CN104419226A - Weathering resistant steel surface rust layer stabilizing coating - Google Patents
Weathering resistant steel surface rust layer stabilizing coating Download PDFInfo
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- CN104419226A CN104419226A CN201310399076.1A CN201310399076A CN104419226A CN 104419226 A CN104419226 A CN 104419226A CN 201310399076 A CN201310399076 A CN 201310399076A CN 104419226 A CN104419226 A CN 104419226A
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- weathering steel
- surface rust
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- 238000000576 coating method Methods 0.000 title claims abstract description 52
- 239000011248 coating agent Substances 0.000 title claims abstract description 51
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 229910000831 Steel Inorganic materials 0.000 title abstract description 9
- 239000010959 steel Substances 0.000 title abstract description 9
- 230000000087 stabilizing effect Effects 0.000 title abstract 2
- 229910000870 Weathering steel Inorganic materials 0.000 claims abstract description 24
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims abstract description 10
- 239000003112 inhibitor Substances 0.000 claims abstract description 10
- JMTIXSZQYHAMLY-UHFFFAOYSA-N [P].[Zn] Chemical compound [P].[Zn] JMTIXSZQYHAMLY-UHFFFAOYSA-N 0.000 claims abstract description 8
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229920005989 resin Polymers 0.000 claims abstract description 8
- 239000011347 resin Substances 0.000 claims abstract description 8
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical group [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 claims abstract description 8
- 235000014692 zinc oxide Nutrition 0.000 claims abstract description 8
- 239000011787 zinc oxide Substances 0.000 claims abstract description 8
- GRWVQDDAKZFPFI-UHFFFAOYSA-H chromium(III) sulfate Chemical compound [Cr+3].[Cr+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRWVQDDAKZFPFI-UHFFFAOYSA-H 0.000 claims abstract description 6
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims abstract description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 230000006641 stabilisation Effects 0.000 claims description 16
- 238000011105 stabilization Methods 0.000 claims description 16
- 229960000935 dehydrated alcohol Drugs 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000005260 corrosion Methods 0.000 abstract description 19
- 230000007797 corrosion Effects 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 18
- 239000007788 liquid Substances 0.000 abstract description 11
- 239000003973 paint Substances 0.000 abstract description 7
- 238000007665 sagging Methods 0.000 abstract description 6
- 239000011159 matrix material Substances 0.000 abstract description 3
- 238000002360 preparation method Methods 0.000 abstract description 2
- 235000015393 sodium molybdate Nutrition 0.000 abstract 2
- 239000011684 sodium molybdate Substances 0.000 abstract 2
- 238000012360 testing method Methods 0.000 description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 238000009740 moulding (composite fabrication) Methods 0.000 description 6
- 230000002950 deficient Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000003556 assay Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000001131 transforming effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- YIWGJFPJRAEKMK-UHFFFAOYSA-N 1-(2H-benzotriazol-5-yl)-3-methyl-8-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carbonyl]-1,3,8-triazaspiro[4.5]decane-2,4-dione Chemical compound CN1C(=O)N(c2ccc3n[nH]nc3c2)C2(CCN(CC2)C(=O)c2cnc(NCc3cccc(OC(F)(F)F)c3)nc2)C1=O YIWGJFPJRAEKMK-UHFFFAOYSA-N 0.000 description 1
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 241000370738 Chlorion Species 0.000 description 1
- 239000001263 FEMA 3042 Substances 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- LRBQNJMCXXYXIU-PPKXGCFTSA-N Penta-digallate-beta-D-glucose Natural products OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-PPKXGCFTSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910009378 Zn Ca Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 1
- 235000018660 ammonium molybdate Nutrition 0.000 description 1
- 239000011609 ammonium molybdate Substances 0.000 description 1
- 229940010552 ammonium molybdate Drugs 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910021386 carbon form Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 1
- 229960002163 hydrogen peroxide Drugs 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- XMWCXZJXESXBBY-UHFFFAOYSA-L manganese(ii) carbonate Chemical compound [Mn+2].[O-]C([O-])=O XMWCXZJXESXBBY-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000137 polyphosphoric acid Polymers 0.000 description 1
