CN116749301A - Recombinant bamboo processing equipment and method - Google Patents
Recombinant bamboo processing equipment and method Download PDFInfo
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- CN116749301A CN116749301A CN202310628492.8A CN202310628492A CN116749301A CN 116749301 A CN116749301 A CN 116749301A CN 202310628492 A CN202310628492 A CN 202310628492A CN 116749301 A CN116749301 A CN 116749301A
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- hollow
- mould
- die
- bamboo
- mold
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 70
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 70
- 241001330002 Bambuseae Species 0.000 title claims abstract description 70
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 70
- 239000011425 bamboo Substances 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000003825 pressing Methods 0.000 claims abstract description 30
- 230000008569 process Effects 0.000 claims abstract description 20
- 238000007723 die pressing method Methods 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims description 31
- 230000033001 locomotion Effects 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 16
- 238000000465 moulding Methods 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 6
- 238000007493 shaping process Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Abstract
The application relates to the technical field of recombined bamboo processing and discloses recombined bamboo processing equipment and a method, wherein the recombined bamboo processing equipment comprises a die pressing mechanism and a die mechanism, the die pressing mechanism comprises a bottom plate, a side pressing plate and an upper pressing plate, a forming space is defined among the bottom plate, the side pressing plate and the upper pressing plate, the die mechanism comprises an adjusting component, a position identifying component and a hollow die, the position identifying component is used for identifying the position of the hollow die, the adjusting component is used for adjusting the position of the hollow die according to the position information of the hollow die obtained by the position identifying component, so that the hollow die moves according to a preset track in the die pressing process, the accuracy of the forming position of the hollow structure is ensured, and the product quality is improved. The hollow mould is used as a forming mould of a hollow structure, and is used as a carrier for drawing a mould of a plate, so that the multifunctional integrated machine is realized, automatic discharging and demoulding are simultaneously carried out, the working procedure processing beat is effectively improved, the production efficiency is ensured, and the labor intensity of workers is reduced.
Description
Technical Field
The application relates to the technical field of recombinant bamboo processing, in particular to recombinant bamboo processing equipment and a method.
Background
The bamboo recombination material is a structural material with high density and high strength, which is manufactured by cutting bamboo, splitting, making silk or layering bamboo strips, drying, dipping, combining bamboo strips or bamboo strips in a full-longitudinal direction and hot pressing. The application discloses a hollow recombined bamboo and a manufacturing method thereof, wherein the recombined bamboo is used for producing sectional materials and plates, the sectional materials and the plates are generally produced through a hot press, the density of the plates is high, the use of adhesives is more, the problems of multiple materials and pollution are solved, if the recombined bamboo plates are processed into a hollow structure, the effects of reducing the materials and the use amount of adhesives can be realized while the strength is ensured, the cost is saved, the purpose of improving the environmental protection effect is achieved, the patent with the authority number of CN103182727B discloses a hollow recombined bamboo and a manufacturing method thereof.
Disclosure of Invention
The application aims to provide a recombined bamboo processing device and method, which can process recombined bamboo boards with hollow structures, ensure the accuracy of the positions of the hollow structures on the boards, improve the product quality, realize automatic blanking and reduce the labor intensity of workers.
The application is realized by the following technical scheme.
The application discloses recombined bamboo processing equipment which comprises a mould pressing mechanism and a mould mechanism, wherein the mould pressing mechanism comprises a bottom plate, a side pressing plate and an upper pressing plate, a forming space is formed by surrounding the bottom plate, the side pressing plate and the upper pressing plate, the mould mechanism comprises an adjusting component, a position identifying component and a hollow mould, the position identifying component is used for identifying the position of the hollow mould, and the adjusting component is used for adjusting the position of the hollow mould according to the position information of the hollow mould, which is obtained by the position identifying component, so that the hollow mould moves according to a preset track in the mould pressing process, and the accuracy of the forming position of the hollow structure is ensured.
Further, the recombined bamboo processing equipment further comprises a three-dimensional motion driving assembly and a material storage station, wherein the three-dimensional motion driving assembly can drive the hollow mould to move in a three-dimensional space, and after the mould pressing is finished, the hollow mould is used as a carrier to transport the material to the material storage station.
Further, the mold mechanism further comprises a vibration assembly for vibrating the hollow mold.
