CN116789006A - Large-span steel structure and method for building construction - Google Patents
Large-span steel structure and method for building construction Download PDFInfo
- Publication number
- CN116789006A CN116789006A CN202310928125.XA CN202310928125A CN116789006A CN 116789006 A CN116789006 A CN 116789006A CN 202310928125 A CN202310928125 A CN 202310928125A CN 116789006 A CN116789006 A CN 116789006A
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- plate
- steel structure
- electric
- rotating
- sliding block
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 175
- 239000010959 steel Substances 0.000 title claims abstract description 175
- 238000009435 building construction Methods 0.000 title claims abstract description 12
- 238000000034 method Methods 0.000 title claims description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 129
- 238000003466 welding Methods 0.000 claims abstract description 63
- 238000010276 construction Methods 0.000 claims abstract description 16
- 230000009194 climbing Effects 0.000 claims description 62
- 241000274582 Pycnanthus angolensis Species 0.000 claims description 25
- 239000011087 paperboard Substances 0.000 claims description 25
- 239000000725 suspension Substances 0.000 claims description 21
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 6
- 230000010354 integration Effects 0.000 abstract description 2
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000000827 velocimetry Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/20—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures
- B66C23/203—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes with supporting couples provided by walls of buildings or like structures with supporting couples provided by posts, e.g. scaffolding, trees or masts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/18—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes
- B66C23/26—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail
- B66C23/28—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes specially adapted for use in particular purposes for use on building sites; constructed, e.g. with separable parts, to facilitate rapid assembly or dismantling, for operation at successively higher levels, for transport by road or rail constructed to operate at successively higher levels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/88—Safety gear
- B66C23/90—Devices for indicating or limiting lifting moment
- B66C23/905—Devices for indicating or limiting lifting moment electrical
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/342—Structures covering a large free area, whether open-sided or not, e.g. hangars, halls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/18—Adjusting tools; Templates
- E04G21/1841—Means for positioning building parts or elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
- E04B2001/3588—Extraordinary methods of construction, e.g. lift-slab, jack-block using special lifting or handling devices, e.g. gantries, overhead conveying rails
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Optics & Photonics (AREA)
- Transportation (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention relates to the technical field of large-span steel structure devices, and particularly discloses a large-span steel structure for building construction, which comprises box plates and an H steel frame, wherein the two box plates are respectively arranged on two sides of the H steel frame, lifting mechanisms are respectively arranged at the upper end and the lower end of the inner side of the box plate, a locking mechanism is fixedly connected to the inner wall of the box plate, the locking mechanism is arranged in the middle of the lifting mechanisms, an anti-falling speed measuring mechanism is fixedly connected to the outer wall of one of the box plates, a welding mechanism is arranged at the front end of the box plate to connect the two box plates, a fixed supporting mechanism fixed on the inner wall of the box plate is arranged above the welding mechanism, an adjusting mechanism fixed on the outer wall of the box plate is arranged below the welding mechanism, a side wing plate perpendicular to the box plate is fixedly connected to the outer side wall of the box plate, and a crane is fixedly connected to the upper end of the side wing plate. Through the high integration of device, can install the steel construction of large-span in some less places still, can carry out accurate position installation to the steel construction through fixed stay mechanism, guiding mechanism and the welding mechanism that sets up.
Description
Technical Field
The invention relates to the technical field of large-span steel structure devices, in particular to a large-span steel structure for building construction and a method thereof.
Background
With the rise of economic level, entertainment places of people are increasing, such as large-scale sports fields, theatres and the like, and the building structures are basically large-span steel structure buildings.
The existing setting is when installing large-span steel construction, uses equipment such as large-scale loop wheel machine, when the indoor place installation steel construction such as some stadiums or movie theatres, large-scale loop wheel machine can't get into, and the installation just is comparatively difficult, needs the manual work to build the tripod and installs to when the installation, need the manual work to climb the steelframe earlier and manually fix the backup pad on the steelframe, then hang steel construction through equipment such as loop wheel machine, this process still need the external of continuous adjustment steel construction, can not guarantee whether the position of steel construction overlap joint is standard.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a large-span steel structure and a method for building construction.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
large-span steel construction for construction, including boxboard and H steelframe, its characterized in that: the two boxboards are respectively arranged on two sides of the H steel frame, the upper end and the lower end of the inner side of the boxboard are respectively provided with a lifting mechanism, a locking mechanism is fixedly connected on the inner wall of the boxboard, the locking mechanism is arranged in the middle of the lifting mechanism, a falling-preventing speed measuring mechanism is fixedly connected on the outer wall of one of the boxboards, the front end of the boxboard is provided with a welding mechanism for connecting the two boxboards, a fixed supporting mechanism fixed on the inner wall of the boxboard is arranged above the welding mechanism, an adjusting mechanism fixed on the outer wall of the boxboard is arranged below the welding mechanism, a side wing plate vertical to the boxboard is fixedly connected on the outer wall of the boxboard, and a crane is fixedly connected on the upper end of the side wing plate.
Preferably, the lifting mechanism comprises first climbing electric wheels and auxiliary climbing electric wheels, the two pairs of first climbing electric wheels are arranged at the upper end and the lower end of the box plate, the distance between the two first climbing electric wheels is 1 cm to 2cm, and the auxiliary climbing electric wheels are arranged at one sides of the first climbing electric wheels.
Preferably, the locking mechanism comprises a fixed box, an ejection telescopic rod and a braking plate, wherein the fixed box is vertically arranged between two pairs of first climbing electric wheels, the ejection telescopic rods are fixedly connected to the inner part of the cavity of the fixed box from top to bottom, and one ends of the two ejection telescopic rods are connected with the braking plate.
