CN116834310A - Glue cover assembled PCBA board equipment and assembly method thereof - Google Patents

Glue cover assembled PCBA board equipment and assembly method thereof Download PDF

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Publication number
CN116834310A
CN116834310A CN202311109499.5A CN202311109499A CN116834310A CN 116834310 A CN116834310 A CN 116834310A CN 202311109499 A CN202311109499 A CN 202311109499A CN 116834310 A CN116834310 A CN 116834310A
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CN
China
Prior art keywords
pcba
component
assembly
pcba board
cutting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202311109499.5A
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Chinese (zh)
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CN116834310B (en
Inventor
邓斌
周华国
廖建勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Honest Intelligent Equipment Co Ltd
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Shenzhen Honest Intelligent Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Shenzhen Honest Intelligent Equipment Co Ltd filed Critical Shenzhen Honest Intelligent Equipment Co Ltd
Priority to CN202311109499.5A priority Critical patent/CN116834310B/en
Publication of CN116834310A publication Critical patent/CN116834310A/en
Application granted granted Critical
Publication of CN116834310B publication Critical patent/CN116834310B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/64Joining a non-plastics element to a plastics element, e.g. by force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0044Mechanical working of the substrate, e.g. drilling or punching
    • H05K3/0052Depaneling, i.e. dividing a panel into circuit boards; Working of the edges of circuit boards
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3425Printed circuits
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Making Paper Articles (AREA)

Abstract

The invention discloses a glue cover assembly PCBA board device and an assembly method thereof, and relates to the technical field of motor assembly devices, wherein the glue cover assembly PCBA board device comprises a frame, a cutting and blanking mechanism for cutting and blanking PCBA boards to obtain PCBA boards, a transferring mechanism for transferring the PCBA boards onto the cutting and blanking mechanism, a carrying mechanism for carrying the PCBA boards, a welding mechanism for welding grounding plates onto the PCBA boards, a press-fitting mechanism for press-fitting the PCBA boards welded with the grounding plates into glue covers and a feeding mechanism for feeding the glue covers onto the press-fitting mechanism, wherein a workbench is arranged on the frame; the transfer mechanism is positioned beside the cutting and separating mechanism; through adopting transfer mechanism, cut section feed mechanism, transport mechanism, welding mechanism, feed mechanism and pressure equipment mechanism automatic realization to the transfer of PCBA flitch, to the transport of PCBA board, to the PCBA board welding go up the earthing piece, to the material loading of gluing the lid and with the PCBA board pressure equipment to glue in the lid, the equipment precision is high.

Description

Glue cover assembled PCBA board equipment and assembly method thereof
Technical Field
The invention relates to the technical field of motor assembly equipment, in particular to glue cover assembly PCBA equipment and an assembly method thereof.
Background
When the motor is assembled, PCBA plates are required to be assembled in the rubber cover, and the PCBA plates are mostly in a whole sheet when fed, namely, the PCBA plates comprise a plurality of PCBA plates connected together, and the PCBA plates are required to be cut to obtain single PCBA plates; after the PCBA is obtained by material separation, the grounding piece is required to be welded on the PCBA; finally, assembling the PCBA welded with the grounding piece into the glue cover; the invention of application number 201811109585.5 discloses automatic PCBA assembly equipment, when PCBA plates are assembled into a glue cover, the prior art can not automatically complete the transfer of the PCBA plates, the carrying of the PCBA plates, the welding of grounding plates on the PCBA plates, the feeding of the glue cover and the press fitting of the PCBA plates into the glue cover, and the assembly precision is poor; the PCBA material plate is not transferred, limited and cut by a cutting and blanking mechanism, and the defective rate is high when the cutting and blanking is performed; therefore, in view of this current situation, there is an urgent need to develop a device and a method for assembling a PCBA board with a plastic cover to meet the requirements of practical use.
Disclosure of Invention
In view of the above, the present invention aims at the defects existing in the prior art, and its main objective is to provide a device for assembling a PCBA board with a plastic cover and an assembling method thereof, which automatically realizes the transfer of the PCBA board, the carrying of the PCBA board, the welding of the grounding plate to the PCBA board, the feeding of the plastic cover and the press fitting of the PCBA board into the plastic cover by adopting a transfer mechanism, a cutting and separating mechanism, a carrying mechanism, a welding mechanism, a feeding mechanism and a press fitting mechanism, and has high assembling accuracy and improved working efficiency; by adopting the cutting and blanking mechanism, the automatic transfer, limit and cutting of the PCBA board are realized, and the requirements on PCBA board blanking are met.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a glue lid equipment PCBA board equipment, including the frame, be used for cutting out the cutting feed mechanism that cuts out the material to obtain PCBA board to PCBA flitch, be used for transferring PCBA flitch to cutting out the transfer mechanism on the feed mechanism, be used for carrying the transport mechanism of PCBA board, be used for welding the welding mechanism on the PCBA board with the grounding plate, be used for the pressure equipment mechanism in the glue lid with the PCBA board pressure equipment of welding the grounding plate and be used for the feed mechanism on the pressure equipment mechanism with glue lid material loading, be provided with the workstation that is used for installing transport mechanism on the frame; the transfer mechanism is positioned beside the cutting and separating mechanism; the carrying mechanism is positioned among the cutting and separating mechanism, the welding mechanism and the pressing mechanism; the feeding mechanism is positioned beside the pressing mechanism.
