CN116732507A - Galvanized steel passivation solution and preparation method thereof - Google Patents

Galvanized steel passivation solution and preparation method thereof Download PDF

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Publication number
CN116732507A
CN116732507A CN202310735226.5A CN202310735226A CN116732507A CN 116732507 A CN116732507 A CN 116732507A CN 202310735226 A CN202310735226 A CN 202310735226A CN 116732507 A CN116732507 A CN 116732507A
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China
Prior art keywords
stirring
solution
galvanized steel
polyethylene wax
titanate
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CN202310735226.5A
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Inventor
史建涛
卢丁
刘新江
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Baoding Ao Qi Sheng New Metal Materials Manufacturing Co ltd
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Baoding Ao Qi Sheng New Metal Materials Manufacturing Co ltd
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Priority to CN202310735226.5A priority Critical patent/CN116732507A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention discloses a galvanized steel passivation solution and a preparation method thereof, belonging to the field of metal surface corrosion and protection, wherein the passivation solution comprises the following main raw materials in percentage by mass: 3-20% of water-based acrylic resin, 0.5-15% of isopropyl tri (dioctyl pyrophosphoryl oxy) titanate, 0.01-5% of ammonium titanate, 0-5% of vanadyl oxalate, 0.01-2% of nano silicon dioxide, 0.01-2% of polyethylene wax, 0-10% of ethanol, 0-5% of regulator A, 0-5% of auxiliary agent B and the balance of deionized water; the galvanized steel passivation solution prepared by the invention can form a film layer on the surface of a galvanized layer, has high adhesive force and high density, and has certain corrosion resistance, fingerprint resistance and lubricating property.

