CN116750553A - Film separator - Google Patents
Film separator Download PDFInfo
- Publication number
- CN116750553A CN116750553A CN202310519398.9A CN202310519398A CN116750553A CN 116750553 A CN116750553 A CN 116750553A CN 202310519398 A CN202310519398 A CN 202310519398A CN 116750553 A CN116750553 A CN 116750553A
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- China
- Prior art keywords
- inspection
- film
- movable support
- support
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 238000004804 winding Methods 0.000 claims abstract description 47
- 238000011084 recovery Methods 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 13
- 238000007689 inspection Methods 0.000 claims description 62
- 238000005520 cutting process Methods 0.000 claims description 24
- 239000000428 dust Substances 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 6
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004064 recycling Methods 0.000 abstract description 4
- 238000005286 illumination Methods 0.000 description 11
- 239000000835 fiber Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N2021/0106—General arrangement of respective parts
- G01N2021/0112—Apparatus in one mechanical, optical or electronic block
Abstract
The invention discloses a film separator which comprises an unreeling mechanism, a cleaning mechanism, a checking mechanism and a reeling mechanism which are sequentially arranged, wherein the reeling mechanism comprises a fixed box and a movable support, the top of the fixed box is provided with a top frame, the movable support is slidably arranged at the bottom of the movable support, a pulley is arranged at the bottom of the movable support, the movable support is connected with a movable cylinder, one surface of the fixed box, which is opposite to the movable support, is provided with a turntable, the center of the turntable is connected with a rotating motor, four reeling shafts are uniformly and annularly arranged on the turntable, the four reeling shafts are divided into two groups, one group is a finished reeling shaft, the other group is a recycling reeling shaft, and the two reeling shafts of the same group are symmetrically arranged at two sides of the turntable. According to the invention, the cleaning mechanism and the checking mechanism are arranged in front of the winding mechanism, so that the film is cleaned and checked during the winding, the production of the film roll with defects is avoided, the recovery reels are arranged on two sides of the turntable, the film part with defects can be automatically wound and recovered by the recovery reels, the production of unqualified products is avoided, and the product quality is improved.
Description
[ field of technology ]
The invention relates to the technical field of film processing, in particular to the technical field of film winding machines.
[ background Art ]
The preservative film is a plastic packaging product, is usually prepared by taking ethylene as a master batch through polymerization reaction, and has wide application in the fields of food packaging in household life, supermarket, store, hotel and restaurant and industrial production.
In producing films, large rolls of film need to be separated into smaller rolls for packaging and sale. The film is prone to dust contamination during production and defects such as holes, black spots, crystal spots, scratches, specks, etc. may occur on the surface. The existing film separator can only cut and separate films, and cannot detect and process the defects, so that the produced products have defects, and the quality of the products is reduced.
[ invention ]
The invention aims to solve the problems in the prior art and provides a film separator which can clean and test films during separation and improve the product quality.
In order to achieve the above object, the present invention proposes a film separator comprising an unwinding mechanism, a cleaning mechanism, a checking mechanism and a winding mechanism which are sequentially arranged, the checking mechanism comprising a checking box, an upper checking bracket and a lower checking bracket which are sequentially arranged in the checking box, the upper checking bracket being positioned above the film, the upper checking bracket being provided with a first CCD camera group, the upper checking bracket being provided with a first checking bracket directly below, the first checking bracket being provided with a first illumination lamp group, the first illumination lamp group being positioned below the film, the lower checking bracket being provided with a second CCD camera group, the lower checking bracket being provided with a second checking lamp group being positioned above the film, the second illumination lamp group being positioned above the film, the winding mechanism comprising a fixed box and a movable bracket, the top of the fixed box being provided with a top frame, the movable bracket being slidably mounted at the bottom of the movable bracket, the movable bracket being connected with a movable cylinder, one side of the fixed box being provided with a turntable, the turntable being connected with a rotating motor, the turntable being provided with a rotatable shaft being provided with a rotatable connecting rod, the turntable being mounted adjacent to the turntable, the turntable being provided with a pair of rotating shafts being mounted on one side of the turntable, the turntable being provided with a pair of rotating shafts being mounted adjacent to one another side, the turntable being provided with a rotating shafts being mounted in a fixed reel, a winding reel being provided with a connecting rod being mounted in a fixed reel, and a winding reel being provided with a rotating reel being provided with a reel being mounted in a rotating one side, and a reel being provided with a reel being mounted in a rotating reel, the output end of the rotating motor is connected with an auxiliary gear, and the auxiliary gear is meshed with the rotating gear.
