CN116771367A - Quick tunneling equipment for large-section soft rock roadway and construction process thereof - Google Patents

Quick tunneling equipment for large-section soft rock roadway and construction process thereof Download PDF

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Publication number
CN116771367A
CN116771367A CN202310942222.4A CN202310942222A CN116771367A CN 116771367 A CN116771367 A CN 116771367A CN 202310942222 A CN202310942222 A CN 202310942222A CN 116771367 A CN116771367 A CN 116771367A
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CN
China
Prior art keywords
rod
fixedly connected
round
tunneling
rotating
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Pending
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CN202310942222.4A
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Chinese (zh)
Inventor
李小磊
郭瑜
张明建
侯典臣
任安圣
郭俊
李鑫磊
慕松利
徐国强
镐振
徐雨
秦志强
李良先
滕光华
郇恒恒
李俊辉
李小亮
杨盼杰
谢小刚
原紫育
祝建康
慕宸瑞
白易彬
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Jiaozuo Coal Group Xinxiang Energy Co ltd
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Jiaozuo Coal Group Xinxiang Energy Co ltd
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Application filed by Jiaozuo Coal Group Xinxiang Energy Co ltd filed Critical Jiaozuo Coal Group Xinxiang Energy Co ltd
Priority to CN202310942222.4A priority Critical patent/CN116771367A/en
Publication of CN116771367A publication Critical patent/CN116771367A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/10Making by using boring or cutting machines
    • E21D9/1086Drives or transmissions specially adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/12Devices for removing or hauling away excavated material or spoil; Working or loading platforms
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/12Devices for removing or hauling away excavated material or spoil; Working or loading platforms
    • E21D9/122Working or loading platforms
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Earth Drilling (AREA)

Abstract

The invention belongs to the technical field of stone drift tunneling, in particular to a rapid tunneling device for a large-section soft rock roadway and a construction process thereof, aiming at the problem that in the use process of the conventional tunneling device, a rock roadway is tunneled through a drill bit, loose materials on the periphery of the drill bit cannot fall off effectively in the tunneling process, so that the overall tunneling construction efficiency is reduced. The rapid tunneling equipment for the large-section soft rock roadway and the construction process thereof disclosed by the invention have the advantages that loose materials around the tunneling of a drill bit can be impacted in a reciprocating manner, and the tunneling construction efficiency of the equipment is improved.

