CN116806902B - Energy-saving composite tea fermentation device with recyclable fermentation liquor - Google Patents
Energy-saving composite tea fermentation device with recyclable fermentation liquor Download PDFInfo
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- CN116806902B CN116806902B CN202311085917.1A CN202311085917A CN116806902B CN 116806902 B CN116806902 B CN 116806902B CN 202311085917 A CN202311085917 A CN 202311085917A CN 116806902 B CN116806902 B CN 116806902B
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- 238000000855 fermentation Methods 0.000 title claims abstract description 75
- 230000004151 fermentation Effects 0.000 title claims abstract description 75
- 241001122767 Theaceae Species 0.000 title claims abstract description 48
- 239000002131 composite material Substances 0.000 title claims abstract description 13
- 238000003756 stirring Methods 0.000 claims abstract description 94
- 238000001125 extrusion Methods 0.000 claims abstract description 11
- 239000012530 fluid Substances 0.000 claims abstract description 7
- 238000009434 installation Methods 0.000 claims abstract description 5
- 150000001875 compounds Chemical class 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 71
- 238000007599 discharging Methods 0.000 claims description 36
- 239000007788 liquid Substances 0.000 claims description 31
- 238000007789 sealing Methods 0.000 claims description 19
- 238000005507 spraying Methods 0.000 claims description 18
- 230000002457 bidirectional effect Effects 0.000 claims description 9
- 238000007873 sieving Methods 0.000 claims description 9
- 238000012216 screening Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 238000013461 design Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 11
- 238000012545 processing Methods 0.000 abstract description 3
- 238000011084 recovery Methods 0.000 abstract description 3
- 238000001914 filtration Methods 0.000 abstract description 2
- 235000013616 tea Nutrition 0.000 description 42
- 235000019225 fermented tea Nutrition 0.000 description 4
- 244000309464 bull Species 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 235000009024 Ceanothus sanguineus Nutrition 0.000 description 1
- 240000003553 Leptospermum scoparium Species 0.000 description 1
- 235000015459 Lycium barbarum Nutrition 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/08—Oxidation; Fermentation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Biotechnology (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Tea And Coffee (AREA)
Abstract
The invention discloses an energy-saving composite tea fermentation device with recyclable fermentation liquor, which comprises a stirring bin, wherein a supporting frame is arranged at the lower end of the stirring bin through bolts, an upper bin door is connected to the side face of the upper end of the stirring bin through hinges, the upper bin door and the stirring bin form a rotary structure, a supporting plate is arranged at the upper end of the middle part of the stirring bin, and a feed opening is formed in the lower end of the inside of the stirring bin. This recoverable energy-saving compound tealeaves fermenting installation of zymotic fluid can carry out recovery processing cooperation extrusion structure to the zymotic fluid when the unloading through setting up filtration to can improve the dryness after the tealeaves fermentation is accomplished to reduce the dry time in later stage, stirring structure is at the in-process that turns inside tealeaves through multiunit sieve flitch reciprocating motion simultaneously, can break up the tealeaves that appears the caking, is convenient for improve the looseness of tealeaves, and then improves the contact homogeneity with air and moisture, is convenient for improve the fermentation degree of consistency of tealeaves, and then improves the quality of finished product tealeaves.
Description
Technical Field
The invention relates to the technical field of tea fermentation, in particular to an energy-saving composite tea fermentation device with recyclable fermentation liquor.
Background
The fermented tea is a common name of tea with the process of 'fermentation' in tea production, and is prepared by making tea leaves of tea tree into raw tea through primary processes of withering, kneading, fermenting, drying and the like, and then refining the raw tea, namely the fermented tea. The tea can be classified into light fermented tea, semi-fermented tea, full-fermented tea and post-fermented tea; the traditional secondary fermentation of the puer ripe tea mainly adopts a method of piling up sun-dried raw tea, tidal water treatment is needed in the early fermentation period to ensure that the tea is fully contacted with water, the temperature and the humidity of the fermentation are needed to be mastered in the pile fermentation process, the pile turning and the pile lowering are needed to be carried out at the right time, and finally the drying is carried out, so that the whole fermentation process has long time consumption, large workload and low fermentation efficiency; at present, the fermentation processing of puer tea is carried out by adopting a fermentation device, so that the fermentation efficiency can be improved, but the existing tea fermentation device has some problems in the use process.
