WO2018036465A1 - Inorganic surface-treated galvanized steel sheet, preparation method therefor, and aqueous inorganic surface treatment agent thereof - Google Patents

Inorganic surface-treated galvanized steel sheet, preparation method therefor, and aqueous inorganic surface treatment agent thereof Download PDF

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WO2018036465A1
WO2018036465A1 PCT/CN2017/098430 CN2017098430W WO2018036465A1 WO 2018036465 A1 WO2018036465 A1 WO 2018036465A1 CN 2017098430 W CN2017098430 W CN 2017098430W WO 2018036465 A1 WO2018036465 A1 WO 2018036465A1
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parts
group
inorganic film
inorganic
hydrophobic
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PCT/CN2017/098430
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French (fr)
Chinese (zh)
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张剑萍
张文麒
戴毅刚
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宝山钢铁股份有限公司
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Priority to JP2019510612A priority Critical patent/JP6839755B2/en
Priority to EP17842888.4A priority patent/EP3505655B1/en
Publication of WO2018036465A1 publication Critical patent/WO2018036465A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • C23C22/36Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • C23C22/36Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
    • C23C22/361Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates containing titanium, zirconium or hafnium compounds
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/40Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
    • C23C22/44Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also fluorides or complex fluorides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/68Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous solutions with pH between 6 and 8
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
    • C23C22/74Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process for obtaining burned-in conversion coatings
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/20Use of solutions containing silanes

Definitions

  • the invention belongs to the technical field of surface treatment of galvanized steel sheets, in particular to an inorganic surface treatment galvanized steel sheet, a preparation method thereof and an aqueous inorganic surface treatment agent, the inorganic surface treatment galvanized steel sheet according to the invention and a preparation method thereof
  • the surface-treated galvanized steel sheet and the preparation method thereof can satisfy the rapid deep-drawing processing of the progressive die in the field of micro-motors, and at the same time have excellent red rust resistance and surface conductivity of the parts.
  • Galvanized steel sheets are widely used in various fields such as automobiles, home appliances, and construction, and are often used as parts for automobiles, household appliances, and micro-motors. At the same time, the degree of mechanical automation has increased, making various types of micro-motors widely used in automobiles, processing machinery or electrical equipment.
  • the anti-red rust performance corresponds to the service life of the micro-motor, and the surface conductivity corresponds to the grounding safety and electromagnetic characteristics of the micro-motor.
  • the past method mainly involves chromic acid passivation surface treatment of galvanized steel sheets, which can improve the corrosion resistance of steel sheets, but has limited improvement in processing formability and other resistance.
  • solid lubricating additives usually low surface energy polymers such as polyolefin and poly four
  • the organic resin of vinyl fluoride has both corrosion resistance and lubrication effect, but this type of organic film usually has low cohesive energy.
  • the inorganic lubricating film is mainly a film containing inorganic compounds such as silicon, manganese, phosphorus, etc., and the inorganic film has high cohesive energy, and the inorganic lubricating film is not likely to be delaminated and the film is peeled off due to friction of the mold during the pressing process. Therefore, this type of product can also obtain a good appearance after deep drawing processing, but the inorganic lubricating film can not significantly improve the corrosion resistance of the galvanized steel sheet, and does not have good surface conductivity, and cannot Used in areas where the grounding safety and electromagnetic characteristics of parts are required.
  • the organic/inorganic composite lubricating film is a composite film of a resin, a corrosion inhibitor, a silane coupling agent, a silica colloid, and a solid lubricating agent, and has excellent lubricity and corrosion resistance, and Various chemical media have good resistance such as fingerprint resistance and alkali resistance.
  • the content of organic resin in the organic/inorganic composite lubricating film is high, and the low cohesive energy of the organic resin tends to cause interlayer peeling of the organic film in the rapid deep drawing process of the micro-motor field, which leads to the surface of the part.
  • the black shavings or organic film peeling off not only affects the appearance of the stamped parts, but also the organic polymer debris that falls off adheres to the parts or molds, causing frequent cleaning of the mold and affecting the efficiency of the stamping line.
  • the organic/inorganic composite lubricating film usually does not have excellent surface electrical conductivity, and cannot be used in a field where the grounding safety and electromagnetic characteristics of parts are required to be high. Therefore, the current chromium-free environmentally friendly products (including inorganic and organic/inorganic composite types) cannot meet the requirements of high-speed deep-drawing characteristics, red rust resistance and surface conductivity of the micro-motor field.
  • Chinese Patent Publication No. CN 101376859A discloses the use of an inorganic treating agent containing manganese, nickel, phosphate ions and silane to form a thin transparent inorganic solid film on the surface of a galvanized steel sheet, which can improve the stamping forming property of the galvanized steel sheet. Eliminate or reduce the viscous zinc in galvanized steel sheets during stamping With the phenomenon of powdered shedding.
  • Chinese Patent Publication No. CN 1177020A China Authorized Patent is a lubricating steel sheet containing a protective film containing silicic acid or silicate on a steel sheet having fine irregularities on its surface, and its film coverage is about 60%, which has phosphatability and good properties. Lubricity. All of the above patents give the steel plate good lubricity, but the corrosion resistance is not as good as that of the chromium-containing passivation product, and it cannot meet the requirements of the micro-motor for the red rust resistance of the material.
  • Chinese Patent Publication No. CN 101787527A provides a galvanized steel sheet having excellent processability and alkali resistance and solvent resistance, the surface of which is covered with an organic/inorganic composite protective film containing an aqueous cationic polyurethane resin, one or one. More than one organosilane coupling agent, as well as corrosion inhibitors and oxidized polyethylene particles.
  • the protective film imparts excellent press formability, solvent resistance, and alkali resistance to the surface of the galvanized steel sheet, and at the same time, the galvanized steel sheet has excellent corrosion resistance and coating adhesion.
  • the micro-motor has high requirements on the surface conductivity.
  • the organic/inorganic composite protective film does not have excellent surface electrical conductivity, and cannot be used in a field where the grounding safety and electromagnetic characteristics of parts are required to be high.
  • the Chinese Patent Publication No. CN 101394998A patent provides a coated steel sheet excellent in bending workability, press formability, solvent resistance, chemical resistance, corrosion resistance, and having a good surface appearance and sufficient coating film hardness.
  • the steel plate is a single-layer thick coating product with a film thickness of 2-10 micrometers, and the manufacturing process is a two-step process, first forming a chemical conversion film containing no chromium, and then coating a polyester resin, that is, a post-treatment film needs to pass Two coatings, two baking, usually the second baking is required to be heated at a steel plate temperature of 170-250 ° C.
  • the patent requires relatively high production equipment, and does not have surface conductivity, not suitable for micro The field of motors.
  • the present invention aims to provide an inorganic surface-treated galvanized steel sheet, a preparation method thereof and an aqueous inorganic surface treatment agent thereof, wherein the inorganic surface-treated galvanized steel sheet and an aqueous inorganic surface treatment agent thereof are environmentally friendly and chrome-free It can meet the rapid deep-drawing processing of micro-motor field progressive die, and at the same time, it has excellent red rust resistance and surface conductivity to meet the environmental protection, surface conductivity and red rust resistance of galvanized steel sheets for users in the field of micro-motors. And fast stamping processability requirements.
  • the present invention also provides an environmentally-friendly aqueous inorganic surface treatment agent for producing the above surface-treated galvanized steel sheet.
  • An inorganic surface-treated galvanized steel sheet is coated on the surface of a galvanized steel sheet with a single-layer inorganic film having a thickness of 0.3-1.0 ⁇ m, wherein
  • the inorganic film contains:
  • the hydrophobic monoorganosilane coupling agent contains X hydrophobic groups (X is 1 or 2) and 4-X reactive groups;
  • the system crosslinking agent is one or more of orthosilicate, titanate or a diorganosilane coupling agent having a bridging structure;
  • the water-soluble nano sol has a mass fraction of 20-30%
  • the orthosilicate-modified graphene oxide is a dark brown n-propanol suspension, wherein the orthosilicate-modified graphene oxide has a mass fraction of 1-5%.
  • An inorganic surface-treated galvanized steel sheet according to the present invention characterized in that
  • the inorganic film further contains:
  • F a water-soluble fluorine-containing compound, wherein the fluorine element is in an amount of 1 to 4 parts by weight in the inorganic film;
  • G a water-soluble phosphorus-containing compound, wherein the phosphorus element is 0.5-4 parts by weight in the inorganic film;
  • the hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) is selected from the group consisting of -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl) ), -C 6 H 5 (phenyl), -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 (perfluoropropyl), -C 5 F One or two of 11 (perfluoropentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl);
  • the reactive group in the hydrophobic monoorganosilane coupling agent is selected from the group consisting of -OCH 3 (methoxy), -OC 2 H 5 (ethoxy), vinyl, propenyl, epoxy One to three of an amino group, a hydroxyl group, a carboxyl group, an amide group or a 2,3-epoxypropoxy group;
  • the sum of the number of hydrophobic groups and the number of reactive groups in the hydrophobic monoorganosilane coupling agent is equal to four;
  • the hydrophobic monoorganic silane coupling agent is contained in the inorganic film in an amount of 40 to 60 parts by weight, preferably 45 to 55 parts by weight.
  • the system cross-linking agent (B) may be a tetrasilicate having 4 reactive groups, a titanate having 4 reactive groups, or a double-bridged structure having 6 reactive groups.
  • organosilane coupling agents One or more of organosilane coupling agents;
  • the reactive group in the orthosilicate is selected from any one of a methoxy group, an ethoxy group, a propoxy group or a butoxy group;
  • the reactive group in the titanate is selected from one or more of an isopropyl ester group, a phosphoryloxy group, a benzenesulfonyloxy group or a n-butyl ester group;
  • the bridging structure of the bis-organosilane coupling agent is composed of 2-4 methylene groups, amino groups or 2-4 fluorenyl groups;
  • the reactive group of the bis-organosilane coupling agent is selected from any one of a methoxy group, an ethoxy group or a propoxy group.
  • the aqueous nanosol (C) is an aqueous inorganic oxide or a metal oxide sol
  • the aqueous nanosol is selected from one or more of an aqueous silica sol, an aqueous titanium dioxide sol, an aqueous zirconia sol or an aqueous alumina sol.
  • the surface-modified high-density polyethylene particles (D) have a particle diameter of between 0.1 and 0.5 ⁇ m; the surface-modifying group is reactive, and is specifically selected from an amino group, a hydroxyl group, a carboxyl group, an epoxy group or a urethane.
  • the bases One or more of the bases;
  • the number of layers of the orthosilicate-modified graphene oxide (E) layer is between 1-5 layers (thickness is between 0.35 nm and 1.75 nm); the size of the orthosilicate-modified graphene oxide is Between 2-5 microns, the aspect ratio of graphene is between 1100-14000.
  • the orthosilicate in the orthosilicate-modified graphene oxide is one or more selected from the group consisting of methyl orthosilicate, ethyl orthosilicate, propyl orthosilicate or butyl orthosilicate.
  • the orthosilicate-modified graphene oxide has a carbon oxide atom number ratio of ⁇ 3 and a silicon element content of 5-12%.
  • the water-soluble fluorine-containing compound (F) is a fluorine-containing metal salt or a fluorine-containing acid, and is selected from the group consisting of sodium fluoride, ammonium fluorotitanate, sodium fluorosilicate, hexafluorotitanate, and fluorosilicic acid. Kind or more.
  • the water-soluble phosphorus-containing compound (G) is a phosphate or a phosphoric acid-containing compound selected from the group consisting of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, and tripolyphosphoric acid.
  • a phosphate or a phosphoric acid-containing compound selected from the group consisting of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, and tripolyphosphoric acid.
  • One or more of aluminum and ammonium polyphosphate is a phosphate or a phosphoric acid-containing compound selected from the group consisting of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, and tripolyphosphoric acid.
  • One or more of aluminum and ammonium polyphosphate is a phosphate or a phosphoric acid-containing compound selected from the group
  • the water-soluble metal salt compound (H) is one or more of a titanium salt, a phosphonium salt, a phosphonium salt, a molybdenum salt, a tungsten salt, a cobalt salt, and a zirconium salt.
  • the titanium salt is selected from one or more of ammonium fluorotitanate, hexafluorotitanate, titanium orthosulfate, titanium oxysulfate or titanium chloride.
  • the onium salt is selected from one or more of cerium nitrate, barium sulfate, a fluorine-containing phosphonium salt, and a cerium ammonium complex salt.
  • the onium salt may be one or more of barium chloride, barium sulfate, and barium nitrate.
  • the molybdenum salt is selected from one or more of ammonium molybdate, magnesium molybdate or sodium molybdate.
  • the tungsten salt is selected from one or more of ammonium tungstate, magnesium tungstate, ammonium paratungstate or ammonium metatungstate.
  • the cobalt salt may be an inorganic cobalt salt such as cobalt nitrate, cobalt sulfate or cobalt chloride, or may be one or more of cobalt naphthenate, cobalt oxalate or cobalt stearate.
  • the zirconium salt may be one or more of potassium zirconium fluorophosphate, zirconium nitrate, and zirconium sulfate.
  • the above inorganic surface-treated galvanized steel prepared according to the invention has environmentally friendly chromium-free steel, can meet the rapid deep-drawing processing of the progressive die in the field of micro-motors, and has excellent red rust resistance and surface electrical conductivity at the same time.
  • the object of the present invention is also to provide a method for preparing an inorganic surface-treated galvanized steel sheet, which can satisfy the rapid deep-drawing processing of the progressive die in the field of micro-motors, and at the same time has excellent red rust resistance and surface conductivity of the parts, and the technology thereof
  • the plan is as follows:
  • the inorganic film contains:
  • the hydrophobic monoorganosilane coupling agent contains X hydrophobic groups (X is 1 or 2) and 4-X reactive groups;
  • the system crosslinking agent is selected from one or more of a orthosilicate, a titanate or a diorganosilane coupling agent having a bridging structure;
  • the water-soluble nano sol has a mass fraction of 20-30%
  • the orthosilicate-modified graphene oxide is a dark brown n-propanol suspension, wherein the orthosilicate-modified graphene oxide has a mass fraction of 1-5%.
  • a method for preparing an inorganic surface-treated galvanized steel sheet according to the present invention characterized in that
  • the inorganic film further contains:
  • F a water-soluble fluorine-containing compound, wherein the fluorine element is in an amount of 1 to 4 parts by weight in the inorganic film;
  • G a water-soluble phosphorus-containing compound, wherein the phosphorus element is 0.5-4 parts by weight in the inorganic film;
  • the hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) may be -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl), -C 6 H 5 (phenyl), -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 (perfluoropropyl), -C 5 F 11 (perfluoro One or two of pentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl); a reactive group in the hydrophobic monoorganosilane coupling agent It may be -OCH 3 (methoxy), -OC 2 H 5 (ethoxy), vinyl, propenyl, epoxy, amino, hydroxy, carboxyl, amide or 2,3-epoxypropoxy Up to three of them; the sum of the number of hydrophobic groups and the number of reactive groups in the
  • the system cross-linking agent (B) may be an orthosilicate having 4 reactive groups, and has 4 reactivity.
  • the reactive group in the orthosilicate may be methoxy Any one of a group, an ethoxy group, a propoxy group or a butoxy group;
  • the reactive group in the titanate may be an isopropyl ester group, a phosphoryloxy group, a benzenesulfonyloxy group or a n-butyl group
  • the bridging structure of the bis-organosilane coupling agent is composed of 2-4 methylene groups, amino groups or 2-4 fluorenyl groups;
  • the reactive group may be any one of a methoxy group, an ethoxy group or a propoxy group.
  • the aqueous nanosol (C) is an aqueous inorganic oxide or metal oxide sol; the aqueous nanosol is selected from one of an aqueous silica sol, an aqueous titanium oxide sol, an aqueous zirconia sol or an aqueous alumina sol or A variety.
  • the surface-modified high-density polyethylene particles (D) have a particle diameter of between 0.1 and 0.5 ⁇ m; the surface-modifying group has reactivity, specifically selected from amino, hydroxyl, carboxyl, epoxy or carbamic acid. One or more of the ester groups.
  • the number of layers of the orthosilicate-modified graphene oxide (E) layer is between 1-5 layers (thickness is between 0.35 nm and 1.75 nm); the size of the orthosilicate-modified graphene oxide is Between 2-5 microns, the aspect ratio of graphene is between 1100-14000.
  • the orthosilicate in the orthosilicate-modified graphene oxide is one or more selected from the group consisting of methyl orthosilicate, ethyl orthosilicate, propyl orthosilicate or butyl orthosilicate.
  • methyl orthosilicate ethyl orthosilicate
  • propyl orthosilicate propyl orthosilicate or butyl orthosilicate.
  • the orthosilicate-modified graphene oxide has a carbon oxide atom number ratio of ⁇ 3 and a silicon element content of 5-12%.
  • the water-soluble fluorine-containing compound (F) is a fluorine-containing metal salt or a fluorine-containing acid, and is selected from the group consisting of sodium fluoride, ammonium fluorotitanate, sodium fluorosilicate, hexafluorotitanate, and fluorosilicic acid. Kind or more.
  • the water-soluble phosphorus-containing compound (G) is a phosphate or a phosphoric acid-containing compound selected from the group consisting of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, and tripolyphosphoric acid.
  • a phosphate or a phosphoric acid-containing compound selected from the group consisting of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, and tripolyphosphoric acid.
  • One or more of aluminum and ammonium polyphosphate is a phosphate or a phosphoric acid-containing compound selected from the group consisting of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, and tripolyphosphoric acid.
  • One or more of aluminum and ammonium polyphosphate is a phosphate or a phosphoric acid-containing compound selected from the group
  • the water-soluble metal salt compound (H) is one or more of a titanium salt, a phosphonium salt, a phosphonium salt, a molybdenum salt, a tungsten salt, a cobalt salt, and a zirconium salt.
  • the titanium salt is selected from one or more of ammonium fluorotitanate, hexafluorotitanate, titanium orthosulfate, titanium oxysulfate or titanium chloride.
  • the onium salt is selected from one or more of cerium nitrate, barium sulfate, a fluorine-containing phosphonium salt, and a cerium ammonium complex salt.
  • the onium salt may be one or more of barium chloride, barium sulfate, and barium nitrate.
  • the molybdenum salt is selected from one or more of ammonium molybdate, magnesium molybdate or sodium molybdate.
  • the tungsten salt is selected from one or more of ammonium tungstate, magnesium tungstate, ammonium paratungstate or ammonium metatungstate.
  • the cobalt salt may be an inorganic cobalt salt such as cobalt nitrate, cobalt sulfate or cobalt chloride, or may be one or more of cobalt naphthenate, cobalt oxalate or cobalt stearate.
  • the zirconium salt may be one or more of potassium zirconium fluorophosphate, zirconium nitrate, and zirconium sulfate.
  • the above inorganic surface-treated galvanized steel prepared by the method of the invention has the advantages of environmentally friendly and chrome-free, can meet the rapid deep drawing processing of the progressive die of the micro-motor field, and has excellent red rust resistance and surface conductivity of the parts at the same time.
  • the invention further provides an aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet, wherein the aqueous inorganic surface treatment agent can satisfy the rapid deep drawing processing of the progressive die in the micro-motor field, and at the same time, has excellent red rust resistance and surface conduction of the parts. Performance for galvanized steel sheets.
  • An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet for coating onto a surface of a galvanized steel sheet to form an inorganic film according to the present invention characterized in that
  • the total solids in its aqueous solution contain the following ingredients:
  • the hydrophobic monoorganosilane coupling agent contains X hydrophobic groups (X is 1 or 2) and 4-X reactive groups;
  • the system crosslinking agent is one or more of orthosilicate, titanate or a diorganosilane coupling agent having a bridging structure;
  • the water-soluble nano sol has a mass fraction of 20-30%
  • the orthosilicate-modified graphene oxide is a dark brown n-propanol suspension, wherein the orthosilicate-modified graphene oxide has a mass fraction of 1-5%;
  • F a water-soluble fluorine-containing compound, wherein the fluorine element is in an amount of 1 to 4 parts by weight in the inorganic film;
  • G a water-soluble phosphorus-containing compound, wherein the phosphorus element is 0.5-4 parts by weight in the inorganic film;
  • An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention characterized in that
  • the hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) may be -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl), -C 6 H 5 (phenyl), -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 (perfluoropropyl), -C 5 F 11 (perfluoro One or two of pentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl); a reactive group in the hydrophobic monoorganosilane coupling agent It may be -OCH 3 (methoxy), -OC 2 H 5 (ethoxy), vinyl, propenyl, epoxy, amino, hydroxy, carboxyl, amide or 2,3-epoxypropoxy Up to three of them; the sum of the number of hydrophobic groups and the number of reactive groups in the
  • An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention characterized in that
  • the system cross-linking agent (B) may be an orthosilicate having 4 reactive groups, and has 4 reactivity.
  • the reactive group in the orthosilicate may be methoxy Any one of a group, an ethoxy group, a propoxy group or a butoxy group;
  • the reactive group in the titanate may be an isopropyl ester group, a phosphoryloxy group, a benzenesulfonyloxy group or a n-butyl group
  • the bridging structure of the bis-organosilane coupling agent is composed of 2-4 methylene groups, amino groups or 2-4 fluorenyl groups;
  • the reactive group may be any one of a methoxy group, an ethoxy group or a propoxy group.
  • An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention characterized in that
  • the aqueous nanosol (C) is an aqueous inorganic oxide or a metal oxide sol; the aqueous nanosol may be one of an aqueous silica sol, an aqueous titania sol, an aqueous zirconia sol or an aqueous alumina sol or A variety.
  • An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention characterized in that
  • the surface-modified high-density polyethylene particles (D) have a particle diameter of between 0.1 and 0.5 ⁇ m; the surface-modifying group has reactivity, specifically an amino group, a hydroxyl group, a carboxyl group, an epoxy group or a urethane group. One or more of them;
  • An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention characterized in that
  • the number of layers of the orthosilicate-modified graphene oxide (E) layer is between 1-5 layers (thickness is between 0.35 nm and 1.75 nm); the size of the orthosilicate-modified graphene oxide is Between 2-5 microns, the aspect ratio of graphene is between 1100-14000; the orthosilicate in the orthosilicate-modified graphene oxide may be methyl orthosilicate, tetraethyl orthosilicate, positive One or more of propyl silicate or butyl orthosilicate; the orthosilicate-modified graphene oxide has a carbon oxide atom number ratio of ⁇ 3 and a silicon element content of 5-12%.
  • An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention characterized in that
  • the water-soluble fluorine-containing compound (F) is a fluorine-containing metal salt or a fluorine-containing acid.
  • the water-soluble fluorine-containing compound may be sodium fluoride, ammonium fluorotitanate, sodium fluorosilicate or hexafluorocarbon.
  • titanic acid and fluorosilicic acid are examples of titanic acid and fluorosilicic acid.
  • An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention characterized in that
  • the water-soluble phosphorus-containing compound (G) is a phosphate or a phosphoric acid.
  • the water-soluble phosphorus-containing compound may be orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, or the like.
  • One or more of aluminum polyphosphate and ammonium polyphosphate may be orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, or the like.
  • aluminum polyphosphate and ammonium polyphosphate may be orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, or the like.
  • aluminum polyphosphate and ammonium polyphosphate may be orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, or the like.
  • aluminum polyphosphate and ammonium polyphosphate may be ortho
  • An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention characterized in that
  • the water-soluble metal salt compound (H) is one or more of a titanium salt, a cerium salt, a cerium salt, a molybdenum salt, a tungsten salt, a cobalt salt and a zirconium salt.
  • the titanium salt may be fluorine.
  • the cerium salt may be cerium nitrate, cerium sulfate, or a fluorinated cerium salt, or cerium ammonium
  • the cerium salt may be one or more of cerium chloride, cerium sulfate and cerium nitrate
  • the molybdenum salt may be one of ammonium molybdate, magnesium molybdate or sodium molybdate Or a plurality of
  • the tungsten salt may be one or more of ammonium tungstate, magnesium tungstate, ammonium paratungstate or ammonium metatungstate
  • the cobalt salt may be an inorganic cobalt salt such as cobalt nitrate, cobalt sulfate or cobalt chloride, or It may be one or more of cobalt naphthenate, cobalt oxa
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the hydrophobic monoorganosilane coupling agent (A) in the aqueous inorganic surface treatment agent may be a mixture of one or more of the above monoorganosilanes, and is a main film-forming substance of the aqueous inorganic surface treatment agent of the present invention.
  • the inorganic film formed by using the hydrophobic monoorganosilane coupling agent (A) as a main component has strong cohesive energy, and the cohesive effect of the inorganic film is remarkable.
  • the strong cohesive inorganic film can maintain the integrity of the film when the mold is severely rubbed, and prevent the inorganic film from peeling off or falling off, thus ensuring the parts are in the grade.
  • the die has a good appearance after multiple stamping, and can also reduce the number of clearing lines of the stamping line and improve the production efficiency of the stamping line.
  • the hydrophobic monoorganosilane coupling agent (A) in the present invention itself has remarkable hydrophobic properties, but the reactive group contained in the monoorganosiloxane may react with water to form an excellent hydrophilic property.
  • hydrophilic group such as a hydroxyl group, a carboxyl group or an amino group
  • hydrophobic monoorganosilane coupling agent (A) can be in an aqueous system Stable dissolution or dispersion.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the inorganic film In order for the formed inorganic film to have excellent corrosion resistance, it is required that the inorganic film has a high degree of crosslinking.
  • the main film-forming substance in the inorganic film the hydrophobic monoorganosilane coupling agent (A) needs to be cross-linkable with other components in the film such as the system crosslinking agent (B) and the aqueous nano-sol (C), thereby Increase the crosslink density of the film. Therefore, in order to ensure excellent reactivity of the hydrophobic monoorganosilane coupling agent (A) used in the present invention, the hydrophobic monoorganosilane coupling agent (A) must contain two or more. Reactive group.
  • the reactive group may be one or more of -OCH 3 (methoxy) and -OC 2 H 5 (ethoxy) which are first reacted with water to form a hydroxyl group and then reacted with other substances (B and C). Or one or more of an epoxy group, an amino group, a hydroxyl group, a carboxyl group, an amide group, and a 2,3-epoxypropoxy group capable of directly reacting with other substances (B and C); One or more of a vinyl group and a propenyl group in which polymerization occurs.