Description

Quick tunneling equipment for large-section soft rock roadway and construction process thereof
Technical Field
The invention relates to the technical field of rock drift tunneling, in particular to a rapid tunneling device for a large-section soft rock roadway and a construction process thereof.
Background
The "ballast" effect of coal in the safe and stable supply of energy is more pronounced. Along with the continuous development of coal industry, the rock drift tunneling method is still a significant factor for restricting the efficient coal production.
The patent with the application number of CN201911263032X discloses quick tunneling equipment, so as to solve the technical problem that the existing tunneling machine cannot perform tunneling and supporting simultaneous operation. The rapid tunneling equipment comprises a first advanced hydraulic support, a tunneling device and an anchor rod vertical self-advancing device, wherein the tunneling device and the anchor rod vertical self-advancing device are arranged below the first advanced hydraulic support; the front end of the tunneling device extends out of the front of the first advanced hydraulic support; the anchor rod vertical self-advancing device is arranged at the rear of the tunneling device and can be used for driving an anchor rod into the top of a roadway. The rapid tunneling equipment realizes parallel operation of tunneling and supporting, improves the production efficiency and tunneling speed of personnel, but cannot effectively detect the rock hardness in the tunneling process.
The patent with the application number of CN2021111975024 discloses a comprehensive tunneling robot system for a roadway, which comprises a front air duct arranged on a tunneling robot, a bifurcation air duct arranged on an anchor robot and a rear air duct arranged on a belt conveyor; the front air duct comprises a first front air duct and a second front air duct, the bifurcated air duct is provided with a first air duct, a second air duct and a third air duct which are mutually communicated, the rear end of a first flexible pipe section is connected with the first air duct, the front end of the first flexible pipe section is connected with the first front air duct and is suspended by a first suspension component with adjustable length, the rear end of a second flexible pipe section is connected with the second air duct, the front end of the second flexible pipe section is connected with the second front air duct and is suspended by a second suspension component with adjustable length, and the rear end of the third flexible pipe section is connected with the rear air duct.
In the use process of the existing tunneling equipment, a rock roadway is tunneled through a drill bit, so that loose materials around the drill bit cannot fall off effectively in the tunneling process, and the overall tunneling construction efficiency is reduced.
Disclosure of Invention
The invention discloses a rapid tunneling device for a large-section soft rock roadway and a construction process thereof, and aims to solve the technical problem that in the prior art, in the use process of the existing tunneling device, a rock roadway is tunneled through a drill bit, so that loose materials on the periphery of the drill bit cannot fall off effectively in the tunneling process, and the overall tunneling construction efficiency is reduced.
The invention provides a rapid tunneling device for a large-section soft rock roadway, which comprises a moving platform, wherein a cantilever frame is arranged on one side of the moving platform, a hammering assembly is arranged outside the cantilever frame and comprises a limiting round rod, a sliding sleeve is connected to the outer part of the limiting round rod in a sliding manner, a sliding round rod is fixedly connected to one side of the sliding sleeve, a moving striking rod is connected to the outer part of the sliding round rod in a sliding manner, and a striking head is fixedly connected to one side of the moving striking rod;
the inside of the mobile platform is provided with a conveying assembly, the conveying assembly comprises a guide round rod, one side of the mobile platform is fixedly connected with a collecting hopper, one side of the collecting hopper is provided with a rotary collecting plate, a connecting part of the guide round rod and the mobile panel is provided with a rotating assembly, the outer side of the mobile panel is sleeved with a rotating ring, the lower part of the rotating ring is connected with a scraping plate through a reset spring, the rotating assembly is used for driving the rotating ring to slide on the mobile panel, the sliding round rod is provided with a displacement sensor, and the displacement sensor is used for detecting the displacement of the mobile impact rod;
according to the invention, the displacement sensor is arranged on the sliding round rod, the displacement of the movable impact rod is detected in real time, the hardness of rock strata to be excavated is analyzed according to the displacement detected by the displacement sensor, meanwhile, the rotation speeds of the drill bit and the rotary collecting plate are regulated corresponding to different rock strata hardness, meanwhile, the rock falling condition is detected through the displacement, the movement state of the rotary collecting plate is correspondingly regulated, the position record of the rock falling is detected, the roadway is effectively supported by the cooperation of the protective component, and meanwhile, the rock falling is effectively crushed by the cooperation of the rotary collecting plate and the movement of the scraping plate.
Preferably, the hammering subassembly still includes mount pad, L fixed plate, spacing round bar, driving motor and extension board, round hole one has been seted up to one side of L fixed plate, and the inside of round hole one has the column spinner through bearing connection, and the outside fixedly connected with reciprocating motion pole of column spinner, and slide one and slide two have been seted up respectively to one side of reciprocating motion pole, driving motor's drive end fixedly connected with rotary rod, and round hole two has been seted up to one side of rotary rod, and the inside of round hole two has slider one through bearing connection, slider one sliding connection in the inside of slide one, round hole three has been seted up to one side of extension board, and the inside of round hole three has rotatory cylinder through bearing connection, and the outside fixedly connected with swinging arms of rotatory cylinder.
