CN116732507A - Galvanized steel passivation solution and preparation method thereof - Google Patents
Galvanized steel passivation solution and preparation method thereof Download PDFInfo
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- CN116732507A CN116732507A CN202310735226.5A CN202310735226A CN116732507A CN 116732507 A CN116732507 A CN 116732507A CN 202310735226 A CN202310735226 A CN 202310735226A CN 116732507 A CN116732507 A CN 116732507A
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- polyethylene wax
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- 238000002161 passivation Methods 0.000 title claims abstract description 51
- 229910001335 Galvanized steel Inorganic materials 0.000 title claims abstract description 20
- 239000008397 galvanized steel Substances 0.000 title claims abstract description 20
- 238000002360 preparation method Methods 0.000 title abstract description 8
- 239000004698 Polyethylene Substances 0.000 claims abstract description 26
- -1 polyethylene Polymers 0.000 claims abstract description 26
- 229920000573 polyethylene Polymers 0.000 claims abstract description 26
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 23
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims abstract description 12
- OGUCKKLSDGRKSH-UHFFFAOYSA-N oxalic acid oxovanadium Chemical compound [V].[O].C(C(=O)O)(=O)O OGUCKKLSDGRKSH-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 11
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 11
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims abstract description 11
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 11
- 239000008367 deionised water Substances 0.000 claims abstract description 11
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 11
- 239000005543 nano-size silicon particle Substances 0.000 claims abstract description 11
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 11
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims description 32
- 239000000839 emulsion Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 14
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000003618 dip coating Methods 0.000 claims description 4
- 230000007797 corrosion Effects 0.000 abstract description 5
- 238000005260 corrosion Methods 0.000 abstract description 5
- 239000000853 adhesive Substances 0.000 abstract description 2
- 230000001070 adhesive effect Effects 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 230000001050 lubricating effect Effects 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 33
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 229910052720 vanadium Inorganic materials 0.000 description 6
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 6
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical class [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 5
- 239000002131 composite material Substances 0.000 description 3
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 206010007269 Carcinogenicity Diseases 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- UBAZGMLMVVQSCD-UHFFFAOYSA-N carbon dioxide;molecular oxygen Chemical compound O=O.O=C=O UBAZGMLMVVQSCD-UHFFFAOYSA-N 0.000 description 1
- 230000007670 carcinogenicity Effects 0.000 description 1
- 231100000260 carcinogenicity Toxicity 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Paints Or Removers (AREA)
Abstract
The invention discloses a galvanized steel passivation solution and a preparation method thereof, belonging to the field of metal surface corrosion and protection, wherein the passivation solution comprises the following main raw materials in percentage by mass: 3-20% of water-based acrylic resin, 0.5-15% of isopropyl tri (dioctyl pyrophosphoryl oxy) titanate, 0.01-5% of ammonium titanate, 0-5% of vanadyl oxalate, 0.01-2% of nano silicon dioxide, 0.01-2% of polyethylene wax, 0-10% of ethanol, 0-5% of regulator A, 0-5% of auxiliary agent B and the balance of deionized water; the galvanized steel passivation solution prepared by the invention can form a film layer on the surface of a galvanized layer, has high adhesive force and high density, and has certain corrosion resistance, fingerprint resistance and lubricating property.
Description
Technical Field
The invention belongs to the field of metal surface corrosion and protection, and particularly relates to a galvanized steel passivation solution and a preparation method thereof.
Background
The steel plate corrosion prevention is mainly realized by adopting a steel surface galvanization mode at present, and a sacrificial anode plating layer is adopted to protect a steel matrix, so that the service life of steel materials is prolonged. However, zinc is very active and is susceptible to corrosion by substances or media such as acids, alkalis, oxygen, carbon dioxide and water vapor in the atmosphere, so that the zinc layer needs to be protected to some extent, i.e. passivated. The traditional passivation mode of the galvanized layer adopts hexavalent chromium salt for passivation, and the method has simple process, excellent performance and low cost, but the hexavalent chromium has carcinogenicity, and meanwhile, has great harm to the environment, so the hexavalent chromium passivation is basically forbidden.