  • the non-broken inorganic film or zinc powder adheres to the surface of the part, that is, the surface of the part is required to have "non-stick” characteristics, corresponding to the surface of the steel plate and only the inorganic film exists.
  • the possibility of "non-stick” features After painstaking research and many attempts, it was found that the hydrophobic monoorganosilane coupling agent was formed by introducing a hydrophobic group into a conventional monoorganosilane coupling agent to form a hydrophobic monoorganosilane coupling agent (A).
  • the hydrophobic group in (A) can migrate to the surface of the film during the curing process of the film, forming a very thin hydrophobic layer on the surface of the inorganic film, thereby reducing the surface polarity and Gibbs free energy of the inorganic film, and reducing the inorganic film pair.
  • the adhesion of zinc powder, impurities and broken film makes the surface of the inorganic film have "non-stick" characteristics, so as to ensure that the surface of the part is cleaned after rapid deep drawing of the progressive die, and no broken inorganic film or zinc powder adheres to the surface of the part.
  • an inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent
  • the hydrophobic monoorganic silane coupling agent (A) should have both a reactive group and a hydrophobic group, and the sum of the number of reactive groups and the number of hydrophobic groups should be 4.
  • the number of reactive groups should be greater than or equal to two (ie, Is available for two or three). Therefore, the number of hydrophobic groups capable of providing "non-stick" characteristics to the hydrophobic monoorganosilane coupling agent (A) is (the number of 4-reactive groups), which is indicative of the hydrophobic monoorganosilane of the present invention.
  • the number of hydrophobic groups in the coupling agent (A) may be one or two.
  • the hydrophobic group in the above hydrophobic monoorganosilane coupling agent (A) may be a short-chain hydrocarbon group such as -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl) Or -C 6 H 5 (phenyl); may also be a fluorine-containing hydrophobic group such as -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 ( Perfluoropropyl), -C 5 F 11 (perfluoropentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl).
  • the hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) in the present invention may be any one or any two of the above groups.
  • the inorganic surface-treated galvanized steel sheet according to the present invention the preparation method thereof and the aqueous inorganic surface treatment agent,
  • the hydrophobic monoorganosilane coupling agent (A) structure should have both a reactive group (two or three) and a hydrophobic group (one or two), and the number of reactive groups and hydrophobicity The sum of the number of groups is 4.
  • a trimethoxymethylsilane coupling agent, a triethoxymethylsilane coupling agent, a tripropoxymethylsilane coupling agent, a trimethoxyethylsilane coupling agent, and a triethoxy group are mentioned.
  • the hydrophobic monoorganosilane coupling agent (A) is contained in an amount of 40 to 60 parts by weight in the inorganic film. If it is less than 40 parts, the corrosion resistance and "non-stick" characteristics of the inorganic film are poor, and the poor corrosion resistance of the inorganic film may affect the red rust resistance of the stamped parts; the "non-stick” characteristics may cause the surface adhesion of the parts after punching. More impurities, affecting the appearance of parts after stamping. If it is more than 60 parts, the ductility of the inorganic film is deteriorated, and the inorganic film is liable to be cracked and peeled off during the molding process, resulting in a decrease in film formability.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the system cross-linking agent (B) used in the present invention has a large number of reactive groups which can be chemically bonded to the metal substrate and other components in the inorganic film, which can not only improve the inorganic film and the metal substrate. Adhesion, at the same time, can enhance the crosslink density of the inorganic film to enhance the corrosion resistance and stamping formability of the inorganic film, so that the parts after stamping have excellent red rust resistance and surface appearance.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the system crosslinking agent (B) in the present invention may be one or more of a orthosilicate, a titanate or a diorganosilane coupling agent having a bridging structure; and 4 of the orthosilicates a reactive group, wherein the reactive group may be any one of a methoxy group, an ethoxy group, a propoxy group or a n-butoxy group; the titanate has four reactive groups, and the reaction thereof
  • the group may be one or more of an isopropyl ester group, a phosphoryloxy group, a benzenesulfonyloxy group or a n-butyl ester group;
  • the double organosilane coupling agent means two in the same molecular structure
  • the silane structure has 6 reactive groups on one molecule, and the number of reactive groups is larger than that of the conventional monoorganosilane coupling agent.
  • the bis-organosilane coupling agent of the invention has a bridging structure, and the bridging structure is composed of 2-4 methylene groups, amino groups or 2-4 fluorenyl groups; the reactive group of the bis-organosilane coupling agent may be Any one of a methoxy group, an ethoxy group or a propoxy group.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the orthosilicate used in the system cross-linking agent (B) in the present invention may be methyl orthosilicate, ethyl orthosilicate, propyl orthosilicate, butyl orthosilicate or isopropyl orthosilicate.
  • the titanate used in the system cross-linking agent (B) in the present invention may be tetraisopropyl orthotitanate, isopropyl tris(dioctylphosphoryloxy) titanate, Isopropyl trioleic acid oxy titanate, tetraisopropyl bis(dioctylphosphite oxy) titanate, bis(dioctyloxypyrophosphate) ethylene titanate, different One or more of propyl tris(dodecylbenzenesulfonyl) titanate, tetra-tert-butyl orthotitanate or diisopropyl bis(triethanolamine)titanate; system crosslinker in the present invention (B)
  • the diorganosilane coupling agent used may be 1,2-bistrimethoxysilylethane, 1,2-bisethoxysilylethane, bis-( ⁇ -triethoxy) One or more of sily
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the system crosslinking agent (B) is contained in an amount of 10 to 30 parts by weight in the inorganic film. If it is less than 10 parts, the crosslinking density of the inorganic film will be greatly reduced, thereby affecting the corrosion resistance of the inorganic film, and finally The red rust resistance of the stamped parts is poor. If it is higher than 30 parts, due to the compatibility of the selected system cross-linking agent with water, more system cross-linking agents will affect the stability of the aqueous inorganic surface treatment agent, which will result in obvious treatment agent after a long time. The stratification phenomenon causes a large decrease in the overall performance of the aqueous inorganic surface treatment agent.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the water-soluble nano sol (C) used in the present invention is preferably a water-soluble colloid having a particle diameter of 5 to 50 nm, and the kind thereof may be an aqueous inorganic oxide or a metal oxide sol, and specifically may be aqueous two.
  • the crosslinking density of the inorganic film can be further increased by a large number of reactive groups in the aqueous nanosol, thereby enhancing the corrosion resistance of the inorganic film.
  • the fine particles formed by baking and solidifying the aqueous nano-sol have higher hardness, which can effectively improve the scratch resistance of the inorganic film and avoid surface scratches on the parts after stamping.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the water-soluble nano sol (C) used in the present invention may be an aqueous silica sol such as SNOWTEX-40, SNOWTEX-50, SNOWTEX-C, SNOWTEX-N, SNOWTEX-O, SNOWTEX-OL, SNOWTEX of Nissan Chemical Co., Ltd.
  • the water-soluble nano sol (C) used in the present invention may also be an aqueous titanium dioxide sol, such as Shenzhen Yoshida Chemical MTI-2080; Shanghai EFUT- GY01, EFUT-GY02, EFUT-GY03, etc.; the water-soluble nano sol (C) used in the present invention may also be an aqueous zirconia sol, such as VK-RJ80 of Xuancheng Jingrui, GT-360 of Yizheng Technology, UG03W, UG-R10W and UR-R30W of Suzhou
  • Aqueous nano-solutions used in the present invention As the gum (C), any one or any of the above aqueous silica sol, aqueous titania sol, aqueous zirconia sol or aqueous alumina sol can be used.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the aqueous nanosol (C) in the present invention accounts for 5 to 15 parts by weight in the inorganic film. If it is less than 5 parts, the surface hardness of the inorganic film is greatly lowered, thereby affecting the scratch resistance of the inorganic film, resulting in the inorganic film being easily damaged during the press forming process. If it is more than 15 parts, the nanotechnology in the inorganic film is too much, and the ductility of the film is deteriorated, resulting in a decrease in film formability.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the surface-modified high-density polyethylene particles (D) used in the present invention are commercially available solid lubricating particles.
  • This type of lubricating agent has the characteristics of low surface energy, high lubricity and high surface hardness. It can form a hard lubricating layer on the surface of the inorganic film, which not only improves the scratch resistance of the inorganic film, but also enhances the inorganic film.
  • the surface is smooth, and the purpose of strengthening the stamping formability of the inorganic film is achieved, so that it can meet the requirements of rapid deep drawing processing of the progressive die in the field of micro-motors.
  • progressive die stamping usually exceeds 10 passes, and each pass of stamping causes frictional wear on the inorganic film of the present invention.
  • the inorganic film of the present invention is required. It should have strong scratch resistance and ensure the integrity and excellent appearance of the film during the multi-pass stamping process.
  • a small amount of surface aggregation also needs to be uniformly dispersed inside the inorganic film, so that the inorganic film has excellent scratch resistance in the entire thickness direction, thereby ensuring that the inorganic film can meet the multi-pass stamping requirements of the progressive die.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the surface-modified high-density polyethylene particles (D) used in the present invention are solid lubricating particles having a reactive group grafted on the surface, specifically one of an amino group, a hydroxyl group, a carboxyl group, an epoxy group or a urethane group.
  • the hydroxyl group and the carboxyl group can be obtained by immersing the high-density polyethylene particles in a strong oxidizing solution; the amino group and the urethane group can be passed through ethylenediamine, hexamethylenediamine or urethane with a high density The surface of the polyethylene particles is grafted; the epoxy group can be obtained by surface grafting of glycidyl methacrylate or allyl glycidyl ether with high density polyethylene particles.
  • the above reactive group can react with the organosilane coupling agent in the treatment liquid to form a covalent bond, which not only strengthens the bonding strength between the high-density polyethylene particles and the inorganic film, but also binds the high-density polyethylene particles, thereby ensuring
  • the high-density polyethylene particles can be uniformly dispersed in the inorganic film, and can provide excellent anti-wear properties in the entire thickness direction of the inorganic film, and improve the press workability and scratch resistance of the inorganic film.
  • chemical bonding between the high-density polyethylene particles and the film can delay the penetration of the corrosive medium along the surface of the high-density polyethylene particles into the film, and reduce the negative influence of the addition of the high-density polyethylene particles on the corrosion resistance of the inorganic film.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the surface-modified high-density polyethylene particles (D) used in the present invention have a particle diameter in the range of 0.1 to 0.5 ⁇ m, and if less than 0.1 ⁇ m, the surface-modified high-density polyethylene particles (D) do not occur in the inorganic film.
  • the surface-modified high-density polyethylene particles (D) are too large, and most of the particles are exposed on the surface of the film, and when subjected to punching friction, large particles are easily detached As a result, the press workability of the film is drastically lowered.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the surface-modified high-density polyethylene particles (D) used in the present invention are 10-25 parts by weight in the inorganic film. If less than 10 parts, the surface of the inorganic film is insufficient in lubricity and scratch resistance; if more than 25 parts, too much surface-modified high-density polyethylene particles (D) are present in the inorganic film, and the corrosive medium may be along the surface.
  • the modified high-density polyethylene particles (D) interface penetrates into the inorganic film to reduce the corrosion resistance of the inorganic film.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the inorganic surface-treated galvanized steel sheet of the invention needs to have good surface electrical conductivity, and can discharge the static electricity generated during the actual operation of the stamped and formed parts through the surface thereof, thereby preventing a large amount of static electricity from being zero.
  • the surface area of the piece is concentrated, which affects the safety and electromagnetic properties of the part and affects the normal use of the part.
  • the above graphene sheet layer needs to be stably present in the aqueous inorganic surface treatment agent for a long period of time, and no agglomeration, precipitation, and precipitation occur.
  • the graphene sheets due to the large van der Waals force between the sheets, the graphene sheets are particularly prone to agglomeration between the graphene sheets, and are not easily dispersed uniformly in the aqueous inorganic surface treatment agent. Therefore, it is necessary to modify the surface of the above graphene sheets. By introducing other substances to destroy the surface van der Waals force, the graphene sheets are peeled off from each other, so that they can be stably present in the aqueous inorganic surface treatment agent for a long time.
  • the graphene surface-modified substance is further limited.
  • the main component of the aqueous inorganic surface treatment agent of the present invention is mostly a silicon-containing substance such as a hydrophobic monoorganosilane coupling agent (A), a system crosslinking agent (B), and a water-soluble nano sol (C)
  • the present invention uses the orthosilicate as a modifying substance and propanol as a solvent to surface the graphene sheet layer. modified.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the graphene sheet layer used in the present invention has a sheet structure and may be a single layer or a plurality of layers.
  • the number of sheets is preferably 5 or less (the thickness of the sheet is between 0.35 and 1.75 nm).
  • the graphene sheet layer used in the present invention has a sheet diameter of 2 to 5 ⁇ m and a graphene diameter to thickness ratio of 1100 to 14,000.
  • the surface of the graphene sheet layer used in the present invention is modified with orthosilicate, and a method known for its use can be used.
  • the graphite oxide can be ultrasonically dispersed for 1 hour by immersing the graphite oxide in a strong oxidizing solution (such as a concentrated sulfuric acid/potassium permanganate mixed solution, a concentrated sulfuric acid/concentrated nitric acid mixed solution) at 70-80 ° C, and then filtered. And washed with a large amount of deionized water to neutral, to obtain a graphene oxide sheet; further, the graphene oxide sheet, orthosilicate and propanol were stirred and mixed at 100 ° C for 24 h and then filtered. The silicate-modified graphene oxide is obtained; secondly, propanol is used, and the orthosilicate-modified graphene oxide is diluted to a mass fraction of 1-5%.
  • a strong oxidizing solution such as a concentrated sulfuric acid/potassium per
  • the orthosilicate-modified graphene oxide used in the present invention may be a tetrasilicate orthosilicate, a tetraethyl orthosilicate or a butyl orthosilicate. One or more.
  • the orthosilicate-modified graphene oxide has a carbon oxide atom number ratio of ⁇ 3, and the silicon element content is between 5-12%.
  • the orthosilicate-modified graphene oxide surface grafted orthosilicate of the invention not only can improve the dispersion stability coefficient of graphene oxide in the aqueous inorganic surface treatment agent system, prevent agglomeration or precipitation thereof, and can also enhance graphite oxide.
  • the sheet-structured graphene oxide is uniformly dispersed inside the inorganic film, and when the corrosive medium penetrates into the inorganic film, the graphene oxide sheet layer can increase the permeation path of the corrosive medium, thereby providing excellent physical protection. Greatly improve the corrosion resistance of the film.
  • the graphene oxide sheet is carbon-carbon covalently bonded between the atoms, has excellent mechanical properties, and has good resistance to wear and damage of external objects, thereby improving the scratch resistance of the inorganic film. effect.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the orthosilicate-modified graphene oxide used in the present invention is calculated by using graphene oxide in an amount of 0.05 to 0.5 parts by weight in the inorganic film. If less than 0.05 parts, that is, when the graphene oxide is less, the graphene oxide has no obvious improvement on the surface conductivity of the inorganic film; if it is higher than 0.5 part, that is, when the graphene oxide is more, the inorganic film is affected by the graphene oxide. Dark, affecting the appearance. At the same time, a large amount of graphene oxide is also prone to agglomeration, which reduces the surface quality of the inorganic film.
  • the fluorine-containing compound used in the present invention is water-soluble, and may be a fluorine-containing metal salt or a fluorine-containing acid.
  • the fluorine-containing compound may be one or more of sodium fluoride, ammonium fluorotitanate, sodium fluorosilicate, hexafluorotitanate, and fluorosilicic acid.
  • the mass fraction in the inorganic film is from 1 to 4 parts, calculated as the fluorine element in the fluorine-containing compound.
  • the corrosion resistance of the inorganic film may decrease; if the mass fraction of fluorine is more than 4 parts, that is, the fluorine compound When more, the stability of the aqueous inorganic surface treatment agent may be deteriorated.
  • the phosphorus-containing compound used in the present invention is water-soluble, and may be a phosphate or a phosphoric acid.
  • the phosphorus-containing compound may be one or more of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, three-way metaphosphoric acid, ammonium phosphate, aluminum tripolyphosphate, and ammonium polyphosphate.
  • the amount of the mass fraction in the inorganic film is from 0.5 to 4 parts, calculated as the phosphorus element in the phosphorus-containing compound.
  • the mass fraction of phosphorus is less than 0.5 parts, that is, when there are less phosphorus compounds, there is no effect of addition, and the corrosion resistance of the inorganic film may decrease; if the mass fraction of phosphorus is more than 4 parts, That is to say, when there are many phosphorus-containing compounds, the adhesion of the inorganic film may be deteriorated.
  • the metal salt compound used in the present invention is a water-soluble salt, and may be one or more of a titanium salt, a phosphonium salt, a phosphonium salt, a molybdenum salt, a tungsten salt, a cobalt salt, and a zirconium salt.
  • the titanium salt may be one or more of ammonium fluorotitanate, hexafluorotitanate, titanium orthosulfate, titanium oxysulfate or titanium chloride;
  • the cerium salt may be cerium nitrate, cerium sulfate, or a fluorine-containing cerium salt or one or more of cerium ammonium composite salts;
  • the cerium salt may be one or more of cerium chloride, cerium sulfate and cerium nitrate;
  • the molybdenum salt may be ammonium molybdate or molybdic acid One or more of magnesium or sodium molybdate;
  • the tungsten salt may be one or more of ammonium tungstate, magnesium tungstate, ammonium paratungstate or ammonium metatungstate;
  • the cobalt salt may be cobalt nitrate, cobalt sulfate or chlorine
  • the inorganic cobalt salt such as cobalt may also be one or more of co
  • the metal salt compound can react with the galvanic layer on the surface of the galvanized steel sheet and the hydroxyl groups of other components in the aqueous inorganic surface treatment agent to form a metal bond having a high bond energy, forming a thin structure dense metal on the surface of the galvanized layer.
  • the salt conversion film physically shields the direct contact between the steel plate and the corrosive medium, reduces the possibility of corrosion of the steel plate, and significantly improves the anti-film erosion resistance of the steel plate.
  • the amount of the mass in the film is 0.1 to 2.5 parts, calculated as the metal element.
  • the mass fraction of the rare earth element is less than 0.1 part, that is, when the metal salt compound is small, there is no effect of addition, and the corrosion resistance and adhesion of the inorganic film may be lowered; if the mass fraction of the rare earth element is more than 2.5 parts When the metal salt-containing compound is contained, the stability of the aqueous inorganic surface treatment agent may be deteriorated, which may affect the quality of the inorganic surface-treated galvanized steel sheet.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the invention provides a method for manufacturing an environmentally-friendly inorganic surface-treated galvanized steel sheet which can satisfy the rapid deep-drawing processing of the progressive die in the micro-motor field and has excellent red rust resistance and surface electrical conductivity.
  • the drying temperature of the steel plate is between 60-120 °C. If it is lower than 60 °C, the crosslinking reaction of the inorganic film is insufficient, which may cause the properties of the inorganic film to decrease. If it is higher than 120 °C, the middle part of the aqueous inorganic surface treatment agent is grouped. Sub-performance changes may affect the film formation effect.
  • An inorganic surface-treated galvanized steel sheet according to the present invention a preparation method thereof and an aqueous inorganic surface treatment agent,
  • the water inorganic surface treatment agent of the invention is applied on the surface of a galvanized steel sheet, and the dry film thickness thereof is between 0.3 and 1 micrometer.
  • the inorganic film may be thinned, which may cause the stamping processability of the inorganic film.
  • the red rust resistance is reduced, and when the inorganic film thickness exceeds 1 micrometer, the surface treatment cost per unit area is increased.
  • the heat drying method of the aqueous inorganic surface treatment agent applied to the surface of the galvanized steel sheet is not particularly limited, and may be hot air heating, induction heating, infrared heating or the like.
  • the size, shape, and the like of the galvanized steel sheet are not particularly limited in the present invention.
  • the galvanized steel sheet which can be used in the present invention may be an electroplated pure zinc steel sheet, a hot dip galvanized pure steel sheet, a hot dip galvanized aluminum steel sheet, or an alloyed hot dip galvanized steel sheet.
  • the aqueous inorganic surface treatment agent of the present invention can form an inorganic film on the surface of the galvanized steel sheet by coating and low temperature rapid curing (less than 100 ° C), and the galvanized steel sheet coated with the inorganic film It is required to meet the requirements of rapid die-cutting of the progressive die, such as non-clamping, part appearance, dimensional accuracy and surface cleanliness, as well as excellent red rust resistance, surface conductivity and non-adhesive properties of the film. .
  • stamping without clamping requires that the parts can be naturally separated from the die by gravity after rapid stamping (the stamping parts cannot be naturally detached if the stamped parts are stuck on the die of a certain stage of the progressive die), Therefore, the parts that are naturally detached automatically enter the next stamping station under the tapping traction; the appearance of the parts after stamping requires no surface defects such as stamping blackening, stamping and brightening, stamping and scratching, and black dot stripping on the surface of the stamped part.
  • the surface of the parts is white, no broken film or zinc powder is attached to the surface; the red rust resistance of the parts mainly refers to the red rust on the surface of the stamped parts to evaluate the corrosion resistance of the parts. The excellent red rust resistance ensures that the materials can be used barely.
  • Post-coating; surface conductivity mainly means that the surface of the galvanized steel sheet coated with the inorganic film should have certain electrical conductivity to ensure the grounding safety and electromagnetic characteristics of the molded part.
  • the present invention uses a hydrophobic monoorganosilane coupling agent having both a hydrophobic group and a reactive group as a main film-forming substance, and the inorganic film further has a hydrophobic and low surface on the basis of excellent red rust resistance.
  • the ability to achieve the "non-stick" nature of the inorganic film allows it to maintain excellent surface cleanliness after rapid deep drawing of the progressive die.
  • the invention adopts a system cross-linking agent having a plurality of reactive groups and a water-soluble nano sol, further strengthens the degree of cross-linking of the inorganic film in three dimensions, thereby making the inorganic film resistant to red rust, hardness and abrasion resistance. The performance has been greatly improved.
  • the reactive group in the surface-modified high-density polyethylene particles of the present invention can react with various main components in the treatment liquid to form a covalent bond, which can not only strengthen the bonding strength between the high-density polyethylene particles and the inorganic film. It is also capable of restraining high-density polyethylene particles, thereby ensuring that high-density polyethylene particles can be uniformly dispersed in the inorganic film, providing excellent wear resistance in the entire thickness direction of the inorganic film, improving the punching processability and scratch resistance of the inorganic film. performance.
  • the present invention uses a graphitic structure of 5 layers or less of graphene oxide, and grafts orthosilicate on the surface thereof, improves the dispersion stability of graphene oxide in an aqueous inorganic surface treatment agent system, and enhances graphene oxide and water.
  • the conductive network enhances the effect of graphene oxide on the surface conductivity of the inorganic film.
  • the aqueous inorganic surface treatment agent of the invention does not contain chromium, and is an environmentally-friendly surface treatment agent.
  • the galvanized steel sheet can satisfy the rapid deep-drawing processing of the progressive die in the field of micro-motors, and at the same time Excellent parts with red rust resistance and surface conductivity.
  • the types of substrates used are shown in Table 1.
  • mild steel having a thickness of 0.5 mm was used.
  • the aqueous inorganic surface treatment agent for forming an inorganic film is a hydrophobic type monoorganosilane coupling agent (Table 2), a system crosslinking agent (Table 3), a water-soluble nano sol (Table 4), and a surface-modified high-density polymerization.
  • Ethylene particles Table 5
  • orthosilicate-modified graphene oxide Table 6
  • water-soluble fluoride Table 7
  • water-soluble phosphide Table 8
  • water-soluble metal salt compounds Table 9
  • A11 1H,1H,2H,2H-perfluorodecyltriethoxysilane coupling agent A12 1H,1H,2H,2H-perfluorooctyltrimethoxysilane coupling agent A13 1H,1H,2H,2H-perfluorooctyltriethoxysilane coupling agent A14 Methylphenyldiethoxysilane A15 Fluoromethylethoxydimethoxysilane A16 Fluoroethyltriethoxysilane A17 3-fluoropropylmethyldiethoxysilane
  • test sample was sampled and tested according to the following test methods, thereby obtaining the evaluation obtained.
  • the test data for each property is listed in Table 11. Among them, the test to evaluate its performance parameters is as follows:
  • the salt spray test was carried out on the flat plate.
  • the test standard was ASTMB117, and the test time was 120 hours.
  • the evaluation criteria were:
  • ⁇ : white rust area ratio is less than 5%
  • White rust area ratio is greater than 5% and less than 10%
  • ⁇ : white rust area ratio is greater than 10% and less than 50%
  • ⁇ : white rust area ratio is greater than 50%
  • the Erikson cupping instrument was used to carry out the 8 mm cup process, and the salt spray test was carried out on the cup portion.
  • the test standard was ASTM B117, and the test time was 72 hours. Evaluation criteria:
  • The area ratio of white rust in the cup is less than 5%.
  • white rust area ratio of cup protrusion is more than 5% and less than 10%
  • the white rust area ratio of the cup portion is greater than 10% and less than 50%.
  • white rust area ratio of cup protrusion is greater than 50%
  • the salt spray test was carried out on the flat plate.
  • the test standard was ASTMB117, and the time when red rust began to appear was recorded.
  • the evaluation criteria were:
  • the sample was prepared by the drawbead method.
  • the experimental conditions were as follows: the pressure under the fixed bead was 7 KN, the diameter of the indenter was 9.6 mm, and the drawing speed was 200 mm/min. After the drawing test was completed, the surface of the sample was cleaned by blowing the surface of the sample with a hair dryer for 5 seconds. evaluation standard:
  • the surface resistance of the upper and lower surfaces was measured by the four-needle method, and 10 points were measured on the upper and lower surfaces, and the average surface resistance at 20 points was calculated. evaluation standard:
  • the average surface resistance is less than 0.1 milliohms
  • the average surface resistance is greater than 0.1 milliohms and less than 0.5 milliohms
  • the average surface resistance is greater than 0.5 milliohms and less than 1 milliohm
  • the average surface resistance is greater than 1 milliohm
  • a utility knife is used to draw 100 small cells on the surface of the coating film, the size is 1 mm 2 , and the depth should be smoothed through the paint film layer to reach the surface of the steel plate. After peeling off with a glass tape, the residual number of the paint film was observed, and the more the residual number, the better the coatability of the steel plate to the ink.