Preferably, the round hole IV has been seted up to one side of swinging arms, and the inside of round hole IV has the pivot I through bearing connection, and the outside fixedly connected with slider II of pivot I, slider II sliding connection in the inside of slide II, one side fixedly connected with fixed block of rotatory cylinder, and the slide opening has been seted up to one side of fixed block, and the inside sliding connection of slide opening has the removal cylinder, one side fixedly connected with connecting block of removal cylinder, the same expansion spring of opposite side fixedly connected with of connecting block and fixed block, two the outside sliding connection of direction round bar has the same movable panel, and one side equidistance fixedly connected with reset spring of movable panel, one side fixedly connected with same scraper blade of a plurality of reset springs.
Preferably, the round hole five has been seted up to one side of moving platform, and the inside of round hole five is connected with the lead screw through the bearing, and one side fixedly connected with accommodate motor of moving platform, accommodate motor's drive end passes through the coupling joint in one side of lead screw, one side fixedly connected with nut piece of moving panel, and the conveyer belt is installed to one side of moving platform, the rotation groove has been seted up at the middle part of collecting the hopper, be equipped with electric putter on the rotation groove middle part bottom, electric putter keeps away from the one end of rotation groove and is equipped with the spacing dish, it is connected with rotatory collecting plate to rotate on the spacing dish, be annular array all around and be equipped with a plurality of elastic rods to spacing dish bottom, the junction of elastic rod bottom and rotation groove is equipped with pressure sensor, pressure sensor is used for detecting the pressure value of each elastic rod.
Preferably, one side of mobile platform is provided with the protection subassembly, and the protection subassembly includes the protection frame, and the viewing aperture has been seted up to one side of protection frame, and the inside fixedly connected with explosion-proof transparent observation window of viewing aperture, one side fixedly connected with control cabinet of protection frame.
Preferably, the both sides of protection frame all fixedly connected with installation piece one, and two round holes six have all been seted up to the both sides of two installation pieces one, and the inside of two relative round holes six is connected with support one through the bearing, and the inside of two support one is all sliding connection has support two, and one side of two support two is all fixedly connected with the picture peg.
Preferably, a round hole six is formed in one side of the second support, a rotary block is connected to the inside of the round hole six through a bearing, two installation blocks two are fixedly connected to one side of the mobile platform, a round hole seven is formed in two sides of the two installation blocks two, and a hydraulic cylinder is connected to the inside of the opposite round hole seven through a bearing.
Preferably, one side of the L-shaped fixing plate is fixedly connected with a U-shaped rod, the opposite sides of the movable impact rod and the connecting block are provided with round holes eight, and the two round holes eight are internally connected with the same rotary shaft II through bearings.
Preferably, a drill bit is arranged on one side of the cantilever mount, and the two sides of the mobile platform are provided with the crawler belt.
A rapid tunneling construction process for a large-section soft rock roadway comprises the following steps:
step one, in the process of tunneling a drill bit, a driving motor is started at the moment, and a sliding block I on a rotating rod is driven by the driving motor to drive one end of a reciprocating rod to swing in a reciprocating manner, so that a sliding block II drives a swinging rod to drive a rotating cylinder to rotate in a reciprocating manner;
step two, the movable cylinder on the fixed block is driven to rotate left and right through the rotary cylinder, the telescopic spring is extruded when the movable cylinder rotates to be perpendicular to the support plate, and when the fixed block drives the movable cylinder to rotate to one side, the movable cylinder is subjected to the elasticity of the telescopic spring at the moment, so that the movable striking rod is driven to move on the sliding round rod, and the striking head is used for carrying out reciprocating striking on loose materials around the tunneling of the drill bit.
The invention has the technical effects and advantages that:
1. according to the invention, the hammering assembly is arranged, the driving motor is started at the moment in the tunneling process of the drill bit, the driving motor drives the first sliding block on the rotary rod to drive one end of the reciprocating rod to reciprocate, so that the second sliding block drives the swinging rod to drive the rotary cylinder to reciprocate, the rotary cylinder drives the movable cylinder on the fixed block to rotate left and right through the rotary cylinder, the telescopic spring is extruded when the movable cylinder rotates to be perpendicular to the support plate, and when the fixed block drives the movable cylinder to rotate to one side, the movable cylinder is subjected to the elasticity of the telescopic spring, so that the movable striking rod is driven to move on the sliding cylinder, and the striking head is used for carrying out reciprocating striking on loose materials around the tunneling of the drill bit, so that the tunneling construction efficiency is improved.