The domestic specialist carries out a great deal of researches on passivation substitutes and obtains a plurality of achievements, the chromium-free passivation at present mainly comprises inorganic salt passivation, organic matter passivation and organic-inorganic composite passivation, and comprehensively, the performance of the organic-inorganic composite passivation film has the toughness of the organic film and the hardness and wear resistance of inorganic matters, meanwhile, the organic-inorganic composite passivation film fills up mutually to improve the compactness of the coating, plays a good protection role of the galvanized layer and simultaneously endows the coating with certain functions such as corrosion resistance, lubricity, wear resistance, fingerprint resistance, yellowing resistance, blackening resistance and the like. However, the passivation performance of chromium-free at present still cannot perfectly reach the passivation performance of hexavalent chromium.
The scientific principle of the invention is as follows:
the isopropyl tri (dioctyl pyrophosphoric acid acyloxy) titanate can enable inorganic addition nano particles and the like in the passivation film to be firmly adsorbed on the surface of the galvanized layer, ensure the toughness of the coating and avoid the cracking or falling of the coating due to deformation or other stress. The adsorbed inorganic particles have pinning effect on the resin film layer at the same time, so that the adhesive force of the organic coating is improved. Vanadyl oxalate provides tetravalent vanadium, the aqueous solution of tetravalent vanadium has higher stability, tetravalent vanadium has simpler hydrolytic balance in liquid phase compared with pentavalent vanadium, and stable solution of tetravalent vanadium can be obtained. And the tetravalent vanadium can realize self-repairing capability in the use process of the coating. The polyethylene wax is added, a layer of polyethylene wax is formed on the surface of the passivation film layer in the curing process, and the surface of the galvanized layer has scratch resistance and low friction coefficient due to the high hardness and high lubricity of the polyethylene wax, so that the phenomenon of friction blackening generated in the collision and friction processes of galvanized steel parts can be reduced.
Disclosure of Invention
In view of the above analysis, the present invention aims to provide a galvanized steel passivation solution and a preparation method thereof, which solve the following problems: the blackening resistance of the passivation film is improved, the lubricity of the passivation film is improved, and the phenomenon that the surface is blackened due to friction of galvanized parts is reduced.
The aim of the invention is mainly realized by the following technical scheme:
3-20% of water-based acrylic resin, 0.5-15% of isopropyl tri (dioctyl pyrophosphoryl oxy) titanate, 0.01-5% of ammonium titanate, 0-5% of vanadyl oxalate, 0.01-2% of nano silicon dioxide, 0.01-2% of polyethylene wax, 0-10% of ethanol, 0-5% of regulator A, 0-5% of auxiliary agent B and the balance of deionized water.
Preferably, the passivation solution comprises the following components: 3-15% of water-based acrylic resin, 0.5-10% of isopropyl tri (dioctyl pyrophosphoryl oxy) titanate, 0.01-3% of ammonium titanate, 0.01-3% of vanadyl oxalate, 0.01-1% of nano silicon dioxide, 0.01-1% of polyethylene wax, 0-10% of ethanol, 0-3% of regulator A, 0-3% of auxiliary agent B and the balance of deionized water.
Compared with the prior art, the invention has the following beneficial effects:
1) The passivation solution contains no chromium element, so that the harm of hexavalent chromium to people and the environment is avoided;
2) The blackening resistance of the passivation film layer can be improved, and the blackening phenomenon of a plating layer generated in the environment of plum rain season is reduced;
3) The lubricity of the passivation film layer can be improved, and the phenomenon of blackening due to friction of a galvanized workpiece can be caused;
additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and other advantages of the invention may be realized and obtained by means of the instrumentalities particularly pointed out in the written description.