  • Example 23 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 24 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 25 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 26 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 27 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 28 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 29 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 30 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 31 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 32 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 33 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 34 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 35 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 36 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 37
  • Example 56 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 57 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 58 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 59 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 60 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 61 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 62 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 63 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 64 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 65 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 66 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 67 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 68 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ Example 69 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇
  • Table 11 lists the performance parameters of the test panels after application of the aqueous inorganic surface treatment agents in Examples 1-100 and Comparative Examples 1-15.
  • the surface-modified high-density polyethylene particles (D) were not contained in the aqueous inorganic surface treatment agent of Comparative Example 3 and Comparative Example 8, and therefore, the press formability of the inorganic film of the galvanized steel sheet coated with the aqueous inorganic surface treatment agent And wear resistance is poor.
  • the inorganic film in Comparative Example 11 was low in thickness, resulting in poor overall performance.
  • the baking curing temperature was low, resulting in the inorganic film not being completely cured, so that the inorganic film was inferior in overall performance.

Abstract

An environmentally-friendly inorganic surface-treated galvanized steel sheet, a preparation method therefor and an aqueous inorganic surface treatment agent thereof, capable of satisfying requirements of rapid deep-drawing treatment of progressive dies in the field of micromotors, and providing excellent red rust resistance performance and excellent surface conductivity for parts and components. An aqueous inorganic surface treatment agent comprising a single organic silane cross-linking agent containing hydrophobic groups, a system cross-linking agent, water-soluble nano sol, surface modified high-density polyethylene particles, tetraethyl orthosilicate modified oxidized graphene, a water-soluble fluorinated compound, a water-soluble phosphorous compound and a water-soluble metal salt compound are coated and cured on the surface of a galvanized steel sheet; the obtained inorganic surface-treated galvanized steel sheet has excellent red rust resistance performance, excellent surface conductivity, surface lubricating performance and excellent blackening resistance performance, and can satisfy requirements of rapid deep-drawing treatment and bare service of progressive dies, and the inorganic surface-treated galvanized steel sheet is especially applicable to the field of micromotors.

Description

一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂Inorganic surface treatment galvanized steel sheet, preparation method thereof and aqueous inorganic surface treatment agent 技术领域Technical field
本发明属于镀锌钢板表面处理技术领域,特别是,涉及一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,根据本发明所述无机表面处理镀锌钢板及其制备方法无机表面处理镀锌钢板及其制备方法,能够满足微电机领域级进模快速深冲加工、并同时具有优异零件抗红锈性能和表面导电性能。The invention belongs to the technical field of surface treatment of galvanized steel sheets, in particular to an inorganic surface treatment galvanized steel sheet, a preparation method thereof and an aqueous inorganic surface treatment agent, the inorganic surface treatment galvanized steel sheet according to the invention and a preparation method thereof The surface-treated galvanized steel sheet and the preparation method thereof can satisfy the rapid deep-drawing processing of the progressive die in the field of micro-motors, and at the same time have excellent red rust resistance and surface conductivity of the parts.
背景技术Background technique
镀锌钢板被广泛应用于汽车、家电和建筑等各个领域,多作为汽车、家用电器、微电机等零部件使用。同时机械自动化程度的提升,使得各类微电机在汽车、加工机械或电气设备上广泛使用。Galvanized steel sheets are widely used in various fields such as automobiles, home appliances, and construction, and are often used as parts for automobiles, household appliances, and micro-motors. At the same time, the degree of mechanical automation has increased, making various types of micro-motors widely used in automobiles, processing machinery or electrical equipment.
但由于微电机加工及服役要求特殊,使得微电机用镀锌钢板在仓储运输、加工和服役过程中,有多个关键问题需要关注:However, due to the special requirements of micro-motor processing and service, there are several key issues in the process of warehousing, processing and service of galvanized steel sheets for micro-motors:
为防止镀锌钢板在运输和储存过程中发生锈蚀产生白锈,生产钢板时要涂防锈油;在微电机领域中级进模冲压加工时,快速深拉延的冲压过程加剧了模具与金属板材间的摩擦磨损,为防止板材开裂和表面锌层擦伤,零件冲压成型时要向模具加润滑油,成型后再进行脱脂清洗。在微电机服役过程中,为保证微电机的使用寿命、接地安全性和电磁特性,对冲压零件的抗红锈性能和表面导电性能都有很高要求。其中抗红锈性能对应微电机的使用寿命,表面导电性能对应微电机的接地安全性和电磁特性。首先,在镀锌钢板整个储运、冲压过程中,防锈油、润滑油以及脱脂剂的使用对环境和生产成本都是不利的。In order to prevent rust of galvanized steel sheet during transportation and storage, white rust is generated, and anti-rust oil should be applied when producing steel plate. In the process of stamping processing in micro-motor field, the rapid deep drawing process intensifies the mold and metal sheet. Friction and wear between the two, in order to prevent cracking of the sheet and scratches on the surface of the zinc layer, the parts should be lubricated to the mold during stamping and forming, and then degreased and cleaned after molding. In the service process of micro-motors, in order to ensure the service life, grounding safety and electromagnetic characteristics of micro-motors, the red rust resistance and surface conductivity of stamped parts are very high. The anti-red rust performance corresponds to the service life of the micro-motor, and the surface conductivity corresponds to the grounding safety and electromagnetic characteristics of the micro-motor. First of all, the use of anti-rust oil, lubricating oil and degreasing agent in the entire storage, transportation and stamping process of galvanized steel sheets is unfavorable to the environment and production costs.
为了改善耐蚀性及加工成型性,过去的方法主要是对镀锌钢板进行铬酸钝化表面处理,这种方法能够提高钢板耐蚀性,但对其加工成型性和其他抗性改善有限,不能够满足微电机领域级进模快速深冲加工的要求;或者在铬酸盐钝化的基础上再涂覆含固体润滑助剂(通常为低表面能聚合物,如聚烯烃和聚四 氟乙烯)的有机树脂,以兼顾耐蚀和润滑效果,但该类型有机皮膜通常内聚能较低,在微电机领域级进模快速深冲加工时,有机皮膜与模具表面摩擦,容易导致有机皮膜发生层间剥离,从而导致零件表面出现黑屑或有机皮膜脱落,不仅影响冲压零件的外观,同时掉落的有机皮膜碎屑会黏附在零件或模具上,造成频繁的多次清洁模具,影响冲压产线的生产效率。同时,为改善零件表面导电性,通常在皮膜中添加导电助剂,如强极性化合物、金属粉末或碳粉等。但这些导电助剂对皮膜的耐蚀性能不利,会极大地降低皮膜耐蚀性,从而影响零件的使用寿命。同时,随着环保指令的不断颁布,含铬的镀锌钢板已经逐渐地被不含铬的环保型产品所取代。In order to improve corrosion resistance and formability, the past method mainly involves chromic acid passivation surface treatment of galvanized steel sheets, which can improve the corrosion resistance of steel sheets, but has limited improvement in processing formability and other resistance. Can not meet the requirements of rapid deep drawing processing of micro-motor field progressive die; or coated with solid lubricating additives (usually low surface energy polymers such as polyolefin and poly four) based on chromate passivation The organic resin of vinyl fluoride) has both corrosion resistance and lubrication effect, but this type of organic film usually has low cohesive energy. When the micro-motor field is advanced deep-drawing, the organic film rubs against the surface of the mold, which easily leads to organic The film peels off between layers, which causes black chips or organic film peeling on the surface of the part, which not only affects the appearance of the stamped parts, but also the organic film debris that falls off adheres to the parts or molds, causing frequent cleaning of the mold many times, affecting Production efficiency of the stamping line. At the same time, in order to improve the surface conductivity of the part, a conductive auxiliary agent such as a strong polar compound, a metal powder or a carbon powder is usually added to the film. However, these conductive additives are detrimental to the corrosion resistance of the film, which greatly reduces the corrosion resistance of the film and thus affects the service life of the parts. At the same time, with the continuous promulgation of environmental protection directives, chromium-containing galvanized steel sheets have gradually been replaced by environmentally friendly products that do not contain chromium.
目前,无铬环保型产品按表面处理类型大致可分为无机型和有机/无机复合型。无机型润滑膜主要为含有硅、锰、磷等无机化合物的薄膜,该类无机皮膜内聚能高,在冲压过程中不容易发生无机润滑膜因受到模具摩擦而发生层间剥离和皮膜脱落的现象,因此该类产品在深拉延加工后也能获得较好的外观,可是无机型润滑膜并不能明显地提高镀锌钢板的耐蚀性,同时不具备良好的表面导电性,不能用在对零件接地安全性和电磁特性要求较高的领域。有机/无机复合型润滑膜则是以树脂、缓蚀剂、硅烷偶联剂、二氧化硅胶体以及固体润滑助剂等复合而成的薄膜,不仅具有优良的润滑性、耐蚀性,而且对各种化学介质具有良好的诸如耐指纹性及耐碱性等抗性。但有机/无机复合型润滑皮膜中有机树脂成分含量较高,有机树脂的低内聚能特性容易导致有机皮膜在微电机领域级进模快速深冲加工时发生层间剥离,从而导致零件表面出现黑屑或有机皮膜脱落,不仅影响冲压零件的外观,同时掉落的有机聚合物碎屑会黏附在零件或模具上,造成频繁的多次清洁模具,影响冲压产线的效率。同时该有机/无机复合型润滑皮膜通常不具备优异的表面导电性能,不能用在对零件接地安全性和电磁特性要求较高的领域。因此就目前所通用的无铬环保型产品(包括无机型和有机/无机复合型)都不能满足微电机领域对材料高速深冲特性、抗红锈性和表面导电性的要求。At present, chromium-free environmentally friendly products can be roughly classified into inorganic type and organic/inorganic composite type according to the type of surface treatment. The inorganic lubricating film is mainly a film containing inorganic compounds such as silicon, manganese, phosphorus, etc., and the inorganic film has high cohesive energy, and the inorganic lubricating film is not likely to be delaminated and the film is peeled off due to friction of the mold during the pressing process. Therefore, this type of product can also obtain a good appearance after deep drawing processing, but the inorganic lubricating film can not significantly improve the corrosion resistance of the galvanized steel sheet, and does not have good surface conductivity, and cannot Used in areas where the grounding safety and electromagnetic characteristics of parts are required. The organic/inorganic composite lubricating film is a composite film of a resin, a corrosion inhibitor, a silane coupling agent, a silica colloid, and a solid lubricating agent, and has excellent lubricity and corrosion resistance, and Various chemical media have good resistance such as fingerprint resistance and alkali resistance. However, the content of organic resin in the organic/inorganic composite lubricating film is high, and the low cohesive energy of the organic resin tends to cause interlayer peeling of the organic film in the rapid deep drawing process of the micro-motor field, which leads to the surface of the part. The black shavings or organic film peeling off not only affects the appearance of the stamped parts, but also the organic polymer debris that falls off adheres to the parts or molds, causing frequent cleaning of the mold and affecting the efficiency of the stamping line. At the same time, the organic/inorganic composite lubricating film usually does not have excellent surface electrical conductivity, and cannot be used in a field where the grounding safety and electromagnetic characteristics of parts are required to be high. Therefore, the current chromium-free environmentally friendly products (including inorganic and organic/inorganic composite types) cannot meet the requirements of high-speed deep-drawing characteristics, red rust resistance and surface conductivity of the micro-motor field.
中国专利公开号CN 101376859A专利公开了利用含有锰、镍、磷酸根离子以及硅烷的无机处理剂,在镀锌钢板表面形成一层薄的透明的无机固体膜,可改善镀锌钢板的冲压成型性能,消除或减轻镀锌钢板在冲压成型过程中的粘锌 与粉化脱落现象。中国专利公开号CN 1177020A中国授权专利是在表面存在微细凹凸的钢板上形成含有硅酸或硅酸盐的保护膜的润滑钢板,其皮膜覆盖率在60%左右,具有可磷化性以及良好的润滑性。以上专利都赋予了钢板良好的润滑加工性,但是耐腐蚀性不如含铬钝化产品,不能够满足微电机对材料抗红锈性的要求。Chinese Patent Publication No. CN 101376859A discloses the use of an inorganic treating agent containing manganese, nickel, phosphate ions and silane to form a thin transparent inorganic solid film on the surface of a galvanized steel sheet, which can improve the stamping forming property of the galvanized steel sheet. Eliminate or reduce the viscous zinc in galvanized steel sheets during stamping With the phenomenon of powdered shedding. Chinese Patent Publication No. CN 1177020A China Authorized Patent is a lubricating steel sheet containing a protective film containing silicic acid or silicate on a steel sheet having fine irregularities on its surface, and its film coverage is about 60%, which has phosphatability and good properties. Lubricity. All of the above patents give the steel plate good lubricity, but the corrosion resistance is not as good as that of the chromium-containing passivation product, and it cannot meet the requirements of the micro-motor for the red rust resistance of the material.
中国专利公布号CN 101787527A专利提供一种具有优异加工性和耐碱耐溶剂性的镀锌钢板,其表面覆盖有有机/无机复合保护膜,该保护膜含有水性阳离子型聚氨酯树脂,一种或一种以上有机硅烷耦合剂,以及缓蚀剂和氧化聚乙烯粒子。该保护膜赋予镀锌钢板表面优异的冲压成型性、耐溶剂性、耐碱性,同时又可使镀锌钢板具备良好的耐腐蚀性、涂装附着性等。但是事实上,微电机对表面导电性要求较高,该有机/无机复合保护膜不具备优异的表面导电性能,不能用在对零件接地安全性和电磁特性要求较高的领域。Chinese Patent Publication No. CN 101787527A provides a galvanized steel sheet having excellent processability and alkali resistance and solvent resistance, the surface of which is covered with an organic/inorganic composite protective film containing an aqueous cationic polyurethane resin, one or one. More than one organosilane coupling agent, as well as corrosion inhibitors and oxidized polyethylene particles. The protective film imparts excellent press formability, solvent resistance, and alkali resistance to the surface of the galvanized steel sheet, and at the same time, the galvanized steel sheet has excellent corrosion resistance and coating adhesion. However, in fact, the micro-motor has high requirements on the surface conductivity. The organic/inorganic composite protective film does not have excellent surface electrical conductivity, and cannot be used in a field where the grounding safety and electromagnetic characteristics of parts are required to be high.
中国专利公开号CN 101394998A专利提供了弯曲加工性、冲压加工性、耐溶剂性、耐化学性、耐腐蚀性优良并且具有良好的表面外观和充分的涂膜硬度的涂层钢板。但是该钢板为单层膜厚2-10微米的厚涂层产品,其制造工艺为两步法,先形成不含铬的化学转化皮膜,再涂布聚酯类树脂,即后处理皮膜需要通过两次涂覆、两次烘烤得到,通常第二次的烘烤要求以钢板温度170-250℃进行加热得到,该专利对生产设备要求比较高,同时不具备表面导电性能,不适用于微电机领域。The Chinese Patent Publication No. CN 101394998A patent provides a coated steel sheet excellent in bending workability, press formability, solvent resistance, chemical resistance, corrosion resistance, and having a good surface appearance and sufficient coating film hardness. However, the steel plate is a single-layer thick coating product with a film thickness of 2-10 micrometers, and the manufacturing process is a two-step process, first forming a chemical conversion film containing no chromium, and then coating a polyester resin, that is, a post-treatment film needs to pass Two coatings, two baking, usually the second baking is required to be heated at a steel plate temperature of 170-250 ° C. The patent requires relatively high production equipment, and does not have surface conductivity, not suitable for micro The field of motors.
发明内容Summary of the invention
鉴于上述现状,本发明目的在于,提供一种无机表面处理镀锌钢板,其制备方法及其水性无机表面处理剂,所述无机表面处理镀锌钢板及其水性无机表面处理剂是环保无铬的、能够满足微电机领域级进模快速深冲加工、并同时具有优异零件抗红锈性能和表面导电性能,以满足微电机领域用户对镀锌钢板的环保、表面导电性、零件抗红锈性和快速冲压加工性的要求。In view of the above situation, the present invention aims to provide an inorganic surface-treated galvanized steel sheet, a preparation method thereof and an aqueous inorganic surface treatment agent thereof, wherein the inorganic surface-treated galvanized steel sheet and an aqueous inorganic surface treatment agent thereof are environmentally friendly and chrome-free It can meet the rapid deep-drawing processing of micro-motor field progressive die, and at the same time, it has excellent red rust resistance and surface conductivity to meet the environmental protection, surface conductivity and red rust resistance of galvanized steel sheets for users in the field of micro-motors. And fast stamping processability requirements.
为了解决现有技术存在的问题,经艰苦研究发现:通过在镀锌钢板表面涂覆固化含有特定疏水性基团的单有机硅氧烷、作为体系交联剂使用的多种正硅酸酯或多种含有架桥结构的双有机硅氧烷、一种或多种水性纳米溶胶、一种或 多种固体润滑粒子、特定结构的正硅酸酯改性氧化石墨烯、含氟化合物、磷酸化合物和金属盐类化合物等成分所形成的无机表面处理镀锌钢板具有优异的冲压加工性能,能够满足级进模快速深冲加工要求,同时兼具优异的表面导电性能和零件抗红锈性能,从而达到解决现有技术问题的目的,并完成了本发明。In order to solve the problems existing in the prior art, it has been painstakingly found that by coating a surface of a galvanized steel sheet, a single organosiloxane containing a specific hydrophobic group, a plurality of orthosilicates used as a system crosslinking agent, or a plurality of diorganosiloxanes having a bridging structure, one or more aqueous nanosols, one or The inorganic surface-treated galvanized steel sheet formed by various solid lubricating particles, orthosilicate-modified graphene oxide, fluorine-containing compound, phosphoric acid compound and metal salt compound having specific structure has excellent press processing performance and can satisfy The invention is completed by the requirement of rapid deep drawing processing of the progressive die, and at the same time, excellent surface electrical conductivity and red rust resistance of the parts, thereby solving the problems of the prior art.
同时,本发明还提供一种用于制造上述表面处理镀锌钢板的环保型水性无机表面处理剂。Meanwhile, the present invention also provides an environmentally-friendly aqueous inorganic surface treatment agent for producing the above surface-treated galvanized steel sheet.
本发明的一种无机表面处理镀锌钢板的技术方案如下:The technical scheme of an inorganic surface-treated galvanized steel sheet of the present invention is as follows:
一种无机表面处理镀锌钢板,系在镀锌钢板表面覆盖有厚度为0.3-1.0微米单层无机皮膜,其特征在于,An inorganic surface-treated galvanized steel sheet is coated on the surface of a galvanized steel sheet with a single-layer inorganic film having a thickness of 0.3-1.0 μm, wherein
该无机皮膜含有:The inorganic film contains:
A)一种或多种疏水型单有机硅烷偶联剂,在无机皮膜中的重量份为40-60份;A) one or more hydrophobic monoorganosilane coupling agents in an amount of 40-60 parts by weight in the inorganic film;
所述疏水型单有机硅烷偶联剂中含有X个疏水基团(X为1或2)和4-X个反应性基团;The hydrophobic monoorganosilane coupling agent contains X hydrophobic groups (X is 1 or 2) and 4-X reactive groups;
B)体系交联剂,在无机皮膜中的重量份为10-30份;B) the system cross-linking agent, the weight fraction in the inorganic film is 10-30 parts;
所述体系交联剂为正硅酸酯、钛酸酯或含有架桥结构的双有机硅烷偶联剂中的一种或多种;The system crosslinking agent is one or more of orthosilicate, titanate or a diorganosilane coupling agent having a bridging structure;
C)水溶性纳米溶胶,在无机皮膜中的重量份为5-15份;C) a water-soluble nano sol in an amount of 5-15 parts by weight in the inorganic film;
所述水溶性纳米溶胶的质量份数为20-30%;The water-soluble nano sol has a mass fraction of 20-30%;
D)表面改性高密度聚乙烯粒子,在无机皮膜中的重量份为10-25份;D) surface-modified high-density polyethylene particles in the inorganic film in parts by weight of 10-25 parts;
E)正硅酸酯改性氧化石墨烯,其中氧化石墨烯在无机皮膜中的重量份为0.05-0.5份;E) orthosilicate-modified graphene oxide, wherein the weight fraction of graphene oxide in the inorganic film is 0.05-0.5 parts;
所述正硅酸酯改性氧化石墨烯为黑褐色正丙醇悬浊液,其中正硅酸酯改性氧化石墨烯的质量分数为1-5%。The orthosilicate-modified graphene oxide is a dark brown n-propanol suspension, wherein the orthosilicate-modified graphene oxide has a mass fraction of 1-5%.
根据本发明所述一种无机表面处理镀锌钢板,其特征在于,An inorganic surface-treated galvanized steel sheet according to the present invention, characterized in that
所述无机皮膜还含有:The inorganic film further contains:
F)水溶性含氟化合物,其中氟元素在无机皮膜中的重量份为1-4份; F) a water-soluble fluorine-containing compound, wherein the fluorine element is in an amount of 1 to 4 parts by weight in the inorganic film;
G)水溶性含磷化合物,其中磷元素在无机皮膜中的重量份为0.5-4份;G) a water-soluble phosphorus-containing compound, wherein the phosphorus element is 0.5-4 parts by weight in the inorganic film;
H)水溶性金属盐类化合物,其中金属元素在无机皮膜中的重量份为0.1-2.5份。H) A water-soluble metal salt compound in which the metal element is contained in an amount of 0.1 to 2.5 parts by weight in the inorganic film.
根据本发明,优选的是,According to the invention, it is preferred that
根据本发明,所述疏水型单有机硅烷偶联剂(A)中的疏水基团选自-CH3(甲基)、-C2H5(乙基)、-C3H7(丙基)、-C6H5(苯基)、-CF3(全氟甲基)、-C2F5(全氟乙基)、-C3F7(全氟丙基)、-C5F11(全氟戊基)、-C7F15(全氟庚基)或-C9F19(全氟壬基)中的一种或两种;According to the invention, the hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) is selected from the group consisting of -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl) ), -C 6 H 5 (phenyl), -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 (perfluoropropyl), -C 5 F One or two of 11 (perfluoropentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl);
根据本发明,所述疏水型单有机硅烷偶联剂中反应性基团选自-OCH3(甲氧基)、-OC2H5(乙氧基)、乙烯基、丙烯基、环氧基、氨基、羟基、羧基、酰胺基或2,3-环氧丙氧基中的一种-三种;According to the present invention, the reactive group in the hydrophobic monoorganosilane coupling agent is selected from the group consisting of -OCH 3 (methoxy), -OC 2 H 5 (ethoxy), vinyl, propenyl, epoxy One to three of an amino group, a hydroxyl group, a carboxyl group, an amide group or a 2,3-epoxypropoxy group;
根据本发明,According to the present invention,
所述疏水型单有机硅烷偶联剂中疏水基团数量与反应性基团数量之和等于四;The sum of the number of hydrophobic groups and the number of reactive groups in the hydrophobic monoorganosilane coupling agent is equal to four;
所述疏水型单有机硅烷偶联剂在无机皮膜中的重量份为40-60份,优选为45-55份。The hydrophobic monoorganic silane coupling agent is contained in the inorganic film in an amount of 40 to 60 parts by weight, preferably 45 to 55 parts by weight.
根据本发明,优选的是,According to the invention, it is preferred that
所述体系交联剂(B)可以为有4个反应性基团的正硅酸酯、有4个反应性基团的钛酸酯或有6个反应性基团的含有架桥结构的双有机硅烷偶联剂中的一种或多种;The system cross-linking agent (B) may be a tetrasilicate having 4 reactive groups, a titanate having 4 reactive groups, or a double-bridged structure having 6 reactive groups. One or more of organosilane coupling agents;
所述正硅酸酯中的可反应基团选自甲氧基、乙氧基、丙氧基或丁氧基中的任意一种;The reactive group in the orthosilicate is selected from any one of a methoxy group, an ethoxy group, a propoxy group or a butoxy group;
所述钛酸酯中的可反应基团选自异丙酯基、磷酸酰氧基、苯磺酰氧基或正丁酯基中的一种或多种;The reactive group in the titanate is selected from one or more of an isopropyl ester group, a phosphoryloxy group, a benzenesulfonyloxy group or a n-butyl ester group;
所述的双有机硅烷偶联剂的架桥结构由2-4个亚甲基、氨基或2-4个巯基组成;The bridging structure of the bis-organosilane coupling agent is composed of 2-4 methylene groups, amino groups or 2-4 fluorenyl groups;
所述的双有机硅烷偶联剂的可反应基团选自甲氧基、乙氧基或丙氧基中任意一种。 The reactive group of the bis-organosilane coupling agent is selected from any one of a methoxy group, an ethoxy group or a propoxy group.
根据本发明,优选的是,According to the invention, it is preferred that
所述水性纳米溶胶(C)为水性无机氧化物或金属氧化物溶胶;The aqueous nanosol (C) is an aqueous inorganic oxide or a metal oxide sol;
所述水性纳米溶胶选自水性二氧化硅溶胶、水性二氧化钛溶胶、水性氧化锆溶胶或水性氧化铝溶胶中的一种或多种。The aqueous nanosol is selected from one or more of an aqueous silica sol, an aqueous titanium dioxide sol, an aqueous zirconia sol or an aqueous alumina sol.
根据本发明,优选的是,According to the invention, it is preferred that
所述表面改性高密度聚乙烯粒子(D)的粒子直径在0.1-0.5微米之间;表面改性基团具有反应性,具体选自氨基、羟基、羧基、环氧基或氨基甲酸酯基中的一种或多种;The surface-modified high-density polyethylene particles (D) have a particle diameter of between 0.1 and 0.5 μm; the surface-modifying group is reactive, and is specifically selected from an amino group, a hydroxyl group, a carboxyl group, an epoxy group or a urethane. One or more of the bases;
根据本发明,优选的是,According to the invention, it is preferred that
所述正硅酸酯改性氧化石墨烯(E)片层数在1-5层之间(厚度在0.35纳米-1.75纳米之间);所述正硅酸酯改性氧化石墨烯片径大小在2-5微米之间、石墨烯径厚比在1100-14000之间。The number of layers of the orthosilicate-modified graphene oxide (E) layer is between 1-5 layers (thickness is between 0.35 nm and 1.75 nm); the size of the orthosilicate-modified graphene oxide is Between 2-5 microns, the aspect ratio of graphene is between 1100-14000.