Preferably, a static removing mechanism is arranged between the unreeling mechanism and the cleaning mechanism, the unreeling mechanism comprises an unreeling frame, unreeling rollers are arranged on the unreeling frame, the cleaning mechanism comprises dust suction hoods positioned on two sides of the film, a dust suction opening is formed in the surface of each dust suction hood, the dust suction hoods are connected with a negative pressure mechanism, and dust binding rollers are further arranged between the dust suction hoods and the inspection mechanism.
Preferably, a cutting support is mounted on the top frame, and a cutting mechanism is mounted at the output end of the cutting support.
Preferably, the cutting mechanism comprises a cutting track, and a cutting knife is slidably arranged on the cutting track.
Preferably, the upside of carousel is the rolling station, the downside of carousel is the unloading station, the inboard that the carousel is close to inspection mechanism is the material loading station, the outside of carousel is the recovery station, the center of carousel is equipped with the center pin, the center pin is close to the one end of movable support and is equipped with the insert, install the axle bed on the movable support rotation, be equipped with on the axle bed with insert assorted insert groove, the outside of axle bed is connected with the leading-in groove, the leading-in groove is the taper groove that diminishes gradually towards the direction of axle bed, install the suspension bracket on the center pin rotation, the unloading slide rail is installed to the bottom of suspension bracket, slidable mounting has the unloading scraper blade on the unloading slide rail, the play bin has been seted up to the position that the movable support corresponds with the unloading station, the material loading groove is equipped with the material loading platform on one side of material loading groove, be equipped with the fiber container on the material loading platform, be equipped with fiber container in the material loading groove, be equipped with fiber container assorted arc base on the material pushing cylinder, the output end of material pushing cylinder installs curved push pedal, the outer end butt with fiber container.
Preferably, the winding shaft is an inflatable shaft, an inflation and deflation nozzle is arranged at the tail end of the inflatable shaft, which is positioned in the fixing box, an inflation pump is arranged in the fixing box, the inflation pump is connected with an inflation pipe, the inflation pipe is provided with an inflation nozzle, the inflation nozzle is connected with an inflation cylinder, the inflation nozzle is arranged over against the inflation and deflation nozzle positioned at the feeding station, a pressing block is further arranged in the fixing box, the pressing block is connected with the pressing cylinder, and the pressing block is arranged over against the inflation and deflation nozzle positioned at the discharging station.
Preferably, the outside of the winding shaft is provided with a press roller, the press roller is rotationally arranged on the mounting frame, one side of the mounting frame, which is far away from the press roller, is provided with an adjusting rod, one end of the adjusting rod penetrates through the fixing support to be provided with a limiting block, and a compression spring is arranged between the limiting block and the fixing support.
The invention has the beneficial effects that: according to the invention, the cleaning mechanism and the checking mechanism are arranged in front of the winding mechanism, so that the film is cleaned and checked during the winding, the production of a film roll with defects is avoided, the recovery reels are arranged on two sides of the turntable, the film part with defects can be automatically wound and recovered by the recovery reels, unqualified products are avoided, and the product quality is improved; the automatic reel change is carried out through the rotation of the turntable, so that the reel can be automatically changed under the condition of no shutdown, and the recovery mode is automatically switched to when the flaw is found, so that the production efficiency is improved; the novel paper tube is automatically installed and fixed through the feeding table, and the degree of automation is high.
The features and advantages of the present invention will be described in detail by way of example with reference to the accompanying drawings.
[ description of the drawings ]
Fig. 1 is a schematic structural view of embodiment 1;
FIG. 2 is a schematic view of a winding mechanism of the present invention;
FIG. 3 is a schematic diagram of the installation of an auxiliary gear of the present invention;
FIG. 4 is a schematic view of a recovery reel change of the present invention;
FIG. 5 is a loading schematic diagram of the present invention;
FIG. 6 is a schematic view of a mobile carriage of the present invention;
FIG. 7 is a schematic view of the structure of the push plate of the present invention;
fig. 8 is a schematic structural diagram of embodiment 2.
