CN116736758A - Dynamic monitoring and early warning system based on safety production standardization - Google Patents
Dynamic monitoring and early warning system based on safety production standardization Download PDFInfo
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- CN116736758A CN116736758A CN202310565343.1A CN202310565343A CN116736758A CN 116736758 A CN116736758 A CN 116736758A CN 202310565343 A CN202310565343 A CN 202310565343A CN 116736758 A CN116736758 A CN 116736758A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 206
- 238000012544 monitoring process Methods 0.000 title claims abstract description 45
- 238000004458 analytical method Methods 0.000 claims description 23
- 238000010276 construction Methods 0.000 claims description 18
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24024—Safety, surveillance
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The invention relates to the technical field of safety production management, in particular to a dynamic monitoring and early warning system based on safety production standardization, which comprises the following components: the control terminal is a main control terminal of the system and is used for sending out an execution command; the deployment module is used for deploying the wireless network in the production area to be monitored; the configuration module is used for debugging production equipment in a production area to be monitored, so that each production equipment is connected with the network base station through the wireless network; the receiving module is used for receiving the operation task of the production equipment; the invention can complete mutual configuration of the system and the production area to be monitored in a wireless network deployment mode, further judges whether the operation task executed by the production equipment in real time has faults or not by comparing the operation task and the operation data of the production equipment, and finally feeds back the judgment result to a system control end so as to achieve the effect of monitoring and early warning when the production task is executed by the production equipment.
Description
Technical Field
The invention relates to the technical field of safety production management, in particular to a dynamic monitoring and early warning system based on safety production standardization.
Background
The safety production standardization means that safety management system and operation rules are established, hidden dangers are checked and important dangerous sources are monitored, a prevention mechanism is established, production behaviors are standardized, all production links meet requirements of relevant safety production laws and regulations and standard specifications, people (personnel), machines (machinery), materials (materials), methods (construction methods), rings (environments) and measurement (measurement) are in good production states, and the safety production standardization construction of enterprises is continuously improved.
At present, in the process of executing production tasks, centralized production equipment often needs to be configured with a large amount of human resources to carry out safety management on the production equipment, which further causes improvement of production cost, and due to the adoption of a manual management mode, careless omission easily occurs, so that when quality defects exist in produced products of the production equipment, workers cannot timely perceive the produced products, and the produced products do not meet the requirement standards of users.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects existing in the prior art, the invention provides a standardized dynamic monitoring and early warning system based on safety production, which solves the problems that a large amount of human resources are required to be configured to safely manage production equipment in the process of executing production tasks of centralized production equipment, the production cost is further improved, and a manual management mode is adopted, mistakes are easy to occur, so that workers cannot perceive the produced products of the production equipment in time when quality defects exist, and the produced products do not meet the requirement standards of users.
Technical proposal
In order to achieve the above purpose, the invention is realized by the following technical scheme:
a dynamic monitoring and early warning system based on safety production standardization, comprising:
the control terminal is a main control terminal of the system and is used for sending out an execution command;
the deployment module is used for deploying the wireless network in the production area to be monitored;
the configuration module is used for debugging production equipment in a production area to be monitored, so that each production equipment is connected with the network base station through the wireless network;
the receiving module is used for receiving the operation task of the production equipment;
the analysis module is used for receiving the operation data of each production device in the network base station and the operation tasks of the production devices received in the receiving module and analyzing whether the operation data of the production devices are consistent with the operation tasks of the production devices;
and the monitoring module is used for receiving the operation result data of the analysis module and carrying out safety monitoring on the operation state of the production equipment by applying the operation result data of the analysis module.
Still further, the deployment module is provided with a sub-module at a lower level, including:
the setting unit is used for setting the area range of the production area to be monitored;
a construction unit for constructing a network base station;
the regional scope of the production region to be monitored, which is set by the setting unit, is manually set by a system end user, a network base station constructed in the construction unit is constructed, and data content transmitted in the wireless network is received in real time.
