CN116748204A - Full-automatic cleaning system for battery pack - Google Patents
Full-automatic cleaning system for battery pack Download PDFInfo
- Publication number
- CN116748204A CN116748204A CN202310774364.4A CN202310774364A CN116748204A CN 116748204 A CN116748204 A CN 116748204A CN 202310774364 A CN202310774364 A CN 202310774364A CN 116748204 A CN116748204 A CN 116748204A
- Authority
- CN
- China
- Prior art keywords
- area
- spraying
- full
- cleaning system
- battery pack
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 58
- 238000005507 spraying Methods 0.000 claims abstract description 61
- 238000001035 drying Methods 0.000 claims abstract description 38
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000007788 liquid Substances 0.000 claims description 14
- 239000007921 spray Substances 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 5
- 238000011068 loading method Methods 0.000 claims description 4
- 239000010865 sewage Substances 0.000 claims description 4
- 238000004887 air purification Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000007790 scraping Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a full-automatic cleaning system for a battery pack, which comprises an upper and lower material lifting platform, a box body, a spraying area, a lifting piece transferring platform and a drying area, wherein the inner space of the box body is divided into the spraying area and the drying area, and the drying area is positioned right above the spraying area; the upper and lower material lifting platform is positioned at the front end of the spraying area and the front end of the drying area, the lifting and transferring platform is positioned at the rear end of the spraying area and the rear end of the drying area, and the upper and lower material lifting platform can lift up and down so as to feed or discharge materials, the spraying area and the drying area are both provided with conveyor belts, and the upper and lower transferring platform can lift up and down to be flush with the conveyor belts of the spraying area or the conveyor belts of the drying area.
Description
Technical Field
The invention relates to the field of battery pack cleaning. More particularly, the present invention relates to a full-automatic cleaning system for battery packs.
Background
With the continuous increase of the automobile conservation amount in China, the energy is tensed. Therefore, new energy automobiles are promoted greatly in China, and electric automobiles are developed mainly.
The battery pack is one of key components of the electric vehicle and is used for loading the power battery cells, so that the battery pack technology is very important for the electric vehicle. In the production process of the battery pack product, the requirement on the cleanliness of the sub-parts is very high; the cleanliness of the finished product is also an important component of the quality index of the battery pack product;
the traditional battery pack is cleaned by manual cleaning, and water flushing or manual wiping is used; the traditional mode is inefficiency, and operating personnel intensity of labour is big, and has certain pollution to the environment, and importantly, manual operation is easy to be overlooked, causes product quality not up to standard, causes subsequent quality risk.
Disclosure of Invention
To achieve these objects and other advantages and in accordance with the purpose of the invention, as embodied and broadly described herein, a full-automatic battery pack cleaning system is provided, which includes a loading and unloading elevating platform, a cabinet, a spraying area, an elevating rotor platform, and a drying area, wherein an inner space of the cabinet is partitioned into the spraying area and the drying area, and the drying area is located right above the spraying area; the upper and lower material lifting platform is positioned at the front end of the spraying area and the front end of the drying area, the lifting and transferring platform is positioned at the rear end of the spraying area and the rear end of the drying area, and the upper and lower material lifting platform can lift up and down so as to feed or discharge materials, the spraying area and the drying area are both provided with conveyor belts, and the upper and lower transferring platform can lift up and down to be flush with the conveyor belts of the spraying area or the conveyor belts of the drying area.
Preferably, in the full-automatic cleaning system for the battery pack, trays are arranged on the conveyor belt and used for placing workpieces, a plurality of transverse partition boards and a plurality of vertical partition boards are arranged in the trays, the transverse partition boards and the vertical partition boards are vertically arranged, and positioning points are respectively arranged on the transverse partition boards and the vertical partition boards at different positions so as to correspond to the workpieces with different sizes.
Preferably, in the full-automatic cleaning system for the battery pack, along the travelling direction of the workpiece, the spraying area is sequentially divided into an oil removing spraying area, a first air cutting area, a spraying cleaning area, a second air cutting area and a spraying rinsing area, and high-pressure spray heads are arranged in the oil removing spraying area, the spraying cleaning area and the spraying rinsing area and spray high-pressure water downwards.