Preferably, the anti-falling speed measuring mechanism comprises a PLC controller, a velometer and a rotary speed measuring wheel, wherein the PLC controller is arranged at one end of the outer wall of the box plate, the velometer is arranged above the PLC controller, and one end of the velometer is connected with the rotary speed measuring wheel through a shaft.
Preferably, the fixed supporting mechanism comprises a first guide rail, a first electric slide block, a first rotating table and a supporting plate, wherein the first guide rails are vertically and symmetrically arranged on the inner wall of one end of the box plate, the first electric slide block is arranged on the first guide rails, one side of the first electric slide block is connected with the first rotating table, and one ends of the first two rotating tables are symmetrically connected with the rib plates of the supporting plate.
Preferably, the welding mechanism comprises a first fixing plate, a third guide rail, a third electric sliding block, a third electric telescopic rod and a welding gun, wherein the first fixing plate is arranged on one side of the middle of the two box plates, the third guide rail is arranged at the bottom of the inner wall of one side of the first fixing plate, the third electric sliding block is arranged on the third guide rail, the third electric telescopic rod is connected to one side of the third electric sliding block, and the welding gun for fixing the welding supporting plate is arranged at the upper end of the third electric telescopic rod.
Preferably, the adjustment mechanism includes guide rail two, electronic slider two, rotating table two, electric telescopic arm, adjustment fixed plate, adjustment rotating table, adjustment gyro wheel and distancer, two guide rail two symmetries set up on the outer wall of boxboard, all be provided with electronic slider two on two guide rails, be connected with rotating table two on electronic slider two, electric telescopic arm has been cup jointed to the one end of rotating table two, the one end cross-under of two electric telescopic arms is at the both ends of adjustment fixed plate, adjustment fixed plate upper surface is provided with two pairs of distancers, the equipartition sets up four rotatable adjustment rotating tables in different positions in the middle of two pairs of distancers, be provided with the adjustment gyro wheel on the adjustment rotating table.
Preferably, the loop wheel machine includes davit, rotating electrical machines, dwang, connecting roller, lifts the machine, fixed knot and the buckle motor, two davits are fixed respectively in two flank upper ends, one of them davits's one end is provided with rotating electrical machines, rotating electrical machines's output shaft cross-under the davit is inside and connect the dwang, dwang lateral wall rigid coupling is with the connecting roller with dwang vertically, be provided with on the connecting roller and be used for hanging the machine of lifting of steel construction, one end at another davit is provided with the buckle motor, buckle motor below is provided with fixed knot, the other end of connecting roller rotatable entering the opening of davit one end.
The working method of the large-span steel structure for building construction is characterized by comprising the following specific steps of:
step one: the method comprises the steps that two groups of first climbing electric wheels of the device are clamped on two sides of a flange plate of a steel frame, locking mechanisms are also fixed on two sides of the flange plate, an auxiliary climbing electric wheel is abutted to a web plate of the steel frame, the whole device is initially fixed, an external power supply is started after the device is initially erected, the first climbing electric wheels and the auxiliary climbing electric wheels operate and drive the device to integrally operate upwards along the steel frame, when the device operates to a designated height, the locking mechanisms are connected with the external power supply, an ejection telescopic rod is abutted to a braking plate to operate outwards, the two braking plates are enabled to clamp the flange plate of the steel frame inwards, and the other device arranged on the same side of the steel frame operates together to the same height and completes locking fixation;
step two: when the fixing of the two devices is completed, the lifting machines of the two devices simultaneously put down the lifting hooks, workers hook the lifting hooks on a large-span steel structure to be installed, then the lifting machines operate to lift the large-span steel structure upwards, when the large-span steel structure reaches a designated fixed height, the lifting machines continue to lift upwards by 4-5cm, the fixed supporting mechanism arranged at the moment is connected with an external power supply, the electric sliding blocks operate along the first guide rail and drive the rotating table to operate upwards in a one-to-one mode, when the operating height reaches the height for installing the large-span steel structure, the electric sliding blocks stop operating, the rotating table operates to enable one vertical side of the supporting plate to be vertical to the flange plate of the steel frame, one welded side of the supporting plate is just attached to the surface of the steel frame, when the position fixing of the supporting plate is completed, the arranged welding mechanism is opened to operate, the electric sliding blocks operate along the third guide rail, when the electric sliding block III moves right below the welding position of the supporting plate, the electric sliding block III stops moving, the telescopic end of the electric telescopic rod III extends and drives the welding gun to reach a specified welding height, the welding point of the supporting plate is aligned to perform welding work, after the supporting plate is fixed, the lifting machine stably places the lifted steel structure on the supporting plate, when the steel structure descends, the arranged adjusting mechanism is connected with a power supply, the electric sliding block II moves along the guide rail II, and slowly moves upwards to a position of 1-2cm right below the steel structure, the rotating table II moves to drive the electric telescopic arm to move, the extending end of the electric telescopic arm rotates and moves outwards against the adjusting fixing plate, when the adjusting fixing plate is parallel to the lower surface of the steel structure, the rotating table II stops moving, at the moment, the adjusting fixing plate is still slowly lifted, when the adjusting roller is abutted to the lower surface of the steel structure, stopping the operation of the second electric sliding block, adjusting distance meters on two sides of the fixed plate to measure the distance difference between the two sides of the steel structure, transmitting the measured result to a PLC controller, transmitting an electric signal to an adjusting rotating table by the PLC controller, rotating the adjusting rotating table by a designated angle, adjusting the offset steel structure to the designated angle by matching with the rotation of an adjusting roller, and after the steel structure is positioned, placing the steel structure on a supporting plate by a lifting machine, and taking down a lifting hook of the lifting machine from the steel structure;
step three: after the supporting plate is fixed, the rotating table I is separated from a fixed opening on a rib plate of the supporting plate, the rotating table I is separated from the supporting plate, a power supply is connected with a rotating motor, an output shaft of the rotating motor drives a rotating rod to rotate, the rotating rod rotates to drive a connecting roller to rotate together, a retaining ring motor rotates to drive a fixed buckle to turn upwards while rotating, the connecting roller finishes pulling out from a suspension arm opening, when the connecting roller is parallel to the suspension arm, the rotating motor stops running, an extension end of an ejection telescopic rod is recovered, a braking vane is separated from a flange plate of a steel frame, a first climbing electric wheel and a pair climbing electric wheel rotate downwards to drive the whole device to rotate downwards, the fixed supporting mechanism and a welding mechanism can automatically weld the supporting plate to a designated height, and the arranged adjusting mechanism can finely adjust the position of the steel structure when the steel structure is placed, and the steel structure and the supporting plate are installed in a standard mode;
when the device reaches the designated height, when the steel structure is lifted by the lifting machine, if the steel structure is overweight or when the first climbing electric wheel and the auxiliary climbing electric wheel which are arranged are slipped, the device can slide downwards, the rotation speed measuring wheel of the anti-falling speed measuring mechanism is abutted to the wall surface or the surface of the steel frame, the rotation speed measuring wheel can overturn upwards when the change of the speed is rubbed with the wall surface, and the speed measuring device can transmit the measured result to the PLC controller when the speed measuring device measures the speed of sliding downwards to be too fast, the PLC controller controls the locking mechanism, the extension end of the ejection telescopic rod is rapidly ejected, the braking plate is abutted to the flange plate, the device is stopped, and the self anti-falling protection of the device is realized.