Furthermore, the deployment module is adapted to the area range of the wireless network deployed in the production area to be monitored and the production area to be monitored, the number of network base stations constructed by the construction unit is not less than one, when the number of network base stations constructed by the construction unit is two or more, each network base station performs real-time data sharing, and a user at the system end manually selects one group of network base stations as a main network base station, and the main network base station receives data content transmitted in the network received by other network base stations.
Furthermore, after the production equipment is connected with the network base station, the production equipment transmits self operation data to the network base station in real time through a wireless network, and the data summarization of the network base station receiving data is completed in the main network base station in the state that the main network base station exists;
after the network base station is built in the building unit, the system is accessed by a system end user synchronously, the network base station is controlled by a control terminal, and a network with specified data is selected to participate in the system operation.
Furthermore, after the configuration module connects each production device with the network base station through the wireless network, the configuration module monitors the running state of each production device in real time, and sends the monitored running state of each production device to the control terminal in real time, so that a system end user can read the running state of each production device by the control terminal.
Furthermore, the production tasks operated by the production equipment are manually input on the control end of each production equipment through a system end user, and after the manual input of the production tasks is completed by each production equipment, the production equipment synchronously sends the production tasks to the receiving module before the production equipment operates according to the generation tasks.
Still further, the analysis module is provided with a sub-module at a lower stage, including:
the editing unit is used for editing the judging threshold value of the operation data of the production equipment and the operation task of the production equipment;
the comparison unit is used for selecting the operation data of the production equipment and the operation task of the production equipment as comparison targets and comparing the operation tasks with the judgment threshold;
when the operation data and the operation task of the production equipment are selected as comparison targets, the comparison unit selects the operation data and the operation task of the production equipment by taking the homologous generation equipment of the operation data and the operation task as selection logic.
Further, the judgment threshold value edited in the editing unit is manually set by a system end user, and the edited judgment threshold value data is equal to the number of production devices and corresponds to the production devices one by one.
Furthermore, in the operation stage of the monitoring module, the real-time monitoring comparison unit is used for comparing the operation data of each selected production device with the operation task of the production device as a comparison target with the judgment threshold, when the operation data of the production device and the operation task of the production device which do not meet the judgment threshold appear, the production device is controlled to stop operating, and the operation data of the production device which do not meet the judgment threshold appear and the production device corresponding to the operation task of the production device are fed back to the control terminal.
Furthermore, the control terminal is electrically connected with a deployment module through a medium, the lower stage of the deployment module is electrically connected with a setting unit and a construction unit through the medium, the deployment module is electrically connected with a configuration module through the medium, the configuration module is electrically connected with the control terminal through the medium, the configuration module is electrically connected with a receiving module and an analysis module through the medium, the lower stage of the analysis module is electrically connected with an editing unit and a comparison unit through the medium, and the analysis module is electrically connected with a monitoring module through the medium. The monitoring module is electrically connected with the comparison unit through a medium.
Advantageous effects
Compared with the known public technology, the technical scheme provided by the invention has the following beneficial effects:
1. the invention provides a dynamic monitoring and early warning system based on safety production standardization, which can be configured with a production area to be monitored in a wireless network deployment mode through the operation of the system, further judges whether a fault exists in an operation task executed by production equipment in real time through the mutual comparison of the operation task and operation data of the production equipment, and finally feeds back the judgment result to a system control end so as to achieve the effect of monitoring and early warning when the production equipment executes the production task.