根据本发明,所述正硅酸酯改性氧化石墨烯中正硅酸酯选自正硅酸甲酯、正硅酸乙酯、正硅酸丙酯或正硅酸丁酯中的一种或多种;According to the present invention, the orthosilicate in the orthosilicate-modified graphene oxide is one or more selected from the group consisting of methyl orthosilicate, ethyl orthosilicate, propyl orthosilicate or butyl orthosilicate. Species
所述正硅酸酯改性氧化石墨烯中碳氧原子数量比<3且硅元素含量在5-12%之间。The orthosilicate-modified graphene oxide has a carbon oxide atom number ratio of <3 and a silicon element content of 5-12%.
根据本发明,优选的是,According to the invention, it is preferred that
所述的水溶性含氟化合物(F)为含氟金属盐类或含氟酸类,选自氟化钠、氟钛酸铵、氟硅酸钠、六氟钛酸和氟硅酸中的一种或多种。The water-soluble fluorine-containing compound (F) is a fluorine-containing metal salt or a fluorine-containing acid, and is selected from the group consisting of sodium fluoride, ammonium fluorotitanate, sodium fluorosilicate, hexafluorotitanate, and fluorosilicic acid. Kind or more.
根据本发明,优选的是,According to the invention, it is preferred that
所述的水溶性含磷化合物(G)为磷酸盐类或含磷酸类,所述水溶性含磷化合物选自正磷酸、焦磷酸、三聚磷酸、三聚偏磷酸、磷酸铵、三聚磷酸铝和多聚磷酸铵中的一种或多种。The water-soluble phosphorus-containing compound (G) is a phosphate or a phosphoric acid-containing compound selected from the group consisting of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, and tripolyphosphoric acid. One or more of aluminum and ammonium polyphosphate.
根据本发明,优选的是, According to the invention, it is preferred that
所述的水溶性金属盐类化合物(H)为钛盐、铈盐、镧盐、钼盐、钨盐、钴盐和锆盐中的一种或多种。The water-soluble metal salt compound (H) is one or more of a titanium salt, a phosphonium salt, a phosphonium salt, a molybdenum salt, a tungsten salt, a cobalt salt, and a zirconium salt.
具体地,钛盐选自氟钛酸铵、六氟钛酸、正硫酸钛、硫酸氧钛或氯化钛中的一种或多种。Specifically, the titanium salt is selected from one or more of ammonium fluorotitanate, hexafluorotitanate, titanium orthosulfate, titanium oxysulfate or titanium chloride.
具体地,铈盐选自硝酸铈、硫酸铈,含氟铈盐及铈铵复合盐中的一种或多种。Specifically, the onium salt is selected from one or more of cerium nitrate, barium sulfate, a fluorine-containing phosphonium salt, and a cerium ammonium complex salt.
具体地,镧盐可以为氯化镧、硫酸镧和硝酸镧中的一种或多种。Specifically, the onium salt may be one or more of barium chloride, barium sulfate, and barium nitrate.
具体地,钼盐选自钼酸铵、钼酸镁或钼酸钠中的一种或多种。Specifically, the molybdenum salt is selected from one or more of ammonium molybdate, magnesium molybdate or sodium molybdate.
具体地,钨盐选自钨酸铵、钨酸镁、仲钨酸铵或偏钨酸铵中的一种或多种。Specifically, the tungsten salt is selected from one or more of ammonium tungstate, magnesium tungstate, ammonium paratungstate or ammonium metatungstate.
具体地,钴盐可以为硝酸钴、硫酸钴或氯化钴等无机钴盐,也可以为环烷酸钴、草酸钴或硬脂酸钴中的一种或多种。Specifically, the cobalt salt may be an inorganic cobalt salt such as cobalt nitrate, cobalt sulfate or cobalt chloride, or may be one or more of cobalt naphthenate, cobalt oxalate or cobalt stearate.
锆盐可以为锆氟酸钾、硝酸锆和硫酸锆中的一种或多种。The zirconium salt may be one or more of potassium zirconium fluorophosphate, zirconium nitrate, and zirconium sulfate.
根据本发明制得的上述无机表面处理镀锌钢,具有环保无铬、能够满足微电机领域级进模快速深冲加工、并同时具有优异零件抗红锈性能和表面导电性能。The above inorganic surface-treated galvanized steel prepared according to the invention has environmentally friendly chromium-free steel, can meet the rapid deep-drawing processing of the progressive die in the field of micro-motors, and has excellent red rust resistance and surface electrical conductivity at the same time.
本发明目的还在于提供一种无机表面处理镀锌钢板的制备方法,所述钢板能够满足微电机领域级进模快速深冲加工、并同时具有优异零件抗红锈性能和表面导电性能,其技术方案如下:The object of the present invention is also to provide a method for preparing an inorganic surface-treated galvanized steel sheet, which can satisfy the rapid deep-drawing processing of the progressive die in the field of micro-motors, and at the same time has excellent red rust resistance and surface conductivity of the parts, and the technology thereof The plan is as follows:
一种无机表面处理镀锌钢板的制备方法,其特征在于,Method for preparing inorganic surface treated galvanized steel sheet, characterized in that
将一种水性无机表面处理剂的组分通过溶解或分散于水中,形成水性无机表面处理剂,将所述水性无机表面处理剂通过一次辊涂涂覆到镀锌钢板表面,并在60-100℃之间进行干燥,使无机皮膜的干膜厚度在0.3-1.0微米,Dissolving or dispersing a component of an aqueous inorganic surface treatment agent in water to form an aqueous inorganic surface treatment agent, and applying the aqueous inorganic surface treatment agent to the surface of the galvanized steel sheet by one-time roll coating, and at 60-100 Drying between °C, so that the dry film thickness of the inorganic film is 0.3-1.0 microns,
所述无机皮膜含有:The inorganic film contains:
A)一种或多种疏水型单有机硅烷偶联剂,在无机皮膜中的重量份为40-60份;A) one or more hydrophobic monoorganosilane coupling agents in an amount of 40-60 parts by weight in the inorganic film;
所述疏水型单有机硅烷偶联剂中含有X个疏水基团(X为1或2)和4-X个反应性基团; The hydrophobic monoorganosilane coupling agent contains X hydrophobic groups (X is 1 or 2) and 4-X reactive groups;
B)体系交联剂,在无机皮膜中的重量份为10-30份;B) the system cross-linking agent, the weight fraction in the inorganic film is 10-30 parts;
所述体系交联剂选自正硅酸酯、钛酸酯或含有架桥结构的双有机硅烷偶联剂中的一种或多种;The system crosslinking agent is selected from one or more of a orthosilicate, a titanate or a diorganosilane coupling agent having a bridging structure;
C)水溶性纳米溶胶,在无机皮膜中的重量份为5-15份;C) a water-soluble nano sol in an amount of 5-15 parts by weight in the inorganic film;
所述水溶性纳米溶胶的质量份数为20-30%;The water-soluble nano sol has a mass fraction of 20-30%;
D)表面改性高密度聚乙烯粒子,在无机皮膜中的重量份为10-25份;D) surface-modified high-density polyethylene particles in the inorganic film in parts by weight of 10-25 parts;
E)正硅酸酯改性氧化石墨烯,其中氧化石墨烯在无机皮膜中的重量份为0.05-0.5份;E) orthosilicate-modified graphene oxide, wherein the weight fraction of graphene oxide in the inorganic film is 0.05-0.5 parts;
所述正硅酸酯改性氧化石墨烯为黑褐色正丙醇悬浊液,其中正硅酸酯改性氧化石墨烯的质量分数为1-5%。The orthosilicate-modified graphene oxide is a dark brown n-propanol suspension, wherein the orthosilicate-modified graphene oxide has a mass fraction of 1-5%.
根据本发明所述一种无机表面处理镀锌钢板的制备方法,其特征在于,A method for preparing an inorganic surface-treated galvanized steel sheet according to the present invention, characterized in that
所述无机皮膜还含有:The inorganic film further contains:
F)水溶性含氟化合物,其中氟元素在无机皮膜中的重量份为1-4份;F) a water-soluble fluorine-containing compound, wherein the fluorine element is in an amount of 1 to 4 parts by weight in the inorganic film;
G)水溶性含磷化合物,其中磷元素在无机皮膜中的重量份为0.5-4份;G) a water-soluble phosphorus-containing compound, wherein the phosphorus element is 0.5-4 parts by weight in the inorganic film;
H)水溶性金属盐类化合物,其中金属元素在无机皮膜中的重量份为0.1-2.5份。H) A water-soluble metal salt compound in which the metal element is contained in an amount of 0.1 to 2.5 parts by weight in the inorganic film.
根据本发明的无机表面处理镀锌钢板的制备方法,优选的是,According to the method for producing an inorganic surface-treated galvanized steel sheet according to the present invention, it is preferred that
所述疏水型单有机硅烷偶联剂(A)中的疏水基团可以为-CH3(甲基)、-C2H5(乙基)、-C3H7(丙基)、-C6H5(苯基)、-CF3(全氟甲基)、-C2F5(全氟乙基)、-C3F7(全氟丙基)、-C5F11(全氟戊基)、-C7F15(全氟庚基)或-C9F19(全氟壬基)中的一种或两种;所述疏水型单有机硅烷偶联剂中反应性基团可以为-OCH3(甲氧基)、-OC2H5(乙氧基)、乙烯基、丙烯基、环氧基、氨基、羟基、羧基、酰胺基或2,3-环氧丙氧基中的至多三种;所述疏水型单有机硅烷偶联剂中疏水基团数量与反应性基团数量之和等于四;所述疏水型单有机硅烷偶联剂在无机皮膜中的重量份为40-60份,优选为45-55份。The hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) may be -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl), -C 6 H 5 (phenyl), -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 (perfluoropropyl), -C 5 F 11 (perfluoro One or two of pentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl); a reactive group in the hydrophobic monoorganosilane coupling agent It may be -OCH 3 (methoxy), -OC 2 H 5 (ethoxy), vinyl, propenyl, epoxy, amino, hydroxy, carboxyl, amide or 2,3-epoxypropoxy Up to three of them; the sum of the number of hydrophobic groups and the number of reactive groups in the hydrophobic monoorganosilane coupling agent is equal to four; the weight fraction of the hydrophobic monoorganosilane coupling agent in the inorganic film is 40-60 parts, preferably 45-55 parts.
根据本发明,优选的是,According to the invention, it is preferred that
所述体系交联剂(B)可以为有4个反应性基团的正硅酸酯、有4个反应性 基团的钛酸酯或有6个反应性基团的含有架桥结构的双有机硅烷偶联剂中的一种或多种;所述正硅酸酯中的可反应基团可以为甲氧基、乙氧基、丙氧基或丁氧基中的任意一种;所述钛酸酯中的可反应基团可以为异丙酯基、磷酸酰氧基、苯磺酰氧基或正丁酯基中的一种或多种;所述的双有机硅烷偶联剂的架桥结构由2-4个亚甲基、氨基或2-4个巯基组成;所述的双有机硅烷偶联剂的可反应基团可以为甲氧基、乙氧基或丙氧基中任意一种。The system cross-linking agent (B) may be an orthosilicate having 4 reactive groups, and has 4 reactivity. a titanate of a group or one or more of a biorganosilane coupling agent having a bridging structure having 6 reactive groups; the reactive group in the orthosilicate may be methoxy Any one of a group, an ethoxy group, a propoxy group or a butoxy group; the reactive group in the titanate may be an isopropyl ester group, a phosphoryloxy group, a benzenesulfonyloxy group or a n-butyl group One or more of the ester groups; the bridging structure of the bis-organosilane coupling agent is composed of 2-4 methylene groups, amino groups or 2-4 fluorenyl groups; the double organosilane coupling agent The reactive group may be any one of a methoxy group, an ethoxy group or a propoxy group.
根据本发明,优选的是,According to the invention, it is preferred that
所述水性纳米溶胶(C)为水性无机氧化物或金属氧化物溶胶;所述水性纳米溶胶选自水性二氧化硅溶胶、水性二氧化钛溶胶、水性氧化锆溶胶或水性氧化铝溶胶中的一种或多种。The aqueous nanosol (C) is an aqueous inorganic oxide or metal oxide sol; the aqueous nanosol is selected from one of an aqueous silica sol, an aqueous titanium oxide sol, an aqueous zirconia sol or an aqueous alumina sol or A variety.
根据本发明,优选的是,According to the invention, it is preferred that
所述表面改性高密度聚乙烯粒子(D)的粒子直径在0.1-0.5微米之间;表面改性基团具有反应性,具体为选自氨基、羟基、羧基、环氧基或氨基甲酸酯基中的一种或多种。The surface-modified high-density polyethylene particles (D) have a particle diameter of between 0.1 and 0.5 μm; the surface-modifying group has reactivity, specifically selected from amino, hydroxyl, carboxyl, epoxy or carbamic acid. One or more of the ester groups.
根据本发明,优选的是,According to the invention, it is preferred that
所述正硅酸酯改性氧化石墨烯(E)片层数在1-5层之间(厚度在0.35纳米-1.75纳米之间);所述正硅酸酯改性氧化石墨烯片径大小在2-5微米之间、石墨烯径厚比在1100-14000之间。The number of layers of the orthosilicate-modified graphene oxide (E) layer is between 1-5 layers (thickness is between 0.35 nm and 1.75 nm); the size of the orthosilicate-modified graphene oxide is Between 2-5 microns, the aspect ratio of graphene is between 1100-14000.
根据本发明,所述正硅酸酯改性氧化石墨烯中正硅酸酯选自正硅酸甲酯、正硅酸乙酯、正硅酸丙酯或正硅酸丁酯中的一种或多种。According to the present invention, the orthosilicate in the orthosilicate-modified graphene oxide is one or more selected from the group consisting of methyl orthosilicate, ethyl orthosilicate, propyl orthosilicate or butyl orthosilicate. Kind.
所述正硅酸酯改性氧化石墨烯中碳氧原子数量比<3且硅元素含量在5-12%之间。The orthosilicate-modified graphene oxide has a carbon oxide atom number ratio of <3 and a silicon element content of 5-12%.
根据本发明,优选的是,According to the invention, it is preferred that
所述的水溶性含氟化合物(F)为含氟金属盐类或含氟酸类,选自氟化钠、氟钛酸铵、氟硅酸钠、六氟钛酸和氟硅酸中的一种或多种。 The water-soluble fluorine-containing compound (F) is a fluorine-containing metal salt or a fluorine-containing acid, and is selected from the group consisting of sodium fluoride, ammonium fluorotitanate, sodium fluorosilicate, hexafluorotitanate, and fluorosilicic acid. Kind or more.
根据本发明,优选的是,According to the invention, it is preferred that
所述的水溶性含磷化合物(G)为磷酸盐类或含磷酸类,所述水溶性含磷化合物选自正磷酸、焦磷酸、三聚磷酸、三聚偏磷酸、磷酸铵、三聚磷酸铝和多聚磷酸铵中的一种或多种。The water-soluble phosphorus-containing compound (G) is a phosphate or a phosphoric acid-containing compound selected from the group consisting of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, and tripolyphosphoric acid. One or more of aluminum and ammonium polyphosphate.
根据本发明,优选的是,According to the invention, it is preferred that
所述的水溶性金属盐类化合物(H)为钛盐、铈盐、镧盐、钼盐、钨盐、钴盐和锆盐中的一种或多种。The water-soluble metal salt compound (H) is one or more of a titanium salt, a phosphonium salt, a phosphonium salt, a molybdenum salt, a tungsten salt, a cobalt salt, and a zirconium salt.
具体地,钛盐选自氟钛酸铵、六氟钛酸、正硫酸钛、硫酸氧钛或氯化钛中的一种或多种。Specifically, the titanium salt is selected from one or more of ammonium fluorotitanate, hexafluorotitanate, titanium orthosulfate, titanium oxysulfate or titanium chloride.
具体地,铈盐选自硝酸铈、硫酸铈,含氟铈盐及铈铵复合盐中的一种或多种。Specifically, the onium salt is selected from one or more of cerium nitrate, barium sulfate, a fluorine-containing phosphonium salt, and a cerium ammonium complex salt.
具体地,镧盐可以为氯化镧、硫酸镧和硝酸镧中的一种或多种。Specifically, the onium salt may be one or more of barium chloride, barium sulfate, and barium nitrate.
具体地,钼盐选自钼酸铵、钼酸镁或钼酸钠中的一种或多种。Specifically, the molybdenum salt is selected from one or more of ammonium molybdate, magnesium molybdate or sodium molybdate.
具体地,钨盐选自钨酸铵、钨酸镁、仲钨酸铵或偏钨酸铵中的一种或多种。Specifically, the tungsten salt is selected from one or more of ammonium tungstate, magnesium tungstate, ammonium paratungstate or ammonium metatungstate.
具体地,钴盐可以为硝酸钴、硫酸钴或氯化钴等无机钴盐,也可以为环烷酸钴、草酸钴或硬脂酸钴中的一种或多种。Specifically, the cobalt salt may be an inorganic cobalt salt such as cobalt nitrate, cobalt sulfate or cobalt chloride, or may be one or more of cobalt naphthenate, cobalt oxalate or cobalt stearate.
锆盐可以为锆氟酸钾、硝酸锆和硫酸锆中的一种或多种。The zirconium salt may be one or more of potassium zirconium fluorophosphate, zirconium nitrate, and zirconium sulfate.
根据本发明方法制得的上述无机表面处理镀锌钢,具有环保无铬、能够满足微电机领域级进模快速深冲加工、并同时具有优异零件抗红锈性能和表面导电性能。The above inorganic surface-treated galvanized steel prepared by the method of the invention has the advantages of environmentally friendly and chrome-free, can meet the rapid deep drawing processing of the progressive die of the micro-motor field, and has excellent red rust resistance and surface conductivity of the parts at the same time.
本发明又提供一种镀锌钢板表面处理用水性无机表面处理剂,所述水性无机表面处理剂能够满足微电机领域级进模快速深冲加工、并同时具有优异零件抗红锈性能和表面导电性能的镀锌钢板用。The invention further provides an aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet, wherein the aqueous inorganic surface treatment agent can satisfy the rapid deep drawing processing of the progressive die in the micro-motor field, and at the same time, has excellent red rust resistance and surface conduction of the parts. Performance for galvanized steel sheets.
根据本发明一种用于涂覆到镀锌钢板表面、形成无机皮膜的镀锌钢板表面处理用水性无机表面处理剂,其特征在于,An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet for coating onto a surface of a galvanized steel sheet to form an inorganic film according to the present invention, characterized in that
其水溶液中总固体份含有以下成分: The total solids in its aqueous solution contain the following ingredients:
A)一种或多种疏水型单有机硅烷偶联剂,在无机皮膜中的重量份为40-60份;A) one or more hydrophobic monoorganosilane coupling agents in an amount of 40-60 parts by weight in the inorganic film;
所述疏水型单有机硅烷偶联剂中含有X个疏水基团(X为1或2)和4-X个反应性基团;The hydrophobic monoorganosilane coupling agent contains X hydrophobic groups (X is 1 or 2) and 4-X reactive groups;
B)体系交联剂,在无机皮膜中的重量份为10-30份;B) the system cross-linking agent, the weight fraction in the inorganic film is 10-30 parts;
所述体系交联剂为正硅酸酯、钛酸酯或含有架桥结构的双有机硅烷偶联剂中的一种或多种;The system crosslinking agent is one or more of orthosilicate, titanate or a diorganosilane coupling agent having a bridging structure;
C)水溶性纳米溶胶,在无机皮膜中的重量份为5-15份;C) a water-soluble nano sol in an amount of 5-15 parts by weight in the inorganic film;
所述水溶性纳米溶胶的质量份数为20-30%;The water-soluble nano sol has a mass fraction of 20-30%;
D)表面改性高密度聚乙烯粒子,在无机皮膜中的重量份为10-25份;D) surface-modified high-density polyethylene particles in the inorganic film in parts by weight of 10-25 parts;
E)正硅酸酯改性氧化石墨烯,其中氧化石墨烯在无机皮膜中的重量份为0.05-0.5份;E) orthosilicate-modified graphene oxide, wherein the weight fraction of graphene oxide in the inorganic film is 0.05-0.5 parts;
所述正硅酸酯改性氧化石墨烯为黑褐色正丙醇悬浊液,其中正硅酸酯改性氧化石墨烯的质量分数为1-5%;The orthosilicate-modified graphene oxide is a dark brown n-propanol suspension, wherein the orthosilicate-modified graphene oxide has a mass fraction of 1-5%;
F)水溶性含氟化合物,其中氟元素在无机皮膜中的重量份为1-4份;F) a water-soluble fluorine-containing compound, wherein the fluorine element is in an amount of 1 to 4 parts by weight in the inorganic film;
G)水溶性含磷化合物,其中磷元素在无机皮膜中的重量份为0.5-4份;G) a water-soluble phosphorus-containing compound, wherein the phosphorus element is 0.5-4 parts by weight in the inorganic film;
H)水溶性金属盐类化合物,其中金属元素在无机皮膜中的重量份为0.1-2.5份。H) A water-soluble metal salt compound in which the metal element is contained in an amount of 0.1 to 2.5 parts by weight in the inorganic film.
根据本发明的一种镀锌钢板表面处理用水性无机表面处理剂,其特征在于,An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention, characterized in that
所述疏水型单有机硅烷偶联剂(A)中的疏水基团可以为-CH3(甲基)、-C2H5(乙基)、-C3H7(丙基)、-C6H5(苯基)、-CF3(全氟甲基)、-C2F5(全氟乙基)、-C3F7(全氟丙基)、-C5F11(全氟戊基)、-C7F15(全氟庚基)或-C9F19(全氟壬基)中的一种或两种;所述疏水型单有机硅烷偶联剂中反应性基团可以为-OCH3(甲氧基)、-OC2H5(乙氧基)、乙烯基、丙烯基、环氧基、氨基、羟基、羧基、酰胺基或2,3-环氧丙氧基中的至多三种;所述疏水型单有机硅烷偶联剂中疏水基团数量与反应性基团数量之和等于四;所述疏水型单有机硅烷偶联剂在无机皮膜中的重量份为40-60份,优选为45-55份。The hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) may be -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl), -C 6 H 5 (phenyl), -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 (perfluoropropyl), -C 5 F 11 (perfluoro One or two of pentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl); a reactive group in the hydrophobic monoorganosilane coupling agent It may be -OCH 3 (methoxy), -OC 2 H 5 (ethoxy), vinyl, propenyl, epoxy, amino, hydroxy, carboxyl, amide or 2,3-epoxypropoxy Up to three of them; the sum of the number of hydrophobic groups and the number of reactive groups in the hydrophobic monoorganosilane coupling agent is equal to four; the weight fraction of the hydrophobic monoorganosilane coupling agent in the inorganic film is 40-60 parts, preferably 45-55 parts.
根据本发明的一种镀锌钢板表面处理用水性无机表面处理剂,其特征在于,An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention, characterized in that
所述体系交联剂(B)可以为有4个反应性基团的正硅酸酯、有4个反应性 基团的钛酸酯或有6个反应性基团的含有架桥结构的双有机硅烷偶联剂中的一种或多种;所述正硅酸酯中的可反应基团可以为甲氧基、乙氧基、丙氧基或丁氧基中的任意一种;所述钛酸酯中的可反应基团可以为异丙酯基、磷酸酰氧基、苯磺酰氧基或正丁酯基中的一种或多种;所述的双有机硅烷偶联剂的架桥结构由2-4个亚甲基、氨基或2-4个巯基组成;所述的双有机硅烷偶联剂的可反应基团可以为甲氧基、乙氧基或丙氧基中任意一种。The system cross-linking agent (B) may be an orthosilicate having 4 reactive groups, and has 4 reactivity. a titanate of a group or one or more of a biorganosilane coupling agent having a bridging structure having 6 reactive groups; the reactive group in the orthosilicate may be methoxy Any one of a group, an ethoxy group, a propoxy group or a butoxy group; the reactive group in the titanate may be an isopropyl ester group, a phosphoryloxy group, a benzenesulfonyloxy group or a n-butyl group One or more of the ester groups; the bridging structure of the bis-organosilane coupling agent is composed of 2-4 methylene groups, amino groups or 2-4 fluorenyl groups; the double organosilane coupling agent The reactive group may be any one of a methoxy group, an ethoxy group or a propoxy group.
根据本发明的一种镀锌钢板表面处理用水性无机表面处理剂,其特征在于,An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention, characterized in that
所述水性纳米溶胶(C)为水性无机氧化物或金属氧化物溶胶;所述水性纳米溶胶可以为水性二氧化硅溶胶、水性二氧化钛溶胶、水性氧化锆溶胶或水性氧化铝溶胶中的一种或多种。The aqueous nanosol (C) is an aqueous inorganic oxide or a metal oxide sol; the aqueous nanosol may be one of an aqueous silica sol, an aqueous titania sol, an aqueous zirconia sol or an aqueous alumina sol or A variety.
根据本发明的一种镀锌钢板表面处理用水性无机表面处理剂,其特征在于,An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention, characterized in that
所述表面改性高密度聚乙烯粒子(D)的粒子直径在0.1-0.5微米之间;表面改性基团具有反应性,具体为氨基、羟基、羧基、环氧基或氨基甲酸酯基中的一种或多种;。The surface-modified high-density polyethylene particles (D) have a particle diameter of between 0.1 and 0.5 μm; the surface-modifying group has reactivity, specifically an amino group, a hydroxyl group, a carboxyl group, an epoxy group or a urethane group. One or more of them;
根据本发明的一种镀锌钢板表面处理用水性无机表面处理剂,其特征在于,An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention, characterized in that
所述正硅酸酯改性氧化石墨烯(E)片层数在1-5层之间(厚度在0.35纳米-1.75纳米之间);所述正硅酸酯改性氧化石墨烯片径大小在2-5微米之间、石墨烯径厚比在1100-14000之间;所述正硅酸酯改性氧化石墨烯中正硅酸酯可以为正硅酸甲酯、正硅酸乙酯、正硅酸丙酯或正硅酸丁酯中的一种或多种;所述正硅酸酯改性氧化石墨烯中碳氧原子数量比<3且硅元素含量在5-12%之间。The number of layers of the orthosilicate-modified graphene oxide (E) layer is between 1-5 layers (thickness is between 0.35 nm and 1.75 nm); the size of the orthosilicate-modified graphene oxide is Between 2-5 microns, the aspect ratio of graphene is between 1100-14000; the orthosilicate in the orthosilicate-modified graphene oxide may be methyl orthosilicate, tetraethyl orthosilicate, positive One or more of propyl silicate or butyl orthosilicate; the orthosilicate-modified graphene oxide has a carbon oxide atom number ratio of <3 and a silicon element content of 5-12%.