Compared with the prior art, the invention has the beneficial effects that:
1. the device is small and exquisite, the fixed supporting mechanism, the adjusting mechanism and the welding mechanism are integrated together, the device has high integration and simple structure, the device can be directly installed on the steel frame without overlapping equipment such as scaffolds, and the device can be suitable for places (such as operas and stadiums) with small places and the like needing to be provided with large-span steel structures.
2. According to the invention, the fixed supporting mechanism is matched with the welding mechanism, when the crane lifts the steel structure to a specified height, the fixed supporting mechanism can fix the supporting plate on the surface of the steel frame, then the supporting plate is welded on the steel frame through the welding mechanism, compared with the existing equipment, the hand foot rest is required to be manually climbed, the supporting plate is fixed on the steel frame, the manual installation error is large, a certain error is caused for the subsequent installation of the steel structure, the device is vertical to the steel frame at the beginning, and the error caused by manually installing the supporting plate can be reduced through the PLC.
3. According to the invention, when the steel structure is mounted on the supporting plate, the distance measuring instrument is arranged to measure the distance difference between the two sides of the steel structure, the measured result is transmitted to the PLC, the PLC transmits an electric signal to the adjusting rotating table, the adjusting rotating table rotates by a designated angle and is matched with the adjusting roller to rotate to adjust the offset steel structure to the designated angle, and compared with the existing equipment, the device has the advantages that the data detected by the distance measuring instrument on the two sides are adjusted by the adjusting mechanism, the data are more accurate, and manual verification is not needed again.
4. According to the anti-falling speed measuring mechanism, when the steel structure is overweight or the first climbing electric wheel and the auxiliary climbing electric wheel which are arranged are slipped, the device can slide downwards, the anti-falling speed measuring mechanism transmits an electric signal to the PLC, and the locking mechanism is controlled to stop the device, so that self anti-falling protection of the device is realized.
Drawings
FIG. 1 is a schematic view of the structure of the present invention integrally mounted to a steel frame;
FIG. 2 is a top view of the present invention integrally mounted to a steel frame;
FIG. 3 is a schematic view of the overall structure of the present invention;
FIG. 4 is a schematic view of the overall front internal structure of the present invention;
FIG. 5 is a schematic view of the overall rear internal structure of the present invention;
FIG. 6 is a schematic view of the structure of the fixed support mechanism and the adjustment mechanism of the present invention when lifted;
FIG. 7 is a schematic view of a welding mechanism according to the present invention;
FIG. 8 is a schematic view of the elevating mechanism of the present invention;
FIG. 9 is a cross-sectional view of the locking mechanism of the present invention;
FIG. 10 is a schematic view of a fall arrest velocimetry mechanism of the present invention;
in the figure: 1. a box plate; 2. a lifting mechanism; 201. a first climbing electric wheel; 202. an auxiliary climbing electric wheel; 3. a locking mechanism; 301. a fixed box; 302. ejecting the telescopic rod; 303. a brake plate; 4. a crane; 401. a suspension arm; 402. a rotating motor; 403. a rotating lever; 404. a connecting roller; 405. lifting a lifter; 406. a fixing buckle; 407. a clasp motor; 5. a falling-preventing speed measuring mechanism; 501. a PLC controller; 502. a velometer; 503. rotating a speed measuring wheel; 6. a fixed support mechanism; 601. a first guide rail; 602. an electric sliding block I; 603. a first rotating table; 604. a support plate; 7. an adjusting mechanism; 701. a second guide rail; 702. an electric sliding block II; 703. a second rotating table; 704. an electric telescopic arm; 705. adjusting the fixing plate; 706. adjusting the rotating table; 707. adjusting the roller; 708. a range finder; 8. a welding mechanism; 801. a first fixing plate; 802. a guide rail III; 803. an electric sliding block III; 804. an electric telescopic rod III; 805. a welding gun; 9. a side wing plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 to 10, the large-span steel structure for construction comprises a box plate 1 and an H steel frame, wherein the two box plates 1 are respectively arranged at two sides of the H steel frame, lifting mechanisms 2 are respectively arranged at the upper end and the lower end of the inner side of the box plate 1, a locking mechanism 3 is fixedly connected to the inner wall of the box plate 1, the locking mechanism 3 is arranged in the middle of the lifting mechanisms 2, a falling-preventing speed measuring mechanism 5 is fixedly connected to the outer wall of one box plate 1, a welding mechanism 8 is arranged at the front end of the box plate 1 to connect the two box plates 1, a fixed supporting mechanism 6 fixed on the inner wall of the box plate 1 is arranged above the welding mechanism 8, an adjusting mechanism 7 fixed on the outer wall of the box plate 1 is arranged below the welding mechanism 8, a side wing plate 9 vertical to the box plate 1 is fixedly connected to the outer side wall of the box plate 1, and a crane 4 is fixedly connected to the upper end of the side wing plate 9.