As a preferred embodiment: the cutting and blanking mechanism comprises a transfer component for driving the PCBA material plate to move, a cutting component for cutting the PCBA material plate to obtain the PCBA plate and a limiting component for limiting the PCBA material plate, wherein the cutting component is provided with a cutting knife; the limiting component is provided with a pressing plate for pressing and fixing the PCBA material plate; the transfer component transfers the PCBA material plate to the lower part of the pressing plate; the pressing plate can be used for movably pressing and fixing the PCBA material plate; the cutting knife movably penetrates through the pressing plate to cut the PCBA material plate.
As a preferred embodiment: a first slot for the cutting knife to pass through is transversely formed in the pressing plate; a plurality of second grooves for cutting are vertically formed in the pressing plate; the lateral spacing between two adjacent second slots corresponds to the width of the PCBA board.
As a preferred embodiment: the welding mechanism comprises a feeding component for feeding the grounding piece, a longitudinally moving component for driving the PCBA board to longitudinally move, a turnover component for turning the PCBA board by an angle, a material moving component for transferring the grounding piece on the feeding component to the PCBA board in the longitudinally moving component, a shaping component for shaping the grounding piece and a welding component for welding the grounding piece to the PCBA board, wherein the material moving component is positioned between the feeding component and the longitudinally moving component; the overturning assembly and the shaping assembly are respectively positioned at two sides of the longitudinal moving assembly; the welding assembly is located beside the longitudinal moving assembly.
As a preferred embodiment: the shaping assembly comprises a telescopic driving cylinder and a clamping cylinder for clamping the grounding piece to shape the grounding piece, and the clamping cylinder is arranged at the output end of the telescopic driving cylinder; the clamping cylinder can be extended and moved forwards and corresponds to the grounding plate on the longitudinal moving component.
As a preferred embodiment: the press-mounting mechanism comprises a bracket, a first material moving sliding component for transferring the PCBA board, a second material moving sliding component for transferring the glue cover, a turnover transferring component for turning over the PCBA board at an angle and transferring to the side of the second material moving sliding component, a positioning component for positioning the glue cover and a pressing component for pressing the PCBA board into the glue cover, wherein the turnover transferring component is provided with a material taking rod for taking the PCBA board, and the material taking rod movably takes and fixes the PCBA board on the first material moving sliding component and moves to the lower part of the pressing component; the positioning component corresponds to the rubber cover on the second material moving sliding component; the glue cover on the second material moving sliding assembly is movably positioned below the PCBA board.
As a preferred embodiment: the pressing component comprises an electric cylinder and a pressing rod used for pressing and fixing the PCBA board into the rubber cover, the electric cylinder is arranged on the upper side of the support, the pressing rod is arranged at the output end of the electric cylinder, and the pressing rod can be connected with the PCBA board in a descending mode.
As a preferred embodiment: the positioning assembly comprises a positioning driving cylinder and a pressing plate for pressing and fixing the rubber cover, wherein the positioning driving cylinder is vertically arranged on the lower side of the bracket, the pressing plate is arranged at the shaft end of the positioning driving cylinder, and the pressing plate can descend to correspond to the rubber cover.
As a preferred embodiment: the feeding mechanism comprises a transverse moving driving assembly, a lifting driving assembly and a material fixing cylinder for clamping the glue cover, wherein the lifting driving assembly is arranged at the output end of the transverse moving driving assembly, and the material fixing cylinder is arranged at the output end of the lifting driving assembly.
The assembling method of the glue cover assembled PCBA equipment comprises the following steps:
the first transferring mechanism conveys the PCBA material plate to the cutting and blanking mechanism;
secondly, the PCBA material plates connected together are cut and divided by a cutting and dividing mechanism to obtain PCBA plates;
thirdly, the PCBA board is conveyed to the welding mechanism by the conveying mechanism;
fourth, the welding mechanism welds the grounding piece to the PCBA board;
fifthly, the conveying mechanism conveys the PCBA welded with the grounding plate to the press-fitting mechanism;
sixth, the feeding mechanism feeds the rubber cover to the press-fitting mechanism;
seventh, the press-fitting mechanism presses the PCBA board into the glue cover.
Compared with the prior art, the invention has obvious advantages and beneficial effects, in particular, the technical proposal shows that the automatic realization of the transfer of the PCBA material plate, the transportation of the PCBA plate, the welding of the grounding plate on the PCBA plate, the feeding of the glue cover and the press fitting of the PCBA plate into the glue cover is realized by adopting the transfer mechanism, the cutting and separating mechanism, the carrying mechanism, the welding mechanism, the feeding mechanism and the press fitting mechanism, the assembly accuracy is high, and the working efficiency is improved; the PCBA plate is automatically transferred, limited and cut by adopting the cutting and blanking mechanism, so that the requirement on PCBA plate blanking is met; the PCBA material plate is limited by adopting the limiting component, so that the position deviation of the PCBA material plate in the cutting process is prevented, and the cutting precision is improved; the longitudinal movement of the PCBA board, the overturning of the PCBA board, the feeding of the grounding piece, the moving of the grounding piece, the shaping of the grounding piece and the welding of the grounding piece to the PCBA board are realized automatically through the welding mechanism; the whole structure is compact; the shaping assembly is adopted to shape the grounding piece, so that the shape of the grounding piece meets the requirement in welding, and the welding precision is improved; the automatic material moving of the PCBA board, the material moving of the glue cover, the overturning and transferring of the PCBA board, the positioning of the glue cover and the pressing of the PCBA board into the glue cover are realized by adopting the pressing mechanism; through adopting locating component to realize the location to the gluey lid, prevent to glue lid position offset in the equipment process, reduced the defective rate.
In order to more clearly illustrate the structural features and efficacy of the present invention, a detailed description thereof will be given below with reference to the accompanying drawings and examples.