根据本发明的一种镀锌钢板表面处理用水性无机表面处理剂,其特征在于,An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention, characterized in that
所述的水溶性含氟化合物(F)为含氟金属盐类或含氟酸类,举例而言,水溶性含氟化合物可以为氟化钠、氟钛酸铵、氟硅酸钠、六氟钛酸和氟硅酸中的一种或多种。The water-soluble fluorine-containing compound (F) is a fluorine-containing metal salt or a fluorine-containing acid. For example, the water-soluble fluorine-containing compound may be sodium fluoride, ammonium fluorotitanate, sodium fluorosilicate or hexafluorocarbon. One or more of titanic acid and fluorosilicic acid.
根据本发明的一种镀锌钢板表面处理用水性无机表面处理剂,其特征在于,An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention, characterized in that
所述的水溶性含磷化合物(G)为磷酸盐类或含磷酸类,举例而言,水溶性含磷化合物可以为正磷酸、焦磷酸、三聚磷酸、三聚偏磷酸、磷酸铵、三聚磷酸铝和多聚磷酸铵中的一种或多种。The water-soluble phosphorus-containing compound (G) is a phosphate or a phosphoric acid. For example, the water-soluble phosphorus-containing compound may be orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, trimeric metaphosphoric acid, ammonium phosphate, or the like. One or more of aluminum polyphosphate and ammonium polyphosphate.
根据本发明的一种镀锌钢板表面处理用水性无机表面处理剂,其特征在于, An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to the present invention, characterized in that
所述的水溶性金属盐类化合物(H)为钛盐、铈盐、镧盐、钼盐、钨盐、钴盐和锆盐中的一种或多种,举例而言,钛盐可以为氟钛酸铵、六氟钛酸、正硫酸钛、硫酸氧钛或氯化钛中的一种或多种;铈盐可以为硝酸铈、硫酸铈,也可以是含氟铈盐,或者是铈铵复合盐中的一种或多种;镧盐可以为氯化镧、硫酸镧和硝酸镧中的一种或多种;钼盐可以为钼酸铵、钼酸镁或钼酸钠中的一种或多种;钨盐可以为钨酸铵、钨酸镁、仲钨酸铵或偏钨酸铵中的一种或多种;钴盐可以为硝酸钴、硫酸钴或氯化钴等无机钴盐,也可以为环烷酸钴、草酸钴或硬脂酸钴中的一种或多种;锆盐可以为锆氟酸钾、硝酸锆和硫酸锆中的一种或多种。The water-soluble metal salt compound (H) is one or more of a titanium salt, a cerium salt, a cerium salt, a molybdenum salt, a tungsten salt, a cobalt salt and a zirconium salt. For example, the titanium salt may be fluorine. One or more of ammonium titanate, hexafluorotitanate, titanium orthosulfate, titanium oxysulfate or titanium chloride; the cerium salt may be cerium nitrate, cerium sulfate, or a fluorinated cerium salt, or cerium ammonium One or more of the composite salts; the cerium salt may be one or more of cerium chloride, cerium sulfate and cerium nitrate; the molybdenum salt may be one of ammonium molybdate, magnesium molybdate or sodium molybdate Or a plurality of; the tungsten salt may be one or more of ammonium tungstate, magnesium tungstate, ammonium paratungstate or ammonium metatungstate; the cobalt salt may be an inorganic cobalt salt such as cobalt nitrate, cobalt sulfate or cobalt chloride, or It may be one or more of cobalt naphthenate, cobalt oxalate or cobalt stearate; the zirconium salt may be one or more of potassium zirconium fluorophosphate, zirconium nitrate and zirconium sulfate.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
水性无机表面处理剂中疏水型单有机硅烷偶联剂(A)可以为上述单有机硅烷的一种或多种的混合物,是本发明中水性无机表面处理剂的主要成膜物质。本发明中以疏水型单有机硅烷偶联剂(A)为主要成分所形成的无机皮膜具有强的内聚能,无机皮膜的内聚效应显著。在微电机领域级进模快速深冲加工时,强内聚能的无机皮膜能够在受到模具剧烈摩擦时仍能保持皮膜的完整性,防止无机皮膜发生层间剥离或脱落,从而确保零件在级进模多次冲压后仍具有良好外观,同时也能减少冲压产线的清模次数,提高冲压产线的生产效率。但本发明中的疏水型单有机硅烷偶联剂(A)本身具有明显的疏水特性,但该类单有机硅氧烷中含有的反应性基团或可以与水反应生成具有优异亲水性能的亲水基团,如羟基、羧基或氨基等;或能够与水性无机表面处理剂中的体系交联剂发生反应从而进入水性体系,因此疏水型单有机硅烷偶联剂(A)能够在水性体系中稳定的溶解或分散。The hydrophobic monoorganosilane coupling agent (A) in the aqueous inorganic surface treatment agent may be a mixture of one or more of the above monoorganosilanes, and is a main film-forming substance of the aqueous inorganic surface treatment agent of the present invention. In the present invention, the inorganic film formed by using the hydrophobic monoorganosilane coupling agent (A) as a main component has strong cohesive energy, and the cohesive effect of the inorganic film is remarkable. In the micro-motor field, when the die-feeding method is deep deep-drawing, the strong cohesive inorganic film can maintain the integrity of the film when the mold is severely rubbed, and prevent the inorganic film from peeling off or falling off, thus ensuring the parts are in the grade. The die has a good appearance after multiple stamping, and can also reduce the number of clearing lines of the stamping line and improve the production efficiency of the stamping line. However, the hydrophobic monoorganosilane coupling agent (A) in the present invention itself has remarkable hydrophobic properties, but the reactive group contained in the monoorganosiloxane may react with water to form an excellent hydrophilic property. a hydrophilic group such as a hydroxyl group, a carboxyl group or an amino group; or capable of reacting with a system crosslinking agent in an aqueous inorganic surface treatment agent to enter an aqueous system, so that the hydrophobic monoorganosilane coupling agent (A) can be in an aqueous system Stable dissolution or dispersion.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
为了使所形成的无机皮膜具有优异的耐蚀性能,需要无机皮膜具有较高的交联程度。无机皮膜中主要成膜物质,疏水型单有机硅烷偶联剂(A)需要能够与体系交联剂(B)和水性纳米溶胶(C)等皮膜中其他组份之间发生交联反 应,从而提高皮膜的交联密度。因此为确保本发明中所使用的疏水型单有机硅烷偶联剂(A)具有优异的反应性,所述的疏水型单有机硅烷偶联剂(A)中必须含有两个或两个以上的反应性基团。该反应性基团可以为先与水反应生成羟基后再与其他物质(B和C)反应的-OCH3(甲氧基)和-OC2H5(乙氧基)中的一种或多种;也可以为能够直接与其他物质(B和C)反应的环氧基、氨基、羟基、羧基、酰胺基和2,3-环氧丙氧基中一种或多种;可以为能够自行发生聚合反应的乙烯基和丙烯基中的一种或多种。In order for the formed inorganic film to have excellent corrosion resistance, it is required that the inorganic film has a high degree of crosslinking. The main film-forming substance in the inorganic film, the hydrophobic monoorganosilane coupling agent (A) needs to be cross-linkable with other components in the film such as the system crosslinking agent (B) and the aqueous nano-sol (C), thereby Increase the crosslink density of the film. Therefore, in order to ensure excellent reactivity of the hydrophobic monoorganosilane coupling agent (A) used in the present invention, the hydrophobic monoorganosilane coupling agent (A) must contain two or more. Reactive group. The reactive group may be one or more of -OCH 3 (methoxy) and -OC 2 H 5 (ethoxy) which are first reacted with water to form a hydroxyl group and then reacted with other substances (B and C). Or one or more of an epoxy group, an amino group, a hydroxyl group, a carboxyl group, an amide group, and a 2,3-epoxypropoxy group capable of directly reacting with other substances (B and C); One or more of a vinyl group and a propenyl group in which polymerization occurs.
为保证级进模快速深冲后零件表面白净,无破碎的无机皮膜或锌粉附着在零件表面,即要求零件表面具有“不粘”特性,对应到钢板表面有且只有无机皮膜存在提供这一“不粘”特性的可能。通过艰苦研究和多次尝试后发现,通过在常规单有机硅烷偶联剂中引入疏水基团,使其形成疏水型单有机硅烷偶联剂(A)后,该疏水型单有机硅烷偶联剂(A)中的疏水基团能够在皮膜固化过程中向皮膜表面迁移,在无机皮膜表面形成极薄的疏水层,从而降低无机皮膜的表面极性和吉布斯自由能,减小无机皮膜对锌粉、杂质和破碎皮膜的粘附性,使无机皮膜表面具有“不粘”特性,从而确保级进模快速深冲后零件表面白净,无破碎的无机皮膜或锌粉附着在零件表面。In order to ensure that the surface of the part after the rapid blasting of the progressive die is white, the non-broken inorganic film or zinc powder adheres to the surface of the part, that is, the surface of the part is required to have "non-stick" characteristics, corresponding to the surface of the steel plate and only the inorganic film exists. The possibility of "non-stick" features. After painstaking research and many attempts, it was found that the hydrophobic monoorganosilane coupling agent was formed by introducing a hydrophobic group into a conventional monoorganosilane coupling agent to form a hydrophobic monoorganosilane coupling agent (A). The hydrophobic group in (A) can migrate to the surface of the film during the curing process of the film, forming a very thin hydrophobic layer on the surface of the inorganic film, thereby reducing the surface polarity and Gibbs free energy of the inorganic film, and reducing the inorganic film pair. The adhesion of zinc powder, impurities and broken film makes the surface of the inorganic film have "non-stick" characteristics, so as to ensure that the surface of the part is cleaned after rapid deep drawing of the progressive die, and no broken inorganic film or zinc powder adheres to the surface of the part.
综合考虑,根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,Considered synthetically, an inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明中疏水型单有机硅烷偶联剂(A)应同时具有反应性基团和疏水基团,且反应性基团数量和疏水基团数量之和应为4。为确保本发明中疏水型单有机硅烷偶联剂(A)具有足够的反应性使其在烘烤固化后能达到一定的交联密度,要求反应性基团数量应大于或等于两个(即是可以为两个或三个)。因此能够为疏水型单有机硅烷偶联剂(A)提供“不粘”特性的疏水基团个数即为(4-反应性基团个数),这既是表示本发明中疏水型单有机硅烷偶联剂(A)中的疏水基团个数可以为1个或两个。上述疏水型单有机硅烷偶联剂(A)中的疏水基团可以为短链烃基,如-CH3(甲基)、-C2H5(乙基)、-C3H7(丙基)或-C6H5(苯基);也可以为含氟疏水基团,如-CF3(全氟甲基)、-C2F5(全氟乙基)、-C3F7(全氟丙基)、-C5F11(全氟戊基)、-C7F15(全氟庚基)或-C9F19(全氟壬基)。本发明中疏水型单有机硅烷偶联剂(A)中的疏水基团可以为 上述基团中的任意一种或任意两种。In the present invention, the hydrophobic monoorganic silane coupling agent (A) should have both a reactive group and a hydrophobic group, and the sum of the number of reactive groups and the number of hydrophobic groups should be 4. In order to ensure that the hydrophobic monoorganosilane coupling agent (A) of the present invention has sufficient reactivity to achieve a certain crosslinking density after baking and curing, the number of reactive groups should be greater than or equal to two (ie, Is available for two or three). Therefore, the number of hydrophobic groups capable of providing "non-stick" characteristics to the hydrophobic monoorganosilane coupling agent (A) is (the number of 4-reactive groups), which is indicative of the hydrophobic monoorganosilane of the present invention. The number of hydrophobic groups in the coupling agent (A) may be one or two. The hydrophobic group in the above hydrophobic monoorganosilane coupling agent (A) may be a short-chain hydrocarbon group such as -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl) Or -C 6 H 5 (phenyl); may also be a fluorine-containing hydrophobic group such as -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 ( Perfluoropropyl), -C 5 F 11 (perfluoropentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl). The hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) in the present invention may be any one or any two of the above groups.
综上所述,根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,In summary, the inorganic surface-treated galvanized steel sheet according to the present invention, the preparation method thereof and the aqueous inorganic surface treatment agent,
本发明中疏水型单有机硅烷偶联剂(A)结构中应同时具有反应性基团(两个或三个)和疏水基团(1个或两个),且反应性基团数与疏水基团数之和为4。例如可以举出三甲氧基甲基硅烷偶联剂、三乙氧基甲基硅烷偶联剂、三丙氧基甲基硅烷偶联剂、三甲氧基乙基硅烷偶联剂、三乙氧基乙基硅烷偶联剂、三丙氧基乙基硅烷偶联剂、三甲氧基丙基硅烷偶联剂、三乙氧基丙基硅烷偶联剂、三丙氧基丙基硅烷偶联剂、3-氨丙基-乙氧基-甲基硅烷偶联剂、N-(2-氨乙基)-氨丙基甲基二甲氧基硅烷偶联剂、1H,1H,2H,2H-全氟癸基三甲氧基硅烷偶联剂、1H,1H,2H,2H-全氟癸基三乙氧基硅烷偶联剂、1H,1H,2H,2H-全氟辛基三甲氧基硅烷偶联剂、1H,1H,2H,2H-全氟辛基三乙氧基硅烷偶联剂、甲基苯基二乙氧基硅烷、二苯基二乙氧基硅烷、氟甲基三甲氧基硅烷、氟甲基三乙氧基硅烷、氟甲基乙氧基二甲氧基硅烷、氟乙基三甲氧基硅烷、氟乙基三乙氧基硅烷、3-氟丙基甲基二甲氧基硅烷、3-氟丙基甲基二乙氧基硅烷、3-氟丙基三乙氧基硅烷等。疏水型单有机硅烷偶联剂(A)可以任意使用上述硅烷偶联剂中的一种或两种以上。In the present invention, the hydrophobic monoorganosilane coupling agent (A) structure should have both a reactive group (two or three) and a hydrophobic group (one or two), and the number of reactive groups and hydrophobicity The sum of the number of groups is 4. For example, a trimethoxymethylsilane coupling agent, a triethoxymethylsilane coupling agent, a tripropoxymethylsilane coupling agent, a trimethoxyethylsilane coupling agent, and a triethoxy group are mentioned. Ethylsilane coupling agent, tripropoxyethylsilane coupling agent, trimethoxypropylsilane coupling agent, triethoxypropylsilane coupling agent, tripropoxypropylsilane coupling agent, 3-aminopropyl-ethoxy-methylsilane coupling agent, N-(2-aminoethyl)-aminopropylmethyldimethoxysilane coupling agent, 1H, 1H, 2H, 2H-all Fluorinated trimethoxysilane coupling agent, 1H, 1H, 2H, 2H-perfluorodecyl triethoxysilane coupling agent, 1H, 1H, 2H, 2H-perfluorooctyltrimethoxysilane coupling Agent, 1H, 1H, 2H, 2H-perfluorooctyltriethoxysilane coupling agent, methylphenyldiethoxysilane, diphenyldiethoxysilane, fluoromethyltrimethoxysilane, Fluoromethyltriethoxysilane, fluoromethylethoxydimethoxysilane, fluoroethyltrimethoxysilane, fluoroethyltriethoxysilane, 3-fluoropropylmethyldimethoxysilane , 3-fluoropropylmethyldiethoxysilane, 3-fluoropropyl Diethoxy silane. One type or two or more types of the above silane coupling agents can be used arbitrarily for the hydrophobic monoorganic silane coupling agent (A).
本发明中疏水型单有机硅烷偶联剂(A),在无机皮膜中所占重量份为40-60份。如果低于40份,无机皮膜的耐蚀性和“不粘”特性差,无机皮膜耐蚀性差会影响冲压零件的抗红锈性能;“不粘”特性差会导致冲压后零件表面粘附较多杂质,影响冲压后零件外观。如果高于60份,无机皮膜的延展性变差,在成型过程中无机皮膜容易开裂脱落,导致皮膜冲压成型性降低。In the present invention, the hydrophobic monoorganosilane coupling agent (A) is contained in an amount of 40 to 60 parts by weight in the inorganic film. If it is less than 40 parts, the corrosion resistance and "non-stick" characteristics of the inorganic film are poor, and the poor corrosion resistance of the inorganic film may affect the red rust resistance of the stamped parts; the "non-stick" characteristics may cause the surface adhesion of the parts after punching. More impurities, affecting the appearance of parts after stamping. If it is more than 60 parts, the ductility of the inorganic film is deteriorated, and the inorganic film is liable to be cracked and peeled off during the molding process, resulting in a decrease in film formability.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明中所使用的体系交联剂(B)具有大量反应性基团,它可以与金属底材和无机皮膜中其他组份之间发生化学键合,这不仅可以提高无机皮膜与金属底材的附着性,同时还可以增强无机皮膜的交联密度,达到强化无机皮膜耐蚀性和冲压成型性的目的,使冲压后零件具有优异抗红锈性能和表面外观。 The system cross-linking agent (B) used in the present invention has a large number of reactive groups which can be chemically bonded to the metal substrate and other components in the inorganic film, which can not only improve the inorganic film and the metal substrate. Adhesion, at the same time, can enhance the crosslink density of the inorganic film to enhance the corrosion resistance and stamping formability of the inorganic film, so that the parts after stamping have excellent red rust resistance and surface appearance.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明中体系交联剂(B)可以为正硅酸酯、钛酸酯或含有架桥结构的双有机硅烷偶联剂中的一种或多种;所述正硅酸酯中具有4个反应性基团,其中反应性基团可以为甲氧基、乙氧基、丙氧基或正丁氧基中的任意一种;所述钛酸酯中具有4个反应性基团,其反应基团可以为异丙酯基、磷酸酰氧基、苯磺酰氧基或正丁酯基中的一种或多种;所述的双有机硅烷偶联剂是指在同一分子结构中有两个硅烷结构,一个分子上有6个反应性基团,其反应性基团数量大于常规单有机硅烷偶联剂。本发明的双有机硅烷偶联剂含有架桥结构,架桥结构由2-4个亚甲基、氨基或2-4个巯基组成;所述的双有机硅烷偶联剂的反应基团可以为甲氧基、乙氧基或丙氧基中任意一种。The system crosslinking agent (B) in the present invention may be one or more of a orthosilicate, a titanate or a diorganosilane coupling agent having a bridging structure; and 4 of the orthosilicates a reactive group, wherein the reactive group may be any one of a methoxy group, an ethoxy group, a propoxy group or a n-butoxy group; the titanate has four reactive groups, and the reaction thereof The group may be one or more of an isopropyl ester group, a phosphoryloxy group, a benzenesulfonyloxy group or a n-butyl ester group; the double organosilane coupling agent means two in the same molecular structure The silane structure has 6 reactive groups on one molecule, and the number of reactive groups is larger than that of the conventional monoorganosilane coupling agent. The bis-organosilane coupling agent of the invention has a bridging structure, and the bridging structure is composed of 2-4 methylene groups, amino groups or 2-4 fluorenyl groups; the reactive group of the bis-organosilane coupling agent may be Any one of a methoxy group, an ethoxy group or a propoxy group.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明中体系交联剂(B)所采用的正硅酸酯可以为正硅酸甲酯、正硅酸乙酯、正硅酸丙酯、正硅酸丁酯或正硅酸异丙酯中的一种或多种;本发明中体系交联剂(B)所采用的钛酸酯可以为正钛酸四异丙酯、异丙基三(二辛基磷酸酰氧基)钛酸酯、异丙基三油酸酰氧基钛酸酯、四异丙基二(二辛基亚磷酸酰氧基)钛酸酯、双(二辛氧基焦磷酸酯基)乙撑钛酸酯、异丙基三(十二烷基苯磺酰基)钛酸酯、正钛酸四叔丁基酯或二(三乙醇胺)钛酸二异丙酯的一种或多种;本发明中体系交联剂(B)所采用的双有机硅烷偶联剂可以为1,2-双三甲氧基硅基乙烷、1,2-双乙甲氧基硅基乙烷、双-(γ-三乙氧基硅基丙基)四硫化物、双-[γ-(三乙氧基硅)丙基]-二硫化物、双-(γ-三甲氧基硅基丙基)胺中的一种或多种。本发明所采用的体系交联剂(B)可以使用上述正硅酸酯、钛酸酯和双有机硅烷偶联剂中的任意一种或任意多种。The orthosilicate used in the system cross-linking agent (B) in the present invention may be methyl orthosilicate, ethyl orthosilicate, propyl orthosilicate, butyl orthosilicate or isopropyl orthosilicate. One or more; the titanate used in the system cross-linking agent (B) in the present invention may be tetraisopropyl orthotitanate, isopropyl tris(dioctylphosphoryloxy) titanate, Isopropyl trioleic acid oxy titanate, tetraisopropyl bis(dioctylphosphite oxy) titanate, bis(dioctyloxypyrophosphate) ethylene titanate, different One or more of propyl tris(dodecylbenzenesulfonyl) titanate, tetra-tert-butyl orthotitanate or diisopropyl bis(triethanolamine)titanate; system crosslinker in the present invention (B) The diorganosilane coupling agent used may be 1,2-bistrimethoxysilylethane, 1,2-bisethoxysilylethane, bis-(γ-triethoxy) One or more of silyl propyl) tetrasulfide, bis-[γ-(triethoxysilyl)propyl]-disulfide, bis-(γ-trimethoxysilylpropyl)amine . The system crosslinking agent (B) used in the present invention may be any one or any of the above-mentioned orthosilicates, titanates and diorganosilane coupling agents.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明中体系交联剂(B),在无机皮膜中所占重量份为10-30份。如果低于10份,无机皮膜的交联密度会大大降低,从而影响无机皮膜耐蚀性,并最终 导致冲压零件的抗红锈性能较差。如果高于30份,由于所选用的体系交联剂与水的相容性一般,较多的体系交联剂会影响水性无机表面处理剂的稳定性,会导致久置后的处理剂出现明显分层现象,导致水性无机表面处理剂的综合性能大幅度下降。In the present invention, the system crosslinking agent (B) is contained in an amount of 10 to 30 parts by weight in the inorganic film. If it is less than 10 parts, the crosslinking density of the inorganic film will be greatly reduced, thereby affecting the corrosion resistance of the inorganic film, and finally The red rust resistance of the stamped parts is poor. If it is higher than 30 parts, due to the compatibility of the selected system cross-linking agent with water, more system cross-linking agents will affect the stability of the aqueous inorganic surface treatment agent, which will result in obvious treatment agent after a long time. The stratification phenomenon causes a large decrease in the overall performance of the aqueous inorganic surface treatment agent.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明中所使用的水溶性纳米溶胶(C)优选为粒径在5-50纳米之间的水溶性胶体,其种类可以为水性无机氧化物或金属氧化物溶胶,具体来说可以为水性二氧化硅溶胶、水性二氧化钛溶胶、水性氧化锆溶胶或水性氧化铝溶胶中的一种或多种。通过水性纳米溶胶中大量的反应性基团进一步可以提高无机皮膜的交联密度,从而增强无机皮膜耐蚀性。同时水性纳米溶胶烘烤固化所形成的微小颗粒硬度较高,可有效提高无机皮膜的耐擦伤性能,避免冲压后零件出现表面擦划伤。The water-soluble nano sol (C) used in the present invention is preferably a water-soluble colloid having a particle diameter of 5 to 50 nm, and the kind thereof may be an aqueous inorganic oxide or a metal oxide sol, and specifically may be aqueous two. One or more of a silica sol, an aqueous titania sol, an aqueous zirconia sol or an aqueous alumina sol. The crosslinking density of the inorganic film can be further increased by a large number of reactive groups in the aqueous nanosol, thereby enhancing the corrosion resistance of the inorganic film. At the same time, the fine particles formed by baking and solidifying the aqueous nano-sol have higher hardness, which can effectively improve the scratch resistance of the inorganic film and avoid surface scratches on the parts after stamping.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明中所使用的水溶性纳米溶胶(C)可以为水性二氧化硅溶胶,如日产化学的SNOWTEX-40、SNOWTEX-50、SNOWTEX-C、SNOWTEX-N、SNOWTEX-O、SNOWTEX-OL、SNOWTEX-ZL及SNOWTEX-UP;美国格雷斯的LUDOX-AM、LUDOX-AS、LUDOX-CL、LUDOX-DF、LUDOX-HS、LUDOX-LS、LUDOX-SK、LUDOX-SM、LUDOX-TM及LUDOX-TMA;日本旭电化工的ADELITE AT-20N或ADELITE AT-20A;本发明中所使用的水溶性纳米溶胶(C)也可以为水性二氧化钛溶胶,如深圳吉田化工MTI-2080;上海依大的EFUT-GY01、EFUT-GY02及EFUT-GY03等;本发明中所使用的水溶性纳米溶胶(C)也可以为水性氧化锆溶胶,如宣城晶瑞的VK-RJ80、逸振科技的GT-360、苏州优锆的UG03W、UG-R10W及UR-R30W等;本发明中所使用的水溶性纳米溶胶(C)可以为水性氧化铝溶胶,如青岛山科海泰的SH-33、济南福景的LA-20、上海依夫的EFUAL-Y10C、EFUAL-Y10S、EFUAL-Y20C、EFUAL-Y20S、EFUAL-Y30C及EFUAL-Y30S等。本发明所采用的水性纳米溶 胶(C)可以使用上述水性二氧化硅溶胶、水性二氧化钛溶胶、水性氧化锆溶胶或水性氧化铝溶胶中的任意一种或任意多种。The water-soluble nano sol (C) used in the present invention may be an aqueous silica sol such as SNOWTEX-40, SNOWTEX-50, SNOWTEX-C, SNOWTEX-N, SNOWTEX-O, SNOWTEX-OL, SNOWTEX of Nissan Chemical Co., Ltd. -ZL and SNOWTEX-UP; LUDOX-AM, LUDOX-AS, LUDOX-CL, LUDOX-DF, LUDOX-HS, LUDOX-LS, LUDOX-SK, LUDOX-SM, LUDOX-TM and LUDOX-TMA ADELITE AT-20N or ADELITE AT-20A of Asahi Chemical Co., Ltd.; the water-soluble nano sol (C) used in the present invention may also be an aqueous titanium dioxide sol, such as Shenzhen Yoshida Chemical MTI-2080; Shanghai EFUT- GY01, EFUT-GY02, EFUT-GY03, etc.; the water-soluble nano sol (C) used in the present invention may also be an aqueous zirconia sol, such as VK-RJ80 of Xuancheng Jingrui, GT-360 of Yizheng Technology, UG03W, UG-R10W and UR-R30W of Suzhou Zirconium; the water-soluble nanosol (C) used in the present invention may be an aqueous alumina sol, such as SH-33 of Qingdao Shankehaitai, LA of Jinan Fujing -20, Shanghai Yifu's EFUAL-Y10C, EFUAL-Y10S, EFUAL-Y20C, EFUAL-Y20S, EFUAL-Y30C and EFUAL-Y30S. Aqueous nano-solutions used in the present invention As the gum (C), any one or any of the above aqueous silica sol, aqueous titania sol, aqueous zirconia sol or aqueous alumina sol can be used.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明中水性纳米溶胶(C),在无机皮膜中所占重量份为5-15份。如果低于5份,无机皮膜的表面硬度会大大降低,从而影响无机皮膜的耐擦伤性能,导致无机皮膜在冲压成形过程中容易受到损伤。如果高于15份,无机皮膜中纳米科技过多,皮膜的延展性会变差,导致皮膜冲压成型性降低。The aqueous nanosol (C) in the present invention accounts for 5 to 15 parts by weight in the inorganic film. If it is less than 5 parts, the surface hardness of the inorganic film is greatly lowered, thereby affecting the scratch resistance of the inorganic film, resulting in the inorganic film being easily damaged during the press forming process. If it is more than 15 parts, the nanotechnology in the inorganic film is too much, and the ductility of the film is deteriorated, resulting in a decrease in film formability.