According to the invention, the conveying assembly is arranged, in the process of conveying materials, the collecting hopper is used for collecting the materials firstly, the collecting plate is rotated to enable the materials to enter the conveying belt, the adjusting motor is started to drive the screw rod to rotate, so that the scraping plates on the plurality of reset springs on the movable panel are driven to enable the materials to be uniformly distributed on the surface of the conveying belt, the materials are prevented from being blocked in the conveying process, and the tunneling efficiency is reduced.
Through being provided with the protection subassembly, protect constructor through the protection frame, avoid the tunneling in-process, the material that drops is smashed constructor, through starting the pneumatic cylinder, the pneumatic cylinder drives support two and slides in support one inside for in the picture peg on the support two inserts the material of both sides, fix this excavating equipment, make the tunneling construction more stable going on.
Drawings
FIG. 1 is a schematic main structure diagram of a large-section soft rock roadway rapid tunneling device provided by the invention;
FIG. 2 is a schematic side view of a large section soft rock roadway rapid tunneling device according to the present invention;
fig. 3 is a schematic structural view of a hammering component of the rapid tunneling device for the large-section soft rock roadway, which is provided by the invention;
fig. 4 is a schematic structural diagram of a hammering component part of a large-section soft rock roadway rapid tunneling device according to the present invention;
FIG. 5 is an enlarged schematic view of the portion A of FIG. 4;
FIG. 6 is a schematic diagram of a conveying assembly of a large-section soft rock roadway rapid tunneling device according to the present invention;
FIG. 7 is a schematic diagram of a protective component of a large-section soft rock roadway rapid tunneling device according to the present invention;
fig. 8 is a schematic diagram of the internal structure of a collection hopper of the rapid tunneling device for the large-section soft rock roadway.
In the figure: 1. a mobile platform; 2. cantilever mount; 3. a track; 4. a drill bit; 5. a hammering assembly; 501. a mounting base; 502. an L fixing plate; 503. a U-shaped rod; 504. a telescopic spring; 505. a limit round rod; 506. a sliding sleeve; 507. sliding the round rod; 508. moving the striker rod; 509. an impact head; 510. a spin column; 511. a reciprocating lever; 512. a driving motor; 513. a rotating rod; 514. a first sliding block; 515. a moving cylinder; 516. a second slide block; 517. a first rotating shaft; 518. a swinging rod; 519. rotating the cylinder; 520. a support plate; 521. a fixed block; 522. a connecting block; 523. a second rotating shaft; 6. a transport assembly; 601. a collection hopper; 602. rotating the collection plate; 603. a conveyor belt; 604. a guide round bar; 605. moving the panel; 606. a return spring; 607. a scraper; 608. a nut block; 609. a screw rod; 610. adjusting a motor; 7. a protective assembly; 701. a protective frame; 702. a console; 703. a first mounting block; 704. a first bracket; 705. a second bracket; 706. inserting plate; 707. a second mounting block; 708. a rotating block; 709. a hydraulic cylinder; 710. explosion-proof transparent observation window; 8. a limiting disc; 9. an electric push rod; 10. a rotating groove; 11. an elastic rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
The rapid tunneling equipment for the large-section soft rock roadway is mainly applied to the existing tunneling equipment, and the rock roadway is tunneled through the drill bit 4, so that loose materials at the periphery of the drill bit 4 cannot fall off effectively in the tunneling process, and the overall tunneling construction efficiency is reduced.
Example 1
Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, a rapid tunneling device for a large-section soft rock roadway comprises a moving platform 1, wherein a cantilever support 2 is installed on one side of the moving platform 1, a hammering component 5 is arranged outside the cantilever support 2, the hammering component 5 comprises a mounting seat 501, an L fixing plate 502, a limit round rod 505, a driving motor 512 and a support plate 520, a round hole I is formed on one side of the L fixing plate 502, a rotary column 510 is connected with the inside of the round hole I through a bearing, a reciprocating rod 511 is fixedly connected with the outside of the rotary column 510, a slide way I and a slide way II are respectively formed on one side of the reciprocating rod 511, a rotary rod 513 is fixedly connected with a driving end of the driving motor 512, a round hole II is formed on one side of the rotary rod 513, a slider 514 is connected with the inside of the slide way I through a bearing, a round hole III is formed on one side of the support plate 520, the inside of the round hole III is connected with a rotary cylinder 519 through a bearing, the outside of the rotary cylinder 519 is fixedly connected with a swinging rod 518, one side of the swinging rod 518 is provided with a round hole IV, the inside of the round hole IV is connected with a rotary shaft 517 through a bearing, the outside of the rotary shaft 517 is fixedly connected with a sliding block II 516, the sliding block II 516 is slidingly connected with the inside of a sliding way II, one side of the rotary cylinder 519 is fixedly connected with a fixed block 521, one side of the fixed block 521 is provided with a sliding hole, the inside of the sliding hole is slidingly connected with a movable cylinder 515, one side of the movable cylinder 515 is fixedly connected with a connecting block 522, one side of the connecting block 522 and the opposite side of the fixed block 521 are fixedly connected with the same telescopic spring 504, the outside of the limiting round rod 505 is slidingly connected with a sliding sleeve 506, one side of the sliding sleeve 506 is fixedly connected with a sliding round rod 507, the outside of the sliding round rod 507 is slidingly connected with a movable impact rod 508, and an impact head 509 is fixedly connected to one side of the movable impact bar 508.