Drawings
FIG. 1 is a schematic perspective view of a device for assembling PCBA boards with plastic covers according to the present invention;
FIG. 2 is a top view of the glue lid assembly PCBA board apparatus of the present invention;
FIG. 3 is a schematic perspective view of a transfer mechanism according to the present invention;
FIG. 4 is a schematic perspective view of a cutting and blanking mechanism according to the present invention;
FIG. 5 is a schematic perspective view of a transfer assembly according to the present invention;
FIG. 6 is a schematic perspective view of a spacing assembly according to the present invention;
FIG. 7 is a schematic perspective view of a cutting assembly according to the present invention;
FIG. 8 is a schematic perspective view of a transporting mechanism according to the present invention;
FIG. 9 is a schematic view of a first perspective of a welding mechanism according to the present invention;
FIG. 10 is a schematic view of a second perspective of the welding mechanism of the present invention;
FIG. 11 is a schematic perspective view of a longitudinally movable component according to the present invention;
FIG. 12 is a schematic perspective view of the flipping assembly of the present invention;
FIG. 13 is a schematic perspective view of a feed assembly according to the present invention;
FIG. 14 is a schematic perspective view of a material moving assembly according to the present invention;
FIG. 15 is a schematic perspective view of a shaping assembly according to the present invention;
FIG. 16 is a schematic perspective view of a welding assembly according to the present invention;
FIG. 17 is a schematic diagram of a loading mechanism according to the present invention;
FIG. 18 is a schematic perspective view of a press-fitting mechanism according to the present invention;
FIG. 19 is a schematic perspective view of a second material-moving slide assembly and positioning assembly according to the present invention;
FIG. 20 is a schematic view of a first perspective view of the flip transfer assembly of the present invention;
FIG. 21 is a schematic view of a second perspective view of the flip transfer assembly of the present invention;
FIG. 22 is a schematic view of a first perspective view of a pressing assembly according to the present invention;
fig. 23 is a schematic view showing a second perspective view of the pressing assembly according to the present invention.
The attached drawings are used for identifying and describing:
in the figure: 10. a frame; 11. a work table; 20. a transfer mechanism; 21. a longitudinal transfer driving cylinder; 22. a vertical transfer driving cylinder; 23. sliding the discharging plate; 30. cutting and blanking mechanism; 31. a transfer assembly; 311. a transfer drive motor; 312. a longitudinal screw rod; 313. a transfer material seat; 32. a limit component; 321. a longitudinally moving driving cylinder; 322. longitudinally moving the sliding seat; 323. a pressing and fixing driving cylinder; 324. a pressing plate; 3241. a first slot; 3242. a second slot; 33. a cutting assembly; 331. a lateral drive device; 332. a vertical driving device; 333. a cutting driving cylinder; 334. a cutting knife; 40. a carrying mechanism; 41. a manipulator; 42. a clamping jaw cylinder; 50. a welding mechanism; 51. a longitudinally moving component; 511. a longitudinally moving cylinder; 512. a longitudinally moving material seat; 52. a flip assembly; 521. a jack-up driving device; 522. a lateral movement driving device; 523. a turnover cylinder; 53. a feed assembly; 531. vibrating disc; 532. a direct vibration feeder; 533. lifting the driving cylinder; 534. a material dividing pushing block; 54. a material moving assembly; 541. a traversing device; 542. a vertical movement device; 543. a clamping cylinder; 55. a shaping assembly; 551. a telescopic driving cylinder; 552. a clamping cylinder; 56. welding the assembly; 561. a lateral movement driving device; 562. a pushing driving cylinder; 563. a welding gun; 60. a feeding mechanism; 61. a traversing drive assembly; 62. a lifting driving assembly; 63. a material fixing cylinder; 70. a press-fitting mechanism; 71. the first material moving and sliding assembly; 72. a second material moving and sliding assembly; 721. a material moving driving cylinder; 722. a material moving slide seat; 73. overturning and transferring the assembly; 731. a vertical movement driving assembly; 732. a longitudinally moving drive assembly; 733. a turnover driving cylinder; 734. a take-out rod; 74. a positioning assembly; 741. positioning a driving cylinder; 742. pressing and fixing the plate; 7421. a relief opening; 75. pressing down the assembly; 751. an electric cylinder; 752. and (5) pressing the rod.
Detailed Description
The invention is shown in fig. 1 to 23, and relates to a glue cover assembly PCBA board device, which comprises a frame 10, a cutting and blanking mechanism 30 for cutting and blanking PCBA boards to obtain PCBA boards, a transferring mechanism 20 for transferring the PCBA boards to the cutting and blanking mechanism 30, a carrying mechanism 40 for carrying the PCBA boards, a welding mechanism 50 for welding grounding plates to the PCBA boards, a press-fitting mechanism 70 for press-fitting the PCBA boards welded with the grounding plates into the glue cover, and a feeding mechanism 60 for feeding the glue cover to the press-fitting mechanism 70, wherein:
the frame 10 is provided with a table 11 for mounting a carrying mechanism 40; the transfer mechanism 20 is positioned beside the cutting and blanking mechanism 30; the carrying mechanism 40 is positioned among the cutting and blanking mechanism 30, the welding mechanism 50 and the pressing mechanism 70; the feeding mechanism 60 is located beside the press-fitting mechanism 70.
Through adopting transfer mechanism 20, cutting feed mechanism 30, transport mechanism 40, welding mechanism 50, feed mechanism 60 and pressure equipment mechanism 70 automatic realization to the transfer of PCBA flitch, to the transport of PCBA board, to the PCBA board welding go up the grounding piece, to the material loading of gluing the lid and with the PCBA board pressure equipment in gluing the lid, the equipment precision is high, has improved work efficiency.