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明所使用的表面改性高密度聚乙烯粒子(D)为商品化固体润滑粒子。该类润滑助剂具有低表面能、高润滑性和高表面硬度的特点,可以在无机皮膜表面形成一层硬质的润滑层,不仅可以提高无机皮膜的耐擦伤性,还能够增强无机皮膜表面滑爽性,达到强化无机皮膜冲压成型性的目的,使其能够满足微电机领域级进模快速深冲加工的要求。在微电机领域,级进模冲压通常多达10道次以上,每一道次的冲压都会对本发明中无机皮膜造成摩擦磨损,为保证冲压零件的外观和耐蚀性,就要求本发明中无机皮膜应具有较强耐擦伤性能,能够在多道次的冲压过程中保证皮膜的完整性和优异外观。通过艰苦研究和尝试后发现,如需要保证本发明中无机皮膜具备上述性能,需要对本发明中所使用的复合润滑粒子在无机皮膜中的分布状态进行精确控制,使固体润滑粒子不仅能够在无机皮膜表面少量聚集,还需要在无机皮膜内部均匀分散,从而使无机皮膜在整个厚度方向均具有优异的耐擦伤性能,从而保证无机皮膜能够满足级进模多道次的冲压要求。The surface-modified high-density polyethylene particles (D) used in the present invention are commercially available solid lubricating particles. This type of lubricating agent has the characteristics of low surface energy, high lubricity and high surface hardness. It can form a hard lubricating layer on the surface of the inorganic film, which not only improves the scratch resistance of the inorganic film, but also enhances the inorganic film. The surface is smooth, and the purpose of strengthening the stamping formability of the inorganic film is achieved, so that it can meet the requirements of rapid deep drawing processing of the progressive die in the field of micro-motors. In the field of micro-motors, progressive die stamping usually exceeds 10 passes, and each pass of stamping causes frictional wear on the inorganic film of the present invention. To ensure the appearance and corrosion resistance of the stamped parts, the inorganic film of the present invention is required. It should have strong scratch resistance and ensure the integrity and excellent appearance of the film during the multi-pass stamping process. Through arduous research and trial, it has been found that, if it is necessary to ensure that the inorganic film of the present invention has the above properties, it is necessary to precisely control the distribution state of the composite lubricating particles used in the present invention in the inorganic film, so that the solid lubricating particles can be not only in the inorganic film. A small amount of surface aggregation also needs to be uniformly dispersed inside the inorganic film, so that the inorganic film has excellent scratch resistance in the entire thickness direction, thereby ensuring that the inorganic film can meet the multi-pass stamping requirements of the progressive die.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明所使用的表面改性高密度聚乙烯粒子(D)为表面接枝有反应性基团的固体润滑粒子,具体为氨基、羟基、羧基、环氧基或氨基甲酸酯基中的一 种或多种,其中羟基和羧基可以通过将高密度聚乙烯粒子浸泡在强氧化性溶液中获得;氨基和氨基甲酸酯基可以通过乙二胺、己二胺或氨基甲酸乙酯与高密度聚乙烯粒子表面接枝获得;环氧基可以通过甲基丙烯酸缩水甘油酯或烯丙基缩水甘油醚与高密度聚乙烯粒子表面接枝获得。以上反应性基团可以与处理液中有机硅烷偶联剂相互反应形成共价键连接,不仅可以加强高密度聚乙烯粒子与无机皮膜粘结强度,还能够束缚住高密度聚乙烯粒子,从而保证高密度聚乙烯粒子能够均匀分散在无机皮膜中,能够在无机皮膜整个厚度方向提供优异的抗磨损性能,提高无机皮膜冲压加工性和耐擦伤性能。同时通过形成高密度聚乙烯粒子与皮膜间化学键合能够延缓腐蚀介质沿高密度聚乙烯粒子表面向皮膜内部渗透,降低高密度聚乙烯粒子的加入对无机皮膜耐蚀性的负面影响。The surface-modified high-density polyethylene particles (D) used in the present invention are solid lubricating particles having a reactive group grafted on the surface, specifically one of an amino group, a hydroxyl group, a carboxyl group, an epoxy group or a urethane group. One or more, wherein the hydroxyl group and the carboxyl group can be obtained by immersing the high-density polyethylene particles in a strong oxidizing solution; the amino group and the urethane group can be passed through ethylenediamine, hexamethylenediamine or urethane with a high density The surface of the polyethylene particles is grafted; the epoxy group can be obtained by surface grafting of glycidyl methacrylate or allyl glycidyl ether with high density polyethylene particles. The above reactive group can react with the organosilane coupling agent in the treatment liquid to form a covalent bond, which not only strengthens the bonding strength between the high-density polyethylene particles and the inorganic film, but also binds the high-density polyethylene particles, thereby ensuring The high-density polyethylene particles can be uniformly dispersed in the inorganic film, and can provide excellent anti-wear properties in the entire thickness direction of the inorganic film, and improve the press workability and scratch resistance of the inorganic film. At the same time, chemical bonding between the high-density polyethylene particles and the film can delay the penetration of the corrosive medium along the surface of the high-density polyethylene particles into the film, and reduce the negative influence of the addition of the high-density polyethylene particles on the corrosion resistance of the inorganic film.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明中所使用的表面改性高密度聚乙烯粒子(D)粒子直径在0.1-0.5微米的范围,如果低于0.1微米,表面改性高密度聚乙烯粒子(D)在无机皮膜中起不到增强无机皮膜耐擦伤性的作用;如果高于0.5微米,表面改性高密度聚乙烯粒子(D)过大,大部分粒子暴露在皮膜表面,在受到冲压摩擦时,大粒子容易脱落拔出,造成皮膜的冲压加工性急剧下降。The surface-modified high-density polyethylene particles (D) used in the present invention have a particle diameter in the range of 0.1 to 0.5 μm, and if less than 0.1 μm, the surface-modified high-density polyethylene particles (D) do not occur in the inorganic film. To enhance the anti-scratch effect of the inorganic film; if it is higher than 0.5 μm, the surface-modified high-density polyethylene particles (D) are too large, and most of the particles are exposed on the surface of the film, and when subjected to punching friction, large particles are easily detached As a result, the press workability of the film is drastically lowered.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明所使用的表面改性高密度聚乙烯粒子(D),在无机皮膜中所占重量份为10-25份。如果低于10份,则无机皮膜表面润滑性和耐擦伤性不够;如果大于25份,过多的表面改性高密度聚乙烯粒子(D)存在于无机皮膜中,腐蚀介质可能会沿表面改性高密度聚乙烯粒子(D)界面渗透到无机皮膜内部,从而降低无机皮膜耐蚀性。The surface-modified high-density polyethylene particles (D) used in the present invention are 10-25 parts by weight in the inorganic film. If less than 10 parts, the surface of the inorganic film is insufficient in lubricity and scratch resistance; if more than 25 parts, too much surface-modified high-density polyethylene particles (D) are present in the inorganic film, and the corrosive medium may be along the surface. The modified high-density polyethylene particles (D) interface penetrates into the inorganic film to reduce the corrosion resistance of the inorganic film.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明的无机表面处理镀锌钢板需具备良好的表面导电性能,能够将冲压成型后零件在实际运行过程中产生的静电通过其表面导出,防止大量静电在零 件表面积聚,从而影响零件的安全性和电磁特性,影响零件的正常使用。通过艰苦研究和尝试后发现,利用石墨烯片层优异的导电性能,在镀锌钢板的无机皮膜中添加适量石墨烯片层可以显著提高本发明中无机表面处理镀锌钢板的表面导电性能。The inorganic surface-treated galvanized steel sheet of the invention needs to have good surface electrical conductivity, and can discharge the static electricity generated during the actual operation of the stamped and formed parts through the surface thereof, thereby preventing a large amount of static electricity from being zero. The surface area of the piece is concentrated, which affects the safety and electromagnetic properties of the part and affects the normal use of the part. Through painstaking research and experimentation, it was found that by using the excellent electrical conductivity of the graphene sheet, adding an appropriate amount of graphene sheets to the inorganic film of the galvanized steel sheet can significantly improve the surface conductivity of the inorganic surface-treated galvanized steel sheet of the present invention.
进一步,上述石墨烯片层需要能在水性无机表面处理剂中长时间稳定存在,不出现团聚、沉淀和析出等现象。但石墨烯片层由于片层间较大的范德华力,导致石墨烯片层间特别容易出现团聚现象,不容易在水性无机表面处理剂中均匀分散,因此需对上述石墨烯片层进行表面改性,通过引入其他物质破坏其表面范德华力,使石墨烯片层间相互剥离,从而能够在水性无机表面处理剂中长时间稳定存在。为使石墨烯片层能够在本发明中的水性无机表面处理剂中长时间稳定存在,需对石墨烯表面改性物质进行进一步限定。鉴于本发明的水性无机表面处理剂的主体成分大多为含硅物质,如疏水型单有机硅烷偶联剂(A)、体系交联剂(B)和水溶性纳米溶胶(C)等,因此为进一步提高石墨烯片层的分散性,强化石墨烯片层与水性无机表面处理剂的相容性,本发明采用正硅酸酯作为改性物质、丙醇作为溶剂,对石墨烯片层进行表面改性。Further, the above graphene sheet layer needs to be stably present in the aqueous inorganic surface treatment agent for a long period of time, and no agglomeration, precipitation, and precipitation occur. However, due to the large van der Waals force between the sheets, the graphene sheets are particularly prone to agglomeration between the graphene sheets, and are not easily dispersed uniformly in the aqueous inorganic surface treatment agent. Therefore, it is necessary to modify the surface of the above graphene sheets. By introducing other substances to destroy the surface van der Waals force, the graphene sheets are peeled off from each other, so that they can be stably present in the aqueous inorganic surface treatment agent for a long time. In order for the graphene sheet layer to be stably present in the aqueous inorganic surface treatment agent in the present invention for a long period of time, the graphene surface-modified substance is further limited. In view of the fact that the main component of the aqueous inorganic surface treatment agent of the present invention is mostly a silicon-containing substance such as a hydrophobic monoorganosilane coupling agent (A), a system crosslinking agent (B), and a water-soluble nano sol (C), Further improving the dispersibility of the graphene sheet layer and strengthening the compatibility of the graphene sheet layer and the aqueous inorganic surface treatment agent, the present invention uses the orthosilicate as a modifying substance and propanol as a solvent to surface the graphene sheet layer. modified.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明所使用的石墨烯片层为片层结构,可以是单层或者多层。当石墨烯为多层时,片层数量优选为5层以下(片层厚度在0.35-1.75纳米之间)。进一步,本发明所使用的石墨烯片层的片径大小在2-5微米之间、石墨烯径厚比在1100-14000之间。通过将氧化石墨烯层数控制在5层以下和片径在2-5微米,可以使石墨烯保持优异的导电性并容易在无机皮膜中形成导电网络,从而提高无机皮膜的表面导电性能。The graphene sheet layer used in the present invention has a sheet structure and may be a single layer or a plurality of layers. When the graphene is a plurality of layers, the number of sheets is preferably 5 or less (the thickness of the sheet is between 0.35 and 1.75 nm). Further, the graphene sheet layer used in the present invention has a sheet diameter of 2 to 5 μm and a graphene diameter to thickness ratio of 1100 to 14,000. By controlling the number of graphene oxide layers to 5 or less and the sheet diameter to 2 to 5 μm, graphene can maintain excellent electrical conductivity and easily form a conductive network in the inorganic film, thereby improving the surface conductivity of the inorganic film.
本发明所使用的石墨烯片层表面采用正硅酸酯进行改性,其制造方法可使用目前公知的方法。举例而言,首先可以通过将氧化石墨浸泡在70-80℃的强氧化性溶液(如浓硫酸/高锰酸钾混合溶液、浓硫酸/浓硝酸混合溶液)中超声分散处理1小时,然后过滤并用大量去离子水清洗至中性,制得氧化石墨烯片层;进一步将氧化石墨烯片层、正硅酸酯和丙醇在100℃下搅拌混合24h后过滤制 得正硅酸酯改性氧化石墨烯;其次再采用丙醇,将正硅酸酯改性氧化石墨烯稀释成质量份数为1-5%之间。The surface of the graphene sheet layer used in the present invention is modified with orthosilicate, and a method known for its use can be used. For example, first, the graphite oxide can be ultrasonically dispersed for 1 hour by immersing the graphite oxide in a strong oxidizing solution (such as a concentrated sulfuric acid/potassium permanganate mixed solution, a concentrated sulfuric acid/concentrated nitric acid mixed solution) at 70-80 ° C, and then filtered. And washed with a large amount of deionized water to neutral, to obtain a graphene oxide sheet; further, the graphene oxide sheet, orthosilicate and propanol were stirred and mixed at 100 ° C for 24 h and then filtered. The silicate-modified graphene oxide is obtained; secondly, propanol is used, and the orthosilicate-modified graphene oxide is diluted to a mass fraction of 1-5%.
本发明中所使用的正硅酸酯改性氧化石墨烯,所采用的正硅酸酯可以为正硅酸甲酯、正硅酸乙酯、正硅酸丙酯或正硅酸丁酯中的一种或多种。本发明中正硅酸酯改性氧化石墨烯中碳氧原子数量比<3,且硅元素含量在5-12%之间The orthosilicate-modified graphene oxide used in the present invention may be a tetrasilicate orthosilicate, a tetraethyl orthosilicate or a butyl orthosilicate. One or more. In the present invention, the orthosilicate-modified graphene oxide has a carbon oxide atom number ratio of <3, and the silicon element content is between 5-12%.
本发明的正硅酸酯改性氧化石墨烯表面接枝正硅酸酯,不仅可以提高氧化石墨烯在水性无机表面处理剂体系中的分散稳定系数,防止其团聚或沉淀;还可以增强氧化石墨烯与体系中疏水型单有机硅烷偶联剂(A)、体系交联剂(B)和水溶性纳米溶胶(C)的化学键合反应,从而使氧化石墨烯更容易在无机皮膜中形成导电网络,强化氧化石墨烯对无机皮膜表面导电性的提高作用。进一步,片层结构的氧化石墨烯均匀分散在无机皮膜内部,当腐蚀性介质向无机皮膜内部渗透时,氧化石墨烯片层能够增加腐蚀性介质的渗透路径,起到优异的物理防护作用,从而大幅度提高皮膜的耐腐蚀性能。同时,氧化石墨烯片层原子间均为碳-碳共价键连接,具有优异的机械性能,对外界物体的磨损和破坏具有良好的抵抗作用,从而能够起到提高无机皮膜耐擦伤性能的作用。The orthosilicate-modified graphene oxide surface grafted orthosilicate of the invention not only can improve the dispersion stability coefficient of graphene oxide in the aqueous inorganic surface treatment agent system, prevent agglomeration or precipitation thereof, and can also enhance graphite oxide. The chemical bonding reaction between the olefin and the hydrophobic monoorganosilane coupling agent (A), the system crosslinking agent (B) and the water-soluble nano sol (C), so that the graphene oxide is more likely to form a conductive network in the inorganic film. Enhance the effect of graphene oxide on the surface conductivity of inorganic membranes. Further, the sheet-structured graphene oxide is uniformly dispersed inside the inorganic film, and when the corrosive medium penetrates into the inorganic film, the graphene oxide sheet layer can increase the permeation path of the corrosive medium, thereby providing excellent physical protection. Greatly improve the corrosion resistance of the film. At the same time, the graphene oxide sheet is carbon-carbon covalently bonded between the atoms, has excellent mechanical properties, and has good resistance to wear and damage of external objects, thereby improving the scratch resistance of the inorganic film. effect.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明所使用的正硅酸酯改性氧化石墨烯,以氧化石墨烯计算在无机皮膜中的重量份为0.05-0.5份。如果低于0.05份,也就是氧化石墨烯较少时,氧化石墨烯对无机皮膜表面导电性能提高不明显;如果高于0.5份,也就是氧化石墨烯较多时,无机皮膜受氧化石墨烯影响变暗,影响外观。同时氧化石墨烯较多时也容易发生团聚,降低无机皮膜表面质量。The orthosilicate-modified graphene oxide used in the present invention is calculated by using graphene oxide in an amount of 0.05 to 0.5 parts by weight in the inorganic film. If less than 0.05 parts, that is, when the graphene oxide is less, the graphene oxide has no obvious improvement on the surface conductivity of the inorganic film; if it is higher than 0.5 part, that is, when the graphene oxide is more, the inorganic film is affected by the graphene oxide. Dark, affecting the appearance. At the same time, a large amount of graphene oxide is also prone to agglomeration, which reduces the surface quality of the inorganic film.
本发明所使用的含氟化合物为水溶性,可以为含氟金属盐类,也可以为含氟酸类。举例而言,含氟化合物可以为氟化钠、氟钛酸铵、氟硅酸钠、六氟钛酸和氟硅酸中的一种或多种。以含氟化合物中氟元素计算,在无机皮膜中所占质量份数为为1-4份。如果氟元素的质量份数低于1份时,也就是说含氟化合物较少时,无机皮膜耐蚀性可能会下降;如果氟元素的质量份数大于4份时,也就是说含氟化合物较多时,水性无机表面处理剂的稳定性可能变差。 The fluorine-containing compound used in the present invention is water-soluble, and may be a fluorine-containing metal salt or a fluorine-containing acid. For example, the fluorine-containing compound may be one or more of sodium fluoride, ammonium fluorotitanate, sodium fluorosilicate, hexafluorotitanate, and fluorosilicic acid. The mass fraction in the inorganic film is from 1 to 4 parts, calculated as the fluorine element in the fluorine-containing compound. If the mass fraction of fluorine is less than 1 part, that is, when the fluorine content is small, the corrosion resistance of the inorganic film may decrease; if the mass fraction of fluorine is more than 4 parts, that is, the fluorine compound When more, the stability of the aqueous inorganic surface treatment agent may be deteriorated.
本发明所使用的含磷化合物为水溶性,可以为磷酸盐类,也可以含磷酸类。举例而言,含磷化合物可以为正磷酸、焦磷酸、三聚磷酸、三局偏磷酸、磷酸铵、三聚磷酸铝和多聚磷酸铵中的一种或多种。以含磷化合物中磷元素计算,在无机皮膜中所占质量份数为为0.5-4份。如果磷元素的质量份数低于0.5份时,也就是说含磷化合物较少时,没有添加效果,无机皮膜的耐蚀性可能会下降;如果磷元素的质量份数大于4份时,也就是说含磷化合物较多时,可能导致无机皮膜附着性变差。The phosphorus-containing compound used in the present invention is water-soluble, and may be a phosphate or a phosphoric acid. For example, the phosphorus-containing compound may be one or more of orthophosphoric acid, pyrophosphoric acid, tripolyphosphoric acid, three-way metaphosphoric acid, ammonium phosphate, aluminum tripolyphosphate, and ammonium polyphosphate. The amount of the mass fraction in the inorganic film is from 0.5 to 4 parts, calculated as the phosphorus element in the phosphorus-containing compound. If the mass fraction of phosphorus is less than 0.5 parts, that is, when there are less phosphorus compounds, there is no effect of addition, and the corrosion resistance of the inorganic film may decrease; if the mass fraction of phosphorus is more than 4 parts, That is to say, when there are many phosphorus-containing compounds, the adhesion of the inorganic film may be deteriorated.
本发明所使用的金属盐类化合物为水溶性盐,可以为钛盐、铈盐、镧盐、钼盐、钨盐、钴盐和锆盐中的一种或多种。举例而言,钛盐可以为氟钛酸铵、六氟钛酸、正硫酸钛、硫酸氧钛或氯化钛中的一种或多种;铈盐可以为硝酸铈、硫酸铈,也可以是含氟铈盐,或者是铈铵复合盐中的一种或多种;镧盐可以为氯化镧、硫酸镧和硝酸镧中的一种或多种;钼盐可以为钼酸铵、钼酸镁或钼酸钠中的一种或多种;钨盐可以为钨酸铵、钨酸镁、仲钨酸铵或偏钨酸铵中的一种或多种;钴盐可以为硝酸钴、硫酸钴或氯化钴等无机钴盐,也可以为环烷酸钴、草酸钴或硬脂酸钴中的一种或多种;锆盐可以为锆氟酸钾、硝酸锆和硫酸锆中的一种或多种。金属盐类化合物能够与镀锌钢板表面镀锌层和水性无机表面处理剂中其他组份的羟基反应,形成具有高键能的金属键,在镀锌层表面形成一层薄的结构致密的金属盐转化膜,在物理上屏蔽了钢板与腐蚀介质的直接接触,降低了钢板被腐蚀的可能性,从而显著提高钢板抗膜下扩蚀的能力。以金属元素计算,在皮膜中所占质量份数为为0.1-2.5份。如果稀土元素的质量份数低于0.1份时,也就是说金属盐类化合物较少时,没有添加效果,无机皮膜耐蚀性和附着性可能会下降;如果稀土元素的质量份数大于2.5份时,也就是说含金属盐类化合物较多时,水性无机表面处理剂的稳定性会变差,可能会影响无机表面处理镀锌钢板的品质。The metal salt compound used in the present invention is a water-soluble salt, and may be one or more of a titanium salt, a phosphonium salt, a phosphonium salt, a molybdenum salt, a tungsten salt, a cobalt salt, and a zirconium salt. For example, the titanium salt may be one or more of ammonium fluorotitanate, hexafluorotitanate, titanium orthosulfate, titanium oxysulfate or titanium chloride; the cerium salt may be cerium nitrate, cerium sulfate, or a fluorine-containing cerium salt or one or more of cerium ammonium composite salts; the cerium salt may be one or more of cerium chloride, cerium sulfate and cerium nitrate; the molybdenum salt may be ammonium molybdate or molybdic acid One or more of magnesium or sodium molybdate; the tungsten salt may be one or more of ammonium tungstate, magnesium tungstate, ammonium paratungstate or ammonium metatungstate; the cobalt salt may be cobalt nitrate, cobalt sulfate or chlorine The inorganic cobalt salt such as cobalt may also be one or more of cobalt naphthenate, cobalt oxalate or cobalt stearate; the zirconium salt may be one or more of potassium zirconium fluorophosphate, zirconium nitrate and zirconium sulfate. Kind. The metal salt compound can react with the galvanic layer on the surface of the galvanized steel sheet and the hydroxyl groups of other components in the aqueous inorganic surface treatment agent to form a metal bond having a high bond energy, forming a thin structure dense metal on the surface of the galvanized layer. The salt conversion film physically shields the direct contact between the steel plate and the corrosive medium, reduces the possibility of corrosion of the steel plate, and significantly improves the anti-film erosion resistance of the steel plate. The amount of the mass in the film is 0.1 to 2.5 parts, calculated as the metal element. If the mass fraction of the rare earth element is less than 0.1 part, that is, when the metal salt compound is small, there is no effect of addition, and the corrosion resistance and adhesion of the inorganic film may be lowered; if the mass fraction of the rare earth element is more than 2.5 parts When the metal salt-containing compound is contained, the stability of the aqueous inorganic surface treatment agent may be deteriorated, which may affect the quality of the inorganic surface-treated galvanized steel sheet.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明提供制造具有能够满足微电机领域级进模快速深冲加工、并同时具有优异零件抗红锈性能和表面导电性能的环保无机表面处理镀锌钢板的方法, 钢板干燥温度在60-120℃之间,如果低于60℃,则无机皮膜交联反应不够充分,可能导致无机皮膜各项性能下降,如果高于120℃,则水性无机表面处理剂中部分组分性能改变,可能影响成膜效果。The invention provides a method for manufacturing an environmentally-friendly inorganic surface-treated galvanized steel sheet which can satisfy the rapid deep-drawing processing of the progressive die in the micro-motor field and has excellent red rust resistance and surface electrical conductivity. The drying temperature of the steel plate is between 60-120 °C. If it is lower than 60 °C, the crosslinking reaction of the inorganic film is insufficient, which may cause the properties of the inorganic film to decrease. If it is higher than 120 °C, the middle part of the aqueous inorganic surface treatment agent is grouped. Sub-performance changes may affect the film formation effect.
根据本发明所述一种无机表面处理镀锌钢板及其制备方法和水性无机表面处理剂,An inorganic surface-treated galvanized steel sheet according to the present invention, a preparation method thereof and an aqueous inorganic surface treatment agent,
本发明的水机无机表面处理剂涂覆于镀锌钢板表面,其干膜厚度在0.3-1微米之间,不到0.3微米时,由于无机皮膜比较薄,可能会导致无机皮膜的冲压加工性、抗红锈性下降,无机皮膜厚度超过1微米时,会增加单位面积的表面处理成本。The water inorganic surface treatment agent of the invention is applied on the surface of a galvanized steel sheet, and the dry film thickness thereof is between 0.3 and 1 micrometer. When the thickness is less than 0.3 micrometer, the inorganic film may be thinned, which may cause the stamping processability of the inorganic film. The red rust resistance is reduced, and when the inorganic film thickness exceeds 1 micrometer, the surface treatment cost per unit area is increased.