In a specific application scenario, in the tunneling process of the drill bit 4, the driving motor 512 is started at this time, the driving motor 512 drives the first slider 514 on the rotating rod 513 to drive one end of the reciprocating rod 511 to swing reciprocally, so that the second slider 516 drives the swinging rod 518 to drive the rotating cylinder 519 to rotate reciprocally, the rotating cylinder 519 drives the moving cylinder 515 on the fixed block 521 to rotate left and right, the moving cylinder 515 rotates to be perpendicular to the supporting plate 520, the telescopic spring 504 is extruded at this time, when the fixed block 521 drives the moving cylinder 515 to rotate to one side, at this time, the moving cylinder 515 is under the elasticity of the telescopic spring 504, so that the moving striking rod 508 is driven to move on the sliding round rod 507, and loose materials around the tunneling of the drill bit 4 are struck reciprocally through the striking head 509.
Referring to fig. 1 and 6, a transport assembly 6 is provided inside the moving platform 1, and the transport assembly 6 includes a guide round bar 604, a collection hopper 601 is fixedly connected to one side of the moving platform 1, and a rotary collection plate 602 is installed to one side of the collection hopper 601.
Referring to fig. 6, the outer parts of the two guide round bars 604 are slidably connected with the same moving panel 605, one side of the moving panel 605 is fixedly connected with a return spring 606 at equal distance, and one side of the plurality of return springs 606 is fixedly connected with the same scraper 607.
Referring to fig. 1 and 6, a round hole five is formed in one side of the moving platform 1, a screw rod 609 is connected to the inside of the round hole five through a bearing, an adjusting motor 610 is fixedly connected to one side of the moving platform 1, a driving end of the adjusting motor 610 is connected to one side of the screw rod 609 through a coupling, a nut block 608 is fixedly connected to one side of the moving panel 605, and a conveying belt 603 is installed on one side of the moving platform 1.
In a specific application scene, in the process of conveying materials, firstly, the collecting hopper 601 collects the materials, the materials enter the conveying belt 603 by rotating the collecting plate 602, the adjusting motor 610 is started to drive the screw rod 609 to rotate, and accordingly the scraping plates 607 on the plurality of reset springs 606 on the movable panel 605 are driven to uniformly distribute the materials on the surface of the conveying belt 603, the materials are prevented from being blocked in the conveying process, and the tunneling efficiency is reduced.
Referring to fig. 1 and 7, a protection component 7 is disposed on one side of the mobile platform 1, and the protection component 7 includes a protection frame 701, an observation port is formed on one side of the protection frame 701, an explosion-proof transparent observation window 710 is fixedly connected to the inside of the observation port, and a console 702 is fixedly connected to one side of the protection frame 701.
Referring to fig. 7, the first mounting blocks 703 are fixedly connected to two sides of the protective frame 701, the sixth round holes are formed on two sides of the first mounting blocks 703, the first brackets 704 are connected to the two opposite sixth round holes through bearings, the second brackets 705 are slidably connected to the first brackets 704, and one sides of the second brackets 705 are fixedly connected to the inserting plate 706.
Referring to fig. 1 and 7, a round hole six is formed in one side of the two brackets 705, a rotating block 708 is connected to the inside of the round hole six through a bearing, two mounting blocks 707 are fixedly connected to one side of the mobile platform 1, a round hole seven is formed in two sides of the two mounting blocks 707, and a hydraulic cylinder 709 is connected to the inside of the two opposite round holes seven through bearings.
In a specific application scene, the protection frame 701 is used for protecting constructors, so that the constructors are prevented from being injured by dropped materials during the tunneling process, the hydraulic cylinder 709 is started to drive the support II 705 to slide in the support I704, the inserting plates 706 on the support II 705 are inserted into the materials on two sides, the tunneling equipment is fixed, and tunneling construction is more stable.
Referring to fig. 4 and 5,L, a U-shaped rod 503 is fixedly connected to one side of the fixing plate 502, and circular holes eight are formed in opposite sides of the movable striking rod 508 and the connecting block 522, and the two circular holes eight are internally connected with a same second rotating shaft 523 through bearings.
Referring to fig. 1 and 2, a drill bit 4 is installed at one side of a cantilever mount 2, and tracks 3 are installed at both sides of a moving platform 1.
The rapid tunneling construction process for the large-section soft rock roadway, which uses the rapid tunneling equipment for the large-section soft rock roadway, comprises the following steps of:
step one, in the tunneling process of the drill bit 4, at this time, the driving motor 512 is started, and the driving motor 512 drives the first slider 514 on the rotating rod 513 to drive one end of the reciprocating rod 511 to reciprocate, so that the second slider 516 drives the swinging rod 518 to drive the rotating cylinder 519 to reciprocate;
step two, the movable cylinder 515 on the fixed block 521 is driven to rotate left and right by the rotary cylinder 519, when the movable cylinder 515 rotates to be perpendicular to the support plate 520, the telescopic spring 504 is extruded, when the fixed block 521 drives the movable cylinder 515 to rotate to one side, the movable cylinder 515 is subjected to the elasticity of the telescopic spring 504, so that the movable striking rod 508 is driven to move on the sliding round rod 507, and the striking head 509 is used for striking the loose materials around the tunneling of the drill bit 4 in a reciprocating manner.