However, when the existing composite tea fermentation device is used, certain problems exist:
the existing puer tea fermentation device with the publication number of CN213246714U comprises a bottom plate, wherein a fermentation box is arranged on the outer surface of the upper end of the bottom plate, a box cover is arranged at the top end of the fermentation box, a motor is arranged at the upper end of the box cover, a box door is arranged on the outer surface of the front end of the fermentation box, a fan is arranged at the side end of the fermentation box, a handle is arranged on the outer surface of the front end of the box door, an observation window is arranged at the front end of the box door, a fixed block is arranged at the side end of the fermentation box, a bolt is arranged at the front end of the fixed block, a rotary column is arranged inside the fermentation box, a disc is arranged at the side end of the rotary column, a baffle is arranged at the side end of the disc, and a vent hole is arranged at the side end of the fermentation box; however, the existing fermentation device has some defects in the use process;
the existing tea fermentation device turns tea leaves by rotating a disc for placing the tea leaves, but the turning effect is poor, the tea leaves cannot be fully contacted with air or moisture, incomplete fermentation of the tea leaves can be caused, and the final quality of the tea leaves is affected;
the phenomenon that tealeaves is easy to take place the caking in the fermentation process, and current this equipment and most equipment are all unable to be effective to break up the tealeaves of caking in the process of turning over, lead to the unable sufficient fermentation of tealeaves group of caking, cause tealeaves after the fermentation quality different, simultaneously current fermenting installation can't retrieve the zymotic fluid after the fermentation is accomplished, and is direct with tealeaves together unloading generally, can cause the waste of zymotic fluid.
Aiming at the problems, the novel design is carried out on the basis of the original energy-saving composite tea fermentation device with recyclable fermentation liquor.
Disclosure of Invention
The invention aims to provide an energy-saving composite tea fermentation device with recyclable fermentation liquor, which aims to solve the problems that in the prior art, the existing tea fermentation device cannot effectively turn and break up tea in the fermentation process, so that the fermentation efficiency is low, the quality is different, the quality of the final cost is influenced, and meanwhile, fermentation liquor generated after the fermentation of the tea cannot be recycled.
In order to achieve the above purpose, the present invention provides the following technical solutions: an energy-saving composite tea fermentation device with recyclable fermentation liquor comprises a stirring bin:
the lower end bolt of the stirring bin is provided with a supporting frame, the side surface of the upper end of the stirring bin is connected with an upper bin door in a hinge manner, and the upper bin door and the stirring bin form a rotating structure;
the upper end of the middle part of the stirring bin is provided with a supporting plate, the lower end of the inside of the stirring bin is provided with a discharging opening, the lower end of the stirring bin is provided with a discharging bin door, the bottom end of the stirring bin is provided with a discharging box, the side surface of the discharging box is connected with a baffle plate in a shaft manner, the lower end of the inside of the discharging box is provided with a filter screen, and the middle part of the bottom end of the discharging box is connected with a liquid outlet in a conducting manner;
a power motor is fixedly arranged at the left side end of the stirring bin, a transmission rotating rod is fixedly connected at the right side end of the power motor, and a stirring frame is arranged in the stirring bin;
the backup pad upper end is provided with the seal box, and the conduction groove has been seted up at the backup pad middle part, and the backup pad lower extreme is connected with the hydrojet mouth.
Preferably, the upper bin gate is provided with two groups, and the upper bin gate and the stirring bin form a rotary structure, and the two groups of upper bin gates, the stirring bin and the supporting plate form a barrel-shaped structural design.
By adopting the technical scheme, the whole upper part of the stirring bin can be surrounded and protected through the arrangement of the two groups of upper bin gates, so that the stirring bin is prevented from being polluted by external dust or bacteria, and meanwhile, the two groups of bin gates capable of being opened in a large-angle rotation mode are convenient for feeding tea, and the convenience of tea fermentation operation is improved.
Preferably, the upper end of the discharging box is fixedly connected with the stirring bin, the front side of the discharging box and the striker plate form a rotary structure, the middle part of the front end of the supporting frame is connected with an electric push rod in a shaft manner, and the bottom end of the electric push rod is connected with the front end surface of the striker plate in a shaft manner;
the feed opening and the lower bin door sliding connection constitute seal structure, and the lower bin door left side runs through the stirring storehouse outside, the lower bin door left side runs through there is positioning bolt, and positioning bolt and support frame threaded connection.