Further, the adjusting assembly comprises a supporting main body and adjusting telescopic parts, at least six groups of adjusting telescopic parts are arranged on the supporting main body in a circumferential uniform distribution mode, and an adjusting space for the hollow mould to extend in is formed in the central position of the circumference.
Further, the location identification component includes a number of location sensors.
Further, the die mechanism is provided with two groups, the two groups are respectively arranged at two sides of the die pressing mechanism, and correspondingly, the three-dimensional motion driving assembly is also provided with two groups.
Further, a plurality of hollow molds are arranged in the mold mechanism.
Further, a stacking support body and a positioning structure are arranged on the material storage station, and materials are placed on the stacking support body and located in the positioning structure.
The recombinant bamboo processing method based on the recombinant bamboo processing equipment comprises the following steps:
paving the bamboo raw materials in a forming space, and wrapping the hollow mould with the paved bamboo raw materials, wherein the hollow mould is positioned at an initial setting position;
the bamboo raw material is subjected to pressure forming by utilizing a mould pressing mechanism, and the upper pressing plate is pressed down to apply pressure to the bamboo raw material;
in the molding process, the density of the bamboo raw material is gradually increased, the position of the hollow mould is changed, the hollow mould finally moves to the set position along the set track, in the compression molding process, when the position identification component identifies that the hollow mould deviates from the set track, the position identification component sends out an adjustment instruction, the adjustment component receives the adjustment instruction and then performs adjustment action, and an adjustment force in the corresponding direction is applied to the hollow mould according to the position to be adjusted, so that the hollow mould returns to the set track.
Further, in the step of paving the bamboo raw materials, after the paving of the bamboo raw materials is finished, the vibration assembly enables the hollow mould to vibrate at an initial set position, and the bamboo raw materials reduce gaps under the action of vibration so as to stably support the hollow mould;
after the die pressing is finished, the three-dimensional motion driving assembly takes the hollow die as a carrier, drives the formed raw materials to move to the material storage station, and drives the hollow die to be demolded outwards in the transportation process, and the raw materials are completely demolded after being placed in the material storage station.
The application has the beneficial effects that:
through setting up mould mechanism, in panel shaping in-process, adjusting part, position recognition subassembly etc. mutually support, make hollow mould follow predetermined orbit motion in the shaping in-process, avoided the hollow mould motion orbit that leads to because of reasons such as raw materials quality, processing error not be the same and make final position uncertainty and then lead to hollow structure shaping position inaccurate problem, guarantee the uniformity of product, improve product quality. Synchronous demolding is realized in the process of plate demolding, the hollow mold is a forming mold with a hollow structure, and meanwhile, the hollow mold is used as a carrier for plate demolding, so that the multifunctional integrated structure is realized, automatic discharging and demolding are simultaneously carried out, the working procedure processing beat is effectively improved, the production efficiency is ensured, and the labor intensity of workers is reduced.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the application, and that other drawings can be obtained from these drawings without inventive effort for a person skilled in the art.
The application will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the overall structure of a recombined bamboo processing apparatus of the present application;
FIG. 2 is a schematic diagram of the overall structure of the recombined bamboo processing equipment during discharging;
FIG. 3 is a side view of the adjustment assembly structure;
FIG. 4 is a side view of the molding mechanism;
fig. 5 is a cross-sectional view of a hollow mold.
Detailed Description
The application is described in detail below in connection with fig. 1-5.
Embodiment one:
the present application relates to a recombined bamboo processing apparatus, as shown in fig. 1 and 2 (as a top view), comprising a molding mechanism 100 and a mold mechanism 200, wherein the molding mechanism 100 comprises a bottom plate 101, a side pressing plate 102 and an upper pressing plate 103, the molding mechanism 100 is generally a hot press, wherein the upper pressing plate 103 is connected with a hydraulic device and a heating device, the heating device is generally an oil supply pipeline, the temperature of the upper pressing plate is increased when hot oil enters the upper pressing plate 103 through the oil supply pipeline, and the hot press is similar to the structural principle of a traditional hot press, and is not repeated herein.