The lifting mechanism 2 comprises first climbing electric wheels 201 and auxiliary climbing electric wheels 202, the two pairs of first climbing electric wheels 201 are arranged at the upper end and the lower end of the box plate 1, the interval between the two first climbing electric wheels 201 is 1-2cm, the two pairs of first climbing electric wheels 201 are all electric rollers for climbing, the auxiliary climbing electric wheels 202 are arranged on one side of the first climbing electric wheels 201, the first climbing electric wheels 201 and the auxiliary climbing electric wheels 202 operate and drive the whole device to operate upwards along a steel frame, and the device is operated to a designated height.
Locking mechanism 3 includes fixed case 301, ejecting telescopic link 302 and braking vane 303, and fixed case 301 is vertical to be set up in the middle of two pairs of first electronic wheels 201 that climb, and the equal rigid coupling sets up ejecting telescopic link 302 about the fixed case 301 die cavity inside, and braking vane 303 is connected to the one end of two ejecting telescopic links 302, and external power supply is put through to locking mechanism 3, and ejecting telescopic link 302 is followed braking vane 303 and is outwards moved for two braking vanes 303 inwards press from both sides the flange plate of holding the steelframe.
The anti-falling speed measuring mechanism 5 comprises a PLC controller 501, a velometer 502 and a rotating velometer wheel 503, wherein the PLC controller 501 is arranged at one end of the outer wall of the box plate 1, the velometer 502 is arranged above the PLC controller 501, one end of the velometer 502 is connected with the rotating velometer wheel 503 in a shaft mode, when the velometer 502 measures the downward sliding speed to be too fast, the velometer 502 transmits the measured result to the PLC controller 501, the PLC controller 501 controls the locking mechanism 3, the extension end of the push-out telescopic rod 302 is rapidly pushed out, the braking plate 303 is abutted to the flange plate, the device is braked, and the self anti-falling protection of the device is realized.
The fixed supporting mechanism 6 comprises a first guide rail 601, a first electric sliding block 602, a first rotating table 603 and a supporting plate 604, wherein the first guide rail 601 is vertically and symmetrically arranged on the inner wall of one end of the box board 1, the first electric sliding block 602 is arranged on the first guide rail 601, one side of the first electric sliding block 602 is connected with the first rotating table 603, one end of the first electric sliding block 603 is symmetrically connected with the rib plate of the supporting plate 604, after the crane 4 lifts the steel structure to a specified height, the fixed supporting mechanism 6 can fix the supporting plate 604 on the surface of a steel frame, and then the supporting plate 604 is welded on the steel frame through the welding mechanism 8.
The welding mechanism 8 comprises a first fixing plate 801, a third guide rail 802, a third electric sliding block 803, a third electric telescopic rod 804 and a welding gun 805, wherein the first fixing plate 801 is arranged on one side of the middle of the two box boards 1, the third guide rail 802 is arranged at the bottom of the inner wall of one side of the first fixing plate 801, the third electric sliding block 803 is arranged on the third guide rail 802, the third electric telescopic rod 804 is connected to one side of the third electric sliding block 803, and the welding gun 805 for fixing the welding support plate 604 is arranged at the upper end of the third electric telescopic rod 804.
The adjusting mechanism 7 comprises a second guide rail 701, a second electric sliding block 702, a second rotating table 703, an electric telescopic arm 704, an adjusting fixing plate 705, an adjusting rotating table 706, adjusting rollers 707 and a range finder 708, wherein the second guide rail 701 is symmetrically arranged on the outer wall of the box board 1, the second electric sliding block 702 is arranged on the second guide rail 701, the second electric sliding block 702 is connected with the second rotating table 703, one end of the second rotating table 703 is sleeved with the electric telescopic arm 704, one ends of the two electric telescopic arms 704 are connected to two ends of the adjusting fixing plate 705 in a penetrating way, two pairs of range finders 708 are arranged on the upper surface of the adjusting fixing plate 705, four adjusting rotating tables 706 capable of rotating in different directions are uniformly distributed between the two pairs of range finders 708, the adjusting rollers 707 are arranged on the adjusting rotating tables 706, the distance difference between the two sides of a steel structure is measured by the range finders 708, the measured result is transmitted to the PLC controller 501, the PLC controller 501 transmits an electric signal to the adjusting rotating table 706, the adjusting rollers rotate a designated angle, the offset steel structure is adjusted to the designated angle by matching with the rotating rollers, compared with the existing equipment, and the data of the device does not need to be adjusted manually through the detecting the device 7, and the data of the device is adjusted by the manual checking mechanism 7.
The crane 4 comprises a suspension arm 401, a rotating motor 402, a rotating rod 403, a connecting roller 404, a lifting machine 405, a fixed buckle 406 and a buckle motor 407, wherein the two suspension arms 401 are respectively fixed at the upper ends of the two side wing plates 9, one end of one suspension arm 401 is provided with the rotating motor 402, an output shaft of the rotating motor 402 penetrates through the inside of the suspension arm 401 and is connected with the rotating rod 403, the side wall of the rotating rod 403 is fixedly connected with a connecting roller 404 vertical to the rotating rod 403, and the connecting roller 404 is provided with a lifting machine 405 for lifting a steel structure; a clasp motor 407 is arranged at one end of the other suspension arm 401, a fixed clasp 406 is arranged below the clasp motor 407, and the other end of the connecting roller 404 can rotate into a notch at one end of the suspension arm 401.