By adopting the technical scheme, through the cooperation of feed bin door and feed opening, after the installation of feed bin door, can block feed bin upper end down, place the tealeaves in the fermentation and fall into inside the feed bin down, and the striker plate that feed bin front end set up can seal the feed bin down, drives rotatoryly and then opens the operation to it through electric putter's shrink.
Preferably, the transmission bull stick is connected with stirring storehouse bearing, and transmission bull stick and stirring frame fixed connection, inside sliding connection of stirring frame has the sieve flitch, and the sieve flitch is equidistant array distribution to multiunit sieve flitch outside end fixed connection constitutes an organic whole structure.
By adopting the technical scheme, the power motor drives the transmission rotating rod and the stirring frame to rotate, the tea inside can be automatically turned over in the fermentation process, and the plurality of groups of screening plates are arranged, so that the tea is conveniently scattered during the rotation and turning, the caking phenomenon is prevented, and the fermentation uniformity is ensured.
Preferably, a first reciprocating screw rod penetrates through the middle of the stirring frame, the first reciprocating screw rod is connected with a bearing of the stirring frame, and a transmission gear is fixedly connected to the left side end of the first reciprocating screw rod;
the first reciprocating screw rod penetrates through the middle of the material sieving plate, the left side end of the material sieving plate is in threaded connection with the first reciprocating screw rod, the inner wall of the left side of the stirring bin is fixedly connected with a transmission toothed ring, the transmission rotating rod penetrates through the middle of the transmission toothed ring, and the transmission toothed ring is in meshed connection with the transmission gear.
By adopting the technical scheme, through the cooperation of drive gear and transmission ring gear, at the rotatory in-process of stirring frame, transmission ring gear can drive gear and first reciprocal lead screw and rotate to drive multiunit sieve flitch inside reciprocating motion at the stirring frame through reciprocal lead screw, in the process of turning over tealeaves, can break up the tealeaves of caking through the reciprocating motion of sieve flitch, guarantee the fermentation homogeneity of tealeaves and improve the finished product quality of tealeaves.
Preferably, the right side end fixedly connected with driving pulley of transmission bull stick, and driving pulley is provided with two sets of, stirring storehouse right side lower extreme bearing is connected with first transmission shaft, and first transmission shaft right side end fixedly connected with first belt pulley to be connected with first driving belt between first belt pulley and the driving pulley.
By adopting the technical scheme, the driving belt pulley is driven to synchronously rotate through the rotation of the transmission rotating rod, and the driving belt pulley can drive the first belt pulley and the first transmission shaft to synchronously rotate through the first transmission belt.
Preferably, the inside bearing of unloading case is connected with two-way reciprocating screw, and two-way reciprocating screw right side end and first transmission shaft fixed connection, the inside sliding connection of unloading case has the stripper plate, and the stripper plate is provided with two sets of to two sets of stripper plates respectively with two-way reciprocating screw both ends threaded connection.
Adopt above-mentioned technical scheme, be convenient for extrude the fermentation broth that contains inside tealeaves when unloading tealeaves through the setting of stripper plate and retrieve, drive two-way reciprocal lead screw rotation through first transmission shaft, drive two sets of stripper plates relative direction motion when two-way reciprocal lead screw rotates, and then extrude unloading to the tealeaves of unloading incasement portion, make the fermentation broth that its inside contains permeate flow to unloading case lower extreme and flow through the liquid outlet.
Preferably, the left side end of the sealing box is connected with a first one-way valve in a conducting way, the left side of the first one-way valve is connected with a liquid inlet pipe, the rear end of the first one-way valve is provided with a second one-way valve, the second one-way valve is connected with the sealing box in a conducting way, and the lower end of the second one-way valve penetrates into the conducting groove; the first one-way valve and the second one-way valve are arranged in opposite conduction directions;
the liquid spraying ports are connected with the conducting grooves in a conducting mode, the liquid spraying ports are embedded into the mounting support plate, and the liquid spraying ports are distributed in an equidistant array mode.
By adopting the technical scheme, through the arrangement of the first one-way valve and the second one-way valve, external air or liquid can only enter the sealing box and enter the conducting groove through the second one-way valve, the liquid is sprayed into the stirring bin through the liquid spraying port, the liquid spraying port is arranged at the top of the stirring bin, the spraying can be completed when the tea leaves in the stirring bin are turned, and the spraying uniformity is improved.