- KMUONIBRACKNSN-UHFFFAOYSA-N potassium dichromate Chemical compound [K+].[K+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KMUONIBRACKNSN-UHFFFAOYSA-N 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002481 rotproofing Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
- 229940033123 tannic acid Drugs 0.000 description 1
- 235000015523 tannic acid Nutrition 0.000 description 1
- 229920002258 tannic acid Polymers 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 235000018553 tannin Nutrition 0.000 description 1
- 239000001648 tannin Substances 0.000 description 1
- 238000005494 tarnishing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Abstract
The invention provides a weathering steel surface rust layer stabilizing coating which comprises the following components in percentage by mass: 4.1 to 6.5 percent of polyvinyl butyral resin; 8.5 to 8.7 percent of chromium sulfate; 3.7 to 5.7 percent of rust inhibitor; 12.9 to 13.2 percent of iron oxide red; 28.3 to 28.9 percent of barium sulfate and the balance of absolute ethyl alcohol. The rust inhibitor is sodium molybdate or at least one of sodium molybdate, phosphor zinc white and talcum powder, wherein the phosphor zinc white accounts for 0-1.0% of the total weight of the coating, and the talcum powder accounts for 0-2.0% of the total weight of the coating. The paint is prepared by adopting a general paint preparation process method, has simple components and treatment process, is coated by adopting a brush coating mode, and does not need multi-step treatment; the coating can be cured at normal temperature and has short curing time, the coating improves the corrosion resistance of the weather-resistant steel matrix, and the surface rust liquid sagging phenomenon is improved.
Description
Technical field
The invention belongs to the organic-inorganic hybrid coatings field on weathering steel surface, particularly relate to Surface Rust stabilization coating.
Background technology
Weathering steel has good weather-resistant performance, and it in use can form fine and close and stable rusty scale in surface, and this rusty scale has good erosion resistance, can effectively hinder corrosive medium to enter.The exposed use of weathering steel eliminates application and regularly rotproofing, therefore can produce good economic benefit and environmental benefit.But, during the exposed use of weathering steel, also there are some problems.First, the formation of weathering steel surface stabilization rusty scale needed for 4 to 10 years, before this, exposed weathering steel is the same with plain carbon stool produce red rust and yellow become rusty etc. loose rusty scale with become rusty liquid, the liquid sagging that becomes rusty disperses and affects outward appearance, contaminate environment.Secondly, the liquid sagging that not only becomes rusty when weathering steel uses under the marine atmosphere condition of high salt problem of dispersing is serious, and is difficult to form stable protective rust, causes that it is anti-corrosion, environment-friendly advantage can not get playing.
At present, the problem of initial stage rust liquid sagging is used to develop some weathering steel surface treatment agents for weathering steel.Publication number is that CN86103534 patent describes a kind of weather resisting anti-rust film for weathering steel and general carbon steel and forms method fast, the treatment agent of the method contains oxalic acid, tannin extract, tannic acid, hydrogen peroxide, ammonium molybdate, potassium bichromate, potassium permanganate, Sodium Nitrite, S-WAT etc., and its main process process comprises surface acid-washing, purification, oxidation, stabilization and fully sends out rust.The method processes with immersion way, is not suitable for large-scale component, complex procedures, treatment time long, and therefore this treatment agent and treatment process are not suitable for applying in environment at the scene.
Publication number is that CN102191492A patent discloses a kind of converting agent of iron rust, this transforming agent is made up of pretreatment liquid and aftertreatment fluid, pretreatment liquid contains iron powder, urotropine, G & W etc., and aftertreatment fluid contains polyphosphoric acid, manganous carbonate, acetic acid, Weibull and water; Although this transforming agent can effectively suppress corrosion by suppressing the anodic reaction process of iron and steel, but its treatment time is longer, steel part need be brushed pretreatment liquid and be sprayed aftertreatment fluid again after 1 hour, after this need placement just can obtain complete process film in 24 hours, be therefore unsuitable for implementing in the working-yard of smelter and steel and iron member.