The forming space 104 is defined among the bottom plate 101, the side pressure plate 102 and the upper pressure plate 103, and is used for placing raw materials and performing hot press forming, the raw materials need to be processed, the general processing steps are that the bamboo poles are cut into sections, then the bamboo poles are made into bamboo filaments, bamboo bundles and the like, the bamboo filaments, the bamboo bundles and the like can be paved in the forming space 104 after the operations of softening, drying, gum dipping and the like, and the processing modes of the raw materials of the bamboo are more in the prior art and are not limited to the processing modes.
The mold mechanism 200 is shown in fig. 1, and comprises an adjusting component 201, a position identifying component 204 and a hollow mold 203, wherein the position identifying component 204 is used for identifying the position of the hollow mold 203, the adjusting component 201 adjusts the position of the hollow mold 203 according to the position information of the hollow mold 203 acquired by the position identifying component 204, so that the hollow mold moves according to a preset track in the molding process, and the accuracy of the molding position of the hollow structure is ensured.
Specifically, the recombined bamboo processing equipment further comprises a three-dimensional motion driving assembly 300 and a material storage station 400, the three-dimensional motion driving assembly 300 can drive the hollow mold 203 to move in a three-dimensional space, after the mold pressing is finished, the hollow mold 203 is used as a carrier, materials are transported to the material storage station 400, the three-dimensional motion driving assembly 300 comprises an X-axis sliding rail 301, a Y-axis sliding rail 302 and a Z-axis sliding rail 303, an adjusting assembly 201 is installed on the Z-axis sliding rail 303, the adjusting assembly 201 comprises a supporting main body 207 and an adjusting telescopic member 205 as shown in fig. 3, the supporting main body 207 is cylindrical, the adjusting telescopic member 205 is provided with six groups of groups, the supporting telescopic member 205 is uniformly distributed on the supporting main body 207 in a circumferential shape, the circumferential center position is provided with an adjusting space for the hollow mold 203 to extend in, the adjusting telescopic member 205 is a cylinder, a hydraulic cylinder or an electric cylinder, the positions of the hollow mold 203 can be accurately adjusted, the hollow mold 203 is in fig. 5, the shapes of a cylindrical shape, a quadrangular shape, a polygonal shape and the like can be set according to the shape of a required hollow mold inner hollow structure, the shape can be a steel mold 203, a plurality of metal sensors can be a plurality of position sensors can be accurately identified, and can be respectively arranged at the positions of the ultrasonic sensor, the ultrasonic sensor can be respectively, and the position sensor can be accurately identified at the positions or the positions can be respectively.
Preferably, the mold mechanism 200 is provided with two groups, one on each side of the molding mechanism 100, and the corresponding three-dimensional motion driving assembly 300 is similarly provided with two groups. The ends of the hollow molds 203 on both sides are butted.
Preferably, the mold mechanism 200 is provided with a plurality of hollow molds 203, three pairs are provided in this embodiment, the arrangement is as shown in fig. 4, and the position setting is performed according to actual needs in the production process.
Preferably, the material storage station 400 is provided with a stacking support body 403 and a positioning structure 402, the material is placed on the stacking support body 403 and is located in the positioning structure 402, the positioning structure 402 is four positioning columns arranged on four sides of the material storage station 400, the molded plate is placed between the four positioning columns, position change during demolding of the hollow mold is avoided, and gaps among the stacking support bodies 403 are convenient for forklift transportation.
Embodiment two: on the basis of the first embodiment, the mold mechanism 200 further includes a vibration assembly 202, where the vibration assembly 202 is used to vibrate the hollow mold 203, as shown in fig. 1, the vibration assembly 202 includes a vibration exciter (vibrator), in this embodiment, the vibration exciter may be a pneumatic piston vibrator or a turbine vibrator, and the vibration exciter is mounted on the support main 207, and a vibration output position of the vibration exciter is abutted against the hollow mold 203.