Preferably, a bearing at the right side of the stirring bin is connected with a second transmission shaft, the right side end of the second transmission shaft is fixedly connected with a second belt pulley, and a second transmission belt is connected between the second belt pulley and the driving belt pulley;
the inner bearing of the sealing box is connected with a second reciprocating screw rod, the right side end of the second reciprocating screw rod is fixedly connected with a second transmission shaft, a piston is arranged in the sealing box, the second reciprocating screw rod penetrates through the middle of the piston, and the second reciprocating screw rod is in threaded connection with the piston.
By adopting the technical scheme, through the cooperation of the second belt pulley, the second driving belt and the driving belt pulley, the second driving shaft and the second reciprocating screw rod are driven to synchronously rotate through the second driving belt when the driving belt pulley rotates, and the piston can be driven to reciprocate in the sealing box when the second reciprocating screw rod rotates, so that external air or accessed liquid is continuously conveyed to the inside of the guide groove.
Compared with the prior art, the invention has the beneficial effects that: this recoverable energy-saving compound tealeaves fermenting installation of zymotic fluid can carry out recovery processing cooperation extrusion structure to the zymotic fluid when the unloading through setting up filtration to can improve the dryness after the tealeaves fermentation is accomplished to reduce the dry time in later stage, stirring structure is at the in-process that turns inside tealeaves through multiunit sieve flitch reciprocating motion simultaneously, can break up the tealeaves that appears the caking, is convenient for improve the looseness of tealeaves, and then improves the contact homogeneity with air and moisture, is convenient for improve the fermentation degree of consistency of tealeaves, and then improves the quality of finished product tealeaves.
Drawings
FIG. 1 is a schematic diagram of a front view of the present invention;
FIG. 2 is a schematic view of the upper door deployment structure of the present invention;
FIG. 3 is a schematic view of the upper door of the present invention in an extended rear view;
FIG. 4 is a schematic diagram of the piston and second reciprocating screw structure of the present invention;
FIG. 5 is a schematic view of the structure of the support plate and the seal box of the present invention;
FIG. 6 is a schematic view of the structure of the transmission rotating rod and the stirring frame of the invention;
FIG. 7 is a schematic view of the structure of the feed opening and the feed bin gate of the invention;
FIG. 8 is a schematic view of the structure of the blanking box and the striker plate of the present invention;
fig. 9 is a schematic view of the structure of the bi-directional reciprocating screw and the extrusion plate of the present invention.
In the figure: 1. a stirring bin; 2. a support frame; 3. an upper bin gate; 4. a support plate; 5. a feed opening; 6. a discharging bin door; 7. positioning bolts; 8. discharging boxes; 9. a striker plate; 10. an electric push rod; 11. a power motor; 12. a transmission rotating rod; 13. a stirring rack; 14. a screening plate; 15. a first reciprocating screw rod; 16. a transmission gear; 17. a drive ring gear; 18. a driving pulley; 19. a first drive shaft; 20. a first pulley; 21. a first drive belt; 22. a bidirectional reciprocating screw rod; 23. an extrusion plate; 24. a filter screen; 25. a liquid outlet; 26. a seal box; 27. a first one-way valve; 28. a second one-way valve; 29. a liquid spraying port; 30. a second drive shaft; 31. a second pulley; 32. a second drive belt; 33. a second reciprocating screw rod; 34. a piston; 35. a liquid inlet pipe; 36. and a conduction groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-9, the present invention provides a technical solution: the energy-saving composite tea fermentation device with the recoverable fermentation liquor comprises a stirring bin 1, wherein a supporting frame 2 is arranged at the lower end of the stirring bin 1 through bolts, an upper bin door 3 is connected to the side surface of the upper end of the stirring bin 1 through hinges, and the upper bin door 3 and the stirring bin 1 form a rotary structure; the upper end of the middle part of the stirring bin 1 is provided with a supporting plate 4, the lower end of the inner part of the stirring bin 1 is provided with a discharging opening 5, the lower end of the stirring bin 1 is provided with a discharging bin door 6, the bottom end of the stirring bin 1 is provided with a discharging box 8, the side surface of the discharging box 8 is connected with a baffle plate 9 through a shaft, the lower end of the inner part of the discharging box 8 is provided with a filter screen 24, and the middle part of the bottom end of the discharging box 8 is connected with a liquid outlet 25 through a conduction manner; the upper bin gates 3 are provided with two groups, the upper bin gates 3 and the stirring bin 1 form a rotary structure, and the two groups of upper bin gates 3, the stirring bin 1 and the supporting plate 4 form a barrel-shaped structural design; during use, the upper bin gate 3 can be opened in a rotating manner to feed tea, the discharging opening 5 arranged in the stirring bin 1 is matched with the discharging bin gate 6, the discharging opening 5 is conveniently sealed in the fermentation process, the discharging is performed by taking out the discharging bin gate 6 after the fermentation is completed, after the tea is discharged to the inside of the discharging bin 8, the tea and fermentation liquid can be separated through the filter screen 24 arranged in the inside, and the fermentation liquid is discharged through the liquid outlet 25 and then recovered.
