deblocking materials are conveyed into the rolling machine set through the first conveying mechanism;
the de-blocking materials are kneaded by the kneading machine set to obtain re-kneaded materials;
the second conveying mechanism conveys the re-kneaded materials into the deblocking machine;
the deblocking machine performs deblocking treatment on the re-kneaded material to obtain a re-kneaded block;
and the third conveying mechanism conveys the repeated deblocking materials to the next station.
11. A rolling method as claimed in claim 10, wherein,
the method further comprises the following steps before the step of conveying the materials to be kneaded into the kneading unit through the first conveying mechanism:
the feeding mechanism receives the material to be kneaded of the withering station and conveys the material to be kneaded to the metering mechanism;
the metering mechanism receives a preset amount of the materials to be kneaded, divides the preset amount of the materials to be kneaded into more than two parts and sequentially outputs the more than two parts of the materials to be kneaded to the first conveying mechanism;
the first conveying mechanism receives the materials to be kneaded and then sequentially conveys the materials to be kneaded into one of the kneading machines in the kneading machine set;
the step of conveying the deblocking material into the rolling machine set through the first conveying mechanism specifically comprises the steps of:
firstly, conveying deblocking materials into the metering mechanism;
the metering mechanism divides the preset amount of the block decomposition material into more than two parts and sequentially outputs the parts to the first conveying mechanism;
the first conveying mechanism receives the block loosening materials and then sequentially conveys the block loosening materials to one of the rolling machines in the rolling machine set.
12. The rolling method according to claim 11, wherein the specific method for dividing the material to be rolled into two or more parts and sequentially outputting the two or more parts to the first conveying mechanism is as follows: the quantity of the former part of the materials to be kneaded is larger than that of the latter part of the materials to be kneaded;
the concrete method for dividing the block decomposition into more than two parts and sequentially outputting the parts to the first conveying mechanism comprises the following steps: the former portion of the block is greater in amount than the latter portion of the block.
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