Working principle: in the tunneling process of the drill bit 4, the driving motor 512 is started, the first slider 514 on the rotary rod 513 is driven by the driving motor 512 to drive one end of the reciprocating rod 511 to reciprocate, so that the second slider 516 drives the swinging rod 518 to drive the rotary cylinder 519 to reciprocate, the rotary cylinder 519 drives the movable cylinder 515 on the fixed block 521 to rotate left and right, the movable cylinder 515 is rotated to be perpendicular to the support plate 520, the telescopic springs 504 are extruded at the moment, when the fixed block 521 drives the movable cylinder 515 to rotate to one side, the movable cylinder 515 is subjected to the elastic force of the telescopic springs 504 at the moment, the movable impact rod 508 is driven to move on the sliding round rod 507, the impact head 509 is used for carrying out reciprocating impact on loose materials around the tunneling of the drill bit 4, in the process of conveying the materials, the materials are firstly collected by the collecting hopper 601, the materials enter the conveying belt 603 through the rotation of the rotary collecting plate 602, the adjusting motor 610 is started, the adjusting motor 610 drives the screw 609 to rotate, the plurality of scraping plates on the movable plate 605 are driven by the reset springs 606, the materials are uniformly distributed on the surface of the conveying belt 603, the materials are prevented from being blocked in the conveying belt 603, the efficiency is reduced, the workers are prevented from dropping down in the conveying process, the frame is prevented from dropping down, the support frames are prevented from being damaged by the support frames, the support frames are prevented from being inserted into the support frames 706, and the support frames are stable tunneling frames are used for the tunneling frames are stable, and the tunneling frames are used in the support frames are 706, and the tunneling frames are used for be stable, and the tunneling frames are easy, and are easy to be easily shoveling and are easily damaged.
Example two
In the practical use process, operators find that when tunneling a soft rock roadway through the device, the device cannot correspondingly adjust the rotating speed of the drill bit 4 according to the actual hardness degree of the rock stratum because the rock stratum is not regularly distributed, so that the drill bit 4 is excessively worn or broken in the use process, meanwhile, when the drill bit 4 is excavating the rock stratum, the integrity of the rock stratum can be broken, so that a large block of rock directly falls off, and because the collecting hopper 601 is provided with the rotary collecting plate 602, when the rotary collecting plate 602 contacts with the large block of rock, the rotary collecting plate 602 is limited to rotate, the rotary collecting plate 602 is damaged, and meanwhile, the rotary collecting plate 602 also can block the large block of rock from entering the conveying belt 603, so that the collecting treatment of the rock is not facilitated, and the device cannot correspondingly adjust the supporting force of the inserting plate 706 on the roadway according to the actual stress degree of the roadway, so that the device is improved according to the method described in the embodiment.
As shown in fig. 8, a rotary groove 10 is formed in the middle of the collecting hopper 601, an electric push rod 9 is arranged on the bottom end of the middle of the rotary groove 10, a limiting disc 8 is arranged at one end, far away from the rotary groove 10, of the electric push rod 9, a rotary collecting plate 602 is connected to the limiting disc 8 in a rotary mode, a plurality of elastic rods 11 are arranged on the periphery of the bottom of the limiting disc 8 in an annular array mode, and a pressure sensor is arranged at the joint of the bottom of each elastic rod 11 and the rotary groove 10 and used for detecting pressure values of the corresponding elastic rods 11.
The guide round bar 604 is equipped with the rotating assembly with remove the panel 605 junction, and the outside cover of removing the panel 605 is equipped with the swivel becket, and the swivel becket below is connected with scraper blade 607 through reset spring 606, and the rotating assembly is used for driving the swivel becket and slides on removing the panel 605, is equipped with displacement sensor on the slip round bar 507, and displacement sensor is used for detecting the displacement volume that removes the striking pole 508.
Firstly, when the device is used for tunneling a soft rock roadway, a first slider 514 on a rotary rod 513 is driven by a driving motor 512 to drive one end of a reciprocating rod 511 to reciprocate, so that a second slider 516 drives a swinging rod 518 to drive a rotary cylinder 519 to reciprocate, a movable cylinder 515 on a fixed block 521 is driven by the rotary cylinder 519 to rotate left and right, when the movable cylinder 515 rotates to be perpendicular to a support plate 520, the telescopic spring 504 is extruded, when the fixed block 521 drives the movable cylinder 515 to rotate to one side, the movable cylinder 515 is subjected to the elasticity of the telescopic spring 504, so that a movable striking rod 508 is driven to move on a sliding round rod 507, loose materials around the tunneling of a drill bit 4 are impacted reciprocally through a striking head 509, in the process, the displacement of the movable striking rod 508 is detected in real time by a displacement sensor arranged on the sliding round rod 507, because the rotation frequency and the rotation speed of the driving motor 512 are constant, the displacement of the movable striking rod 508 is also constant, if the displacement of the movable striking rod 508 is detected to be smaller than the preset range within a certain period of time, the rock stratum at the position is hard, the movable striking rod 508 cannot drive the striking head 509 to pierce the rock, so that the movable striking rod 508 cannot continue to move forwards, and similarly, if the displacement of the movable striking rod 508 is detected to be larger than the preset range within a certain period of time, the rock stratum at the position is softer, the movable striking rod 508 drives the striking head 509 to pierce the rock, so that the movement amount of the movable striking rod 508 is increased, at this time, the hardness degree of the rock stratum is detected by detecting the movement amount of the movable striking rod 508, and the rotation speed of the drill bit 4 is correspondingly regulated according to the rock stratum with different hardness degrees, the tunneling efficiency of the device is further improved, simultaneously, the problem that the device can not correspondingly adjust the rotating speed of the drill bit 4 according to the actual hardness degree of the rock stratum, so that the drill bit 4 is excessively worn or broken in the use process is effectively prevented.