The transfer mechanism 20 includes a longitudinal transfer driving cylinder 21, a vertical transfer driving cylinder 22, and a slide discharging plate 23, the vertical transfer driving cylinder 22 is mounted at an output end of the longitudinal transfer driving cylinder 21, and the slide discharging plate 23 is mounted at an output end of the vertical transfer driving cylinder 22.
By adopting the transfer mechanism 20, the PCBA material plate is transferred, and the position movement requirement of the PCBA material plate is met.
This cut cutting mechanism 30 is including being used for driving PCBA flitch remove move carrier assembly 31, be used for cutting the cutting assembly 33 that obtains PCBA board to PCBA flitch and be used for carrying out spacing subassembly 32 to PCBA flitch, wherein:
the cutting assembly 33 has a cutting blade 334; the spacing assembly 32 has a platen 324 for press-mounting the PCBA blank; the transfer component 31 transfers PCBA material plates to the lower part of the pressing plate 324; the pressing plate 324 can be used for movably pressing and fixing the PCBA material plate; the cutting blade 334 is movable through the platen 324 to cut the PCBA board.
The transfer component 31 transfers the PCBA material plate to the lower part of the pressing plate 324 of the limiting component 32; the pressing plate 324 moves and is pressed and fixed on the upper surface of the PCBA material plate; the cutting knife 334 of the cutting assembly 33 moves to the side of the pressing plate 324, the cutting knife 334 penetrates through the pressing plate 324, and the cutting knife 334 is matched with the pressing plate 324 to cut the PCBA board, so that a single PCBA board is obtained; after cutting a row of PCBA boards, the transfer component 31 transfers the PCBA boards forward, facilitating cutting of the next row of PCBA boards.
The transfer, limit and cutting of the PCBA material plates are realized automatically by adopting the transfer assembly 31, the limit assembly 32 and the cutting assembly 33, and the whole PCBA material plates are cut into single PCBA plates, so that the requirement on PCBA plate material distribution is met; the PCBA material plate is transferred by adopting the transfer component 31, so that the position movement requirement of the PCBA material plate is met, and the accuracy and stability of the position movement are improved; by adopting the limiting component 32 to limit the PCBA material plate, the position deviation of the PCBA material plate in the cutting process is prevented, and the cutting precision is improved; through adopting cutting assembly 33 and clamp plate 324, realize the accurate cutting to PCBA flitch, prevent to cut the damage of cutter 334 to PCBA flitch, reduced and cut the defective rate.
The transfer assembly 31 includes a transfer drive device and a transfer base 313, the transfer base 313 is mounted on an output end of the transfer drive device, and the PCBA board is positioned on the transfer base 313.
The transfer driving device comprises a transfer driving motor 311 and a longitudinal screw rod 312, wherein the longitudinal screw rod 312 is arranged at the shaft end of the transfer driving motor 311, and the longitudinal screw rod 312 is in rotary fit with a transfer base 313.
The PCBA material plate is placed on the transferring material seat 313, and the transferring driving motor 311 drives the transferring sliding seat to move, and the PCBA material plate moves along with the movement of the transferring material seat 313.
The stability and accuracy of the position movement are improved by adopting the transfer driving motor 311 and the longitudinal screw 312.
The pressing plate 324 is transversely provided with a first slot 3241 for the cutting knife 334 to pass through; a plurality of second slots 3242 for cutting and passing are vertically formed on the pressing plate 324; the lateral spacing between two adjacent second slots 3242 corresponds to the width of the PCBA board.
The cutting knife 334 cuts the transverse position of the PCBA material plate along the first slot 3241; the cutting blade 334 cuts the longitudinal position of the PCBA board along the second slot 3242, resulting in a single PCBA board.
By adopting the first slot 3241 and the second slot 3242, accuracy in cutting is improved, and the defective rate in cutting is reduced.
The limiting assembly 32 further comprises a longitudinal movement driving device and a pressing driving cylinder 323, wherein the pressing driving cylinder 323 is arranged at the output end of the longitudinal movement driving device, and the pressing plate 324 is connected to the shaft end of the pressing driving cylinder 323.
The longitudinal moving driving device and the pressing driving air cylinders 323 are two groups, and the two groups of pressing driving air cylinders 323 are symmetrically distributed at two ends of the pressing plate 324.
The vertical movement driving device comprises a vertical movement driving cylinder 321 and a vertical movement sliding seat 322, wherein the vertical movement sliding seat 322 is arranged at the shaft end of the vertical movement driving cylinder 321, and the pressing and fixing driving cylinder 323 is arranged on the vertical movement sliding seat 322.
The longitudinal movement driving device drives the press-fixing driving cylinder 323 and the press plate 324 to longitudinally move, so that the longitudinal position of the press plate 324 is convenient to adjust, and the press plate 324 corresponds to the position of the PCBA material plate to be cut; the pressing driving cylinder 323 drives the pressing plate 324 to descend, and presses and fixes the PCBA material plate, so that the PCBA material plate is prevented from moving.
The cutting assembly 33 comprises a transverse driving device 331, a vertical driving device 332 and a cutting driving cylinder 333, wherein the vertical driving device 332 is mounted at the output end of the transverse driving device 331, the cutting driving cylinder 333 is mounted at the output end of the vertical driving cylinder, and the cutting knife 334 is mounted at the shaft end of the cutting driving cylinder 333.
The horizontal driving device 331 and the vertical driving device 332 each include a driving motor, a ball screw and a sliding seat, wherein the ball screw is mounted at the shaft end of the driving motor, and the ball screw is in running fit with the sliding seat.