Preferably, in the full-automatic cleaning system for a battery pack, the first air-cut area and the second air-cut area may spray a plurality of high-pressure air from different directions to disperse the liquid droplets into small particles.
Preferably, in the full-automatic cleaning system for a battery pack, the drying zone is provided with a plurality of heating zones and a plurality of hot air zones, and the hot air zones are alternately arranged at intervals, and the hot air zones can spray a plurality of high-pressure air from different directions so as to disperse liquid drops into small particles.
Preferably, in the full-automatic cleaning system for the battery pack, a condensation water-vapor separation filter, an air purification filter and a low-temperature sewage evaporator are arranged in the spraying area.
Preferably, in the full-automatic cleaning system for the battery pack, the top of the box body is open, a plurality of cover plates are arranged, the cover plates are distributed along the length direction of the box body, and each cover plate can be automatically opened and closed.
Preferably, in the full-automatic cleaning system for a battery pack, the full-automatic cleaning system further comprises a PLC controller, wherein the PLC controller is used for controlling and connecting the heating area with the hot air area and the high-pressure spray nozzle so as to control the opening and closing of the heating area with the hot air area and the high-pressure spray nozzle.
Preferably, in the full-automatic cleaning system for the battery pack, a guide plate is arranged at the bottom of the spraying area along the travelling direction of the workpiece, the guide plate is obliquely downwards arranged along the travelling direction of the workpiece, a filter plate is arranged below the tail end of the guide plate, and the filter plate is located right below the tail end of the guide plate.
Preferably, in the full-automatic cleaning system for a battery pack, a scraping plate is arranged on the guide plate, the scraping plate can move along the length direction of the guide plate and is attached to the guide plate, the section of the scraping plate is triangular, and one surface of the scraping plate is attached to the guide plate.
The invention at least comprises the following beneficial effects: the invention uses a double-layer working area structure, saves space, avoids the mutual influence of a cleaning area and a drying area, and ensures the cleaning and drying effects, thereby ensuring higher cleaning quality and cleaning efficiency.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention.
Drawings
Fig. 1 is a schematic structural view of a full-automatic cleaning system for a battery pack according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of a tray according to an embodiment of the present invention.
Fig. 3 is a schematic structural view of a baffle according to an embodiment of the present invention.
Detailed Description
The present invention is described in further detail below with reference to the drawings to enable those skilled in the art to practice the invention by referring to the description.
The following description is presented to enable one of ordinary skill in the art to make and use the invention. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art. The basic principles of the invention defined in the following description may be applied to other embodiments, variations, modifications, equivalents, and other technical solutions without departing from the spirit and scope of the invention.
It will be appreciated by those skilled in the art that in the present disclosure, the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," etc. refer to an orientation or positional relationship based on that shown in the drawings, which is merely for convenience of description and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore the above terms should not be construed as limiting the present invention.
It will be understood that the terms "a" and "an" should be interpreted as referring to "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, while in another embodiment, the number of elements may be plural, and the term "a" should not be interpreted as limiting the number.
As shown in fig. 1 to 3, a preferred embodiment of the present invention provides a full-automatic cleaning system for a battery pack, comprising a loading and unloading lifting platform 100, a box 200, a spraying area, a lifting and transferring platform 400, and a drying area 500, wherein an inner space of the box 200 is divided into the spraying area and the drying area 500, and the drying area 500 is located right above the spraying area; the feeding and discharging lifting platform 100 is located at the front end of the spraying area and the drying area 500, the lifting and transferring platform 400 is located at the rear end of the spraying area and the drying area 500, the feeding and discharging lifting platform 100 can lift up and down so as to feed or discharge materials, the spraying area and the drying area 500 are both provided with conveyor belts, and the lifting and transferring platform can lift up and down to be flush with the conveyor belts of the spraying area or the conveyor belts of the drying area 500.
In the above embodiment, the inner structure of the box 200 is divided into the drying area 500 above and the spraying area below, and the two-layer working area structure is used in cooperation with the feeding and discharging lifting platform 100 and the lifting and transferring platform 400, so that the space is saved, the mutual influence of the cleaning area and the drying area is avoided, the cleaning and drying effects are ensured, and the higher cleaning quality and the higher cleaning efficiency are ensured.