Meanwhile, the degree of softness of the rock stratum is detected according to the displacement of the movable impact rod 508 detected by the displacement sensor, and the rotation rate of the rotary collecting plate 602 is adjusted in real time according to the degree of softness of the rock stratum, so that the problem that the rotary collecting plate 602 is damaged due to too high rotation speed when the rotary collecting plate 602 collects harder rock is prevented.
And through rotatory rubble cooperation accommodate motor 610 and the reciprocal rotation of rotating assembly that collect on the conveyer belt 603 of collecting the board 602 drive scraper blade 607 swing in the conveyer belt 603 top and carry out tiling with the rubble to will block up the rubble between rotatory collecting board 602 and conveyer belt 603, drive scraper blade 607 through rotating assembly and carry out the back-and-forth oscillation and carry out effectual breaking up to the rubble that blocks up in import department, prevent that the rubble from blockking up the unable problem of effectively collecting in import department.
Secondly, when the displacement of the movable impact rod 508 is detected through the displacement sensor, if the displacement of the movable impact rod 508 moving forward is detected to reach the maximum preset range, the rock in the area where the drill bit 4 is located is judged to fall off in advance in the tunneling process of the drill bit 4, in the process, the drill bit 4 is controlled to move up and down and left and right, the impact detection is carried out on the area through the movable impact rod 508, the size of the fallen rock is obtained, the electric push rod 9 is controlled to be in a freely telescopic state, in the state, when the rock moves to the collecting hopper 601, the rotary collecting plate 602 is pushed to move into the rotary groove 10, the elastic rods 11 arranged around the limiting disc 8 are extruded, so that the yielding of the fallen rock is realized, the problem that the fallen rock is effectively prevented from being overlarge in size, and the rotary collecting plate 602 is contacted with the rock and damaged is caused.
Meanwhile, after the rotary collecting plate 602 moves into the rotary groove 10, the large rock is pushed to move towards the direction of the conveying belt 603 along with the continuous advance of the device, in the process, the large rock is completely moved to the top of the rotary collecting plate 602, at the moment, the large rock is pushed to rotate towards the direction of the conveying belt 603 by controlling the rotation of the rotary collecting plate 602, meanwhile, the scraper 607 is driven to reciprocate back and forth by controlling the rotating component, in the process, the size of the rock is judged by the pressure value detected by the pressure sensor arranged on the elastic rod 11, and the rotating speed of the rotating component is regulated according to the sizes of different rocks and the hardness of the rock detected by the moving impact rod 508, so that the scraper 607 is driven by the reset spring 606 to impact with the rock along with the rotation of the rotating component, and the large rock is crushed, so that the large rock cannot enter the conveying belt 603, and the problem of rock collecting treatment is not facilitated.
Finally, in the process of tunneling the roadway by the drill bit 4, if the large rock is detected to fall through the moving impact rod 508, the large rock is collected into the collection hopper 601 along with the forward movement of the device, the electric push rod 9 arranged at the bottom of the rotary collection plate 602 is controlled to be in a free telescopic state, when the large rock moves to a position contacted with the rotary collection plate 602 and moves towards the conveying belt 603, the large rock is extruded to the rotary collection plate 602, in the process, the extrusion force of the rock is buffered through the elastic rod 11 arranged at the bottom of the rotary collection plate 602, meanwhile, the position where the rock falls is detected in real time through the pressure sensor arranged on the elastic rod 11, if the pressure value of the left side pressure sensor is larger than that of the right side pressure sensor, the falling rock is judged to be positioned at the left side of the roadway at the moment, and the whole supporting force of the left side of the roadway is weakened, and then, the support force of the roadway on one side is enhanced through controlling the support frame two 705 on the opposite side to stretch, so that the problem of collapsing the roadway is avoided in the process.
It should be noted that, according to the invention, by arranging the displacement sensor on the sliding round bar 507, the displacement of the movable impact bar 508 is detected in real time, the hardness of the rock stratum to be excavated is analyzed according to the displacement detected by the displacement sensor, meanwhile, the rotation speeds of the drill bit 4 and the rotary collecting plate 602 are adjusted correspondingly according to different hardness of the rock stratum, the falling rock condition is detected by the displacement, the movement state of the rotary collecting plate 602 is correspondingly adjusted, the position of the falling rock is detected, the roadway is effectively supported by matching with the protective component 7, and meanwhile, the falling rock is effectively crushed by matching the rotary collecting plate 602 with the movement of the scraper 607.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (10)