The cutting driving cylinder 333 drives the cutting knife 334 to cut the PCBA material plate, and the transverse driving device 331 and the vertical driving device 332 drive the cutting knife 334 to move transversely and vertically, so that the adjustment and the movement of the position of the cutting knife 334 are facilitated, and the position movement requirement of the cutting knife 334 when cutting the PCBA material plate is met.
The carrying mechanism 40 includes a robot 41 and a jaw cylinder 42 for clamping the PCBA board, and the jaw cylinder 42 is mounted to the front end of the robot 41.
The soldering mechanism 50 comprises a feed assembly 53 for feeding the ground strap, a longitudinally moving assembly 51 for moving the PCBA plate longitudinally, a flip assembly 52 for flipping the PCBA plate through an angle, a transfer assembly 54 for transferring the ground strap on the feed assembly 53 to the PCBA plate in the longitudinally moving assembly 51, a shaping assembly 55 for shaping the ground strap, and a soldering assembly 56 for soldering the ground strap to the PCBA plate, wherein:
the transfer assembly 54 is positioned between the feed assembly 53 and the longitudinal transfer assembly 51; the overturning assembly 52 and the shaping assembly 55 are respectively positioned at two sides of the longitudinal moving assembly 51; the welding assembly 56 is located laterally to the longitudinal displacement assembly 51.
The longitudinal moving assembly 51 is provided with a PCBA board and drives the PCBA board to longitudinally move; the overturning component 52 overturns the PCBA board on the longitudinal moving component 51, which needs an overturning angle; the feeding component 53 feeds the grounding plate to the side of the shifting component 54; the material moving component 54 transfers the grounding plate on the material supplying component 53 to the PCBA board in the longitudinal moving component 51; shaping assembly 55 shapes the ground patch; the solder assembly 56 solder the shaped ground strap to the PCBA board.
By adopting the longitudinal moving component 51, the overturning component 52, the feeding component 53, the moving component 54, the shaping component 55 and the welding component 56, the longitudinal movement of the PCBA board, the overturning of the PCBA board, the feeding of the grounding piece, the moving of the grounding piece, the shaping of the grounding piece and the welding of the grounding piece to the PCBA board are automatically realized, and the requirements of welding the grounding piece to the PCBA board are met by adopting one mechanism; the whole structure is compact, and the occupied area is small.
The longitudinal moving unit 51 includes a longitudinal moving cylinder 511 and a longitudinal moving base 512, the longitudinal moving base 512 is mounted on the shaft end of the longitudinal moving cylinder 511, and the PCBA board is positioned on the longitudinal moving base 512.
The longitudinal moving cylinder 511 drives the longitudinal moving base 512 to move longitudinally, and the PCBA board moves longitudinally with the longitudinal moving base 512.
By adopting the longitudinal moving assembly 51, the longitudinal moving of the PCBA board is realized, and the position moving requirement of the PCBA board is met.
The turnover assembly 52 includes a jack-up driving device 521, a lateral movement driving device 522, and a turnover cylinder 523, the lateral movement driving device 522 is mounted at an output end of the jack-up driving device 521, the turnover cylinder 523 is mounted at an output end of the lateral movement driving device 522, and the turnover cylinder 523 movably clamps the PCBA board on the longitudinal movement assembly 51.
The lift driving device 521 and the lateral movement driving device 522 each include a driving cylinder and a slide plate mounted to the shaft end of the driving cylinder, the slide plate serving as an output end.
The jacking driving device 521 and the transverse movement driving device 522 drive the overturning cylinder 523 to lift and transversely move, and the overturning cylinder 523 corresponds to the position of the PCBA board on the longitudinal movement assembly 51; a CCD camera is arranged beside the longitudinal moving assembly 51 to judge whether the PCBA board needs to be overturned or not; the flip cylinder 523 clamps the PCBA board requiring a flip angle and flip angle.
Through adopting the upset subassembly 52 realization to the upset of PCBA board, be convenient for assemble the welding with the earthing piece on the PCBA board, prevent because the PCBA board place the defective rate that the angle is not right and cause.
The feed assembly 53 includes a tray 531, a direct-vibration feeder 532, and a divider, the direct-vibration feeder 532 being located between the tray 531 and the divider, the divider being located below the transfer assembly 54.
The material distributing device comprises a lifting driving cylinder 533 and a material distributing pushing block 534, wherein the material distributing pushing block 534 is arranged at the shaft end of the lifting driving cylinder, and the material distributing pushing block 534 can be in lifting butt joint with the material moving assembly 54.
The direct vibration feeder 532 sends the grounding plate in the vibration plate 531 to the side of the distributing device; the lifting driving cylinder drives the material distributing pushing block 534 to lift the grounding plate at the front end of the direct vibration feeder 532 to the lower part of the material moving assembly 54, so that the material moving assembly 54 is convenient for moving the grounding plate.
The material moving assembly 54 comprises a traversing device 541, a vertical moving device 542 and a material clamping cylinder 543 for clamping the ground plate, wherein the vertical moving device 542 is installed at the output end of the traversing device, and the material clamping cylinder 543 is installed at the output end of the vertical moving device 542.
The grounding plate on the material pushing block 534 is clamped by the material clamping cylinder 543, and is driven by the traversing device 541 and the vertical moving device 542 to move transversely and vertically, so that the grounding plate is transferred to the PCBA on the vertical moving assembly 51.
The shaping assembly 55 comprises a telescopic driving cylinder 551 and a clamping cylinder 552 for clamping the grounding plate to shape the grounding plate, wherein the clamping cylinder 552 is arranged at the output end of the telescopic driving cylinder 551; the clamping cylinder 552 is movable in a forward direction to correspond to the ground plate on the longitudinal movement assembly 51.