In the figure: the device comprises a 1-inspection box, a 2-fixed box, a 3-movable support, a 4-top frame, a 5-turntable, a 6-rolling shaft, a 7-central shaft, an 8-feeding table, a 9-press roller, an 11-upper inspection support, a 12-first inspection lamp holder, a 13-lower inspection support, a 14-second inspection lamp holder, a 21-charging nozzle, a 22-press block, a 31-pulley, a 32-mounting seat, a 33-shaft seat, a 34-discharging groove, a 35-feeding groove, a 41-cutting support, a 42-cutting mechanism, a 61-connecting rod, a 62-clamping rod, a 63-rotating gear, a 64-auxiliary gear, a 71-hanging support, a 72-blanking slide rail, a 73-blanking scraper, an 81-pushing cylinder, a 82-push plate, a 91-mounting frame, a 92-adjusting rod, a 93-limiting block and a 94-fixed support.
[ detailed description ] of the invention
Example 1:
referring to fig. 1 to 7, the film unwinder comprises an unwinding mechanism, a cleaning mechanism, an inspection mechanism and a winding mechanism which are sequentially arranged, wherein the inspection mechanism comprises an inspection box 1, an upper inspection bracket 11 and a lower inspection bracket 13 are sequentially arranged in the inspection box 1, the upper inspection bracket 11 is positioned above the film, a first CCD camera group is arranged on the upper inspection bracket 11, a first inspection lamp bracket 12 is arranged right below the upper inspection bracket 11, a first illumination lamp group is arranged on the first inspection lamp bracket 12, the first illumination lamp group is positioned below the film, the lower inspection bracket 13 is positioned below the film, a second CCD camera group is arranged on the lower inspection bracket 13, a second inspection lamp bracket 14 is arranged right above the lower inspection bracket 13, a second illumination lamp group is arranged on the second inspection lamp bracket 14, the second illumination lamp group is positioned above the film, the winding mechanism comprises a fixed box 2 and a movable bracket 3, the top of the fixed box 2 is provided with a top frame 4, the movable support 3 is slidably arranged at the bottom of the movable support 3, the bottom of the movable support 3 is provided with a pulley 31, the movable support 3 is connected with a movable cylinder, one side of the fixed box 2, which is opposite to the movable support 3, is provided with a rotary table 5, the center of the rotary table 5 is connected with a rotating motor, four winding shafts 6 are uniformly and annularly arranged on the rotary table 5, the four winding shafts 6 are divided into two groups, one group is a finished winding shaft, the other group is a recovery winding shaft, the two winding shafts 6 of the same group are symmetrically arranged at two sides of the rotary table 5, one side of the winding shaft 6, which is close to the fixed box 2, is provided with a connecting rod 61, the connecting rod 61 is rotatably arranged on the rotary table 5, one side of the winding shaft 6, which is close to the movable support 3, is provided with a clamping rod 62, one side of the movable support 3, which is opposite to the fixed box 2, is rotatably provided with a mounting seat 32, the mounting seat 32 is provided with clamping grooves matched with the clamping rod 62, the connecting rod 61 is provided with a rotary gear 63, a rotary motor is arranged in the fixed box 2, the rotary motor is connected with a shifting cylinder, the output end of the rotary motor is connected with an auxiliary gear 64, the auxiliary gear 64 is meshed with the rotary gear 63, an ion wind rod is arranged between the unreeling mechanism and the cleaning mechanism, the unreeling mechanism comprises an unreeling frame, the unreeling frame is provided with unreeling rollers, the cleaning mechanism comprises dust suction hoods positioned on two sides of a film, the surface of the dust suction hoods is provided with dust suction openings, the dust suction hoods are connected with a negative pressure mechanism, a dust-binding roller is further arranged between the dust suction hoods and the inspection mechanism, the top frame 4 is provided with a cutting bracket 41, the output end of the cutting bracket 41 is provided with a cutting mechanism 42, the cutting mechanism 42 comprises a cutting track, a cutting knife is arranged on the cutting track in a sliding way, the upper side of the rotary table 5 is a reeling station, the lower side of the rotary table 5 is a blanking station, the inner side of the turntable 5, which is close to the inspection mechanism, is a feeding station, the outer side of the turntable 5 is a recycling station, the center of the turntable 5 is provided with a central shaft 7, one end of the central shaft 7, which is close to the movable bracket 3, is provided with an insertion block, the movable bracket 3 is rotatably provided with a shaft seat 33, the shaft seat 33 is provided with an insertion groove matched with the insertion block, the outer side of the shaft seat 33 is connected with a guide groove, the guide groove is a tapered groove which gradually becomes smaller towards the direction of the shaft seat 33, the central shaft 7 is rotatably provided with a suspension bracket 71, the bottom of the suspension bracket 71 is provided with a discharging slide rail 72, the discharging slide rail 72 is slidably provided with a discharging scraper 73, the position of the movable bracket 3, which corresponds to the discharging station, is provided with a feeding groove 35, one side of the feeding groove 35 is provided with a feeding table 8, the feeding table 8 is provided with a paper tube, the feeding groove 35 is internally provided with an arc-shaped base matched with the paper tube, the feeding table 8 is provided with