1. The rapid tunneling equipment for the large-section soft rock roadway comprises a moving platform and is characterized in that a cantilever frame is arranged on one side of the moving platform, a hammering assembly is arranged outside the cantilever frame and comprises a limiting round rod, a sliding sleeve is connected to the outer part of the limiting round rod in a sliding manner, a sliding round rod is fixedly connected to one side of the sliding sleeve, a moving impact rod is connected to the outer part of the sliding round rod in a sliding manner, and an impact head is fixedly connected to one side of the moving impact rod;
the inside of mobile platform is provided with conveying assembly, conveying assembly includes the direction round bar, and one side fixedly connected with of mobile platform collects the hopper, and rotatory collecting plate is installed to one side of collecting the hopper, the direction round bar is equipped with the rotating assembly with the mobile panel junction, the outside cover of mobile panel is equipped with the swivel becket, the swivel becket below is connected with the scraper blade through reset spring, the rotating assembly is used for driving the swivel becket and slides on the mobile panel, be equipped with displacement sensor on the slip round bar, displacement sensor is used for detecting the displacement volume of removal striking pole.
2. The rapid tunneling device for the large-section soft rock roadway according to claim 1, wherein the hammering assembly further comprises a mounting seat, an L fixing plate, a limiting round rod, a driving motor and a supporting plate, a round hole I is formed in one side of the L fixing plate, a rotating column is connected to the inside of the round hole I through a bearing, a reciprocating rod is fixedly connected to the outside of the rotating column, a slide way I and a slide way II are respectively formed in one side of the reciprocating rod, a rotary rod is fixedly connected to the driving end of the driving motor, a round hole II is formed in one side of the rotary rod, a slide block I is connected to the inside of the slide way I through a bearing, a round hole III is formed in one side of the supporting plate, a rotating cylinder is connected to the inside of the round hole III through a bearing, and a swinging rod is fixedly connected to the outside of the rotating cylinder.
3. The rapid tunneling device for the large-section soft rock roadway according to claim 2, wherein a round hole IV is formed in one side of the swinging rod, a rotating shaft I is connected to the inside of the round hole IV through a bearing, a sliding block II is fixedly connected to the outside of the rotating shaft I and is slidably connected to the inside of the sliding way II, a fixed block is fixedly connected to one side of the rotating cylinder, a sliding hole is formed in one side of the fixed block, a movable cylinder is slidably connected to the inside of the sliding hole, a connecting block is fixedly connected to one side of the movable cylinder, the same telescopic spring is fixedly connected to the opposite side of the connecting block and the fixed block, the same movable panel is slidably connected to the outside of the two guide round rods, reset springs are fixedly connected to one side of the movable panel at equal distances, and one scraper is fixedly connected to one side of the plurality of reset springs.
4. The rapid tunneling device for the large-section soft rock roadway according to claim 3 is characterized in that a round hole five is formed in one side of the moving platform, a screw rod is connected to the inside of the round hole five through a bearing, an adjusting motor is fixedly connected to one side of the moving platform, a driving end of the adjusting motor is connected to one side of the screw rod through a coupling, a nut block is fixedly connected to one side of the moving panel, a conveying belt is arranged on one side of the moving platform, a rotating groove is formed in the middle of the collecting hopper, an electric push rod is arranged at the bottom end of the middle of the rotating groove, a limiting disc is arranged at one end, far away from the rotating groove, of the electric push rod, a rotary collecting plate is connected to the limiting disc in a rotary mode, a plurality of elastic rods are arranged on the periphery of the bottom of the limiting disc in an annular array, and a pressure sensor is arranged at the joint of the bottom of the elastic rods and the rotating groove and used for detecting pressure values of the elastic rods.
5. The rapid tunneling device for large-section soft rock roadway according to claim 4, wherein a protection component is arranged on one side of the mobile platform and comprises a protection frame, an observation opening is formed in one side of the protection frame, an explosion-proof transparent observation window is fixedly connected to the inside of the observation opening, and a control console is fixedly connected to one side of the protection frame.
6. The rapid tunneling device for the large-section soft rock roadway according to claim 5, wherein the first mounting blocks are fixedly connected to two sides of the protective frame, the second round holes are formed in two sides of the first mounting blocks, the first supports are connected to the inner portions of the second opposite round holes through bearings, the second supports are slidably connected to the inner portions of the first supports, and one sides of the second supports are fixedly connected to the inserting plate.
7. The rapid tunneling device for the large-section soft rock roadway according to claim 6, wherein a round hole six is formed in one side of each of the two supports, a rotating block is connected to the inside of the round hole six through a bearing, two installation blocks two are fixedly connected to one side of the moving platform, a round hole seven is formed in two sides of each of the two installation blocks, and a hydraulic cylinder is connected to the inside of each of the two opposite round holes seven through a bearing.
8. The rapid tunneling device for the large-section soft rock roadway according to claim 7, wherein a U-shaped rod is fixedly connected to one side of the L-shaped fixing plate, round holes eight are formed in the opposite sides of the movable impact rod and the connecting block, and the two round holes eight are connected with the same rotary shaft II through bearings.
9. The rapid tunneling device for large-section soft rock roadway of claim 8, wherein a drill bit is installed on one side of the cantilever frame, and tracks are installed on two sides of the mobile platform.
10. A rapid tunneling construction process for a large-section soft rock roadway, which adopts the rapid tunneling equipment for the large-section soft rock roadway according to claim 9, and is characterized by comprising the following steps:
step one, in the process of tunneling a drill bit, a driving motor is started at the moment, and a sliding block I on a rotating rod is driven by the driving motor to drive one end of a reciprocating rod to swing in a reciprocating manner, so that a sliding block II drives a swinging rod to drive a rotating cylinder to rotate in a reciprocating manner;
step two, the movable cylinder on the fixed block is driven to rotate left and right through the rotary cylinder, the telescopic spring is extruded when the movable cylinder rotates to be perpendicular to the support plate, and when the fixed block drives the movable cylinder to rotate to one side, the movable cylinder is subjected to the elasticity of the telescopic spring at the moment, so that the movable striking rod is driven to move on the sliding round rod, and the striking head is used for carrying out reciprocating striking on loose materials around the tunneling of the drill bit.
CN202310942222.4A 2023-07-29 2023-07-29 Quick tunneling equipment for large-section soft rock roadway and construction process thereof Pending CN116771367A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310942222.4A CN116771367A (en) 2023-07-29 2023-07-29 Quick tunneling equipment for large-section soft rock roadway and construction process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310942222.4A CN116771367A (en) 2023-07-29 2023-07-29 Quick tunneling equipment for large-section soft rock roadway and construction process thereof

Publications (1)

Publication Number Publication Date
CN116771367A true CN116771367A (en) 2023-09-19

Family

ID=88013522

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310942222.4A Pending CN116771367A (en) 2023-07-29 2023-07-29 Quick tunneling equipment for large-section soft rock roadway and construction process thereof

Country Status (1)

Country Link
CN (1) CN116771367A (en)

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