The working method of the large-span steel structure for building construction comprises the following specific steps:
step one: the two groups of first climbing electric wheels 201 of the device are clamped at two sides of a flange plate of a steel frame, a locking mechanism 3 is also fixed at two sides of the flange plate, a secondary climbing electric wheel 202 is abutted to a web plate of the steel frame, the whole device is initially fixed, an external power supply is started after the device is initially erected, the first climbing electric wheels 201 and the secondary climbing electric wheels 202 operate and drive the device to integrally operate upwards along the steel frame, when the device is operated to a designated height, the locking mechanism 3 is connected with the external power supply, an ejection telescopic rod 302 is abutted to a braking plate 303 to operate outwards, so that the two braking plates 303 are clamped inwards to the flange plate of the steel frame, and the other device arranged on the same side of the steel frame is operated to the same height together, and locking fixation is completed;
step two: when the fixing of the two devices is completed, the lifting machines 405 of the two devices simultaneously put down the lifting hooks, workers hook the lifting hooks on a large-span steel structure to be installed, then the lifting machines 405 operate to lift the large-span steel structure upwards, when the large-span steel structure reaches a designated fixed height, the lifting machines 405 continue to lift upwards by 4-5cm, the fixed supporting mechanism 6 arranged at the moment is connected with an external power supply, the electric sliding block I602 operates along the guide rail I601 and drives the rotating table I603 to operate upwards, when the operating height reaches the height for installing the large-span steel structure, the electric sliding block I602 stops operating, the rotating table I603 operates to enable one vertical side of the supporting plate 604 to be vertical to the flange plate of the steel frame, the welded side of the supporting plate 604 just fits the surface of the steel frame, after the position fixing of the supporting plate 604 is completed, the arranged welding mechanism 8 operates, when the electric sliding block III 803 runs along the guide rail III 802, the electric sliding block III 803 stops running when the electric sliding block III 803 runs right below the welding position of the support plate 604, the telescopic end of the electric telescopic rod III 804 stretches and drives the welding gun 805 to reach a specified welding height, welding work is performed on the welding point of the support plate 604, after the support plate 604 is fixed, the lifting machine 405 stably places the lifted steel structure on the support plate 604, the steel structure descends, the set adjusting mechanism 7 is powered on, the electric sliding block II 702 runs along the guide rail II 701, the electric sliding block III reaches 1-2cm right below the steel structure and slowly runs upwards, the rotating table II 703 runs to drive the electric telescopic arm 704 to run, the extending end of the electric telescopic arm 704 runs outwards against the adjusting fixing plate 705 at the same time, when the fixing plate 705 is adjusted to be parallel to the lower surface of the steel structure, the rotating table II 703 stops running, at this time, the adjusting and fixing plate 705 is still slowly lifted, when the adjusting roller 707 is abutted to the lower surface of the steel structure, the second electric slider 702 stops running, the distance meters 708 on two sides of the adjusting and fixing plate 705 measure the distance difference from two sides of the steel structure, and transmit the measured result to the PLC 501, the PLC 501 transmits an electric signal to the adjusting and rotating table 706, the adjusting and rotating table 706 rotates by a designated angle, and the offset steel structure is adjusted to the designated angle by cooperating with the rotating roller 707, after the steel structure is positioned, the lifting machine 405 can place the steel structure on the supporting plate 604, and the lifting hook of the lifting machine 405 is taken down from the steel structure;
step three: after the supporting plate 604 is fixed, the first rotating table 603 is separated from a fixed opening on a rib plate of the supporting plate 604, the first rotating table 603 and the supporting plate 604 are separated, the rotating motor 402 is connected with a power supply, an output shaft of the rotating motor 402 operates to drive the rotating rod 403 to rotate, the rotating rod 403 rotates to drive the connecting roller 404 to rotate together, the retaining ring motor 407 operates to drive the fixing buckle 406 to turn upwards, the connecting roller 404 is completely pulled out of a notch of the suspension arm 401, when the connecting roller 404 is parallel to the suspension arm 401, the rotating motor 402 stops operating, an extension end of the ejection telescopic rod 302 is recovered, the braking plate 303 is separated from a flange plate of a steel frame, the first climbing electric wheel 201 and the auxiliary climbing electric wheel 202 operate downwards to drive the whole device to operate downwards, the fixed supporting mechanism 6 and the welding mechanism 8 can automatically weld the supporting plate 604 to a specified height, and the arranged adjusting mechanism 7 can finely adjust the position of the steel structure when the steel structure is placed, and the steel structure and the supporting plate 604 are installed in a standard mode;
when the device reaches a designated height, when the lifting machine 405 is required to lift a steel structure, if the steel structure is overweight or the first climbing electric wheel 201 and the auxiliary climbing electric wheel 202 which are arranged are in slipping, the device can slide downwards, the rotating speed measuring wheel 503 of the anti-falling speed measuring mechanism 5 is abutted to the wall surface or the surface of a steel frame, when the rotating speed measuring wheel 503 rubs with the wall surface due to the change of speed, the rotating speed measuring wheel 503 can overturn upwards, and when the speed measuring device 502 measures the speed of sliding downwards is too fast, the speed measuring device 502 transmits the measured result to the PLC 501, the PLC 501 controls the locking mechanism 3, the extending end of the ejection telescopic rod 302 is rapidly ejected, the braking plate 303 is abutted to the flange plate, the device is braked and stopped, and the self anti-falling protection of the device is realized.