In another embodiment, in the full-automatic cleaning system for a battery pack, the conveyor belt is provided with a tray 600 for placing workpieces, a plurality of transverse separators 610 and a plurality of vertical separators 620 are arranged in the tray 600, the transverse separators 610 and the vertical separators 620 are vertically arranged, and positioning points are respectively arranged on the transverse separators 610 and the vertical separators 620 at different positions so as to correspond to the workpieces with different sizes. The cleaning station is applicable to large and small workpieces, and can effectively position the large and small workpieces, so that the cleaning station has extremely strong expansibility and utilization rate.
In another embodiment, in the full-automatic cleaning system for a battery pack, along the travelling direction of the workpiece, the spraying area is sequentially divided into an oil removing spraying area 310, a first air cutting area 320, a spraying cleaning area 330, a second air cutting area 350 and a spraying rinsing area 340, wherein high-pressure spray heads are respectively arranged in the oil removing spraying area 310, the spraying cleaning area 330 and the spraying rinsing area 340, and the high-pressure spray heads spray high-pressure water downwards.
In the embodiment, the physical and chemical reactions are combined, high-pressure spraying is adopted in the physical aspect, larger foreign matters on the surface of the part can be effectively cleaned, chemical decontaminating agents are sprayed in the oil removing spraying area and the spraying cleaning area, and oil stains and oxides on the surface of the part in the processing process of the aluminum alloy box body can be effectively cleaned through the chemical reactions by spraying the chemical agents; and finally washing off residual medicament by spraying clear water.
In another embodiment, in the full-automatic cleaning system for a battery pack, the first air-cutting area 320 and the second air-cutting area 350 can spray a plurality of high-pressure air from different directions to realize air-cutting, so as to break up larger liquid clusters and disperse the large liquid clusters into small liquid drops.
In another embodiment, in the full-automatic cleaning system for a battery pack, the drying zone 500 is provided with a plurality of heating zones and a plurality of hot air zones, and the hot air zones are alternately arranged at intervals, and the hot air zones can spray a plurality of high-pressure air strands from different directions so as to disperse liquid drops into small particles.
The large liquid clusters can be broken by the multiple hot air streams sprayed by the hot air, so that the hot air streams are dispersed into small liquid drops, and the small liquid drops are easier to evaporate under the action of the hot air, so that the drying effect is better ensured, and the energy is saved.
In another embodiment, in the full-automatic cleaning system of the battery pack, the condensed water-vapor separation filter, the air purification filter and the low-temperature sewage evaporator are arranged in the spraying area, so that effective substances can be effectively separated, recycled and reused, sewage and gas treatment can be performed, and the environment is protected from pollution.
In another embodiment, in the full-automatic cleaning system for a battery pack, the top of the case 200 is opened, and a plurality of cover plates 210 are provided, the plurality of cover plates 210 are distributed along the length direction of the case 200, and each cover plate can be automatically opened and closed, so that the operation of staff in the drying process is facilitated.
In another embodiment, the full-automatic cleaning system for the battery pack further comprises a PLC controller, wherein the PLC controller is controlled to connect the heating zone with the hot air zone and the high-pressure nozzle, so as to control the heating zone with the hot air zone and the high-pressure nozzle to be opened and closed, thereby realizing automatic control.
In another embodiment, in the full-automatic cleaning system of the battery pack, the bottom of the spraying area is provided with the guide plate 700 along the travelling direction of the workpiece, the guide plate 700 is obliquely downwards arranged along the travelling direction of the workpiece, the lower part of the tail end of the guide plate 700 is provided with the filter plate 800, the filter plate 800 is positioned right below the tail end of the guide plate, the obliquely arranged guide plate 700 is convenient for rapidly discharging the sprayed cleaning liquid, and the filter plate 800 is also arranged below the guide plate 700, so that filter residues in the cleaning liquid can be filtered, and the cleaning liquid can be recycled conveniently.
In another embodiment, in the full-automatic battery pack cleaning system, the flow guide plate 700 is provided with a scraper 900, the scraper 900 can move along the length direction of the flow guide plate 700 and is attached to the flow guide plate, the cross section of the scraper is triangular, and one surface of the scraper is attached to the flow guide plate; the movement of the scraper 900 is encountered, thereby scraping off the impurities deposited on the surface of the deflector 700.
