CN104419226A - Weathering resistant steel surface rust layer stabilizing coating - Google Patents

Weathering resistant steel surface rust layer stabilizing coating Download PDF

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Publication number
CN104419226A
CN104419226A CN201310399076.1A CN201310399076A CN104419226A CN 104419226 A CN104419226 A CN 104419226A CN 201310399076 A CN201310399076 A CN 201310399076A CN 104419226 A CN104419226 A CN 104419226A
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China
Prior art keywords
coating
percent
rust
weathering steel
surface rust
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Pending
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CN201310399076.1A
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Chinese (zh)
Inventor
高鹏
徐小连
艾芳芳
李琳
陈义庆
钟彬
肖宇
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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Priority to CN201310399076.1A priority Critical patent/CN104419226A/en
Publication of CN104419226A publication Critical patent/CN104419226A/en
Pending legal-status Critical Current

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Abstract

The invention provides a weathering steel surface rust layer stabilizing coating which comprises the following components in percentage by mass: 4.1 to 6.5 percent of polyvinyl butyral resin; 8.5 to 8.7 percent of chromium sulfate; 3.7 to 5.7 percent of rust inhibitor; 12.9 to 13.2 percent of iron oxide red; 28.3 to 28.9 percent of barium sulfate and the balance of absolute ethyl alcohol. The rust inhibitor is sodium molybdate or at least one of sodium molybdate, phosphor zinc white and talcum powder, wherein the phosphor zinc white accounts for 0-1.0% of the total weight of the coating, and the talcum powder accounts for 0-2.0% of the total weight of the coating. The paint is prepared by adopting a general paint preparation process method, has simple components and treatment process, is coated by adopting a brush coating mode, and does not need multi-step treatment; the coating can be cured at normal temperature and has short curing time, the coating improves the corrosion resistance of the weather-resistant steel matrix, and the surface rust liquid sagging phenomenon is improved.