Detailed Description
Example 1
A galvanized steel passivation solution and a preparation method thereof are prepared from the following raw materials in parts by weight: 10 parts of water-based acrylic resin, 5 parts of isopropyl tri (dioctyl pyrophosphoryl oxy) titanate, 2 parts of ammonium titanate, 1 part of vanadyl oxalate, 0.2 part of nano silicon dioxide, 0.5 part of polyethylene wax, 10 parts of ethanol, 0.3 part of regulator A, 1.0 part of auxiliary agent B and the balance of deionized water.
A galvanized steel passivation solution is prepared by the following specific steps:
(1) Preparing aqueous acrylic resin into aqueous acrylic emulsion A, preparing polyethylene wax into polyethylene wax emulsion B, and standing the aqueous acrylic emulsion A and the polyethylene wax emulsion B for later use;
(2) Slowly adding isopropyl tri (dioctyl pyrophosphoryl oxy) titanate into a stirred 80% ethanol solution, stirring for 10 minutes, adding 0.3% of regulator A, and stirring for 1 hour to obtain a solution C;
(3) Sequentially adding ammonium titanate and nano silicon dioxide into the solution C, stirring for 10 minutes, adding the auxiliary agent B1.0%, and stirring for 1 hour;
(4) Sequentially adding a proper amount of deionized water, vanadyl oxalate and polyethylene wax emulsion in the stirring process of the solution obtained in the step (3), and stirring for 0.5 hour;
(5) And (3) adding the aqueous acrylic emulsion in the stirring process of the solution obtained in the step (4), and stirring for 0.5 hour to obtain the passivation solution.
A galvanized steel passivation solution is used for dip-coating steel for 20s, and the drying temperature is 60 ℃ and the drying time is 60s, so that a passivation film is obtained.
And (3) preparing the passivation film, carrying out performance detection after being placed indoors for 24 hours, wherein the surface is colorless and the white rust area of the passivation film is smaller than 5% after being subjected to neutral salt fog resistance for 96 hours, and measuring the initial value of the surface friction coefficient to be 0.142 and the final value to be 0.138 by a friction test for 30 times under 5N pressure.
Example 2
A galvanized steel passivation solution and a preparation method thereof are prepared from the following raw materials in parts by weight: 8 parts of water-based acrylic resin, 5 parts of isopropyl tri (dioctyl pyrophosphoric acid acyloxy) titanate, 1 part of ammonium titanate, 2 parts of vanadyl oxalate, 1 part of nano silicon dioxide, 0.5 part of polyethylene wax, 5 parts of ethanol, 1.0 part of regulator A, 0.5 part of auxiliary agent B and the balance of deionized water.
A galvanized steel passivation solution is prepared by the following specific steps:
(1) Preparing aqueous acrylic resin into aqueous acrylic emulsion A, preparing polyethylene wax into polyethylene wax emulsion B, and standing the aqueous acrylic emulsion A and the polyethylene wax emulsion B for later use;
(2) Slowly adding isopropyl tri (dioctyl pyrophosphoryl oxy) titanate into a stirred 80% ethanol solution, stirring for 10 minutes, adding 1.0% of regulator A, and stirring for 2 hours to obtain a solution C;
(3) Sequentially adding ammonium titanate and nano silicon dioxide into the solution C, stirring for 10 minutes, adding the auxiliary agent B0.5%, and stirring for 2 hours;
(4) Sequentially adding a proper amount of deionized water, vanadyl oxalate and polyethylene wax emulsion in the stirring process of the solution obtained in the step (3), and stirring for 0.5 hour;
(5) And (3) adding the aqueous acrylic emulsion in the stirring process of the solution obtained in the step (4), and stirring for 0.5 hour to obtain the passivation solution.
A galvanized steel passivation solution is used for dip-coating steel for 40s, and the drying temperature is 50 ℃ and the drying time is 60s, so that a passivation film is obtained.