Although embodiments of the present invention have been disclosed above, it is not limited to the details and embodiments shown and described, it is well suited to various fields of use for which the invention would be readily apparent to those skilled in the art, and accordingly, the invention is not limited to the specific details and illustrations shown and described herein, without departing from the general concepts defined in the claims and their equivalents.
Claims (10)
1. The full-automatic cleaning system for the battery pack is characterized by comprising a loading and unloading lifting platform, a box body, a spraying area, a lifting and transferring platform and a drying area, wherein the inner space of the box body is divided into the spraying area and the drying area, and the drying area is positioned right above the spraying area; the upper and lower material lifting platform is positioned at the front end of the spraying area and the front end of the drying area, the lifting and transferring platform is positioned at the rear end of the spraying area and the rear end of the drying area, and the upper and lower material lifting platform can lift up and down so as to feed or discharge materials, the spraying area and the drying area are both provided with conveyor belts, and the upper and lower transferring platform can lift up and down to be flush with the conveyor belts of the spraying area or the conveyor belts of the drying area.
2. The full-automatic cleaning system for battery packs according to claim 1, wherein trays are arranged on the conveyor belt and used for placing workpieces, a plurality of transverse partition plates and a plurality of vertical partition plates are arranged in the trays, the transverse partition plates and the vertical partition plates are vertically arranged, and positioning points are respectively arranged on the transverse partition plates and the vertical partition plates at different positions so as to correspond to the workpieces with different sizes.
3. The full-automatic cleaning system for battery packs according to claim 1, wherein the spraying area is sequentially divided into an oil removing spraying area, a first air cutting area, a spraying cleaning area, a second air cutting area and a spraying rinsing area along the travelling direction of the workpiece, and high-pressure spray heads are arranged in the oil removing spraying area, the spraying cleaning area and the spraying rinsing area and spray high-pressure water downwards.
4. The full-automatic battery pack cleaning system according to claim 3, wherein the first air-cut area and the second air-cut area can jet a plurality of high-pressure air from different directions to disperse liquid drops into small particles.
5. The full-automatic battery pack cleaning system according to claim 4, wherein the drying zone is provided with a plurality of heating zones and a plurality of hot air zones, and the hot air zones are alternately arranged at intervals, and a plurality of high-pressure air jets can be sprayed from different directions from the hot air zones to disperse liquid drops into small particles.
6. The full-automatic battery pack cleaning system according to claim 1, wherein a condensed water-vapor separation filter, an air purification filter and a low-temperature sewage evaporator are arranged in the spraying area.
7. The full-automatic cleaning system for battery packs according to claim 1, wherein the top of the box body is opened, a plurality of cover plates are arranged, the plurality of cover plates are distributed along the length direction of the box body, and each cover plate can be opened and closed automatically.
8. The full-automatic battery pack cleaning system according to claim 5, further comprising a PLC controller controlling connection of the heating zone and the hot air zone, high pressure nozzle to control opening and closing of the heating zone and the hot air zone, high pressure nozzle.
9. The full-automatic battery pack cleaning system according to claim 5, wherein a guide plate is arranged at the bottom of the spraying area along the traveling direction of the workpiece, the guide plate is obliquely downwards arranged along the traveling direction of the workpiece, a filter plate is arranged below the tail end of the guide plate, and the filter plate is located right below the tail end of the guide plate.
10. The full-automatic cleaning system for battery packs according to claim 9, wherein a scraper is provided on the guide plate, the scraper can move along the length direction of the guide plate and is attached to the guide plate, the cross section of the scraper is triangular, and one surface of the scraper is attached to the guide plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310774364.4A CN116748204A (en) | 2023-06-28 | 2023-06-28 | Full-automatic cleaning system for battery pack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310774364.4A CN116748204A (en) | 2023-06-28 | 2023-06-28 | Full-automatic cleaning system for battery pack |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116748204A true CN116748204A (en) | 2023-09-15 |
Family
ID=87949444
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310774364.4A Pending CN116748204A (en) | 2023-06-28 | 2023-06-28 | Full-automatic cleaning system for battery pack |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116748204A (en) |
-
2023
- 2023-06-28 CN CN202310774364.4A patent/CN116748204A/en active Pending
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