Description

Galvanized steel passivation solution and preparation method thereof
Technical Field
The invention belongs to the field of metal surface corrosion and protection, and particularly relates to a galvanized steel passivation solution and a preparation method thereof.
Background
The steel plate corrosion prevention is mainly realized by adopting a steel surface galvanization mode at present, and a sacrificial anode plating layer is adopted to protect a steel matrix, so that the service life of steel materials is prolonged. However, zinc is very active and is susceptible to corrosion by substances or media such as acids, alkalis, oxygen, carbon dioxide and water vapor in the atmosphere, so that the zinc layer needs to be protected to some extent, i.e. passivated. The traditional passivation mode of the galvanized layer adopts hexavalent chromium salt for passivation, and the method has simple process, excellent performance and low cost, but the hexavalent chromium has carcinogenicity, and meanwhile, has great harm to the environment, so the hexavalent chromium passivation is basically forbidden.
The domestic specialist carries out a great deal of researches on passivation substitutes and obtains a plurality of achievements, the chromium-free passivation at present mainly comprises inorganic salt passivation, organic matter passivation and organic-inorganic composite passivation, and comprehensively, the performance of the organic-inorganic composite passivation film has the toughness of the organic film and the hardness and wear resistance of inorganic matters, meanwhile, the organic-inorganic composite passivation film fills up mutually to improve the compactness of the coating, plays a good protection role of the galvanized layer and simultaneously endows the coating with certain functions such as corrosion resistance, lubricity, wear resistance, fingerprint resistance, yellowing resistance, blackening resistance and the like. However, the passivation performance of chromium-free at present still cannot perfectly reach the passivation performance of hexavalent chromium.
The scientific principle of the invention is as follows:
the isopropyl tri (dioctyl pyrophosphoric acid acyloxy) titanate can enable inorganic addition nano particles and the like in the passivation film to be firmly adsorbed on the surface of the galvanized layer, ensure the toughness of the coating and avoid the cracking or falling of the coating due to deformation or other stress. The adsorbed inorganic particles have pinning effect on the resin film layer at the same time, so that the adhesive force of the organic coating is improved. Vanadyl oxalate provides tetravalent vanadium, the aqueous solution of tetravalent vanadium has higher stability, tetravalent vanadium has simpler hydrolytic balance in liquid phase compared with pentavalent vanadium, and stable solution of tetravalent vanadium can be obtained. And the tetravalent vanadium can realize self-repairing capability in the use process of the coating. The polyethylene wax is added, a layer of polyethylene wax is formed on the surface of the passivation film layer in the curing process, and the surface of the galvanized layer has scratch resistance and low friction coefficient due to the high hardness and high lubricity of the polyethylene wax, so that the phenomenon of friction blackening generated in the collision and friction processes of galvanized steel parts can be reduced.
Disclosure of Invention
In view of the above analysis, the present invention aims to provide a galvanized steel passivation solution and a preparation method thereof, which solve the following problems: the blackening resistance of the passivation film is improved, the lubricity of the passivation film is improved, and the phenomenon that the surface is blackened due to friction of galvanized parts is reduced.
The aim of the invention is mainly realized by the following technical scheme:
3-20% of water-based acrylic resin, 0.5-15% of isopropyl tri (dioctyl pyrophosphoryl oxy) titanate, 0.01-5% of ammonium titanate, 0-5% of vanadyl oxalate, 0.01-2% of nano silicon dioxide, 0.01-2% of polyethylene wax, 0-10% of ethanol, 0-5% of regulator A, 0-5% of auxiliary agent B and the balance of deionized water.
Preferably, the passivation solution comprises the following components: 3-15% of water-based acrylic resin, 0.5-10% of isopropyl tri (dioctyl pyrophosphoryl oxy) titanate, 0.01-3% of ammonium titanate, 0.01-3% of vanadyl oxalate, 0.01-1% of nano silicon dioxide, 0.01-1% of polyethylene wax, 0-10% of ethanol, 0-3% of regulator A, 0-3% of auxiliary agent B and the balance of deionized water.
Compared with the prior art, the invention has the following beneficial effects:
1) The passivation solution contains no chromium element, so that the harm of hexavalent chromium to people and the environment is avoided;
2) The blackening resistance of the passivation film layer can be improved, and the blackening phenomenon of a plating layer generated in the environment of plum rain season is reduced;
3) The lubricity of the passivation film layer can be improved, and the phenomenon of blackening due to friction of a galvanized workpiece can be caused;
additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and other advantages of the invention may be realized and obtained by means of the instrumentalities particularly pointed out in the written description.
Detailed Description
Example 1
A galvanized steel passivation solution and a preparation method thereof are prepared from the following raw materials in parts by weight: 10 parts of water-based acrylic resin, 5 parts of isopropyl tri (dioctyl pyrophosphoryl oxy) titanate, 2 parts of ammonium titanate, 1 part of vanadyl oxalate, 0.2 part of nano silicon dioxide, 0.5 part of polyethylene wax, 10 parts of ethanol, 0.3 part of regulator A, 1.0 part of auxiliary agent B and the balance of deionized water.
A galvanized steel passivation solution is prepared by the following specific steps:
(1) Preparing aqueous acrylic resin into aqueous acrylic emulsion A, preparing polyethylene wax into polyethylene wax emulsion B, and standing the aqueous acrylic emulsion A and the polyethylene wax emulsion B for later use;
(2) Slowly adding isopropyl tri (dioctyl pyrophosphoryl oxy) titanate into a stirred 80% ethanol solution, stirring for 10 minutes, adding 0.3% of regulator A, and stirring for 1 hour to obtain a solution C;
(3) Sequentially adding ammonium titanate and nano silicon dioxide into the solution C, stirring for 10 minutes, adding the auxiliary agent B1.0%, and stirring for 1 hour;
(4) Sequentially adding a proper amount of deionized water, vanadyl oxalate and polyethylene wax emulsion in the stirring process of the solution obtained in the step (3), and stirring for 0.5 hour;
(5) And (3) adding the aqueous acrylic emulsion in the stirring process of the solution obtained in the step (4), and stirring for 0.5 hour to obtain the passivation solution.
A galvanized steel passivation solution is used for dip-coating steel for 20s, and the drying temperature is 60 ℃ and the drying time is 60s, so that a passivation film is obtained.
And (3) preparing the passivation film, carrying out performance detection after being placed indoors for 24 hours, wherein the surface is colorless and the white rust area of the passivation film is smaller than 5% after being subjected to neutral salt fog resistance for 96 hours, and measuring the initial value of the surface friction coefficient to be 0.142 and the final value to be 0.138 by a friction test for 30 times under 5N pressure.
Example 2
A galvanized steel passivation solution and a preparation method thereof are prepared from the following raw materials in parts by weight: 8 parts of water-based acrylic resin, 5 parts of isopropyl tri (dioctyl pyrophosphoric acid acyloxy) titanate, 1 part of ammonium titanate, 2 parts of vanadyl oxalate, 1 part of nano silicon dioxide, 0.5 part of polyethylene wax, 5 parts of ethanol, 1.0 part of regulator A, 0.5 part of auxiliary agent B and the balance of deionized water.
A galvanized steel passivation solution is prepared by the following specific steps:
(1) Preparing aqueous acrylic resin into aqueous acrylic emulsion A, preparing polyethylene wax into polyethylene wax emulsion B, and standing the aqueous acrylic emulsion A and the polyethylene wax emulsion B for later use;
(2) Slowly adding isopropyl tri (dioctyl pyrophosphoryl oxy) titanate into a stirred 80% ethanol solution, stirring for 10 minutes, adding 1.0% of regulator A, and stirring for 2 hours to obtain a solution C;
(3) Sequentially adding ammonium titanate and nano silicon dioxide into the solution C, stirring for 10 minutes, adding the auxiliary agent B0.5%, and stirring for 2 hours;
(4) Sequentially adding a proper amount of deionized water, vanadyl oxalate and polyethylene wax emulsion in the stirring process of the solution obtained in the step (3), and stirring for 0.5 hour;
(5) And (3) adding the aqueous acrylic emulsion in the stirring process of the solution obtained in the step (4), and stirring for 0.5 hour to obtain the passivation solution.
A galvanized steel passivation solution is used for dip-coating steel for 40s, and the drying temperature is 50 ℃ and the drying time is 60s, so that a passivation film is obtained.
Example 3
A galvanized steel passivation solution and a preparation method thereof are prepared from the following raw materials in parts by weight: 15 parts of water-based acrylic resin, 8 parts of isopropyl tri (dioctyl pyrophosphoric acid acyloxy) titanate, 3 parts of ammonium titanate, 1 part of vanadyl oxalate, 1 part of nano silicon dioxide, 1 part of polyethylene wax, 10 parts of ethanol, 1.5 parts of regulator A, 0.5 part of auxiliary agent B and the balance of deionized water.
A galvanized steel passivation solution is prepared by the following specific steps:
(1) Preparing aqueous acrylic resin into aqueous acrylic emulsion A, preparing polyethylene wax into polyethylene wax emulsion B, and standing the aqueous acrylic emulsion A and the polyethylene wax emulsion B for later use;
(2) Slowly adding isopropyl tri (dioctyl pyrophosphoryl oxy) titanate into a stirred 80% ethanol solution, stirring for 10 minutes, adding the regulator A1.5%, and stirring for 2 hours to obtain a solution C;
(3) Sequentially adding ammonium titanate and nano silicon dioxide into the solution C, stirring for 10 minutes, adding the auxiliary agent B0.5%, and stirring for 1 hour;
(4) Sequentially adding a proper amount of deionized water, vanadyl oxalate and polyethylene wax emulsion in the stirring process of the solution obtained in the step (3), and stirring for 1 hour;
(5) And (3) adding the aqueous acrylic emulsion in the stirring process of the solution obtained in the step (4), and stirring for 0.5 hour to obtain the passivation solution.
A galvanized steel passivation solution is used for dip-coating steel for 30s, and the drying temperature is 60 ℃ and the drying time is 60s, so that a passivation film is obtained.
And (3) preparing the passivation film, carrying out performance detection after being placed indoors for 24 hours, wherein the surface is colorless, the white rust area of the neutral salt fog resistance is less than 5% after 96 hours, and the initial value of the surface friction coefficient is 0.133 and the final value is 0.125 after 30 times of friction test under 5N pressure.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present invention are intended to be included in the scope of the present invention.
Unless defined otherwise, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