The upper end of the discharging box 8 is fixedly connected with the stirring bin 1, the front side of the discharging box 8 and the striker plate 9 form a rotary structure, the middle part of the front end of the supporting frame 2 is connected with an electric push rod 10 in a shaft manner, and the bottom end of the electric push rod 10 is connected with the front end surface of the striker plate 9 in a shaft manner; the discharging opening 5 and the discharging bin door 6 are connected in a sliding way to form a sealing structure, the left side of the discharging bin door 6 penetrates through the outside of the stirring bin 1, the left side of the discharging bin door 6 penetrates through a positioning bolt 7, and the positioning bolt 7 is in threaded connection with the supporting frame 2; can seal unloading case 8 front end through setting up of striker plate 9, when unloading to inside tealeaves, accessible electric putter 10 shrink drive the rotation of striker plate 9, thereby unblock carries out the unloading to the tealeaves of unloading case 8 inside.
The left side end of the stirring bin 1 is fixedly provided with a power motor 11, the right side end of the power motor 11 is fixedly connected with a transmission rotating rod 12, and a stirring frame 13 is arranged in the stirring bin 1; the transmission rotating rod 12 is connected with the stirring bin 1 through a bearing, the transmission rotating rod 12 is fixedly connected with the stirring frame 13, the inside of the stirring frame 13 is slidably connected with the sieving plates 14, the sieving plates 14 are distributed in an equidistant array, and the outer ends of the groups of sieving plates 14 are connected to form an integrated structure; the middle part of the stirring frame 13 is penetrated by a first reciprocating screw rod 15, the first reciprocating screw rod 15 is in bearing connection with the stirring frame 13, and the left side end of the first reciprocating screw rod 15 is fixedly connected with a transmission gear 16; the first reciprocating screw rod 15 penetrates through the middle part of the material sieving plate 14, the left side end of the material sieving plate 14 is in threaded connection with the first reciprocating screw rod 15, the inner wall of the left side of the stirring bin 1 is fixedly connected with a transmission toothed ring 17, the transmission rotating rod 12 penetrates through the middle part of the transmission toothed ring 17, and the transmission toothed ring 17 is in meshed connection with a transmission gear 16; the stirring structure is provided with power through the setting of the power motor 11, the power motor 11 starts to drive the transmission rotating rod 12 to rotate, and drives the stirring rack 13 and the multiple groups of screening plates 14 to synchronously rotate through the transmission rotating rod 12, in the rotating process, the first reciprocating screw rod 15 can be driven to rotate through the cooperation of the transmission toothed ring 17 and the transmission gear 16, the multiple groups of screening plates 14 are driven to continuously reciprocate through the rotation of the first reciprocating screw rod 15, and then the agglomerated tea leaves are broken up, so that the fully uniform contact with air and water is ensured, and the fermentation effect is improved.
The right end of the transmission rotating rod 12 is fixedly connected with a driving belt pulley 18, two groups of driving belt pulleys 18 are arranged, a bearing at the lower right end of the stirring bin 1 is connected with a first transmission shaft 19, the right end of the first transmission shaft 19 is fixedly connected with a first belt pulley 20, and a first transmission belt 21 is connected between the first belt pulley 20 and the driving belt pulley 18; the inner bearing of the blanking box 8 is connected with a bidirectional reciprocating screw rod 22, the right side end of the bidirectional reciprocating screw rod 22 is fixedly connected with a first transmission shaft 19, the inside of the blanking box 8 is connected with extrusion plates 23 in a sliding manner, the extrusion plates 23 are provided with two groups, and the two groups of extrusion plates 23 are respectively in threaded connection with the two ends of the bidirectional reciprocating screw rod 22; the driving belt pulley 18 is driven to rotate through the rotation of the transmission rotating rod 12, the driving belt pulley 18 drives the first belt pulley 20, the first transmission shaft 19 and the bidirectional reciprocating screw rod 22 to synchronously rotate, and the bidirectional reciprocating screw rod 22 drives the two groups of extrusion plates 23 to reciprocate in the blanking box 8 and extrude tea leaves which are internally blanked, so that moisture or fermentation liquor contained in the tea leaves is reduced, the recovery effect of the fermentation liquor is improved, and the subsequent drying efficiency is improved.