本发明对涂覆于镀锌钢板表面的水性无机表面处理剂的加热干燥方式没有特别的限制,可以是热风加热、感应加热、红外加热等。本发明对镀锌钢板的尺寸、形状等没有特别的限制。本发明所能使用的镀锌系钢板,可以为电镀纯锌钢板、热浸镀纯锌钢板、热浸镀锌铝钢板和合金化热浸镀锌钢板等。The heat drying method of the aqueous inorganic surface treatment agent applied to the surface of the galvanized steel sheet is not particularly limited, and may be hot air heating, induction heating, infrared heating or the like. The size, shape, and the like of the galvanized steel sheet are not particularly limited in the present invention. The galvanized steel sheet which can be used in the present invention may be an electroplated pure zinc steel sheet, a hot dip galvanized pure steel sheet, a hot dip galvanized aluminum steel sheet, or an alloyed hot dip galvanized steel sheet.
在敞开环境下,本发明中的水性无机表面处理剂通过涂覆和低温快速固化(低于100℃)即可在镀锌钢板表面形成一层无机皮膜,涂覆有该无机皮膜的镀锌钢板需要在能够满足级进模快速深冲加工对不卡模、零件外观、尺寸精度和表面清洁度要求的同时,还能够具有优异的零件抗红锈性能、表面导电性能和皮膜的不粘附性能。具体来讲,冲压不卡模要求快速冲压后零件能够依靠重力作用与凹模自然脱离(冲压零件若卡在级进模某一工位的凹模上无法自然脱离会导致冲压模具受损),从而使自然脱离的零件在攻丝牵引下自动进入下一冲压工位;冲压后零件外观要求冲压后零件表面无冲压发黑、冲压发亮、冲压擦伤及冲压黑点条纹等表面缺陷,同时零件表面白净,无破碎皮膜或锌粉附着在其表面;零件抗红锈性能主要指以冲压零件表面出红锈来评估零件耐蚀性能,优异的抗红锈性能能够确保材料可以裸用,无需后涂装;表面导电性能主要是指涂覆有该无机皮膜的镀锌钢板表面应具有一定导电性能,从而确保成型零件的接地安全性和电磁特性。In an open environment, the aqueous inorganic surface treatment agent of the present invention can form an inorganic film on the surface of the galvanized steel sheet by coating and low temperature rapid curing (less than 100 ° C), and the galvanized steel sheet coated with the inorganic film It is required to meet the requirements of rapid die-cutting of the progressive die, such as non-clamping, part appearance, dimensional accuracy and surface cleanliness, as well as excellent red rust resistance, surface conductivity and non-adhesive properties of the film. . Specifically, stamping without clamping requires that the parts can be naturally separated from the die by gravity after rapid stamping (the stamping parts cannot be naturally detached if the stamped parts are stuck on the die of a certain stage of the progressive die), Therefore, the parts that are naturally detached automatically enter the next stamping station under the tapping traction; the appearance of the parts after stamping requires no surface defects such as stamping blackening, stamping and brightening, stamping and scratching, and black dot stripping on the surface of the stamped part. The surface of the parts is white, no broken film or zinc powder is attached to the surface; the red rust resistance of the parts mainly refers to the red rust on the surface of the stamped parts to evaluate the corrosion resistance of the parts. The excellent red rust resistance ensures that the materials can be used barely. Post-coating; surface conductivity mainly means that the surface of the galvanized steel sheet coated with the inorganic film should have certain electrical conductivity to ensure the grounding safety and electromagnetic characteristics of the molded part.
与现有技术相比,本发明的有益效果: Compared with the prior art, the beneficial effects of the present invention:
1)本发明使用同时具有疏水基团和可反应基团的疏水型单有机硅烷偶联剂作为主要成膜物质,使无机皮膜在具备优异抗红锈性能的基础上,进一步具备疏水及低表面能特性,实现无机皮膜的“不粘”特性,使其能够在级进模快速深冲加工后零件保持优异的表面清洁度。1) The present invention uses a hydrophobic monoorganosilane coupling agent having both a hydrophobic group and a reactive group as a main film-forming substance, and the inorganic film further has a hydrophobic and low surface on the basis of excellent red rust resistance. The ability to achieve the "non-stick" nature of the inorganic film allows it to maintain excellent surface cleanliness after rapid deep drawing of the progressive die.
2)本发明采用具有多个反应基团的体系交联剂和水溶性纳米溶胶,进一步强化了无机皮膜在三维方向的交联程度,从而使无机皮膜的抗红锈性、硬度和耐擦伤性能大幅度提升。2) The invention adopts a system cross-linking agent having a plurality of reactive groups and a water-soluble nano sol, further strengthens the degree of cross-linking of the inorganic film in three dimensions, thereby making the inorganic film resistant to red rust, hardness and abrasion resistance. The performance has been greatly improved.
3)本发明的表面改性高密度聚乙烯粒子中的反应性基团可以与处理液中多种主要成分相互反应形成共价键连接,不仅可以加强高密度聚乙烯粒子与无机皮膜粘结强度,还能够束缚住高密度聚乙烯粒子,从而保证高密度聚乙烯粒子能够均匀分散在无机皮膜中,能够在无机皮膜整个厚度方向提供优异的抗磨损性能,提高无机皮膜冲压加工性和耐擦伤性能。3) The reactive group in the surface-modified high-density polyethylene particles of the present invention can react with various main components in the treatment liquid to form a covalent bond, which can not only strengthen the bonding strength between the high-density polyethylene particles and the inorganic film. It is also capable of restraining high-density polyethylene particles, thereby ensuring that high-density polyethylene particles can be uniformly dispersed in the inorganic film, providing excellent wear resistance in the entire thickness direction of the inorganic film, improving the punching processability and scratch resistance of the inorganic film. performance.
4)本发明使用片层结构5层以下氧化石墨烯,并在其表面接枝正硅酸酯,提高氧化石墨烯在水性无机表面处理剂体系中的分散稳定性,并增强氧化石墨烯与水性无机表面处理剂体系中疏水型单有机硅烷偶联剂(A)、体系交联剂(B)和水溶性纳米溶胶(C)的化学键合反应,从而使氧化石墨烯更容易在无机皮膜中形成导电网络,强化氧化石墨烯对无机皮膜表面导电性的提高作用。4) The present invention uses a graphitic structure of 5 layers or less of graphene oxide, and grafts orthosilicate on the surface thereof, improves the dispersion stability of graphene oxide in an aqueous inorganic surface treatment agent system, and enhances graphene oxide and water. Chemical bonding reaction of hydrophobic monoorganic silane coupling agent (A), system crosslinking agent (B) and water-soluble nano sol (C) in inorganic surface treatment system, so that graphene oxide is more easily formed in inorganic film The conductive network enhances the effect of graphene oxide on the surface conductivity of the inorganic film.
5)本发明的水性无机表面处理剂不含铬,为环保型表面处理剂,对镀锌钢板进行表面处理后,使镀锌钢板能够满足微电机领域级进模快速深冲加工、并同时具有优异零件抗红锈性能和表面导电性能。5) The aqueous inorganic surface treatment agent of the invention does not contain chromium, and is an environmentally-friendly surface treatment agent. After surface treatment of the galvanized steel sheet, the galvanized steel sheet can satisfy the rapid deep-drawing processing of the progressive die in the field of micro-motors, and at the same time Excellent parts with red rust resistance and surface conductivity.
具体实施方案Specific implementation
下面结合实施例对本发明做进一步说明。但本发明的范围并不受这些实施例所限制。在下列实施例以及比较例中,对所使用的镀锌材料、表面清洗方式,以及水性无机表面处理剂进行了以下的说明。The present invention will be further described below in conjunction with the embodiments. However, the scope of the invention is not limited by the embodiments. In the following examples and comparative examples, the galvanizing materials used, the surface cleaning method, and the aqueous inorganic surface treatment agent were described below.
实施例Example
(1)基板(1) Substrate
所使用的基板种类如表1所示。作为实施涂覆了无机皮膜的基板,使用板厚为0.5mm的软钢。对表1中的基板使用质量分数为2%的碱性脱脂剂(牌号: FC-364S,上海帕卡濑精生产)水溶液进行喷淋清洗。水溶液温度:50℃;喷淋时间:60秒。然后用工业纯水清洗,除去表面残留的碱性成分,并用吹风机吹干待用。The types of substrates used are shown in Table 1. As the substrate coated with the inorganic film, mild steel having a thickness of 0.5 mm was used. Use an alkaline degreaser with a mass fraction of 2% for the substrate in Table 1 (brand: FC-364S, Shanghai Paka 濑 fine production) aqueous solution for spray cleaning. Aqueous solution temperature: 50 ° C; spray time: 60 seconds. Then, it was washed with industrial pure water to remove the alkaline component remaining on the surface, and dried by a blower for use.
表1基板Table 1 substrate
序号Serial number 样板种类Sample type 备注Remarks
S1S1 电镀纯锌钢板Electroplated pure zinc plate 镀层重量20/20g/m2 Coating weight 20/20g/m 2
S2S2 热浸镀纯锌钢板Hot dip galvanized steel plate 镀层重量60/60g/m2 Coating weight 60/60g/m 2
S3S3 热浸镀锌铝钢板Hot dip galvanized aluminum plate 镀层中Al:5wt%;镀层重量60/60g/m2 Al: 5wt% in the coating; coating weight 60/60g/m 2
S4S4 合金化热浸镀锌钢板Alloyed hot dip galvanized steel sheet 镀层中Fe:10wt%;镀层重量45/45g/m2 Fe: 10wt% in the coating; coating weight 45/45g/m 2
(2)水性无机表面处理剂(2) Aqueous inorganic surface treatment agent
用于形成无机皮膜的水性无机表面处理剂是将疏水型单有机硅烷偶联剂(表2)、体系交联剂(表3)、水溶性纳米溶胶(表4)、表面改性高密度聚乙烯粒子(表5)、正硅酸酯改性氧化石墨烯(表6)、水溶性氟化物(表7)、水溶性磷化物(表8)及水溶性金属盐类化合物(表9)按表10所示的配合量进行配合,并按照表10所示的试样种类和制样条件进行制样。The aqueous inorganic surface treatment agent for forming an inorganic film is a hydrophobic type monoorganosilane coupling agent (Table 2), a system crosslinking agent (Table 3), a water-soluble nano sol (Table 4), and a surface-modified high-density polymerization. Ethylene particles (Table 5), orthosilicate-modified graphene oxide (Table 6), water-soluble fluoride (Table 7), water-soluble phosphide (Table 8), and water-soluble metal salt compounds (Table 9) were The blending amounts shown in Table 10 were blended, and the samples were prepared in accordance with the sample types and sample preparation conditions shown in Table 10.
表2单有机硅烷偶联剂Table 2 single organosilane coupling agent
序号Serial number 单有机硅烷偶联剂Monoorganosilane coupling agent
A1A1 三甲氧基甲基硅烷偶联剂Trimethoxymethylsilane coupling agent
A2A2 三乙氧基甲基硅烷偶联剂Triethoxymethylsilane coupling agent
A3A3 三丙氧基甲基硅烷偶联剂Tripropoxymethylsilane coupling agent
A4A4 三甲氧基乙基硅烷偶联剂Trimethoxyethylsilane coupling agent
A5A5 三乙氧基乙基硅烷偶联剂Triethoxyethylsilane coupling agent
A6A6 三甲氧基丙基硅烷偶联剂Trimethoxypropyl silane coupling agent
A7A7 三乙氧基丙基硅烷偶联剂Triethoxypropylsilane coupling agent
A8A8 3-氨丙基-乙氧基-甲基硅烷偶联剂3-aminopropyl-ethoxy-methylsilane coupling agent
A9A9 N-(2-氨乙基)-氨丙基甲基二甲氧基硅烷偶联剂N-(2-aminoethyl)-aminopropylmethyldimethoxysilane coupling agent
A10A10 1H,1H,2H,2H-全氟癸基三甲氧基硅烷偶联剂1H,1H,2H,2H-perfluorodecyltrimethoxysilane coupling agent
A11A11 1H,1H,2H,2H-全氟癸基三乙氧基硅烷偶联剂1H,1H,2H,2H-perfluorodecyltriethoxysilane coupling agent
A12A12 1H,1H,2H,2H-全氟辛基三甲氧基硅烷偶联剂1H,1H,2H,2H-perfluorooctyltrimethoxysilane coupling agent
A13A13 1H,1H,2H,2H-全氟辛基三乙氧基硅烷偶联剂1H,1H,2H,2H-perfluorooctyltriethoxysilane coupling agent
A14A14 甲基苯基二乙氧基硅烷Methylphenyldiethoxysilane
A15A15 氟甲基乙氧基二甲氧基硅烷Fluoromethylethoxydimethoxysilane
A16A16 氟乙基三乙氧基硅烷Fluoroethyltriethoxysilane
A17A17 3-氟丙基甲基二乙氧基硅烷3-fluoropropylmethyldiethoxysilane
表3体系交联剂Table 3 system crosslinker
序号Serial number 体系交联剂System crosslinker
B1B1 正硅酸乙酯Ethyl orthosilicate
B2B2 正硅酸丙酯Propyl orthosilicate
B3B3 正硅酸丁酯Butyl silicate
B4B4 正钛酸四异丙酯Tetraisopropyl titanate
B5B5 异丙基三(二辛基磷酸酰氧基)钛酸酯Isopropyl tris(dioctylphosphoryloxy) titanate
B6B6 异丙基三(十二烷基苯磺酰基)钛酸酯Isopropyl tris(dodecylbenzenesulfonyl) titanate
B7B7 1,2-双乙甲氧基硅基乙烷1,2-bisethoxysilylethane
B8B8 双-(γ-三乙氧基硅基丙基)四硫化物Bis-(γ-triethoxysilylpropyl) tetrasulfide
B9B9 双-(γ-三甲氧基硅基丙基)胺Bis-(γ-trimethoxysilylpropyl)amine
表4水溶性纳米溶胶Table 4 Water-soluble nanosol
序号Serial number 水溶性纳米溶胶Water soluble nanosol
C1C1 水溶性纳米硅溶胶SNOWTEX-OWater-soluble nano silica sol SNOWTEX-O
C2C2 水溶性纳米硅溶胶SNOWTEX-40Water soluble nano silica sol SNOWTEX-40
C3C3 水溶性纳米硅溶胶LUDOX-ASWater soluble nano silica sol LUDOX-AS
C4C4 水溶性纳米硅溶胶ADELITE AT-20NWater soluble nano silica sol ADELITE AT-20N
C5C5 水溶性二氧化钛溶胶EFUT-GY01Water soluble titanium dioxide sol EFUT-GY01
C6C6 水溶性氧化锆溶胶UG-R10WWater-soluble zirconia sol UG-R10W
C7C7 水溶性氧化锆溶胶VK-RJ80Water-soluble zirconia sol VK-RJ80
C8C8 水溶性氧化铝溶胶EFUAL-Y10CWater soluble alumina sol EFUAL-Y10C
表5表面改性高密度聚乙烯粒子Table 5 Surface modified high density polyethylene particles
序号Serial number 表面改性高密度聚乙烯粒子Surface modified high density polyethylene particles
D1D1 表面氨基改性高密度聚乙烯粒子:粒径0.1微米Surface amino modified high density polyethylene particles: particle size 0.1 micron
D2D2 表面氨基改性高密度聚乙烯粒子:粒径0.3微米Surface amino modified high density polyethylene particles: particle size 0.3 microns
D3D3 表面氨基改性高密度聚乙烯粒子:粒径0.5微米Surface amino modified high density polyethylene particles: particle size 0.5 microns
D4D4 表面羧基改性高密度聚乙烯粒子:粒径0.1微米Surface carboxyl modified high density polyethylene particles: particle size 0.1 micron
D5D5 表面羧基改性高密度聚乙烯粒子:粒径0.3微米Surface carboxyl modified high density polyethylene particles: particle size 0.3 microns
D6D6 表面羧基改性高密度聚乙烯粒子:粒径0.5微米Surface carboxyl modified high density polyethylene particles: particle size 0.5 microns
表6正硅酸酯改性氧化石墨烯Table 6 orthosilicate modified graphene oxide
序号Serial number 正硅酸酯改性氧化石墨烯Orthosilicate modified graphene oxide
E1E1 正硅酸甲酯改性氧化石墨烯:片层数1-3层,片径2-3微米Methyl orthosilicate modified graphene oxide: 1-3 layers, with a diameter of 2-3 microns
E2E2 正硅酸甲酯改性氧化石墨烯:片层数4-5层,片径2-5微米Methyl orthosilicate modified graphene oxide: 4-5 layers, 2-5 micron
E3E3 正硅酸乙酯改性氧化石墨烯:片层数1-3层,片径2-3微米Ethyl orthosilicate modified graphene oxide: 1-3 layers, with a diameter of 2-3 microns
E4E4 正硅酸乙酯改性氧化石墨烯:片层数4-5层,片径2-5微米Ethyl orthosilicate modified graphene oxide: 4-5 layers, 2-5 micron
E5E5 正硅酸丙酯改性氧化石墨烯:片层数1-3层,片径2-3微米Propyl silicate-modified graphene oxide: 1-3 layers, 2-3 micrometers
E6E6 正硅酸丙酯改性氧化石墨烯:片层数4-5层,片径2-5微米Propyl silicate-modified graphene oxide: 4-5 layers, 2-5 micrometers
表7水溶性含氟化合物Table 7 Water-soluble fluorine-containing compounds
序号Serial number 水溶性含氟化合物Water-soluble fluorochemical
F1F1 氟化钠Sodium fluoride
F2F2 氟钛酸铵Ammonium fluorotitanate
F3F3 氟硅酸钠Sodium fluorosilicate
F4F4 六氟钛酸Hexafluorotitanate
表8水溶性含磷化合物Table 8 Water-soluble phosphorus compounds
序号Serial number 水溶性含磷化合物Water-soluble phosphorus-containing compound
G1G1 正磷酸Orthophosphate
G2G2 三聚磷酸Tripolyphosphate
G3G3 磷酸铵Ammonium phosphate
G4G4 多聚磷酸铵Ammonium polyphosphate
表9水溶性金属盐类物Table 9 Water-soluble metal salts
序号Serial number 水溶性金属盐类物Water soluble metal salt
H1H1 硫酸氧钛Titanium sulfate
H2H2 硝酸铈Barium nitrate
H3H3 硝酸镧Barium nitrate
H4H4 钼酸铵Ammonium molybdate
H5H5 仲钨酸铵Ammonium paratungstate
H6H6 硝酸钴Cobalt nitrate
H7H7 锆氟酸钾Potassium zirconium fluorolate
Figure PCTCN2017098430-appb-000001
Figure PCTCN2017098430-appb-000001
Figure PCTCN2017098430-appb-000002
Figure PCTCN2017098430-appb-000002
Figure PCTCN2017098430-appb-000003
Figure PCTCN2017098430-appb-000003
Figure PCTCN2017098430-appb-000004
Figure PCTCN2017098430-appb-000004
Figure PCTCN2017098430-appb-000005
Figure PCTCN2017098430-appb-000005
(3)评价试验(3) Evaluation test
将经过上述实施例1-100和对比例1-15中的用于试验样板的水性无机表面处理剂涂覆后试验样板按照下列测试方式的规定取样后并进行测试,从而将所获得的评价其各项性能的试验数据列于表11中。其中,评价其各项性能参数的测试如下:After the aqueous inorganic surface treatment agent for the test sample in the above Examples 1-100 and Comparative Examples 1-15 was coated, the test sample was sampled and tested according to the following test methods, thereby obtaining the evaluation obtained. The test data for each property is listed in Table 11. Among them, the test to evaluate its performance parameters is as follows:
1)平板耐蚀性:1) Flat corrosion resistance:
对平板进行盐雾试验,试验标准为ASTMB117,试验时间为120小时,评价标准:The salt spray test was carried out on the flat plate. The test standard was ASTMB117, and the test time was 120 hours. The evaluation criteria were:
◎:白锈面积率小于5%◎: white rust area ratio is less than 5%
○:白锈面积率大于5%且小于10%○: White rust area ratio is greater than 5% and less than 10%
△:白锈面积率大于10%且小于50%△: white rust area ratio is greater than 10% and less than 50%
×:白锈面积率大于50%×: white rust area ratio is greater than 50%
2)成型后耐蚀性:2) Corrosion resistance after molding:
使用埃里克森杯突仪进行8mm杯突,对杯突部位进行盐雾试验,试验标准为ASTM B117,试验时间为72小时,评价标准:The Erikson cupping instrument was used to carry out the 8 mm cup process, and the salt spray test was carried out on the cup portion. The test standard was ASTM B117, and the test time was 72 hours. Evaluation criteria:
◎:杯突部位白锈面积率小于5%◎: The area ratio of white rust in the cup is less than 5%.
○:杯突部位白锈面积率大于5%且小于10%○: white rust area ratio of cup protrusion is more than 5% and less than 10%
△:杯突部位白锈面积率大于10%且小于50%△: The white rust area ratio of the cup portion is greater than 10% and less than 50%.
×:杯突部位白锈面积率大于50%×: white rust area ratio of cup protrusion is greater than 50%
3)抗红锈耐蚀性:3) Resistance to red rust and corrosion:
对平板进行盐雾试验,试验标准为ASTMB117,记录红锈开始出现时间,评价标准:The salt spray test was carried out on the flat plate. The test standard was ASTMB117, and the time when red rust began to appear was recorded. The evaluation criteria were:
◎:S1钢板红锈开始出现时间大于240小时;S2-S4钢板红锈开始出现时间大于288小时◎: S1 steel plate red rust began to appear more than 240 hours; S2-S4 steel plate red rust began to appear more than 288 hours
○:S1钢板红锈开始出现时间大于196小时且小于240小时;S2-S4钢板红锈开始出现时间大于240小时且小于288小时○: S1 steel plate red rust began to appear more than 196 hours and less than 240 hours; S2-S4 steel plate red rust began to appear more than 240 hours and less than 288 hours
△:S1钢板红锈开始出现时间大于168小时且小于196小时;S2-S4钢板红锈开始出现时间196小时且小于240小时△: S1 steel plate red rust began to appear more than 168 hours and less than 196 hours; S2-S4 steel plate red rust began to appear 196 hours and less than 240 hours
×:S1钢板红锈开始出现时间小于168小时;S2-S4钢板红锈开始出现时间 小于196小时×: S1 steel plate red rust began to appear less than 168 hours; S2-S4 steel plate red rust began to appear time Less than 196 hours
4)冲压成型性:4) Stamping formability:
使用拉延筋方法制样。实验条件:固定珠下压力3KN,压头直径9.6mm,拉延速度200mm/min,评价标准:Use the drawbead method to prepare samples. Experimental conditions: fixed bead pressure 3KN, indenter diameter 9.6mm, drawing speed 200mm/min, evaluation criteria:
◎:外观无变化◎: no change in appearance
○:外观少量黑点○: a small amount of black spots
△:外观较多明显黑色条纹△: Appearance is more obvious black stripes
×:外观全面发黑×: The appearance is completely black
5)皮膜表面“不粘”性:5) "non-stick" on the surface of the film:
使用拉延筋方法制样,实验条件:固定珠下压力7KN,压头直径9.6mm,拉延速度200mm/min。在完成拉延试验后,采用吹风机吹扫样板表面5秒钟后观察样板表面清洁度。评价标准:The sample was prepared by the drawbead method. The experimental conditions were as follows: the pressure under the fixed bead was 7 KN, the diameter of the indenter was 9.6 mm, and the drawing speed was 200 mm/min. After the drawing test was completed, the surface of the sample was cleaned by blowing the surface of the sample with a hair dryer for 5 seconds. evaluation standard:
◎:表面无皮膜碎屑和锌粉粘附◎: no surface film and zinc powder adhered to the surface
○:表面有微量皮膜碎屑和锌粉粘附○: There is trace film crumb and zinc powder adhesion on the surface.
△:表面有部分皮膜碎屑和锌粉粘附△: Some film debris and zinc powder adhered on the surface
×:表面有大量皮膜碎屑和锌粉粘附×: There is a large amount of film debris and zinc powder adhesion on the surface.
6)耐磨损性:6) Wear resistance:
采用橡皮磨损方法,负载500g,行程距离20mm,速度300mm/min,重复磨损50次,评价标准:Using rubber wear method, load 500g, stroke distance 20mm, speed 300mm/min, repeated wear 50 times, evaluation criteria:
◎:皮膜无变化◎: no change in the film
○:皮膜少量擦伤○: a small amount of scratches on the film
△:皮膜多处擦伤△: multiple scratches on the membrane
×:皮膜完全脱落×: The film completely falls off
7)表面导电性:7) Surface conductivity:
在四针法测定上下表面的表面电阻值,上下表面各测10个点,计算20点的表面电阻均值。评价标准:The surface resistance of the upper and lower surfaces was measured by the four-needle method, and 10 points were measured on the upper and lower surfaces, and the average surface resistance at 20 points was calculated. evaluation standard:
◎:表面电阻均值小于0.1毫欧◎: The average surface resistance is less than 0.1 milliohms
○:表面电阻均值大于0.1毫欧且小于0.5毫欧○: The average surface resistance is greater than 0.1 milliohms and less than 0.5 milliohms
△:表面电阻均值大于0.5毫欧且小于1毫欧 △: The average surface resistance is greater than 0.5 milliohms and less than 1 milliohm
×:表面电阻均值大于1毫欧×: The average surface resistance is greater than 1 milliohm
8)可涂装性:8) Paintability:
将经表面处理过的镀锌钢板根据以下条件进行涂装后,进行涂装附着性测试,试验条件:After the surface-treated galvanized steel sheet was coated according to the following conditions, the coating adhesion test was carried out, and the test conditions were as follows:
油墨(日本精工油墨),14#棒涂覆,烘烤条件:120℃烘烤20分钟;Ink (Japan Seiko Ink), 14# rod coating, baking conditions: baking at 120 ° C for 20 minutes;
在涂覆上述两项涂料后,采用美工刀在涂膜表面划100个小格,大小为1mm2,深度应划透漆膜层以达到钢板表面。采用玻璃胶带剥离后,观察漆膜的残留格数,残留格数越多,说明钢板对于油墨的可涂装性能越优。After coating the above two coatings, a utility knife is used to draw 100 small cells on the surface of the coating film, the size is 1 mm 2 , and the depth should be smoothed through the paint film layer to reach the surface of the steel plate. After peeling off with a glass tape, the residual number of the paint film was observed, and the more the residual number, the better the coatability of the steel plate to the ink.