When the device is used, the two groups of first climbing electric wheels 201 of the device are clamped at two sides of the flange plate of the steel frame, the locking mechanism 3 is also fixed at two sides of the flange plate, the auxiliary climbing electric wheels 202 are propped against the web plate of the steel frame, the whole device is primarily fixed, compared with the prior equipment, the device is small and exquisite, the device can adapt to places (such as a opera and a stadium) with small places and the like needing to be provided with large-span steel structures, after the device is primarily erected, an external power supply is started, the first climbing electric wheels 201 and the auxiliary climbing electric wheels 202 operate and drive the device to integrally operate along the steel frame upwards, when the device operates to a designated height, the locking mechanism 3 is connected with the external power supply, the ejection telescopic rods 302 prop the brake plates 303 to outwards operate, so that the two brake plates 303 inwards clamp the flange plate of the steel frame, and the other device arranged on the same side of the steel frame simultaneously operates to the same height, and the locking fixation is completed;
when the fixing of the two devices is completed, the lifting machines 405 of the two devices simultaneously put down the lifting hooks, workers hook the lifting hooks on a large-span steel structure to be installed, then the lifting machines 405 operate to lift the large-span steel structure upwards, when the large-span steel structure reaches a designated fixed height, the lifting machines 405 continue to lift upwards by 4-5cm, the fixed supporting mechanism 6 arranged at the moment is connected with an external power supply, the electric sliding block I602 operates along the guide rail I601 and drives the rotating table I603 to operate upwards, when the operating height reaches the height for installing the large-span steel structure, the electric sliding block I602 stops operating, the rotating table I603 operates to enable one vertical side of the supporting plate 604 to be vertical to the flange plate of the steel frame, the welded side of the supporting plate 604 just fits the surface of the steel frame, after the position fixing of the supporting plate 604 is completed, the arranged welding mechanism 8 operates, when the electric sliding block III 803 runs along the guide rail III 802, the electric sliding block III 803 stops running when the electric sliding block III 803 runs under the welding position of the support plate 604, the telescopic end of the electric telescopic rod III 804 stretches and drives the welding gun 805 to reach the designated welding height, the welding operation is performed aiming at the welding point of the support plate 604 (the welding gun 805 can be changed and installed into an electric screwdriver which fixes the support plate 604 on the designated height of a steel frame through a bolt), after the support plate 604 is fixed, the lifting machine 405 stably places the lifted steel structure on the support plate 604, when the steel structure descends, the set adjusting mechanism 7 is connected with a power supply, the electric sliding block II 702 runs along the guide rail II 701 to reach the position of 1-2cm under the steel structure and slowly runs upwards, the rotating table II 703 runs to drive the electric telescopic arm 704 to run, the electric telescopic arm 704 rotates and simultaneously the extension end of the electric telescopic arm abuts against the adjusting fixing plate 705 to move outwards, when the adjusting fixing plate 705 is parallel to the lower surface of the steel structure, the rotating table II 703 stops operating, the adjusting fixing plate 705 is still slowly lifted, when the adjusting roller 707 abuts against the lower surface of the steel structure, the electric sliding block II 702 stops operating, the distance measuring devices 708 on the two sides of the adjusting fixing plate 705 measure the distance difference between the two sides of the steel structure, the measured result is transmitted to the PLC 501, the PLC 501 transmits an electric signal to the adjusting rotating table 706, the adjusting rotating table 706 rotates by a designated angle and is matched with the adjusting roller 707 to rotate to adjust the offset steel structure to the designated angle, after the steel structure is positioned, the lifting machine 405 can place the steel structure on the supporting plate 604, and the lifting hook of the lifting machine 405 is taken down from the steel structure;
after the support plate 604 is fixed, the first rotating table 603 is separated from a fixed opening on a rib plate of the support plate 604, separation of the first rotating table 603 and the support plate 604 is completed, the rotating motor 402 is connected with a power supply, the output shaft of the rotating motor 402 operates to drive the rotating rod 403 to rotate, the rotating rod 403 rotates to drive the connecting roller 404 to rotate together, the clasp motor 407 operates to drive the fixing clasp 406 to turn upwards, the connecting roller 404 finishes extraction from a notch of the suspension arm 401, when the connecting roller 404 is parallel to the suspension arm 401, the rotating motor 402 stops operating, the extension end of the ejection telescopic rod 302 is recovered, the brake plate 303 is separated from a flange plate of the steel frame, the first climbing electric wheel 201 and the auxiliary climbing electric wheel 202 operate downwards to drive the whole device to operate downwards, compared with the prior arrangement, when the support plate 604 is installed, the support plate 604 is required to be manually climbed on the steel frame firstly, then the support plate 604 is manually fixed on the steel frame through a crane 4 and other equipment to lift the steel structure, when the steel structure is fixed on the support plate 604, the external arrangement of the steel structure is required to be continuously adjusted, whether the lap joint position of the steel structure is standard or not can be ensured, the device can be welded to the specified position of the steel structure by setting the automatic support mechanism 6 and the steel structure 8, and the steel structure can be welded to the specified position 7;
when the device reaches a designated height, when the lifting machine 405 is required to lift a steel structure, if the steel structure slips due to overweight or the first climbing electric wheel 201 and the auxiliary climbing electric wheel 202, the device can slide downwards, the rotating speed measuring wheel 503 of the anti-falling speed measuring mechanism 5 is abutted to the wall surface or the surface of a steel frame, when the rotating speed measuring wheel 503 rubs with the wall surface due to the change of speed, the rotating speed measuring wheel 503 can overturn upwards, and when the speed measuring device 502 measures the speed of sliding downwards is too fast, the speed measuring device 502 transmits the measured result to the PLC 501, the PLC 501 controls the locking mechanism 3, the extending end of the ejection telescopic rod 302 is rapidly ejected, the braking plate 303 is abutted to the flange plate, the device is stopped, the self anti-falling protection of the device is realized, and compared with the prior equipment, the anti-falling speed measuring mechanism 5 of the device can be clamped and fixed between the channel locking mechanism 3 and the flange plate when the lifting or the device slips, and the protection function of the device is realized.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (9)
1. The utility model provides a large-span steel construction for construction, includes boxboard (1) and H steelframe, its characterized in that: two boxboards (1) set up respectively in the both sides of H steelframe, upper end and the lower extreme inboard at boxboard (1) all are provided with climbing mechanism (2), rigid coupling has locking mechanism (3) on the inner wall of boxboard (1), and locking mechanism (3) set up in the centre of climbing mechanism (2), rigid coupling has anti-falling speed measuring mechanism (5) on the outer wall of one of them boxboard (1), front end at boxboard (1) is provided with welding mechanism (8) and connects two boxboards (1), the top of welding mechanism (8) is provided with fixed supporting mechanism (6) at boxboard (1) inner wall, welding mechanism (8) below is provided with adjustment mechanism (7) of fixing on boxboard (1) outer wall, rigid coupling has on the lateral plate (9) of perpendicular and boxboard (1) on the lateral plate (9)'s the upper end rigid coupling has crane (4).