Description

A kind of Surface Rust of Weathering Steel stabilization coating
Technical field
The invention belongs to the organic-inorganic hybrid coatings field on weathering steel surface, particularly relate to Surface Rust stabilization coating.
Background technology
Weathering steel has good weather-resistant performance, and it in use can form fine and close and stable rusty scale in surface, and this rusty scale has good erosion resistance, can effectively hinder corrosive medium to enter.The exposed use of weathering steel eliminates application and regularly rotproofing, therefore can produce good economic benefit and environmental benefit.But, during the exposed use of weathering steel, also there are some problems.First, the formation of weathering steel surface stabilization rusty scale needed for 4 to 10 years, before this, exposed weathering steel is the same with plain carbon stool produce red rust and yellow become rusty etc. loose rusty scale with become rusty liquid, the liquid sagging that becomes rusty disperses and affects outward appearance, contaminate environment.Secondly, the liquid sagging that not only becomes rusty when weathering steel uses under the marine atmosphere condition of high salt problem of dispersing is serious, and is difficult to form stable protective rust, causes that it is anti-corrosion, environment-friendly advantage can not get playing.
At present, the problem of initial stage rust liquid sagging is used to develop some weathering steel surface treatment agents for weathering steel.Publication number is that CN86103534 patent describes a kind of weather resisting anti-rust film for weathering steel and general carbon steel and forms method fast, the treatment agent of the method contains oxalic acid, tannin extract, tannic acid, hydrogen peroxide, ammonium molybdate, potassium bichromate, potassium permanganate, Sodium Nitrite, S-WAT etc., and its main process process comprises surface acid-washing, purification, oxidation, stabilization and fully sends out rust.The method processes with immersion way, is not suitable for large-scale component, complex procedures, treatment time long, and therefore this treatment agent and treatment process are not suitable for applying in environment at the scene.
Publication number is that CN102191492A patent discloses a kind of converting agent of iron rust, this transforming agent is made up of pretreatment liquid and aftertreatment fluid, pretreatment liquid contains iron powder, urotropine, G & W etc., and aftertreatment fluid contains polyphosphoric acid, manganous carbonate, acetic acid, Weibull and water; Although this transforming agent can effectively suppress corrosion by suppressing the anodic reaction process of iron and steel, but its treatment time is longer, steel part need be brushed pretreatment liquid and be sprayed aftertreatment fluid again after 1 hour, after this need placement just can obtain complete process film in 24 hours, be therefore unsuitable for implementing in the working-yard of smelter and steel and iron member.
Different on forming with above-mentioned treatment agent is a kind of compound Surface Rust of Weathering Steel stabilization treatment coating (Liu Lihong be made up of phosphatize phosphate coat, resin and silicon sol; Li Ming; Li Xiao is firm; Acta Metallurgica Sinica; 2004; 40 (11): 1195-1199), this coating can prevent rust liquid sagging and promote that protective rust generates.Weathering steel is first carried out pre-treatment by this technology in Zn-Ca based phosphatization liquid, then applies the composite coating that is made up of water soluble acrylic resin and silicon dioxide gel and at about 120 DEG C film-formings.Obviously, this treatment technology operation is loaded down with trivial details and film needs hot setting, therefore is unsuitable for on-the-spot practical application.
Summary of the invention
The object of the invention is to overcome the problems referred to above and not enough and provide a kind for the treatment of process simple, be adapted at the Surface Rust of Weathering Steel stabilization treatment coating that uses in site environment.
A kind of Surface Rust of Weathering Steel stabilization coating, it is characterized in that, its composition is by mass percentage: polyvinyl butyral resin 4.1% ~ 6.5%; Chromium sulphate 8.5% ~ 8.7%; Rust inhibitor 3.7% ~ 5.7%; Iron oxide red 12.9% ~ 13.2%; Barium sulfate 28.3% ~ 28.9%, surplus is solvent dehydrated alcohol;
Rust inhibitor is Sodium orthomolybdate, also can containing at least one in phosphorus zinc white and talcum powder in rust inhibitor, and phosphorus zinc white is 0 ~ 1.0% by mass percentage, and talcum powder is 0 ~ 2.0% by mass percentage.
Polyvinyl butyral resin is the organic film former in coating, this resin ambient temperature curable, forms organic network, and the inorganic components in parcel, adhesive coating material is also attached to steel substrate; When polyvinyl butyral resin content is too low, coating film-forming properties is poor, stable Organic-inorganic hybrid can not be formed, cause coating performance not good, be unfavorable for the stabilization of rusty scale during too high levels, therefore in coating, polyvinyl butyral resin controls 4.1% ~ 6.5%.