a pushing cylinder 81, the output end of the pushing cylinder 81 is provided with an arc-shaped push plate 82, the push plate 82 is abutted with the outer end of the paper tube, the winding shaft 6 is an inflatable shaft, the tail end of the inflatable shaft, which is positioned in the fixing box 2, is provided with an inflation nozzle, the fixing box 2 is internally provided with an inflator pump, the inflator pump is connected with an inflation tube, the inflation tube is provided with an inflation nozzle 21, the inflation nozzle 21 is connected with an inflation cylinder, the inflation nozzle 21 is right opposite to the inflation nozzle at the feeding station, the fixing box 2 is also internally provided with a pressing block 22, the pressing block 22 is connected with a pressing cylinder, the pressing block 22 is right opposite to the inflation nozzle at the discharging station, the outer side of the winding shaft 6 is provided with a pressing roller 9, the pressing roller 9 is rotatably arranged on the mounting frame 91, one side, which is far away from the pressing roller 9, of the mounting frame 91 is provided with an adjusting rod 92, one end of the adjusting rod 92 penetrates through the fixing bracket 94 and is provided with a limiting block 93, and a compression spring is arranged between the limiting block 93 and the fixing bracket 94.
Example 2:
referring to FIG. 8, the film unwinder comprises an unwinding mechanism, a cleaning mechanism, an inspection mechanism and a winding mechanism which are sequentially arranged, wherein the inspection mechanism comprises an inspection box 1, an upper inspection bracket 11 and a lower inspection bracket 13 are sequentially arranged in the inspection box 1, the upper inspection bracket 11 is positioned above the film, a first CCD camera group is arranged on the upper inspection bracket 11, a first inspection lamp bracket 12 is arranged right below the upper inspection bracket 11, a first illumination lamp group is arranged on the first inspection lamp bracket 12, the first illumination lamp group is positioned below the film, the lower inspection bracket 13 is positioned below the film, a second CCD camera group is arranged on the lower inspection bracket 13, a second inspection lamp bracket 14 is arranged right above the lower inspection bracket 13, a second illumination lamp group is arranged on the second inspection lamp bracket 14, the second illumination lamp group is positioned above the film, the winding mechanism comprises a fixed box 2 and a movable bracket 3, the top of the fixed box 2 is provided with a top frame 4, the movable support 3 is slidably arranged at the bottom of the movable support 3, the bottom of the movable support 3 is provided with a pulley 31, the movable support 3 is connected with a movable cylinder, one side of the fixed box 2, which is opposite to the movable support 3, is provided with a rotary table 5, the center of the rotary table 5 is connected with a rotating motor, four winding shafts 6 are uniformly and annularly arranged on the rotary table 5, the four winding shafts 6 are divided into two groups, one group is a finished winding shaft, the other group is a recovery winding shaft, the two winding shafts 6 of the same group are symmetrically arranged at two sides of the rotary table 5, one side of the winding shaft 6, which is close to the fixed box 2, is provided with a connecting rod 61, the connecting rod 61 is rotatably arranged on the rotary table 5, one side of the winding shaft 6, which is close to the movable support 3, is provided with a clamping rod 62, one side of the movable support 3, which is opposite to the fixed box 2, is rotatably provided with a mounting seat 32, the mounting seat 32 is provided with clamping grooves matched with the clamping rod 62, the rotary gear 63 is arranged on the connecting rod 61, the rotary motor is arranged in the fixed box 2, the rotary motor is connected with the shifting cylinder, the output end of the rotary motor is connected with the auxiliary gear 64, the auxiliary gear 64 is meshed with the rotary gear 63, the upper side of the rotary table 5 is a winding station, the lower side of the rotary table 5 is a blanking station, the inner side of the rotary table 5, which is close to the inspection mechanism, is a feeding station, the outer side of the rotary table 5 is a recycling station, the center of the rotary table 5 is provided with a central shaft 7, one end, which is close to the movable support 3, of the central shaft 7 is provided with an inserting block, the movable support 3 is rotatably provided with a shaft seat 33, the shaft seat 33 is provided with an inserting groove matched with the inserting block, the outer side of the shaft seat 33 is connected with an introducing groove, the introducing groove is a conical groove which gradually becomes smaller towards the direction of the shaft seat 33, the central shaft 7 is rotatably provided with a hanging support 71, the bottom of the hanging support 71 is provided with a blanking slide rail 72, the blanking slide rail 73 is slidably arranged on the blanking slide rail 72, the position, the movable support 3, which corresponds to the blanking station, the discharging groove 34 is provided with the recycling station, the central shaft 5 is provided with a central shaft 7, one side of the central shaft 7 is provided with an inserting groove 35, one side of the central shaft 7 is provided with an inserting groove 8, one side of the upper groove 8, the upper groove 8 is provided with an arc-shaped groove 81, the upper groove is provided with an arc-shaped groove 81, and the upper end of the cylinder is provided with the cylinder 81, and the upper cylinder is provided with the cylinder 81.