The telescopic driving cylinder 551 drives the clamping cylinder 552 to extend forwards, the clamping cylinder 552 is opposite to the grounding piece in position, and the clamping cylinder 552 clamps and reshapes the grounding piece.
By adopting the shaping component 55 to shape the grounding plate, the shape of the grounding plate meets the requirement during welding, the welding precision is improved, and the welding defective rate is reduced.
The welding assembly 56 includes a traverse actuator 561, an abutment actuator cylinder 562 and a welding gun 563, the abutment actuator cylinder 562 being obliquely mounted to an output end of the traverse actuator 561, the welding gun 563 being mounted to an output end of the abutment actuator cylinder 562, the welding gun 563 being directed toward the ground plate.
The traversing device 541, the vertical traversing device 542 and the traversing driving device 561 all comprise a moving driving motor, a driving screw rod and a sliding carrier, wherein the driving screw rod is arranged at the shaft end of the moving driving motor, and the driving screw rod is in running fit with the sliding carrier.
The traverse drive 561 and the push drive cylinder 562 drive the welding gun 563 to move laterally and forwardly to the ground blade position of the longitudinal assembly 51 to weld the ground blade to the PCBA board.
The feeding mechanism 60 comprises a traversing driving assembly 61, a lifting driving assembly 62 and a material fixing cylinder 63 for clamping the glue cover, wherein the lifting driving assembly 62 is arranged at the output end of the traversing driving assembly 61, and the material fixing cylinder 63 is arranged at the output end of the lifting driving assembly 62.
The transverse moving driving assembly 61 comprises a transverse moving driving motor, a transverse screw rod and a transverse moving sliding seat, wherein the transverse screw rod is arranged at the shaft end of the transverse moving driving motor, and the transverse screw rod is in running fit with the transverse moving sliding seat; the lift drive assembly 62 includes a lift drive cylinder mounted on the traversing slide mount and a lift slide mounted at the shaft end of the lift drive cylinder.
The glue cover is clamped by the material fixing cylinder 63, and is fed onto the press-fitting mechanism 70 under the drive of the transverse moving driving assembly 61 and the lifting driving assembly 62.
The press-fitting mechanism 70 includes a bracket, a first material-moving sliding assembly 71 for transferring the PCBA board, a second material-moving sliding assembly 72 for transferring the glue cover, a turnover transfer assembly 73 for turning over the PCBA board and transferring to the side of the second material-moving sliding assembly 72, a positioning assembly 74 for positioning the glue cover, and a pressing assembly 75 for pressing the PCBA board down into the glue cover, wherein:
the flip transfer assembly 73 has a take out lever 734 for taking out the PCBA board, the take out lever 734 being movable to take out the PCBA board on the first transfer slide assembly 71 and to move under the hold down assembly 75; the positioning component 74 corresponds to the glue cover on the second material moving sliding component 72; the glue cover on the second material moving and sliding assembly 72 is movably positioned below the PCBA board.
The first material moving and sliding assembly 71 transfers PCBA boards; the second material moving and sliding assembly 72 transfers the glue cover to the lower part of the pressing assembly 75; the material taking rod 734 of the turnover conveying component 73 sucks and fixes the PCBA board, turns over the angle and conveys the PCBA board to the side of the second material conveying sliding component 72; after the glue cover is transferred below the pressing component 75, the positioning component 74 positions the glue cover on the second material moving sliding component 72; the hold down assembly 75 pushes the PCBA plate on the take out bar 734 downward, compressing the PCBA plate into the glue lid.
Through adopting first material that moves slip subassembly 71, second material slip subassembly 72, upset transfer subassembly 73, locating component 74 and push down subassembly 75 automatic realization to the material that moves of PCBA board, to the material that moves of gluing the lid, to the upset and the transfer of PCBA board, to the location of gluing the lid and push down the PCBA board in gluing the lid, improved the precision of pressure equipment, whole mechanism is compact.
The first and second carriage assemblies 71 and 72 each include a carriage drive cylinder 721 and a carriage 722, and the carriage 722 is mounted to the axial end of the carriage drive cylinder 721.
The material moving driving cylinder 721 drives the material moving sliding seat 722 to move, so that the movement of materials is realized; the PCBA plate and the glue cover position moving requirement is met by adopting the first material moving sliding assembly 71 and the second material moving sliding assembly 72, so that press fitting is facilitated.
The turnover transfer assembly 73 further includes a vertical movement driving assembly 731, a vertical movement driving assembly 732, and a turnover driving cylinder 733, wherein the vertical movement driving assembly 732 is installed at an output end of the vertical movement driving assembly 731, the turnover driving cylinder 733 is installed at an output end of the vertical movement driving assembly 732, and the material taking rod 734 is installed at an output end of the turnover driving cylinder 733.
The vertical movement driving assembly 731 and the vertical movement driving assembly 732 each include a movement driving cylinder and a movement slider mounted to the shaft end of the movement driving cylinder.
The PCBA board is horizontally placed when on the first material moving sliding assembly 71, the overturning driving cylinder 733 drives the material taking rod 734 to rotate 90 degrees, the PCBA board is vertically placed at an overturning angle, and the PCBA board is conveniently pressed into the glue cover by the pressing assembly 75; through adopting upset removal subassembly to realize the upset and the position removal to PCBA board, satisfied the requirement of angle and position when the PCBA board equipment, the equipment of being convenient for.
The positioning assembly 74 comprises a positioning driving cylinder 741 and a pressing plate 742 for pressing and fixing the glue cover, wherein the positioning driving cylinder 741 is vertically arranged on the lower side of the bracket, the pressing plate 742 is arranged at the shaft end of the positioning driving cylinder 741, and the pressing plate 742 can be lowered to correspond to the glue cover.