Claims (3)

1. The galvanized steel passivation solution is characterized by comprising the following raw materials in parts by weight: 3-20% of water-based acrylic resin, 0.5-15% of isopropyl tri (dioctyl pyrophosphoryl oxy) titanate, 0.01-5% of ammonium titanate, 0-5% of vanadyl oxalate, 0.01-2% of nano silicon dioxide, 0.01-2% of polyethylene wax, 0-10% of ethanol, 0-5% of regulator A, 0-5% of auxiliary agent B and the balance of deionized water.
2. The method for preparing the galvanized steel passivation solution according to claim 1, which is characterized by comprising the following specific steps:
(1) 3-20% of the aqueous acrylic resin is prepared into an aqueous acrylic emulsion A, 0.01-2% of the polyethylene wax is prepared into a polyethylene wax emulsion B, and the aqueous acrylic emulsion A and the polyethylene wax emulsion B are kept stand for standby;
(2) Slowly adding 0.5-15% of isopropyl tri (dioctyl pyrophosphoryloxy) titanate into a stirred 80% ethanol solution, stirring for 10 minutes, adding 0-5% of regulator A, and stirring for 1-3 hours to obtain a solution C;
(3) Sequentially adding 0.01-5% of ammonium titanate and 0.01-2% of nano silicon dioxide into the solution C, stirring for 10 minutes, adding 0-5% of auxiliary agent B, and stirring for 1-3 hours;
(4) Sequentially adding 20-70% of deionized water, 0-5% of vanadyl oxalate and the polyethylene wax emulsion B in the stirring process of the solution obtained in the step (3), and stirring for 0.5-1 hour;
(5) And (3) adding the aqueous acrylic emulsion A in the stirring process of the solution obtained in the step (4), and stirring for 0.5 hour to obtain the passivation solution.
3. The application of the galvanized steel passivation solution according to claim 1, which is characterized in that the galvanized steel passivation solution is used for dip-coating steel for 10-60s, and the drying temperature is 50-120 ℃ and the drying time is 10-180s, so as to obtain the passivation film.
CN202310735226.5A 2023-06-20 2023-06-20 Galvanized steel passivation solution and preparation method thereof Pending CN116732507A (en)