The working process of the invention comprises the following steps:
in the working process, the film enters the inspection mechanism after being cleaned by the cleaning mechanism, the inspection mechanism inspects flaws of the film, the winding shaft 6 at the winding station rotates under the drive of the rotating motor, the rotating motor stops after the winding is completed, the shifting cylinder drives the auxiliary gear 64 to move upwards, the moving bracket 3 moves leftwards, the turntable 5 rotates ninety degrees, the lower finished product reel rotates to the feeding station, the pushing cylinder 81 pushes the paper tube onto the finished product reel, the air charging cylinder inserts the air charging nozzle into the air charging nozzle, the finished product reel at the station is inflated, the paper tube is fixed, the turntable continuously rotates ninety degrees, the finished product reel provided with the paper tube rotates to the winding station, the auxiliary gear is meshed with the rotating gear again, then the cutting mechanism is driven to cut the film, the rotating motor at the winding station drives the finished product reel to rotate, the winding shaft is driven to rotate by the rotating motor at the discharging station, the discharging scraper 73 pushes the finished product reel out of the discharging track after the winding is completed, and the finished product reel slides out of the discharging track.
When the inspection mechanism finds that the film is defective, the turntable 5 rotates ninety degrees first, the recovery reel rotates to the winding station, then the film is cut, the recovery reel winds the film with the defect, the feeding station is used for feeding the film, after the defective film is wound, the turntable rotates ninety degrees again, the new winding shaft rotates to the winding station for winding, and the film which is wound to half is discharged from the discharge chute at the lower side and enters the recovery track.
The above embodiments are illustrative of the present invention, and not limiting, and any simple modifications of the present invention fall within the scope of the present invention.
Claims (8)
1. The utility model provides a film separator which characterized in that: including unreeling mechanism, clean mechanism, inspection mechanism and the winding mechanism that sets gradually, inspection mechanism includes inspection case (1), have set gradually in inspection case (1) and have gone up inspection support (11) and lower inspection support (13), go up inspection support (11) and be located the top of film, be equipped with first CCD camera group on inspection support (11), be equipped with first inspection lighting fixture (12) under going up inspection support (11), install first lighting lamp group on first inspection lighting fixture (12), first lighting lamp group is located the below of film, lower inspection support (13) are located the below of film, be equipped with second CCD camera group on lower inspection support (13), be equipped with second inspection lighting fixture (14) directly over lower inspection support (13), install second lighting lamp group on second inspection support (14) and be located the top of film, winding mechanism includes fixed box (2) and movable support (3), the top of fixed box (2) is equipped with roof-rack (4), movable support (3) slidable mounting is in the below of film, movable support (3) are equipped with movable pulley (5) in the fixed pulley (5) of movable pulley (3), movable pulley (5) are connected to movable pulley (3), the utility model discloses a rotary table, including carousel (5), carousel (5) are last evenly to be encircled and to be equipped with four rolling axles (6), and four rolling axles (6) divide into two sets of, and one set of is the finished product spool, and another set is the recovery spool, and two rolling axles (6) of same set symmetry set up in the both sides of carousel (5), and one side that rolling axle (6) is close to fixed box (2) is equipped with connecting rod (61), and connecting rod (61) rotate and install on carousel (5), one side that rolling axle (6) is close to movable support (3) is equipped with clamping lever (62), and movable support (3) are just to one side rotation of fixed box (2) and are installed mount pad (32), are equipped with on mount pad (32) with clamping lever (62) assorted draw-in groove, are equipped with rotation gear (63) on connecting rod (61), install the rotating electrical machines in fixed box (2), and the rotating electrical machines is connected with the shift cylinder, and the output of rotating electrical machines is connected with auxiliary gear (64), auxiliary gear (64) and rotation gear (63) meshing installation.