The positioning driving cylinder 741 drives the pressing plate 742 to descend, the pressing plate 742 descends to press and fix the rubber cover, so that the position deviation of the rubber cover in the assembly process is prevented, the press fitting precision is improved, and the defective rate is reduced.
The two positioning driving cylinders 741 are symmetrically distributed on two sides of the second material moving sliding component 72, and the output ends of the two positioning driving cylinders 741 are symmetrically connected with the pressing plate 742.
The use of two positioning driving cylinders 741 improves the stable fixing of the pressing plate 742 in the descending process, preventing the pressing plate 742 from tilting.
The pressing plate 742 is provided with a yielding opening 7421 for yielding the pressing rod 752, the material taking rod 734 is rotatably located beside the yielding opening 7421, and the pressing rod 752 can pass through the yielding opening 7421 in a descending manner to press and fix the PCBA on the material taking rod 734 into the glue cover.
By employing the relief opening 7421, positional interference generated when the plunger 752 descends is avoided.
The pressing assembly 75 includes an electric cylinder 751 and a pressing lever 752 for pressing the PCBA board into the glue cover, the electric cylinder 751 is mounted on the upper side of the bracket, the pressing lever 752 is mounted on the output end of the electric cylinder 751, and the pressing lever 752 is capable of being lowered to abut against the PCBA board.
The material taking rod 734 takes the PCBA board in a suction fixation mode, such as a vacuum suction mode; the electric cylinder 751 drives the depression bar 752 downward, the depression bar 752 passes through the relief opening 7421, pushing the PCBA on the take out lever 734 downward into the glue lid.
The assembling method of the glue cover assembled PCBA equipment comprises the following steps:
the first transferring mechanism conveys the PCBA material plate to the cutting and blanking mechanism;
secondly, the PCBA material plates connected together are cut and divided by a cutting and dividing mechanism to obtain PCBA plates;
thirdly, the PCBA board is conveyed to the welding mechanism by the conveying mechanism;
fourth, the welding mechanism welds the grounding piece to the PCBA board;
fifthly, the conveying mechanism conveys the PCBA welded with the grounding plate to the press-fitting mechanism;
sixth, the feeding mechanism feeds the rubber cover to the press-fitting mechanism;
seventh, the press-fitting mechanism presses the PCBA board into the glue cover.
The invention has the design key points that the transfer of the PCBA material plate, the carrying of the PCBA plate, the welding of the grounding piece on the PCBA plate, the feeding of the glue cover and the press fitting of the PCBA plate into the glue cover are realized automatically by adopting the transfer mechanism, the cutting and separating mechanism, the carrying mechanism, the welding mechanism, the feeding mechanism and the press fitting mechanism, the assembly precision is high, and the working efficiency is improved; the PCBA plate is automatically transferred, limited and cut by adopting the cutting and blanking mechanism, so that the requirement on PCBA plate blanking is met; the PCBA material plate is limited by adopting the limiting component, so that the position deviation of the PCBA material plate in the cutting process is prevented, and the cutting precision is improved; the longitudinal movement of the PCBA board, the overturning of the PCBA board, the feeding of the grounding piece, the moving of the grounding piece, the shaping of the grounding piece and the welding of the grounding piece to the PCBA board are realized automatically through the welding mechanism; the whole structure is compact; the shaping assembly is adopted to shape the grounding piece, so that the shape of the grounding piece meets the requirement in welding, and the welding precision is improved; the automatic material moving of the PCBA board, the material moving of the glue cover, the overturning and transferring of the PCBA board, the positioning of the glue cover and the pressing of the PCBA board into the glue cover are realized by adopting the pressing mechanism; through adopting locating component to realize the location to the gluey lid, prevent to glue lid position offset in the equipment process, reduced the defective rate.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical principles of the present invention still fall within the scope of the technical solutions of the present invention.

Claims (10)

1. The utility model provides a gluey lid equipment PCBA board equipment which characterized in that: the automatic feeding device comprises a frame, a cutting and blanking mechanism for cutting and blanking a PCBA material plate to obtain the PCBA material plate, a transferring mechanism for transferring the PCBA material plate to the cutting and blanking mechanism, a carrying mechanism for carrying the PCBA material plate, a welding mechanism for welding a grounding piece to the PCBA material plate, a press-fitting mechanism for press-fitting the PCBA material plate welded with the grounding piece into a glue cover and a feeding mechanism for feeding the glue cover onto the press-fitting mechanism, wherein a workbench for installing the carrying mechanism is arranged on the frame; the transfer mechanism is positioned beside the cutting and separating mechanism; the carrying mechanism is positioned among the cutting and separating mechanism, the welding mechanism and the pressing mechanism; the feeding mechanism is positioned beside the pressing mechanism.
2. The glue lid assembly PCBA board apparatus as recited in claim 1, wherein: the cutting and blanking mechanism comprises a transfer component for driving the PCBA material plate to move, a cutting component for cutting the PCBA material plate to obtain the PCBA plate and a limiting component for limiting the PCBA material plate, wherein the cutting component is provided with a cutting knife; the limiting component is provided with a pressing plate for pressing and fixing the PCBA material plate; the transfer component transfers the PCBA material plate to the lower part of the pressing plate; the pressing plate can be used for movably pressing and fixing the PCBA material plate; the cutting knife movably penetrates through the pressing plate to cut the PCBA material plate.
3. The glue lid assembly PCBA board apparatus as recited in claim 2, wherein: a first slot for the cutting knife to pass through is transversely formed in the pressing plate; a plurality of second grooves for cutting are vertically formed in the pressing plate; the lateral spacing between two adjacent second slots corresponds to the width of the PCBA board.