2. In the running process of the system, the invention can analyze and process the production areas to be monitored in the initial configuration stage of the system, and the acquisition operation of the running task data of the production equipment is completed in a mode of further deploying the network base station, so that the running of the system module is further ensured to have sufficient data support, and the background management end user of the production equipment is also convenient to manage the production equipment of each production area to be monitored.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a schematic diagram of a dynamic monitoring and early warning system based on safety production standardization;
FIG. 2 is a schematic diagram illustrating a system real-time phase logic demonstration in accordance with the present invention;
reference numerals in the drawings represent respectively: 1. a control terminal; 2. deploying a module; 21. a setting unit; 22. a construction unit; 3. a configuration module; 4. a receiving module; 5. an analysis module; 51. an editing unit; 52. an alignment unit; 6. and a monitoring module.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Example 1
The embodiment of the dynamic monitoring and early warning system based on the safety production standardization, as shown in fig. 1, includes:
the control terminal 1 is a main control end of the system and is used for sending out an execution command;
the deployment module 2 is used for deploying the wireless network in a production area to be monitored;
the configuration module 3 is used for debugging production equipment in a production area to be monitored, so that each production equipment is connected with a network base station through a wireless network;
the receiving module 4 is used for receiving the operation task of the production equipment;
the analysis module 5 is used for receiving the operation data of each production device in the network base station and the operation tasks of the production devices received in the receiving module 4, and analyzing whether the operation data of the production devices are consistent with the operation tasks of the production devices;
and the monitoring module 6 is used for receiving the operation result data of the analysis module 5 and carrying out safety monitoring on the operation state of the production equipment by applying the operation result data of the analysis module.
In this embodiment, the control terminal 1 controls the deployment module 2 to deploy a wireless network in a production area to be monitored, the configuration module 3 operates and debugs production devices existing in the production area to be monitored after the deployment module 3, so that each production device is connected with a network base station through the wireless network, then the receiving module 4 receives operation tasks of the production devices, the analyzing module 5 receives operation data of each production device in the network base station and operation tasks of the production devices received in the receiving module 4, analyzes whether the operation data of the production devices are consistent with the operation tasks of the production devices, and finally the monitoring module 6 receives operation result data of the analyzing module 5 to apply the operation result data of the analyzing module to perform safety monitoring on the operation states of the production devices.
Example 2
On the aspect of implementation, on the basis of embodiment 1, this embodiment further specifically describes a dynamic monitoring and early warning system based on safety production standardization in embodiment 1 with reference to fig. 1:
the deployment module 2 is provided with a sub-module at a lower level, and comprises:
a setting unit 21 for setting a region range of a production region to be monitored;
a construction unit 22 for constructing a network base station;
the area range of the production area to be monitored, which is set by the setting unit 21, is manually set by a system end user, and the network base station constructed in the construction unit 22 receives the data content transmitted in the wireless network in real time.
By deploying sub-modules arranged at the lower level of the module 2, accurate range limitation can be provided for the operation of the system, so that the operation of the system is ensured to be more stable.
As shown in fig. 1, the deployment module 2 is adapted to the area range of the wireless network deployed in the production area to be monitored and the production area to be monitored, the number of network base stations constructed by the construction unit 22 is not less than one, when the number of network base stations constructed by the construction unit 22 is two or more, the network base stations share data in real time, and a user at the system end manually selects one of the network base stations as a main network base station, where the main network base station receives data content transmitted in the network received from other network base stations.
As shown in fig. 1, after the production equipment is connected with the network base station, the configuration module 3 transmits the self operation data to the network base station in real time through the wireless network, and in the state that the main network base station exists, the data summarization of the data received by the network base station is completed in the main network base station;
after the network base station is built in the building unit 22, the system is accessed by the system end user synchronously, the control terminal 1 is used for controlling the network base station, and the network with the specified data is selected to participate in the system operation.
As shown in fig. 1, after each production device is connected to a network base station through a wireless network, the configuration module 3 monitors the operation state of each production device in real time, and sends the monitored operation state of each production device to the control terminal 1 in real time, so that a system end user can read the operation state of each production device at the control terminal 1.
As shown in fig. 1, the production tasks operated by the production devices are manually input on the control end of each production device by a system end user, and after the manual input of the production tasks is completed, each production device synchronously sends the production tasks to the receiving module 4 before the production devices operate according to the generation tasks.