2. The large-span steel structure for building construction according to claim 1, wherein the lifting mechanism (2) comprises first climbing electric wheels (201) and auxiliary climbing electric wheels (202), two pairs of first climbing electric wheels (201) are arranged at the upper end and the lower end of the box plate (1), a space of 1-2cm is reserved between the two first climbing electric wheels (201), and the auxiliary climbing electric wheels (202) are arranged at one side of the first climbing electric wheels (201).
3. The large-span steel structure for building construction according to claim 2, wherein the locking mechanism (3) comprises a fixed box (301), an ejection telescopic rod (302) and a braking plate (303), the fixed box (301) is vertically arranged between two pairs of first climbing electric wheels (201), the ejection telescopic rods (302) are fixedly arranged in the cavity of the fixed box (301) from top to bottom, and one ends of the two ejection telescopic rods (302) are connected with the braking plate (303).
4. The large-span steel structure for building construction according to claim 1, wherein the anti-falling speed measuring mechanism (5) comprises a PLC (programmable logic controller) 501, a velometer 502 and a rotating speed measuring wheel 503, wherein the PLC (501) is arranged at one end of the outer wall of the box plate (1), the velometer 502 is arranged above the PLC (501), and one end of the velometer 502 is connected with the rotating speed measuring wheel 503 through a shaft.
5. The large-span steel structure for construction according to claim 1, wherein the fixed supporting mechanism (6) comprises a first guide rail (601), a first electric sliding block (602), a first rotating table (603) and a supporting plate (604), the first guide rails (601) are vertically and symmetrically arranged on the inner wall of one end of the box plate (1), the first electric sliding blocks (602) are arranged on the first guide rails (601), one side of the first electric sliding block (602) is connected with the first rotating table (603), and one ends of the first two rotating tables (603) are symmetrically connected with rib plates of the supporting plate (604).
6. The large-span steel structure for construction according to claim 5, wherein the welding mechanism (8) comprises a first fixing plate (801), a third guide rail (802), a third electric sliding block (803), a third electric telescopic rod (804) and a welding gun (805), the first fixing plate (801) is arranged on one side of the middle of the two box plates (1), the third guide rail (802) is arranged at the bottom of one side inner wall of the first fixing plate (801), the third electric sliding block (803) is arranged on the third guide rail (802), the third electric telescopic rod (804) is connected to one side of the third electric sliding block (803), and the welding gun (805) for fixing the welding support plate (604) is arranged at the upper end of the third electric telescopic rod (804).
7. The large-span steel structure for building construction according to claim 5, wherein the adjusting mechanism (7) comprises a guide rail II (701), an electric sliding block II (702), a rotating table II (703), an electric telescopic arm (704), an adjusting fixing plate (705), an adjusting rotating table (706), adjusting rollers (707) and distance measuring instruments (708), the two guide rails II (701) are symmetrically arranged on the outer wall of the box plate (1), the electric sliding block II (702) is arranged on the two guide rails II (701), the rotating table II (703) is connected on the electric sliding block II (702), one end of the rotating table II (703) is sleeved with the electric telescopic arm (704), one end of the two electric telescopic arms (704) is connected to two ends of the adjusting fixing plate (705) in a penetrating mode, two pairs of distance measuring instruments (708) are arranged on the upper surface of the adjusting fixing plate (705), four adjusting rotating tables (706) capable of rotating in different directions are uniformly distributed in the middle of the two pairs of distance measuring instruments (708), and the adjusting rollers (707) are arranged on the adjusting rotating table (706).
8. The large-span steel structure for building construction according to claim 5, wherein the crane (4) comprises a suspension arm (401), a rotating motor (402), a rotating rod (403), a connecting roller (404), a lifting machine (405), a fixing buckle (406) and a buckle motor (407), the two suspension arms (401) are respectively fixed at the upper ends of the two side wing plates (9), one end of one suspension arm (401) is provided with the rotating motor (402), an output shaft of the rotating motor (402) penetrates through the suspension arm (401) and is connected with the rotating rod (403), a connecting roller (404) perpendicular to the rotating rod (403) is fixedly connected to the side wall of the rotating rod (403), a lifting machine (405) for lifting the steel structure is arranged on the connecting roller (404), the buckle motor (407) is arranged at one end of the other suspension arm (401), the fixing buckle (406) is arranged below the buckle motor (407), and the other end of the connecting roller (404) can rotate into a notch at one end of the suspension arm (401).