表11试验样板各项性能Table 11 test sample performance
序号Serial number 平板耐蚀性Plate corrosion resistance 成型耐蚀性Molding corrosion resistance 抗红锈性Red rust resistance 冲压成型性Stamping formability 表面“不粘”性Surface "non-stick" 耐磨损性Wear resistance 表面导电性Surface conductivity 涂装性Paintability
实施例1Example 1
实施例2Example 2
实施例3Example 3
实施例4Example 4
实施例5Example 5
实施例6Example 6
实施例7Example 7
实施例8Example 8
实施例9Example 9
实施例10Example 10
实施例11Example 11
实施例12Example 12
实施例13Example 13
实施例14Example 14
实施例15Example 15
实施例16Example 16
实施例17Example 17
实施例18Example 18
实施例19Example 19
实施例20Example 20
实施例21Example 21
实施例22Example 22
实施例23Example 23
实施例24Example 24
实施例25Example 25
实施例26Example 26
实施例27Example 27
实施例28Example 28
实施例29Example 29
实施例30Example 30
实施例31Example 31
实施例32Example 32
实施例33Example 33
实施例34Example 34
实施例35Example 35
实施例36Example 36
实施例37Example 37
实施例38Example 38
实施例39Example 39
实施例40Example 40
实施例41Example 41
实施例42Example 42
实施例43Example 43
实施例44Example 44
实施例45Example 45
实施例46Example 46
实施例47Example 47
实施例48Example 48
实施例49Example 49
实施例50Example 50
实施例51Example 51
实施例52Example 52
实施例53Example 53
实施例54Example 54
实施例55Example 55
实施例56Example 56
实施例57Example 57
实施例58Example 58
实施例59Example 59
实施例60Example 60
实施例61Example 61
实施例62Example 62
实施例63Example 63
实施例64Example 64
实施例65Example 65
实施例66Example 66
实施例67Example 67
实施例68Example 68
实施例69Example 69
实施例70Example 70
实施例71Example 71
实施例72Example 72
实施例73Example 73
实施例74Example 74
实施例75Example 75
实施例76Example 76
实施例77Example 77
实施例78Example 78
实施例79Example 79
实施例80Example 80
实施例81Example 81
实施例82Example 82
实施例83Example 83
实施例84Example 84
实施例85Example 85
实施例86Example 86
实施例87Example 87
实施例88Example 88
实施例89Example 89
实施例90Example 90
实施例91Example 91
实施例92Example 92
实施例93Example 93
实施例94Example 94
实施例95Example 95
实施例96Example 96
实施例97Example 97
实施例98Example 98
实施例99Example 99
实施例100Example 100
对比例1Comparative example 1
对比例2Comparative example 2
对比例3Comparative example 3 ×× ××
对比例4Comparative example 4 ××
对比例5Comparative example 5
对比例6Comparative example 6
对比例7Comparative example 7
对比例8Comparative example 8 ×× ××
对比例9Comparative example 9 ××
对比例10Comparative example 10
对比例11Comparative Example 11 ×× ×× ××
对比例12Comparative example 12 ×× ×× ××
对比例13Comparative example 13 ××
对比例14Comparative example 14
对比例15Comparative example 15 ××
表11列出了由实施例1-100和对比例1-15中的经水性无机表面处理剂涂覆后试验样板经测试后的各项性能参数。 Table 11 lists the performance parameters of the test panels after application of the aqueous inorganic surface treatment agents in Examples 1-100 and Comparative Examples 1-15.
由表11可以看出,采用实施例1-100中的水性无机表面处理剂涂覆后试验样板经测试后,除少量实施例的某一项评价结果出现“△”外,其余绝大多数实施例的评价结果均为“◎”和“○”,说明涂覆有本发明的水性无机表面处理剂的镀锌钢板都具备有优异的抗红锈性能、表面导电性能、表面润滑性能和抗冲压发黑性能,能够满足级进模快速深冲加工和裸用服役要求。It can be seen from Table 11 that after the test sample coated by the aqueous inorganic surface treatment agent of Example 1-100 was tested, except for a certain evaluation result of a small number of examples, "△" appeared, and most of the other implementations were carried out. The evaluation results of all the examples are "?" and "○", indicating that the galvanized steel sheets coated with the aqueous inorganic surface treatment agent of the present invention have excellent red rust resistance, surface electrical conductivity, surface lubricating properties and anti-stamping. Blackening performance, able to meet the requirements of fast deep drawing and bare service for progressive die.
结合表10和表11可以获知,相比于实施例1-100,由于对比例1、对比例2、对比例6和对比例7中水性无机表面处理剂中没有没有体系交联剂(C)或水溶性纳米溶胶(C),导致无机皮膜的交联密度较低,从而使无机皮膜的耐蚀性能较差。As can be seen from the combination of Tables 10 and 11, there is no system crosslinking agent (C) in the aqueous inorganic surface treatment agent in Comparative Example 1, Comparative Example 2, Comparative Example 6, and Comparative Example 7 as compared with Example 1-100. Or the water-soluble nano sol (C) results in a lower crosslinking density of the inorganic film, so that the corrosion resistance of the inorganic film is inferior.
对比例3和对比例8的水性无机表面处理剂中没有表面改性高密度聚乙烯粒子(D),故而,由该水性无机表面处理剂涂覆后的镀锌钢板的无机皮膜的冲压成型性和耐磨损性较差。The surface-modified high-density polyethylene particles (D) were not contained in the aqueous inorganic surface treatment agent of Comparative Example 3 and Comparative Example 8, and therefore, the press formability of the inorganic film of the galvanized steel sheet coated with the aqueous inorganic surface treatment agent And wear resistance is poor.
对比例4和对比例9的水性无机表面处理剂中没有正硅酸酯改性氧化石墨烯(E),无法在无机皮膜中形成导电网络,因此,由该水性无机表面处理剂涂覆后的镀锌钢板的导电性能较差较差。另外,由于对比例13和对比例15的无机皮膜厚度较大,也导致其表面导电性能较差。In the aqueous inorganic surface treatment agent of Comparative Example 4 and Comparative Example 9, there was no orthosilicate-modified graphene oxide (E), and a conductive network could not be formed in the inorganic film, and therefore, the coating was carried out by the aqueous inorganic surface treatment agent. The conductive properties of galvanized steel sheets are poor. In addition, since the inorganic film thicknesses of Comparative Example 13 and Comparative Example 15 were large, the surface conductivity was also poor.
对比例5和对比例10的水性无机表面处理剂中没有水溶性含氟化合物(F)或水溶性含磷化合物(G),从而使无机皮膜的耐蚀性能较差。In the aqueous inorganic surface treatment agents of Comparative Example 5 and Comparative Example 10, there were no water-soluble fluorine-containing compound (F) or water-soluble phosphorus-containing compound (G), so that the corrosion resistance of the inorganic film was inferior.
对比例11中的无机皮膜厚度较低,导致其综合行性能较差。对比例12中烘烤固化温度较低,导致无机皮膜未完全固化,从而使无机皮膜综合性能较差。The inorganic film in Comparative Example 11 was low in thickness, resulting in poor overall performance. In Comparative Example 12, the baking curing temperature was low, resulting in the inorganic film not being completely cured, so that the inorganic film was inferior in overall performance.
需要注意的是,以上列举的仅为本发明的具体实施例,显然本发明不限于以上实施例,可有着许多的类似变化。本领域的技术人员如果从本发明公开的内容直接导出或联想到的所有变形,均应属于本发明的保护范围。 It is to be noted that the above are only specific embodiments of the present invention, and it is obvious that the present invention is not limited to the above embodiments, and many similar variations are possible. All modifications that are directly derived or associated by those of ordinary skill in the art are intended to be within the scope of the invention.

Claims (12)

  1. 一种无机表面处理镀锌钢板,系在镀锌钢板表面覆盖有厚度为0.3-1.0微米单层无机皮膜,其特征在于,An inorganic surface-treated galvanized steel sheet is coated on the surface of a galvanized steel sheet with a single-layer inorganic film having a thickness of 0.3-1.0 μm, wherein
    该无机皮膜含有:The inorganic film contains:
    A)一种或多种疏水型单有机硅烷偶联剂,在无机皮膜中的重量份为40-60份;A) one or more hydrophobic monoorganosilane coupling agents in an amount of 40-60 parts by weight in the inorganic film;
    所述疏水型单有机硅烷偶联剂中含有X个疏水基团(X为1或2)和4-X个反应性基团;The hydrophobic monoorganosilane coupling agent contains X hydrophobic groups (X is 1 or 2) and 4-X reactive groups;
    B)体系交联剂,在无机皮膜中的重量份为10-30份;B) the system cross-linking agent, the weight fraction in the inorganic film is 10-30 parts;
    所述体系交联剂为正硅酸酯、钛酸酯或含有架桥结构的双有机硅烷偶联剂中的一种或多种;The system crosslinking agent is one or more of orthosilicate, titanate or a diorganosilane coupling agent having a bridging structure;
    C)水溶性纳米溶胶,在无机皮膜中的重量份为5-15份;C) a water-soluble nano sol in an amount of 5-15 parts by weight in the inorganic film;
    所述水溶性纳米溶胶的质量份数为20-30%;The water-soluble nano sol has a mass fraction of 20-30%;
    D)表面改性高密度聚乙烯粒子,在无机皮膜中的重量份为10-25份;D) surface-modified high-density polyethylene particles in the inorganic film in parts by weight of 10-25 parts;
    E)正硅酸酯改性氧化石墨烯,其中氧化石墨烯在无机皮膜中的重量份为0.05-0.5份;E) orthosilicate-modified graphene oxide, wherein the weight fraction of graphene oxide in the inorganic film is 0.05-0.5 parts;
    所述正硅酸酯改性氧化石墨烯为黑褐色正丙醇悬浊液,其中正硅酸酯改性氧化石墨烯的质量分数为1-5%。The orthosilicate-modified graphene oxide is a dark brown n-propanol suspension, wherein the orthosilicate-modified graphene oxide has a mass fraction of 1-5%.
  2. 如权利要求1所述一种无机表面处理镀锌钢板,其特征在于,An inorganic surface-treated galvanized steel sheet according to claim 1, wherein
    所述无机皮膜还含有:The inorganic film further contains:
    F)水溶性含氟化合物,其中氟元素在无机皮膜中的重量份为1-4份;F) a water-soluble fluorine-containing compound, wherein the fluorine element is in an amount of 1 to 4 parts by weight in the inorganic film;
    G)水溶性含磷化合物,其中磷元素在无机皮膜中的重量份为0.5-4份;G) a water-soluble phosphorus-containing compound, wherein the phosphorus element is 0.5-4 parts by weight in the inorganic film;
    H)水溶性金属盐类化合物,其中金属元素在无机皮膜中的重量份为0.1-2.5份。H) A water-soluble metal salt compound in which the metal element is contained in an amount of 0.1 to 2.5 parts by weight in the inorganic film.
  3. 如权利要求1所述一种无机表面处理镀锌钢板,其特征在于,An inorganic surface-treated galvanized steel sheet according to claim 1, wherein
    所述疏水型单有机硅烷偶联剂(A)中的疏水基团选自-CH3(甲基)、-C2H5(乙基)、-C3H7(丙基)、-C6H5(苯基)、-CF3(全氟甲基)、-C2F5(全氟 乙基)、-C3F7(全氟丙基)、-C5F11(全氟戊基)、-C7F15(全氟庚基)或-C9F19(全氟壬基)中的一种或两种。The hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) is selected from the group consisting of -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl), -C 6 H 5 (phenyl), -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 (perfluoropropyl), -C 5 F 11 (perfluoro One or both of pentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl).
  4. 如权利要求1所述一种无机表面处理镀锌钢板,其特征在于,An inorganic surface-treated galvanized steel sheet according to claim 1, wherein
    所述疏水型单有机硅烷偶联剂中反应性基团选自-OCH3(甲氧基)、-OC2H5(乙氧基)、乙烯基、丙烯基、环氧基、氨基、羟基、羧基、酰胺基或2,3-环氧丙氧基中的一种-三种。The reactive group in the hydrophobic monoorganosilane coupling agent is selected from the group consisting of -OCH 3 (methoxy), -OC 2 H 5 (ethoxy), vinyl, propenyl, epoxy, amino, hydroxy One of three, a carboxyl group, an amide group or a 2,3-epoxypropoxy group.
  5. 如权利要求1所述一种无机表面处理镀锌钢板,其特征在于,An inorganic surface-treated galvanized steel sheet according to claim 1, wherein
    所述疏水型单有机硅烷偶联剂中疏水基团数量与反应性基团数量之和等于四;The sum of the number of hydrophobic groups and the number of reactive groups in the hydrophobic monoorganosilane coupling agent is equal to four;
    所述疏水型单有机硅烷偶联剂在无机皮膜中的重量份为40-60份,优选为45-55份。The hydrophobic monoorganic silane coupling agent is contained in the inorganic film in an amount of 40 to 60 parts by weight, preferably 45 to 55 parts by weight.
  6. 如权利要求1-5任一项所述无机表面处理镀锌钢板的制备方法,其特征在于,A method of producing an inorganic surface-treated galvanized steel sheet according to any one of claims 1 to 5, characterized in that
    将一种水性无机表面处理剂的组分通过溶解或分散于水中,形成水性无机表面处理剂,将所述水性无机表面处理剂通过一次辊涂涂覆到镀锌钢板表面,并在60-100℃之间进行干燥,使无机皮膜的干膜厚度在0.3-1.0微米,Dissolving or dispersing a component of an aqueous inorganic surface treatment agent in water to form an aqueous inorganic surface treatment agent, and applying the aqueous inorganic surface treatment agent to the surface of the galvanized steel sheet by one-time roll coating, and at 60-100 Drying between °C, so that the dry film thickness of the inorganic film is 0.3-1.0 microns,
    所述无机皮膜含有:The inorganic film contains:
    A)一种或多种疏水型单有机硅烷偶联剂,在无机皮膜中的重量份为40-60份;A) one or more hydrophobic monoorganosilane coupling agents in an amount of 40-60 parts by weight in the inorganic film;
    所述疏水型单有机硅烷偶联剂中含有X个疏水基团(X为1或2)和4-X个反应性基团;The hydrophobic monoorganosilane coupling agent contains X hydrophobic groups (X is 1 or 2) and 4-X reactive groups;
    B)体系交联剂,在无机皮膜中的重量份为10-30份;B) the system cross-linking agent, the weight fraction in the inorganic film is 10-30 parts;
    所述体系交联剂选自正硅酸酯、钛酸酯或含有架桥结构的双有机硅烷偶联剂中的一种或多种;The system crosslinking agent is selected from one or more of a orthosilicate, a titanate or a diorganosilane coupling agent having a bridging structure;
    C)水溶性纳米溶胶,在无机皮膜中的重量份为5-15份;C) a water-soluble nano sol in an amount of 5-15 parts by weight in the inorganic film;
    所述水溶性纳米溶胶的质量份数为20-30%;The water-soluble nano sol has a mass fraction of 20-30%;
    D)表面改性高密度聚乙烯粒子,在无机皮膜中的重量份为10-25份;D) surface-modified high-density polyethylene particles in the inorganic film in parts by weight of 10-25 parts;
    E)正硅酸酯改性氧化石墨烯,其中氧化石墨烯在无机皮膜中的重量份为0.05-0.5份; E) orthosilicate-modified graphene oxide, wherein the weight fraction of graphene oxide in the inorganic film is 0.05-0.5 parts;
    所述正硅酸酯改性氧化石墨烯为黑褐色正丙醇悬浊液,其中正硅酸酯改性氧化石墨烯的质量分数为1-5%。The orthosilicate-modified graphene oxide is a dark brown n-propanol suspension, wherein the orthosilicate-modified graphene oxide has a mass fraction of 1-5%.
  7. 如权利要求6所述一种无机表面处理镀锌钢板的制备方法,其特征在于,A method of preparing an inorganic surface-treated galvanized steel sheet according to claim 6, wherein
    所述无机皮膜还含有:The inorganic film further contains:
    F)水溶性含氟化合物,其中氟元素在无机皮膜中的重量份为1-4份;F) a water-soluble fluorine-containing compound, wherein the fluorine element is in an amount of 1 to 4 parts by weight in the inorganic film;
    G)水溶性含磷化合物,其中磷元素在无机皮膜中的重量份为0.5-4份;G) a water-soluble phosphorus-containing compound, wherein the phosphorus element is 0.5-4 parts by weight in the inorganic film;
    H)水溶性金属盐类化合物,其中金属元素在无机皮膜中的重量份为0.1-2.5份。H) A water-soluble metal salt compound in which the metal element is contained in an amount of 0.1 to 2.5 parts by weight in the inorganic film.
  8. 如权利要求6所述一种无机表面处理镀锌钢板的制备方法,优选的是,A method of preparing an inorganic surface-treated galvanized steel sheet according to claim 6, wherein
    所述疏水型单有机硅烷偶联剂(A)中的疏水基团可以为-CH3(甲基)、-C2H5(乙基)、-C3H7(丙基)、-C6H5(苯基)、-CF3(全氟甲基)、-C2F5(全氟乙基)、-C3F7(全氟丙基)、-C5F11(全氟戊基)、-C7F15(全氟庚基)或-C9F19(全氟壬基)中的一种或两种;所述疏水型单有机硅烷偶联剂中反应性基团可以为-OCH3(甲氧基)、-OC2H5(乙氧基)、乙烯基、丙烯基、环氧基、氨基、羟基、羧基、酰胺基或2,3-环氧丙氧基中的至多三种;所述疏水型单有机硅烷偶联剂中疏水基团数量与反应性基团数量之和等于四;所述疏水型单有机硅烷偶联剂在无机皮膜中的重量份为40-60份,优选为45-55份。The hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) may be -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl), -C 6 H 5 (phenyl), -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 (perfluoropropyl), -C 5 F 11 (perfluoro One or two of pentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl); a reactive group in the hydrophobic monoorganosilane coupling agent It may be -OCH 3 (methoxy), -OC 2 H 5 (ethoxy), vinyl, propenyl, epoxy, amino, hydroxy, carboxyl, amide or 2,3-epoxypropoxy Up to three of them; the sum of the number of hydrophobic groups and the number of reactive groups in the hydrophobic monoorganosilane coupling agent is equal to four; the weight fraction of the hydrophobic monoorganosilane coupling agent in the inorganic film is 40-60 parts, preferably 45-55 parts.
  9. 如权利要求6所述一种无机表面处理镀锌钢板的制备方法,其特征在于,A method of preparing an inorganic surface-treated galvanized steel sheet according to claim 6, wherein
    所述体系交联剂(B)可以为有4个反应性基团的正硅酸酯、有4个反应性基团的钛酸酯或有6个反应性基团的含有架桥结构的双有机硅烷偶联剂中的一种或多种;所述正硅酸酯中的可反应基团可以为甲氧基、乙氧基、丙氧基或丁氧基中的任意一种;所述钛酸酯中的可反应基团可以为异丙酯基、磷酸酰氧基、苯磺酰氧基或正丁酯基中的一种或多种;所述的双有机硅烷偶联剂的架桥结构由2-4个亚甲基、氨基或2-4个巯基组成;所述的双有机硅烷偶联剂的可反应基团可以为甲氧基、乙氧基或丙氧基中任意一种。The system cross-linking agent (B) may be a tetrasilicate having 4 reactive groups, a titanate having 4 reactive groups, or a double-bridged structure having 6 reactive groups. One or more of an organosilane coupling agent; the reactive group in the orthosilicate may be any one of a methoxy group, an ethoxy group, a propoxy group or a butoxy group; The reactive group in the titanate may be one or more of an isopropyl ester group, a phosphoryloxy group, a benzenesulfonyloxy group or a n-butyl ester group; the framework of the double organosilane coupling agent The bridge structure is composed of 2-4 methylene groups, amino groups or 2-4 fluorenyl groups; the reactive group of the bis-organosilane coupling agent may be any one of methoxy, ethoxy or propoxy groups. Kind.
  10. 一种用于权利要求6-9任一项方法所述、涂覆到镀锌钢板表面、形成无机皮膜的镀锌钢板表面处理用水性无机表面处理剂,其特征在于,An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet coated on the surface of a galvanized steel sheet and formed into an inorganic film according to any one of claims 6-9, wherein
    其水溶液中总固体份含有以下成分:The total solids in its aqueous solution contain the following ingredients:
    A)一种或多种疏水型单有机硅烷偶联剂,在无机皮膜中的重量份为40-60 份;A) one or more hydrophobic monoorganosilane coupling agents in the inorganic film in parts by weight 40-60 Share
    所述疏水型单有机硅烷偶联剂中含有X个疏水基团(X为1或2)和4-X个反应性基团;The hydrophobic monoorganosilane coupling agent contains X hydrophobic groups (X is 1 or 2) and 4-X reactive groups;
    B)体系交联剂,在无机皮膜中的重量份为10-30份;B) the system cross-linking agent, the weight fraction in the inorganic film is 10-30 parts;
    所述体系交联剂为正硅酸酯、钛酸酯或含有架桥结构的双有机硅烷偶联剂中的一种或多种;The system crosslinking agent is one or more of orthosilicate, titanate or a diorganosilane coupling agent having a bridging structure;
    C)水溶性纳米溶胶,在无机皮膜中的重量份为5-15份;C) a water-soluble nano sol in an amount of 5-15 parts by weight in the inorganic film;
    所述水溶性纳米溶胶的质量份数为20-30%;The water-soluble nano sol has a mass fraction of 20-30%;
    D)表面改性高密度聚乙烯粒子,在无机皮膜中的重量份为10-25份;D) surface-modified high-density polyethylene particles in the inorganic film in parts by weight of 10-25 parts;
    E)正硅酸酯改性氧化石墨烯,其中氧化石墨烯在无机皮膜中的重量份为0.05-0.5份;E) orthosilicate-modified graphene oxide, wherein the weight fraction of graphene oxide in the inorganic film is 0.05-0.5 parts;
    所述正硅酸酯改性氧化石墨烯为黑褐色正丙醇悬浊液,其中正硅酸酯改性氧化石墨烯的质量分数为1-5%;The orthosilicate-modified graphene oxide is a dark brown n-propanol suspension, wherein the orthosilicate-modified graphene oxide has a mass fraction of 1-5%;
    F)水溶性含氟化合物,其中氟元素在无机皮膜中的重量份为1-4份;F) a water-soluble fluorine-containing compound, wherein the fluorine element is in an amount of 1 to 4 parts by weight in the inorganic film;
    G)水溶性含磷化合物,其中磷元素在无机皮膜中的重量份为0.5-4份;G) a water-soluble phosphorus-containing compound, wherein the phosphorus element is 0.5-4 parts by weight in the inorganic film;
    H)水溶性金属盐类化合物,其中金属元素在无机皮膜中的重量份为0.1-2.5份。H) A water-soluble metal salt compound in which the metal element is contained in an amount of 0.1 to 2.5 parts by weight in the inorganic film.
  11. 如权利要求10所述一种镀锌钢板表面处理用水性无机表面处理剂,其特征在于,An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to claim 10, wherein
    所述疏水型单有机硅烷偶联剂(A)中的疏水基团可以为-CH3(甲基)、-C2H5(乙基)、-C3H7(丙基)、-C6H5(苯基)、-CF3(全氟甲基)、-C2F5(全氟乙基)、-C3F7(全氟丙基)、-C5F11(全氟戊基)、-C7F15(全氟庚基)或-C9F19(全氟壬基)中的一种或两种;所述疏水型单有机硅烷偶联剂中反应性基团可以为-OCH3(甲氧基)、-OC2H5(乙氧基)、乙烯基、丙烯基、环氧基、氨基、羟基、羧基、酰胺基或2,3-环氧丙氧基中的至多三种;所述疏水型单有机硅烷偶联剂中疏水基团数量与反应性基团数量之和等于四;所述疏水型单有机硅烷偶联剂在无机皮膜中的重量份为40-60份,优选为45-55份。The hydrophobic group in the hydrophobic monoorganic silane coupling agent (A) may be -CH 3 (methyl), -C 2 H 5 (ethyl), -C 3 H 7 (propyl), -C 6 H 5 (phenyl), -CF 3 (perfluoromethyl), -C 2 F 5 (perfluoroethyl), -C 3 F 7 (perfluoropropyl), -C 5 F 11 (perfluoro One or two of pentyl), -C 7 F 15 (perfluoroheptyl) or -C 9 F 19 (perfluorodecyl); a reactive group in the hydrophobic monoorganosilane coupling agent It may be -OCH 3 (methoxy), -OC 2 H 5 (ethoxy), vinyl, propenyl, epoxy, amino, hydroxy, carboxyl, amide or 2,3-epoxypropoxy Up to three of them; the sum of the number of hydrophobic groups and the number of reactive groups in the hydrophobic monoorganosilane coupling agent is equal to four; the weight fraction of the hydrophobic monoorganosilane coupling agent in the inorganic film is 40-60 parts, preferably 45-55 parts.
  12. 如权利要求10所述一种镀锌钢板表面处理用水性无机表面处理剂,其特征在于, An aqueous inorganic surface treatment agent for surface treatment of a galvanized steel sheet according to claim 10, wherein
    所述体系交联剂(B)选自有4个反应性基团的正硅酸酯、有4个反应性基团的钛酸酯或有6个反应性基团的含有架桥结构的双有机硅烷偶联剂中的一种或多种;所述正硅酸酯中的可反应基团选自甲氧基、乙氧基、丙氧基或丁氧基中的任意一种;所述钛酸酯中的可反应基团选自异丙酯基、磷酸酰氧基、苯磺酰氧基或正丁酯基中的一种或多种;所述的双有机硅烷偶联剂的架桥结构由2-4个亚甲基、氨基或2-4个巯基组成;所述的双有机硅烷偶联剂的可反应基团选自甲氧基、乙氧基或丙氧基中任意一种。 The system crosslinker (B) is selected from the group consisting of orthosilicates having 4 reactive groups, titanates having 4 reactive groups, or double bridges having 6 reactive groups One or more of an organosilane coupling agent; the reactive group in the orthosilicate is selected from any one of a methoxy group, an ethoxy group, a propoxy group or a butoxy group; The reactive group in the titanate is selected from one or more of an isopropyl ester group, a phosphoryloxy group, a benzenesulfonyloxy group or a n-butyl ester group; the frame of the double organosilane coupling agent The bridge structure is composed of 2-4 methylene groups, amino groups or 2-4 fluorenyl groups; the reactive group of the bis-organosilane coupling agent is selected from any one of methoxy, ethoxy or propoxy groups. Kind.
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