The upper end of the supporting plate 4 is provided with a sealing box 26, the middle part of the supporting plate 4 is provided with a conducting groove 36, and the lower end of the supporting plate 4 is connected with a liquid spraying opening 29; the left side end of the sealing box 26 is connected with a first one-way valve 27 in a conducting way, the left side of the first one-way valve 27 is connected with a liquid inlet pipe 35, the rear end of the first one-way valve 27 is provided with a second one-way valve 28, the second one-way valve 28 is connected with the sealing box 26 in a conducting way, the lower end of the second one-way valve 28 penetrates into a conducting groove 36, the conducting directions of the first one-way valve 27 and the second one-way valve 28 are opposite, a liquid spraying port 29 is connected with the conducting groove 36 in a conducting way, the liquid spraying port 29 is embedded into the mounting support plate 4, and the liquid spraying ports 29 are distributed in an equidistant array; the right end bearing of the stirring bin 1 is connected with a second transmission shaft 30, the right end of the second transmission shaft 30 is fixedly connected with a second belt pulley 31, a second transmission belt 32 is connected between the second belt pulley 31 and the driving belt pulley 18, a second reciprocating screw 33 is connected with the bearing inside the sealing box 26, the right end of the second reciprocating screw 33 is fixedly connected with the second transmission shaft 30, a piston 34 is arranged inside the sealing box 26, the second reciprocating screw 33 penetrates through the middle of the piston 34, and the second reciprocating screw 33 is in threaded connection with the piston 34; the driving belt pulley 18 drives the second belt pulley 31, the second transmission shaft 30 and the second reciprocating screw 33 to synchronously rotate through the second transmission belt 32, so that the piston 34 is driven to reciprocate in the sealing box 26, and the driving belt pulley is matched with the first one-way valve 27 and the second one-way valve 28 to continuously convey external air or liquid to the inside of the conducting groove 36, is sprayed by a plurality of groups of liquid spraying ports 29 distributed in an array, is linked with the stirring structure, and improves the spraying uniformity.
While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations may be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a recoverable energy-saving compound tealeaves fermenting installation of zymotic fluid, includes stirring storehouse (1), its characterized in that:
the lower end bolt of the stirring bin (1) is provided with a supporting frame (2), the side surface of the upper end of the stirring bin (1) is hinged with an upper bin door (3), and the upper bin door (3) and the stirring bin (1) form a rotating structure;
the upper end of the middle part of the stirring bin (1) is provided with a supporting plate (4), the lower end of the inner part of the stirring bin (1) is provided with a discharging opening (5), the lower end of the stirring bin (1) is provided with a discharging bin door (6), the bottom end of the stirring bin (1) is provided with a discharging box (8), the side surface of the discharging box (8) is connected with a baffle plate (9) through a shaft, the lower end of the inner part of the discharging box (8) is provided with a filter screen (24), and the middle part of the bottom end of the discharging box (8) is connected with a liquid outlet (25) through conduction;
the stirring bin (1) is fixedly provided with a power motor (11) at the left side end, the right side end of the power motor (11) is fixedly connected with a transmission rotating rod (12), and a stirring frame (13) is arranged in the stirring bin (1);
the upper end of the supporting plate (4) is provided with a sealing box (26), the middle part of the supporting plate (4) is provided with a conducting groove (36), and the lower end of the supporting plate (4) is connected with a liquid spraying opening (29);
the transmission rotating rod (12) is connected with the stirring bin (1) through a bearing, the transmission rotating rod (12) is fixedly connected with the stirring frame (13), the inside of the stirring frame (13) is slidably connected with the screening plates (14), the screening plates (14) are distributed in an equidistant array, and the outer side ends of the plurality of groups of screening plates (14) are fixedly connected to form an integrated structure;
the stirring device is characterized in that a first reciprocating screw rod (15) penetrates through the middle of the stirring frame (13), the first reciprocating screw rod (15) is connected with the stirring frame (13) through a bearing, a transmission gear (16) is fixedly connected to the left side end of the first reciprocating screw rod (15), the first reciprocating screw rod (15) penetrates through the middle of the sieving plate (14), the left side end of the sieving plate (14) is in threaded connection with the first reciprocating screw rod (15), a transmission toothed ring (17) is fixedly connected to the inner wall of the left side of the stirring bin (1), a transmission rotating rod (12) penetrates through the middle of the transmission toothed ring (17), and the transmission toothed ring (17) is meshed with the transmission gear (16);