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1028177A1 (en) * 1999-02-09 2000-08-16 Walter Hillebrand Gmbh & Co, KG Passivating process
CN101326308A (en) * 2005-12-15 2008-12-17 日本帕卡濑精株式会社 Surface treatment for metal materials, surface treatment process, and surface- treated metal materials
US20120114957A1 (en) * 2009-03-31 2012-05-10 Jfe Steel Corporation Surface-treatment agent, method for producing coated steel sheet using the surface-treatment agent, and coated steel sheet
CN102965656A (en) * 2012-11-27 2013-03-13 中国人民解放军国防科学技术大学 Low-temperature drying passivant and passivation method for hot-dip galvanized steel sheet
CN103119200A (en) * 2010-09-24 2013-05-22 杰富意钢铁株式会社 Surface treatment fluid for zinc-plated steel sheet, zinc-plated steel sheet, and manufacturing method for the same
CN103140605A (en) * 2010-09-29 2013-06-05 杰富意钢铁株式会社 Galvanized steel sheet
CN103695889A (en) * 2014-01-08 2014-04-02 安徽工业大学 Chromium-free passivation solution for surface treatment of galvanized plate, aluminum and copper alloy
TH132964A (en) * 2011-09-23 2014-04-28 เจเอฟอี สตีล คอร์ปอเรชั่น surface improvement liquid for steel sheets coated with zinc or zinc alloy, steel sheets coated with zinc or zinc alloy, and methods for producing the same.
CN103834938A (en) * 2014-03-05 2014-06-04 东北大学 Steel mill continuous annealing galvanized sheet chromium-free compound passivator and preparation method thereof
WO2017028438A1 (en) * 2015-08-14 2017-02-23 尤为 Chromium-free passivator with hydrophobic surface property for plated metal
WO2018036465A1 (en) * 2016-08-24 2018-03-01 宝山钢铁股份有限公司 Inorganic surface-treated galvanized steel sheet, preparation method therefor, and aqueous inorganic surface treatment agent thereof
CN110629213A (en) * 2019-10-30 2019-12-31 常州广树化工科技有限公司 Film-forming agent and application thereof in water-based chromium-free passivator for hot galvanizing

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1028177A1 (en) * 1999-02-09 2000-08-16 Walter Hillebrand Gmbh & Co, KG Passivating process
CN101326308A (en) * 2005-12-15 2008-12-17 日本帕卡濑精株式会社 Surface treatment for metal materials, surface treatment process, and surface- treated metal materials
US20120114957A1 (en) * 2009-03-31 2012-05-10 Jfe Steel Corporation Surface-treatment agent, method for producing coated steel sheet using the surface-treatment agent, and coated steel sheet
CN103119200A (en) * 2010-09-24 2013-05-22 杰富意钢铁株式会社 Surface treatment fluid for zinc-plated steel sheet, zinc-plated steel sheet, and manufacturing method for the same
CN103140605A (en) * 2010-09-29 2013-06-05 杰富意钢铁株式会社 Galvanized steel sheet
TH132964A (en) * 2011-09-23 2014-04-28 เจเอฟอี สตีล คอร์ปอเรชั่น surface improvement liquid for steel sheets coated with zinc or zinc alloy, steel sheets coated with zinc or zinc alloy, and methods for producing the same.
CN102965656A (en) * 2012-11-27 2013-03-13 中国人民解放军国防科学技术大学 Low-temperature drying passivant and passivation method for hot-dip galvanized steel sheet
CN103695889A (en) * 2014-01-08 2014-04-02 安徽工业大学 Chromium-free passivation solution for surface treatment of galvanized plate, aluminum and copper alloy
CN103834938A (en) * 2014-03-05 2014-06-04 东北大学 Steel mill continuous annealing galvanized sheet chromium-free compound passivator and preparation method thereof
WO2017028438A1 (en) * 2015-08-14 2017-02-23 尤为 Chromium-free passivator with hydrophobic surface property for plated metal
WO2018036465A1 (en) * 2016-08-24 2018-03-01 宝山钢铁股份有限公司 Inorganic surface-treated galvanized steel sheet, preparation method therefor, and aqueous inorganic surface treatment agent thereof
CN110629213A (en) * 2019-10-30 2019-12-31 常州广树化工科技有限公司 Film-forming agent and application thereof in water-based chromium-free passivator for hot galvanizing

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