The recombinant bamboo processing method based on the recombinant bamboo processing apparatus in the first or second embodiment includes the following steps:
paving the processed bamboo raw materials in a forming space 104, wrapping the hollow mould 203 with the paved bamboo raw materials, clamping the hollow mould 203 at an initial set position by an adjusting telescopic piece 205 in an adjusting assembly 201, adjusting the position of the hollow mould 203, connecting the adjusting assembly 201, a position identifying assembly 204, a vibrating assembly and a three-dimensional motion driving assembly 300 with a control mechanism, wherein the control mechanism is a PCL programmable control assembly or a computer module, a server module and the like, setting the initial position, the final position and the motion track of the hollow mould 203 in the control mechanism, wherein the initial position, the final position and the motion track can be obtained through a test mode, such as determining the initial position or the final position at first, carrying out a plurality of mould pressing processes on parameters such as the motion speed and the position of the hollow mould 203 in different time periods of pressing or under different pressures, selecting a plurality of tests with smaller errors on the hollow structure positions on the final forming plate, carrying out fitting on the motion track, the initial position and the motion track, the motion speed and the final position, and the like, further carrying out a specific mould pressing 100 on the hollow mould 203 in the control process, and applying the mould pressing force to the bamboo raw materials by using the control mechanism;
in the molding process, the density of the bamboo raw material is gradually increased, the position of the hollow mold 203 is changed, the hollow mold 203 moves to the set position along the set track, the molding process can be divided into a plurality of sections in the molding process, the position of the hollow mold in each period of time is detected, when the position identification component 204 identifies that the hollow mold 203 deviates from the set track, the position identification component 204 sends out an adjustment command, the adjustment component 201 receives the adjustment command and then performs an adjustment action, and an adjustment force in the corresponding direction is applied to the hollow mold 203 according to the position to be adjusted, so that the hollow mold 203 returns to the set track. If the movement position of the hollow mold 203 is detected to be lower than the set track in the X period, then the lower adjusting telescopic piece 205 applies upward pressure to the hollow mold 203 at this time, so that the hollow mold 203 keeps the position or moves upward until the position of the hollow mold 203 coincides with the position where the current period should be, the adjusting telescopic piece 205 stops applying pressure to the hollow mold 203, thereby ensuring that the hollow mold 203 can smoothly reach an accurate end position, ensuring that the hollow structure has accurate forming position in the section bar, ensuring the consistency of products, and improving the product quality. In addition, the three-dimensional motion driving assembly 300 may assist in adjusting the position of the hollow mold. When the hollow mould is on a preset track, the adjusting telescopic piece 205 can not be contacted with the hollow mould, so that the continuous compression is avoided, and the service life is reduced.
Preferably, in the step of paving the bamboo raw materials, after the bamboo raw materials are paved, the vibration assembly 202 enables the hollow mould 203 to vibrate at an initial set position, the bamboo raw materials reduce gaps under the action of the vibration, stable support of the hollow mould 203 is achieved, the hollow mould 203 is pre-clamped by the adjusting telescopic piece 205 during vibration, the position is kept, and the end part of the adjusting telescopic piece 205 can be provided with a flexible clamping block 206 such as rubber.
After the die pressing is finished, the three-dimensional motion driving assembly 300 takes the hollow die 203 as a carrier, drives the formed plate 500 to move to the material storage station 400, and in the transportation process, the three-dimensional motion driving assembly 300 drives the hollow die 203 to perform outward die stripping, and the plate 500 is placed at the material storage station 400 for complete die stripping and can be subjected to auxiliary die stripping by utilizing vibration generated by the vibration assembly (202) in the die stripping process.
Therefore, synchronous demolding is realized in the process of demolding of the plate, the hollow mold is used as a forming mold of a hollow structure, and meanwhile, the hollow mold is used as a carrier for demolding of the plate, so that the multifunctional integrated machine is realized, automatic discharging and demolding are simultaneously carried out, the working procedure processing beat is effectively improved, the production efficiency is ensured, and the labor intensity of workers is reduced.
The above embodiments are only for illustrating the technical concept and features of the present application, and are intended to enable those skilled in the art to understand the present application and implement it without limiting the scope of the present application. All equivalent changes or modifications made in accordance with the spirit of the present application should be construed to be included in the scope of the present application.
Claims (10)
1. The recombinant bamboo processing equipment is characterized in that: including mould pressing mechanism (100) and mould mechanism (200), mould pressing mechanism (100) include bottom plate (101), side pressure board (102) and top board (103), enclose into shaping space (104) between bottom plate (101), side pressure board (102) and top board (103), mould mechanism (200) include adjusting part (201), position identification subassembly (204) and hollow mould (203), position identification subassembly (204) are used for discernment hollow mould (203) place location, adjusting part (201) are according to hollow mould (203) positional information that position identification subassembly (204) obtained carries out the position adjustment to hollow mould (203), make hollow mould moves according to predetermined orbit in the mould pressing process, guarantees hollow structure shaping position's accuracy.