Example 3
On the aspect of implementation, on the basis of embodiment 1, this embodiment further specifically describes a dynamic monitoring and early warning system based on safety production standardization in embodiment 1 with reference to fig. 1:
the analysis module 5 is provided with a sub-module at a lower stage, including:
an editing unit 51 for editing a determination threshold value at which the operation data of the production apparatus matches the operation task of the production apparatus;
a comparison unit 52, configured to select operation data of the production equipment and operation tasks of the production equipment as comparison targets and compare with the decision threshold;
wherein, when selecting the operation data and the operation task of the production equipment as the comparison targets, the comparison unit 52 selects the operation data and the operation task of the production equipment by using the homologous generation equipment of the operation data and the operation task as the selection logic.
Through the arrangement, the data acquired by the analysis module 5 in the system can be further compared, so that necessary operation conditions are provided for the operation of the monitoring module 6.
As shown in fig. 1, the judgment threshold value edited in the editing unit 51 is manually set by the system side user, and the judgment threshold value data edited is equal in number and one-to-one correspondence to the production equipment.
As shown in fig. 1, in the operation stage of the monitoring module 6, the real-time monitoring and comparing unit 52 monitors the operation data of each selected production device and the operation task of the production device as the comparison result of the comparison target and the determination threshold, when the operation data of the production device and the operation task of the production device which do not meet the determination threshold appear, the production device is controlled to stop operating, and the control terminal 1 is fed back with the operation data of the production device which do not meet the determination threshold and the production device corresponding to the operation task of the production device.
As shown in fig. 1, a control terminal 1 is electrically connected with a deployment module 2 through a medium, a setting unit 21 and a construction unit 22 are electrically connected with a deployment module 2 at the lower stage of the deployment module 2 through a medium, the deployment module 2 is electrically connected with a configuration module 3 through a medium, the configuration module 3 is electrically connected with the control terminal 1 through a medium, the configuration module 3 is electrically connected with a receiving module 4 and an analysis module 5 through a medium, an editing unit 51 and a comparison unit 52 are electrically connected with the lower stage of the analysis module 5 through a medium, and the analysis module 5 is electrically connected with a monitoring module 6 through a medium. The monitoring module 6 is electrically connected to the comparing unit 52 through a medium.
In summary, in the above embodiment, the system can be configured with the production area to be monitored by using a wireless network deployment manner, and further, by comparing the operation task of the production equipment with the operation data, it is further determined whether the operation task executed in real time by the production equipment has a fault, and finally, the determination result is fed back to the system control end, so as to achieve the effect of monitoring and early warning when the production task is executed on the production equipment finally; in addition, in the running process of the system, the production areas to be monitored can be analyzed and processed in the initial configuration stage of the system, and the acquisition operation of the running task data of the production equipment is completed in a mode of further deploying the network base station, so that the running of the system module is further ensured to have sufficient data support, and the background management end user of the production equipment is also convenient to manage the production equipment of each production area to be monitored.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides a standardized dynamic monitoring early warning system based on safety production which characterized in that includes:
the control terminal (1) is a main control end of the system and is used for sending out an execution command;
the deployment module (2) is used for deploying the wireless network in a production area to be monitored;
the configuration module (3) is used for debugging production equipment in a production area to be monitored, so that each production equipment is connected with a network base station through a wireless network;
a receiving module (4) for receiving production equipment operation tasks;
the analysis module (5) is used for receiving the operation data of each production device in the network base station and the operation tasks of the production devices received in the receiving module (4) and analyzing whether the operation data of the production devices are consistent with the operation tasks of the production devices;
and the monitoring module (6) is used for receiving the operation result data of the analysis module (5) and carrying out safety monitoring on the operation state of the production equipment by applying the operation result data of the analysis module.
2. The standardized dynamic monitoring and early warning system based on safety production according to claim 1, characterized in that the deployment module (2) is provided with a sub-module at a lower level, comprising:
a setting unit (21) for setting a region range of a production region to be monitored;
a construction unit (22) for constructing a network base station;
the regional scope of the production region to be monitored, which is set by the setting unit (21), is manually set by a system end user, and the network base station constructed in the construction unit (22) receives the data content transmitted in the wireless network in real time.