Example 3
A galvanized steel passivation solution and a preparation method thereof are prepared from the following raw materials in parts by weight: 15 parts of water-based acrylic resin, 8 parts of isopropyl tri (dioctyl pyrophosphoric acid acyloxy) titanate, 3 parts of ammonium titanate, 1 part of vanadyl oxalate, 1 part of nano silicon dioxide, 1 part of polyethylene wax, 10 parts of ethanol, 1.5 parts of regulator A, 0.5 part of auxiliary agent B and the balance of deionized water.
A galvanized steel passivation solution is prepared by the following specific steps:
(1) Preparing aqueous acrylic resin into aqueous acrylic emulsion A, preparing polyethylene wax into polyethylene wax emulsion B, and standing the aqueous acrylic emulsion A and the polyethylene wax emulsion B for later use;
(2) Slowly adding isopropyl tri (dioctyl pyrophosphoryl oxy) titanate into a stirred 80% ethanol solution, stirring for 10 minutes, adding the regulator A1.5%, and stirring for 2 hours to obtain a solution C;
(3) Sequentially adding ammonium titanate and nano silicon dioxide into the solution C, stirring for 10 minutes, adding the auxiliary agent B0.5%, and stirring for 1 hour;
(4) Sequentially adding a proper amount of deionized water, vanadyl oxalate and polyethylene wax emulsion in the stirring process of the solution obtained in the step (3), and stirring for 1 hour;
(5) And (3) adding the aqueous acrylic emulsion in the stirring process of the solution obtained in the step (4), and stirring for 0.5 hour to obtain the passivation solution.
A galvanized steel passivation solution is used for dip-coating steel for 30s, and the drying temperature is 60 ℃ and the drying time is 60s, so that a passivation film is obtained.
And (3) preparing the passivation film, carrying out performance detection after being placed indoors for 24 hours, wherein the surface is colorless, the white rust area of the neutral salt fog resistance is less than 5% after 96 hours, and the initial value of the surface friction coefficient is 0.133 and the final value is 0.125 after 30 times of friction test under 5N pressure.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present invention are intended to be included in the scope of the present invention.
Unless defined otherwise, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Claims (3)
1. The galvanized steel passivation solution is characterized by comprising the following raw materials in parts by weight: 3-20% of water-based acrylic resin, 0.5-15% of isopropyl tri (dioctyl pyrophosphoryl oxy) titanate, 0.01-5% of ammonium titanate, 0-5% of vanadyl oxalate, 0.01-2% of nano silicon dioxide, 0.01-2% of polyethylene wax, 0-10% of ethanol, 0-5% of regulator A, 0-5% of auxiliary agent B and the balance of deionized water.
2. The method for preparing the galvanized steel passivation solution according to claim 1, which is characterized by comprising the following specific steps:
(1) 3-20% of the aqueous acrylic resin is prepared into an aqueous acrylic emulsion A, 0.01-2% of the polyethylene wax is prepared into a polyethylene wax emulsion B, and the aqueous acrylic emulsion A and the polyethylene wax emulsion B are kept stand for standby;
(2) Slowly adding 0.5-15% of isopropyl tri (dioctyl pyrophosphoryloxy) titanate into a stirred 80% ethanol solution, stirring for 10 minutes, adding 0-5% of regulator A, and stirring for 1-3 hours to obtain a solution C;
(3) Sequentially adding 0.01-5% of ammonium titanate and 0.01-2% of nano silicon dioxide into the solution C, stirring for 10 minutes, adding 0-5% of auxiliary agent B, and stirring for 1-3 hours;
(4) Sequentially adding 20-70% of deionized water, 0-5% of vanadyl oxalate and the polyethylene wax emulsion B in the stirring process of the solution obtained in the step (3), and stirring for 0.5-1 hour;
(5) And (3) adding the aqueous acrylic emulsion A in the stirring process of the solution obtained in the step (4), and stirring for 0.5 hour to obtain the passivation solution.
3. The application of the galvanized steel passivation solution according to claim 1, which is characterized in that the galvanized steel passivation solution is used for dip-coating steel for 10-60s, and the drying temperature is 50-120 ℃ and the drying time is 10-180s, so as to obtain the passivation film.
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2023
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