2. The recombinant bamboo processing apparatus of claim 1, wherein: the recombined bamboo processing equipment further comprises a three-dimensional motion driving assembly (300) and a material storage station (400), wherein the three-dimensional motion driving assembly (300) can drive the hollow die (203) to move in a three-dimensional space, and after die pressing is finished, the hollow die (203) is used as a carrier to transport materials to the material storage station (400).
3. A recombined bamboo processing apparatus as claimed in claim 1 or 2 characterized in that: the mold mechanism (200) further comprises a vibration assembly (202), the vibration assembly (202) being configured to vibrate the hollow mold (203).
4. A recombined bamboo processing apparatus as claimed in claim 3 characterized in that: the adjusting assembly (201) comprises a supporting main body (207) and adjusting telescopic pieces (205), the adjusting telescopic pieces (205) are at least arranged in six groups, the supporting main body (207) is uniformly distributed in a circumferential shape, and an adjusting space for the hollow die (203) to extend in is formed in the center of the circumference.
5. A recombinant bamboo processing apparatus according to any one of claims 1, 2 and 4, wherein: the location identification component (204) includes a number of location sensors.
6. A recombined bamboo processing apparatus as claimed in claim 2 characterized in that: the die mechanism (200) is provided with two groups, which are respectively arranged at two sides of the die pressing mechanism (100), and correspondingly, the three-dimensional motion driving assembly (300) is also provided with two groups.
7. A recombinant bamboo processing apparatus according to any one of claims 1, 2 and 4, wherein: a plurality of hollow dies (203) are arranged in the die mechanism (200).
8. A recombined bamboo processing apparatus as claimed in claim 2 characterized in that: the material storage station (400) is provided with a stacking support body (403) and a positioning structure (402), and materials are placed on the stacking support body (403) and positioned in the positioning structure (402).
9. A method of processing recombined bamboo based on the recombined bamboo processing apparatus as claimed in any one of claims 1 to 8 characterized in that: the method comprises the following steps:
paving bamboo raw materials in a forming space (104), and wrapping the paved bamboo raw materials in a hollow mould (203), wherein the hollow mould (203) is positioned at an initial setting position;
the bamboo raw material is subjected to pressure forming by using a mould pressing mechanism (100), and an upper pressing plate (103) is pressed down to apply pressure to the bamboo raw material;
in the molding process, the density of the bamboo raw material is gradually increased, the position of the hollow mold (203) is changed, the hollow mold (203) moves to the set position along the set track, in the molding process, when the position identification component (204) identifies that the hollow mold (203) deviates from the set track, the position identification component (204) sends out an adjustment command, the adjustment component (201) receives the adjustment command and then performs adjustment action, and an adjustment force in the corresponding direction is applied to the hollow mold (203) according to the position to be adjusted, so that the hollow mold returns to the set track.
10. The method for processing the recombined bamboo according to claim 9, characterized in that: in the step of paving the bamboo raw materials, after the paving of the bamboo raw materials is finished, the vibration assembly (202) enables the hollow mould (203) to vibrate at an initial set position, and the bamboo raw materials reduce gaps under the action of vibration so as to stably support the hollow mould (203);
after the die pressing is finished, the three-dimensional motion driving assembly (300) takes the hollow die (203) as a carrier, drives the formed raw materials to move to the storage station (400), and in the transportation process, the three-dimensional motion driving assembly (300) drives the hollow die (203) to be demolded outwards, and the raw materials are completely demolded after being placed in the storage station (400).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310628492.8A CN116749301A (en) | 2023-05-31 | 2023-05-31 | Recombinant bamboo processing equipment and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310628492.8A CN116749301A (en) | 2023-05-31 | 2023-05-31 | Recombinant bamboo processing equipment and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116749301A true CN116749301A (en) | 2023-09-15 |
Family
ID=87954354
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310628492.8A Pending CN116749301A (en) | 2023-05-31 | 2023-05-31 | Recombinant bamboo processing equipment and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116749301A (en) |
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2023
- 2023-05-31 CN CN202310628492.8A patent/CN116749301A/en active Pending
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