Chromium sulphate is as the properties-correcting agent in coating, and its effect is the structural state changing steel surface film, improves the stability of coating and corrosion product, and makes corrosion product possess self-reparing capability; When chromium sulphate content is too low, corrosion product stability is not good, and worsen coating film-forming properties during too high levels, therefore in coating, chromium sulphate controls 8.5% ~ 8.7%.
When rust inhibitor content is too low, coating corrosion resistance is not good, and too high levels is unfavorable and increase coating cost to coating adhesion, and therefore, rust inhibitor controls 3.7% ~ 5.7%.At least containing Sodium orthomolybdate in rust inhibitor, also can containing at least one in phosphorus zinc white and talcum powder; Sodium orthomolybdate and phosphorus zinc white all can form passivation product at steel surface, thus hinder corrosive medium to the infiltration of steel substrate, and especially Sodium orthomolybdate can effectively suppress chlorion to the disadvantageous effect of corrosion product compactness; Talcum powder can form multibarrier in the coating, delays the diffusion of corrosive medium to coat inside.
Iron oxide red adds in coating as pigment, the core of stabilization oxide compound in tarnishing processes also can be become except playing covering effect, thus be conducive to the formation of stabilization rusty scale, when its add-on is too low, not good, the coating stabilization of coating opacifying power turns into not obvious, when add-on is too high, coating film-forming properties is deteriorated, and therefore in coating, iron oxide red controls 12.9% ~ 13.2%.
Barium sulfate is for adjusting the rheological property of coating and serving as film forming matter, and when its content is too low, paint flow levelling is not good, and during too high levels, coating becomes film uniformity to be deteriorated, and therefore in coating, barium sulfate controls 28.3% ~ 28.9%.
Surface Rust of Weathering Steel stabilization coating of the present invention adopts general Paint preparation technology method to obtain, and coating composition of the present invention and treatment process are simply, adopts brushing mode to apply, does not need multi-step process; Namely curable and set time is short under coating normal temperature condition, be adapted at smelter and working-yard is implemented.Coating can improve the solidity to corrosion of weathering steel matrix, and improves surface rust liquid sagging phenomenon.
Embodiment
Below by embodiment, the present invention is further illustrated.
Testing weathering steel used is Q690qE bridge weathering steel.The embodiment of weathering steel surface stabilization coating of the present invention and comparative example are in table 1.Paint also carries out performance evaluation to coating after solidification.Coating performance evaluation result of the present invention is in table 2.
The embodiment of table 1 weathering steel surface stabilization of the present invention coating and comparative example (mass%)
Remarks: surplus is solvent dehydrated alcohol.
Table 2 coating performance evaluation result of the present invention
Embodiment Actual drying time/min Coatingsurface state Sticking power/level Solidity to corrosion
Embodiment 1 25 Evenly, without be full of cracks 2 Qualified
Embodiment 2 17 Evenly, without be full of cracks 1 Qualified
Embodiment 3 16 Evenly, without be full of cracks 1 Qualified
Embodiment 4 17 Evenly, without be full of cracks 1 Qualified
Embodiment 5 23 Evenly, without be full of cracks 2 Qualified
Embodiment 6 25 Evenly, without be full of cracks 2 Qualified
Embodiment 7 20 Evenly, without be full of cracks 1 Qualified
Comparative example 1 9 Coatingsurface is uneven or chap 3 Defective
Comparative example 2 16 Evenly, without be full of cracks 2 Defective
Comparative example 3 19 Evenly, without be full of cracks 3 Defective
Comparative example 4 22 Evenly, without be full of cracks 2 Defective
The coating actual drying time measures according to blade method in GB1728-1979 " paint film, putty membrane assay method time of drying "; Coating adhesion test is undertaken by GB/T1720-1989 " paint film adhesion assay method ".Adopt neutral salt spray test simulated marine atmosphere environment to evaluate corrosion resistance coating, test is undertaken by GB/T10125-1997 " artificial atmosphere corrosion test salt-fog test ", and test period is 120h; After salt-fog test, corrosion resistance coating is evaluated with reference to GB/T6461-2002 " on metallic matrix metal and the sample of other inorganic cover layers after corrosion test and the grading of test specimen " described method, use the web plate that mesh size is 5mm × 5mm estimate corrosion area and then calculate corrosion ratio, corrosion ratio calculation formula is: A=S 1/ S 0, wherein A is corrosion ratio (%), S 1and S 0be respectively the rust surface sum sample total area (mm 2), corrosion ratio≤10% is qualified, otherwise is defective.