3. The standardized dynamic monitoring and early warning system based on safety production according to claim 2, wherein the deployment module (2) is adapted to the area range of the production area to be monitored and the wireless network deployed in the production area to be monitored, the number of network base stations constructed by the construction unit (22) is not less than one, when the number of network base stations constructed by the construction unit (22) is two or more, the network base stations share data in real time, one of the network base stations is manually selected as a main network base station by a user at the system end, and the main network base station receives data content transmitted in the network received from other network base stations.
4. The standardized dynamic monitoring and early warning system based on the safety production according to claim 1 or 2, wherein the configuration module (3) transmits the self operation data to the network base station in real time through the wireless network after the production equipment is connected with the network base station, and the data summarization of the network base station receiving data is completed in the main network base station in the state that the main network base station exists;
after the network base station is built in the building unit (22), the network base station synchronously accesses the system through a system end user, and the control terminal (1) is used for carrying out master control on the network base station, and selecting a network with specified data to participate in the system operation.
5. The standardized dynamic monitoring and early warning system based on safe production according to claim 1, wherein the configuration module (3) monitors the operation state of each production device in real time after connecting each production device with a network base station through a wireless network, and sends the monitored operation state of each production device to the control terminal (1) in real time, so that a system end user can read the operation state of each production device by the control terminal (1).
6. The standardized dynamic monitoring and early warning system based on safe production according to claim 1, wherein the production tasks operated by the production equipment are manually input on the control end of each production equipment through a system end user, and after the manual input of the production tasks is completed, the production equipment synchronously sends the production tasks to the receiving module (4) before the production equipment operates according to the production tasks.
7. The dynamic monitoring and early warning system based on the standardized safety production according to claim 1, characterized in that the analysis module (5) is provided with a sub-module at a lower level, comprising:
an editing unit (51) for editing a determination threshold value at which the operation data of the production apparatus matches the operation task of the production apparatus;
the comparison unit (52) is used for selecting the operation data of the production equipment and the operation task of the production equipment as comparison targets and comparing with the judgment threshold;
when the operation data and the operation task of the production equipment are selected as comparison targets, the comparison unit (52) selects the operation data and the operation task of the production equipment by taking the homologous generation equipment of the operation data and the operation task as selection logic.
8. The standardized dynamic monitoring and early warning system for safety production according to claim 7, wherein the edited decision threshold value in the editing unit (51) is manually set by a system end user, and the edited decision threshold value data is equal to the number of production devices and corresponds to one.
9. The standardized dynamic monitoring and early warning system for safety production according to claim 1, wherein the monitoring module (6) monitors the operation data of each selected production device and the operation task of the production device in real time as comparison results of the comparison targets and the judgment threshold values by the comparison unit (52), and when the operation data of the production device and the operation task of the production device which do not meet the judgment threshold values appear, the production device is controlled to stop operating, and the operation data of the production device which do not meet the judgment threshold values and the production device corresponding to the operation task of the production device are fed back to the control terminal (1).
10. The standardized dynamic monitoring early warning system based on safety production according to claim 1, wherein the control terminal (1) is electrically connected with a deployment module (2) through a medium, the lower stage of the deployment module (2) is electrically connected with a setting unit (21) and a construction unit (22) through the medium, the deployment module (2) is electrically connected with a configuration module (3) through the medium, the configuration module (3) is electrically connected with the control terminal (1) through the medium, the configuration module (3) is electrically connected with a receiving module (4) and an analysis module (5) through the medium, the lower stage of the analysis module (5) is electrically connected with an editing unit (51) and a comparison unit (52) through the medium, the analysis module (5) is electrically connected with a monitoring module (6) through the medium, and the monitoring module (6) is electrically connected with the comparison unit (52) through the medium.
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| CN202310565343.1A CN116736758A (en) | 2023-05-19 | 2023-05-19 | Dynamic monitoring and early warning system based on safety production standardization |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117040937A (en) * | 2023-10-10 | 2023-11-10 | 广州市伍麦信息科技有限公司 | Network safety monitoring system based on computer hardware |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117040937A (en) * | 2023-10-10 | 2023-11-10 | 广州市伍麦信息科技有限公司 | Network safety monitoring system based on computer hardware |
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