2. The film roll separator as recited in claim 1 wherein: the device is characterized in that a static removing mechanism is arranged between the unreeling mechanism and the cleaning mechanism, the unreeling mechanism comprises an unreeling frame, unreels rollers are arranged on the unreeling frame, the cleaning mechanism comprises dust suction covers positioned on two sides of the film, dust suction openings are formed in the surfaces of the dust suction covers, the dust suction covers are connected with a negative pressure mechanism, and dust binding rollers are further arranged between the dust suction covers and the checking mechanism.
3. The film roll separator as recited in claim 1 wherein: the static electricity removing mechanism is an ion wind bar.
4. The film roll separator as recited in claim 1 wherein: the top frame (4) is provided with a cutting support (41), and the output end of the cutting support (41) is provided with a cutting mechanism (42).
5. The film roll separator as set forth in claim 4, wherein: the cutting mechanism (42) comprises a cutting track, and a cutting knife is slidably arranged on the cutting track.
6. The film roll separator as recited in claim 1 wherein: the upper side of carousel (5) is the rolling station, and the downside of carousel (5) is the unloading station, and the inboard that carousel (5) is close to inspection mechanism is the material loading station, and the outside of carousel (5) is the recovery station, the center of carousel (5) is equipped with center pin (7), and one end that center pin (7) is close to movable support (3) is equipped with inserts piece, and movable support (3) are gone up to rotate and are installed axle bed (33), are equipped with on axle bed (33) with inserts piece assorted insertion groove, and the outside of axle bed (33) is connected with the guide groove, and the guide groove is the taper groove that diminishes gradually towards the direction of axle bed (33), and install suspension bracket (71) on center pin (7) rotation, and install unloading slide rail (72) the bottom of suspension bracket (71), slidable mounting down scraper blade (73) on unloading slide rail (72), and movable support (3) are offered groove (34) with the corresponding position of unloading station, and upper chute (35) have been offered to movable support (3) and the corresponding position of material loading station, one side of upper chute (35) is equipped with material loading platform (8), and upper chute (8) are equipped with the arc-shaped cylinder (81) and the material pushing cylinder (81) are equipped with, and the arc-shaped cylinder (81) is equipped with in the material pushing device, the push plate (82) is abutted with the outer end of the paper cylinder.
7. The film roll separator according to any one of claims 1 to 6 wherein: the winding shaft (6) is an inflatable shaft, the tail end of the inflatable shaft, which is positioned in the fixing box (2), is provided with an inflation nozzle, an inflation pump is arranged in the fixing box (2), the inflation pump is connected with an inflation tube, the inflation tube is provided with an inflation nozzle (21), the inflation nozzle (21) is connected with an inflation cylinder, the inflation nozzle (21) is just opposite to the inflation nozzle at the feeding station, a pressing block (22) is also arranged in the fixing box (2), the pressing block (22) is connected with a pressing cylinder, and the pressing block (22) is just opposite to the inflation nozzle at the discharging station.
8. The film roll separator as recited in claim 1 wherein: the outside of wind-up reel (6) is equipped with compression roller (9), compression roller (9) rotate and set up on mounting bracket (91), and one side that compression roller (9) were kept away from to mounting bracket (91) is equipped with regulation pole (92), and the one end of regulation pole (92) runs through fixed bolster (94) setting and is equipped with stopper (93), is equipped with compression spring between stopper (93) and the fixed bolster (94).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310519398.9A CN116750553A (en) | 2023-05-10 | 2023-05-10 | Film separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310519398.9A CN116750553A (en) | 2023-05-10 | 2023-05-10 | Film separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116750553A true CN116750553A (en) | 2023-09-15 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310519398.9A Pending CN116750553A (en) | 2023-05-10 | 2023-05-10 | Film separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116750553A (en) |
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2023
- 2023-05-10 CN CN202310519398.9A patent/CN116750553A/en active Pending
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