the inner bearing of the blanking box (8) is connected with a bidirectional reciprocating screw rod (22), the right side end of the bidirectional reciprocating screw rod (22) is fixedly connected with a first transmission shaft (19), the inside of the blanking box (8) is connected with extrusion plates (23) in a sliding manner, the extrusion plates (23) are provided with two groups, and the two groups of extrusion plates (23) are respectively connected with two ends of the bidirectional reciprocating screw rod (22) in a threaded manner;
the stirring bin is characterized in that the right side end of the transmission rotating rod (12) is fixedly connected with a driving belt pulley (18), the driving belt pulleys (18) are provided with two groups, a first transmission shaft (19) is connected with a bearing at the right lower end of the stirring bin (1), the right side end of the first transmission shaft (19) is fixedly connected with a first belt pulley (20), and a first transmission belt (21) is connected between the first belt pulley (20) and the driving belt pulley (18).
2. An energy-saving composite tea fermentation device with recyclable fermentation liquor as defined in claim 1, wherein: the upper bin gates (3) are provided with two groups, the upper bin gates (3) and the stirring bin (1) form a rotary structure, and the two groups of upper bin gates (3), the stirring bin (1) and the supporting plate (4) form a barrel-shaped structural design.
3. An energy-saving composite tea fermentation device with recyclable fermentation liquor as defined in claim 1, wherein: the upper end of the discharging box (8) is fixedly connected with the stirring bin (1), the front side of the discharging box (8) and the material baffle (9) form a rotary structure, the middle part of the front end of the supporting frame (2) is connected with an electric push rod (10) in a shaft manner, and the bottom end of the electric push rod (10) is connected with the front end face of the material baffle (9) in a shaft manner;
the blanking port (5) and the blanking bin door (6) are connected in a sliding mode to form a sealing structure, the left side of the blanking bin door (6) penetrates through the outside of the stirring bin (1), the left side of the blanking bin door (6) penetrates through a positioning bolt (7), and the positioning bolt (7) is in threaded connection with the supporting frame (2).
4. An energy-saving composite tea fermentation device with recyclable fermentation liquor as defined in claim 1, wherein: the left side end of the sealing box (26) is connected with a first one-way valve (27) in a conducting way, the left side of the first one-way valve (27) is connected with a liquid inlet pipe (35), the rear end of the first one-way valve (27) is provided with a second one-way valve (28), the second one-way valve (28) is connected with the sealing box (26) in a conducting way, the lower end of the second one-way valve (28) penetrates into the conducting groove (36), and the conducting directions of the first one-way valve (27) and the second one-way valve (28) are opposite;
the liquid spraying ports (29) are connected with the conducting grooves (36) in a conducting mode, the liquid spraying ports (29) are embedded into the mounting support plate (4), and the liquid spraying ports (29) are distributed in an equidistant array mode.
5. An energy-saving composite tea fermentation device with recyclable fermentation broth as defined in claim 4, wherein: the right end bearing of the stirring bin (1) is connected with a second transmission shaft (30), the right end of the second transmission shaft (30) is fixedly connected with a second belt pulley (31), and a second transmission belt (32) is connected between the second belt pulley (31) and the driving belt pulley (18);
the inner bearing of the sealing box (26) is connected with a second reciprocating screw rod (33), the second reciprocating screw rod (33) is fixedly connected with the right side end and the second transmission shaft (30), a piston (34) is arranged in the sealing box (26), the second reciprocating screw rod (33) penetrates through the middle of the piston (34), and the second reciprocating screw rod (33) is in threaded connection with the piston (34).
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| CN202311085917.1A CN116806902B (en) | 2023-08-28 | 2023-08-28 | Energy-saving composite tea fermentation device with recyclable fermentation liquor |
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| CN116806902B true CN116806902B (en) | 2023-11-07 |
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| CN116806902A (en) | 2023-09-29 |
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