Claims (2)

1. a Surface Rust of Weathering Steel stabilization coating, is characterized in that, its composition is by mass percentage: polyvinyl butyral resin 4.1% ~ 6.5%; Chromium sulphate 8.5% ~ 8.7%; Rust inhibitor 3.7% ~ 5.7%; Iron oxide red 12.9% ~ 13.2%; Barium sulfate 28.3% ~ 28.9%, surplus is solvent dehydrated alcohol.
2. a Surface Rust of Weathering Steel stabilization coating, it is characterized in that, described rust inhibitor is Sodium orthomolybdate, or Sodium orthomolybdate and phosphorus zinc white, at least one in talcum powder, wherein phosphorus zinc white accounts for the mass percent of coating total amount is 0 ~ 1.0%, and the mass percent that talcum powder accounts for coating total amount is 0 ~ 2.0%.
CN201310399076.1A 2013-09-05 2013-09-05 Weathering resistant steel surface rust layer stabilizing coating Pending CN104419226A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107556834A (en) * 2017-09-07 2018-01-09 南京工业大学 Weather-resistant steel rust layer stabilizing accelerant and using method thereof
CN108754474A (en) * 2018-06-22 2018-11-06 燕山大学 A kind of stabilized treatment fluid of acceleration weathering steel rusty scale
CN108754478A (en) * 2018-05-14 2018-11-06 昆明理工大学 A kind of weathering steel rusty scale stabilization processes agent
CN110872462A (en) * 2019-10-31 2020-03-10 洛阳双瑞特种装备有限公司 Weather-resistant steel surface stabilizing treatment fluid for marine atmospheric environment
CN111575689A (en) * 2020-04-26 2020-08-25 钢铁研究总院 Weather-resistant steel surface rust layer stabilizer and preparation and use methods thereof
CN111876767A (en) * 2020-06-30 2020-11-03 武汉钢铁有限公司 Weather-resistant steel rust layer stabilizing treatment agent and use method thereof
CN115160865A (en) * 2022-04-20 2022-10-11 江苏华夏制漆科技有限公司 Polyvinyl alcohol coating with rust and preparation method thereof
CN115679331A (en) * 2021-07-27 2023-02-03 宝山钢铁股份有限公司 Reagent for stabilizing weather-resistant steel bridge rust layer and use method

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CN103173754A (en) * 2013-03-15 2013-06-26 武汉钢铁(集团)公司 Treating agent for stabilizing rust layer on surface of weathering-resistant steel and method for preparing same

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CN1242804A (en) * 1997-01-27 2000-01-26 住友金属工业株式会社 Suface-treating agent of steel material and surface-treated steel material
CN102268663A (en) * 2010-06-07 2011-12-07 鞍钢股份有限公司 Surface stabilizing treatment agent for weathering resistant steel
CN103173754A (en) * 2013-03-15 2013-06-26 武汉钢铁(集团)公司 Treating agent for stabilizing rust layer on surface of weathering-resistant steel and method for preparing same

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107556834A (en) * 2017-09-07 2018-01-09 南京工业大学 Weather-resistant steel rust layer stabilizing accelerant and using method thereof
CN107556834B (en) * 2017-09-07 2020-08-21 南京工业大学 Weather-resistant steel rust layer stabilizing accelerant and using method thereof
CN108754478A (en) * 2018-05-14 2018-11-06 昆明理工大学 A kind of weathering steel rusty scale stabilization processes agent
CN108754474A (en) * 2018-06-22 2018-11-06 燕山大学 A kind of stabilized treatment fluid of acceleration weathering steel rusty scale
CN108754474B (en) * 2018-06-22 2019-11-08 燕山大学 A kind of stabilized treatment fluid of acceleration weathering steel rusty scale
CN110872462A (en) * 2019-10-31 2020-03-10 洛阳双瑞特种装备有限公司 Weather-resistant steel surface stabilizing treatment fluid for marine atmospheric environment
CN110872462B (en) * 2019-10-31 2021-08-10 洛阳双瑞特种装备有限公司 Weather-resistant steel surface stabilizing treatment fluid for marine atmospheric environment
CN111575689A (en) * 2020-04-26 2020-08-25 钢铁研究总院 Weather-resistant steel surface rust layer stabilizer and preparation and use methods thereof
CN111876767A (en) * 2020-06-30 2020-11-03 武汉钢铁有限公司 Weather-resistant steel rust layer stabilizing treatment agent and use method thereof
CN111876767B (en) * 2020-06-30 2022-09-27 武汉钢铁有限公司 Weather-resistant steel rust layer stabilizing treatment agent and use method thereof
CN115679331A (en) * 2021-07-27 2023-02-03 宝山钢铁股份有限公司 Reagent for stabilizing weather-resistant steel bridge rust layer and use method
CN115160865A (en) * 2022-04-20 2022-10-11 江苏华夏制漆科技有限公司 Polyvinyl alcohol coating with rust and preparation method thereof

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Application publication date: 20150318