9. A method of operating a large span steel structure for construction as defined in claim 8, comprising the specific steps of:
step one: the method comprises the steps that two groups of first climbing electric wheels (201) of the device are clamped on two sides of a flange plate of a steel frame, locking mechanisms (3) are also fixed on two sides of the flange plate, a secondary climbing electric wheel (202) is abutted to a web plate of the steel frame, the whole device is initially fixed, an external power supply is started after the device is initially erected, the first climbing electric wheels (201) and the secondary climbing electric wheel (202) operate and drive the device to integrally operate upwards along the steel frame, when the device is operated to a designated height, the locking mechanisms (3) are connected with the external power supply, an ejection telescopic rod (302) is abutted to a brake plate (303) to operate outwards, so that the two brake plates (303) clamp the flange plate of the steel frame inwards, and the other device arranged on the steel frame on the same side is operated to the same height together, and locking fixation is completed;
step two: when the fixing of the two devices is completed, the lifting machines (405) of the two devices simultaneously put down the lifting hooks, workers hook the lifting hooks on a large-span steel structure to be installed, then the lifting machines (405) operate to lift the large-span steel structure upwards, when the large-span steel structure reaches a designated fixed height, the lifting machines (405) continue to lift upwards by 4-5cm, the fixed supporting mechanism (6) arranged at the moment is connected with an external power supply, the electric sliding block I (602) operates along the guide rail I (601) and drives the rotating table I (603) to operate upwards together, when the operating height reaches the height for installing the large-span steel structure, the electric sliding block I (602) stops operating, the rotating table I (603) operates to enable one vertical side of the supporting plate (604) to be vertical to the flange plate of the steel frame, the welded side of the supporting plate (604) is just attached to the surface of the steel frame, after the position fixing of the supporting plate (604) is completed, the arranged welding mechanism (8) is opened to operate, the electric sliding block III (803) operates along the guide rail III (802), when the electric sliding block III (803) operates to the position of the supporting plate (604) to the position of the electric sliding block (604) is right below the supporting plate), the electric sliding block III (604) stops, the electric sliding block (803) reaches the designated welding position, the welding rod (805) is extended and the welding rod (803) is extended, the welding operation is completed, the welding rod (803) is completed, and the welding operation is completed, and the welding rod (803) is aligned to the designated welding position is completed, the lifting machine (405) stably places a lifted steel structure on the supporting plate (604), the steel structure descends, the arranged adjusting mechanism (7) is connected with a power supply, the electric sliding block II (702) runs along the guide rail II (701) and slowly upwards runs at a position which is 1-2cm below the steel structure, the rotating table II (703) runs to drive the electric telescopic arm (704) to run, the extending end of the electric telescopic arm (704) runs outwards while the electric telescopic arm rotates and abuts against the adjusting fixed plate (705), when the adjusting fixed plate (705) is parallel to the lower surface of the steel structure, the rotating table II (703) stops running, at the moment, the adjusting fixed plate (705) is still slowly lifted, when the adjusting roller (707) abuts against the lower surface of the steel structure, the electric sliding block II (702) stops running, distance meters (708) at two sides of the adjusting fixed plate (705) measure distance differences from two sides of the steel structure and transmit measured results to the PLC controller (501), the PLC controller (501) transmits electric signals to the adjusting rotating table (706), the rotating table (706) rotates by matching with a designated angle, and the steel structure is lifted by the lifting machine (405) after the steel structure is lifted by the steel structure (405) is lifted;
step three: after the supporting plate (604) is fixed, the rotating table I (603) is separated from a fixed opening on a rib plate of the supporting plate (604), the rotating table I (603) is separated from the supporting plate (604), a rotating motor (402) is connected with a power supply, an output shaft of the rotating motor (402) operates to drive a rotating rod (403) to rotate, the rotating rod (403) rotates to drive a connecting roller (404) to rotate together, a retaining ring motor (407) operates to drive a fixing buckle (406) to overturn upwards while rotating, the connecting roller (404) finishes drawing out from a notch of a suspension arm (401), when the connecting roller (404) is parallel to the suspension arm (401), the rotating motor (402) stops operating, an extension end of an ejection telescopic rod (302) is recovered, a 303) is separated from a flange plate of a steel frame, a first climbing electric wheel (201) and a secondary climbing electric wheel (202) operate downwards to drive the whole device to operate downwards, a fixed supporting mechanism (6) and a welding mechanism (8) can automatically weld the supporting plate (604) to a designated height, and an adjusting mechanism (7) can be arranged to finely adjust the position of the steel structure and install the steel structure (604) in a standard manner when the steel structure is placed;
when the device reaches a designated height, when a steel structure is required to be lifted by the lifting machine (405), if the steel structure is overweight or when the first climbing electric wheel (201) and the auxiliary climbing electric wheel (202) which are arranged are slipped, the device can slide downwards, the rotating speed measuring wheel (503) of the anti-falling speed measuring mechanism (5) is abutted to the surface of a wall or a steel frame, when the rotating speed measuring wheel (503) rubs with the wall due to the change of speed, the rotating speed measuring wheel (503) can overturn upwards, and when the speed measuring device (502) measures the speed of sliding downwards is too fast, the speed measuring device (502) transmits the measured result to the PLC (501), the PLC (501) controls the locking mechanism (3), the extension end of the ejection telescopic rod (302) is rapidly ejected, the braking plate (303) is abutted to the flange plate, the device is stopped, and the self anti-falling protection of the device is realized.
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CN117548929A (en) * | 2024-01-12 | 2024-02-13 | 北京振兴同创建设发展有限公司 | Steel construction butt welding adjusting device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117548929A (en) * | 2024-01-12 | 2024-02-13 | 北京振兴同创建设发展有限公司 | Steel construction butt welding adjusting device |
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