4. The glue lid assembly PCBA board apparatus as recited in claim 1, wherein: the welding mechanism comprises a feeding component for feeding the grounding piece, a longitudinally moving component for driving the PCBA board to longitudinally move, a turnover component for turning the PCBA board by an angle, a material moving component for transferring the grounding piece on the feeding component to the PCBA board in the longitudinally moving component, a shaping component for shaping the grounding piece and a welding component for welding the grounding piece to the PCBA board, wherein the material moving component is positioned between the feeding component and the longitudinally moving component; the overturning assembly and the shaping assembly are respectively positioned at two sides of the longitudinal moving assembly; the welding assembly is located beside the longitudinal moving assembly.
5. The glue lid assembly PCBA board apparatus as recited in claim 4, wherein: the shaping assembly comprises a telescopic driving cylinder and a clamping cylinder for clamping the grounding piece to shape the grounding piece, and the clamping cylinder is arranged at the output end of the telescopic driving cylinder; the clamping cylinder can be extended and moved forwards and corresponds to the grounding plate on the longitudinal moving component.
6. The glue lid assembly PCBA board apparatus as recited in claim 1, wherein: the press-mounting mechanism comprises a bracket, a first material moving sliding component for transferring the PCBA board, a second material moving sliding component for transferring the glue cover, a turnover transferring component for turning over the PCBA board at an angle and transferring to the side of the second material moving sliding component, a positioning component for positioning the glue cover and a pressing component for pressing the PCBA board into the glue cover, wherein the turnover transferring component is provided with a material taking rod for taking the PCBA board, and the material taking rod movably takes and fixes the PCBA board on the first material moving sliding component and moves to the lower part of the pressing component; the positioning component corresponds to the rubber cover on the second material moving sliding component; the glue cover on the second material moving sliding assembly is movably positioned below the PCBA board.
7. The glue lid assembly PCBA board apparatus as defined in claim 6, wherein: the pressing component comprises an electric cylinder and a pressing rod used for pressing and fixing the PCBA board into the rubber cover, the electric cylinder is arranged on the upper side of the support, the pressing rod is arranged at the output end of the electric cylinder, and the pressing rod can be connected with the PCBA board in a descending mode.
8. The glue lid assembly PCBA board apparatus as recited in claim 7, wherein: the positioning assembly comprises a positioning driving cylinder and a pressing plate for pressing and fixing the rubber cover, wherein the positioning driving cylinder is vertically arranged on the lower side of the bracket, the pressing plate is arranged at the shaft end of the positioning driving cylinder, and the pressing plate can descend to correspond to the rubber cover.
9. The glue lid assembly PCBA board apparatus as recited in claim 1, wherein: the feeding mechanism comprises a transverse moving driving assembly, a lifting driving assembly and a material fixing cylinder for clamping the glue cover, wherein the lifting driving assembly is arranged at the output end of the transverse moving driving assembly, and the material fixing cylinder is arranged at the output end of the lifting driving assembly.
10. An assembly method of a glue cover assembled PCBA board device as defined in any one of claims 1-9, characterized in that: the method comprises the following steps:
the first transferring mechanism conveys the PCBA material plate to the cutting and blanking mechanism;
secondly, the PCBA material plates connected together are cut and divided by a cutting and dividing mechanism to obtain PCBA plates;
thirdly, the PCBA board is conveyed to the welding mechanism by the conveying mechanism;
fourth, the welding mechanism welds the grounding piece to the PCBA board;
fifthly, the conveying mechanism conveys the PCBA welded with the grounding plate to the press-fitting mechanism;
sixth, the feeding mechanism feeds the rubber cover to the press-fitting mechanism;
seventh, the press-fitting mechanism presses the PCBA board into the glue cover.
CN202311109499.5A 2023-08-31 2023-08-31 Glue cover assembled PCBA board equipment and assembly method thereof Active CN116834310B (en)

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CN202311109499.5A CN116834310B (en) 2023-08-31 2023-08-31 Glue cover assembled PCBA board equipment and assembly method thereof

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109287112A (en) * 2018-09-21 2019-01-29 创维电子器件(宜春)有限公司 A kind of PCBA automatic assembly equipment
CN109640545A (en) * 2018-12-26 2019-04-16 东莞市沃德精密机械有限公司 Circuit board assembles equipment
CN112533380A (en) * 2020-11-19 2021-03-19 东莞市司姆特电子科技有限公司 Cutting device, PCB assembly processing machine and processing method
CN214770184U (en) * 2020-12-30 2021-11-19 苏州优曼特自动化设备有限公司 PCBA board pressure equipment
CN219362412U (en) * 2023-02-17 2023-07-18 深圳市合利士智能装备有限公司 PCBA material loading equipment
KR102560175B1 (en) * 2023-04-13 2023-07-25 (주)엠이씨 THE PCB Module Full Auto System

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109287112A (en) * 2018-09-21 2019-01-29 创维电子器件(宜春)有限公司 A kind of PCBA automatic assembly equipment
CN109640545A (en) * 2018-12-26 2019-04-16 东莞市沃德精密机械有限公司 Circuit board assembles equipment
CN112533380A (en) * 2020-11-19 2021-03-19 东莞市司姆特电子科技有限公司 Cutting device, PCB assembly processing machine and processing method
CN214770184U (en) * 2020-12-30 2021-11-19 苏州优曼特自动化设备有限公司 PCBA board pressure equipment
CN219362412U (en) * 2023-02-17 2023-07-18 深圳市合利士智能装备有限公司 PCBA material loading equipment
KR102560175B1 (en) * 2023-04-13 2023-07-25 (주)엠이씨 THE PCB Module Full Auto System

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