Different on forming with above-mentioned treatment agent is a kind of compound Surface Rust of Weathering Steel stabilization treatment coating (Liu Lihong be made up of phosphatize phosphate coat, resin and silicon sol; Li Ming; Li Xiao is firm; Acta Metallurgica Sinica; 2004; 40 (11): 1195-1199), this coating can prevent rust liquid sagging and promote that protective rust generates.Weathering steel is first carried out pre-treatment by this technology in Zn-Ca based phosphatization liquid, then applies the composite coating that is made up of water soluble acrylic resin and silicon dioxide gel and at about 120 DEG C film-formings.Obviously, this treatment technology operation is loaded down with trivial details and film needs hot setting, therefore is unsuitable for on-the-spot practical application.
Summary of the invention
The object of the invention is to overcome the problems referred to above and not enough and provide a kind for the treatment of process simple, be adapted at the Surface Rust of Weathering Steel stabilization treatment coating that uses in site environment.
A kind of Surface Rust of Weathering Steel stabilization coating, it is characterized in that, its composition is by mass percentage: polyvinyl butyral resin 4.1% ~ 6.5%; Chromium sulphate 8.5% ~ 8.7%; Rust inhibitor 3.7% ~ 5.7%; Iron oxide red 12.9% ~ 13.2%; Barium sulfate 28.3% ~ 28.9%, surplus is solvent dehydrated alcohol;
Rust inhibitor is Sodium orthomolybdate, also can containing at least one in phosphorus zinc white and talcum powder in rust inhibitor, and phosphorus zinc white is 0 ~ 1.0% by mass percentage, and talcum powder is 0 ~ 2.0% by mass percentage.
Polyvinyl butyral resin is the organic film former in coating, this resin ambient temperature curable, forms organic network, and the inorganic components in parcel, adhesive coating material is also attached to steel substrate; When polyvinyl butyral resin content is too low, coating film-forming properties is poor, stable Organic-inorganic hybrid can not be formed, cause coating performance not good, be unfavorable for the stabilization of rusty scale during too high levels, therefore in coating, polyvinyl butyral resin controls 4.1% ~ 6.5%.
Chromium sulphate is as the properties-correcting agent in coating, and its effect is the structural state changing steel surface film, improves the stability of coating and corrosion product, and makes corrosion product possess self-reparing capability; When chromium sulphate content is too low, corrosion product stability is not good, and worsen coating film-forming properties during too high levels, therefore in coating, chromium sulphate controls 8.5% ~ 8.7%.
When rust inhibitor content is too low, coating corrosion resistance is not good, and too high levels is unfavorable and increase coating cost to coating adhesion, and therefore, rust inhibitor controls 3.7% ~ 5.7%.At least containing Sodium orthomolybdate in rust inhibitor, also can containing at least one in phosphorus zinc white and talcum powder; Sodium orthomolybdate and phosphorus zinc white all can form passivation product at steel surface, thus hinder corrosive medium to the infiltration of steel substrate, and especially Sodium orthomolybdate can effectively suppress chlorion to the disadvantageous effect of corrosion product compactness; Talcum powder can form multibarrier in the coating, delays the diffusion of corrosive medium to coat inside.
Iron oxide red adds in coating as pigment, the core of stabilization oxide compound in tarnishing processes also can be become except playing covering effect, thus be conducive to the formation of stabilization rusty scale, when its add-on is too low, not good, the coating stabilization of coating opacifying power turns into not obvious, when add-on is too high, coating film-forming properties is deteriorated, and therefore in coating, iron oxide red controls 12.9% ~ 13.2%.
Barium sulfate is for adjusting the rheological property of coating and serving as film forming matter, and when its content is too low, paint flow levelling is not good, and during too high levels, coating becomes film uniformity to be deteriorated, and therefore in coating, barium sulfate controls 28.3% ~ 28.9%.
Surface Rust of Weathering Steel stabilization coating of the present invention adopts general Paint preparation technology method to obtain, and coating composition of the present invention and treatment process are simply, adopts brushing mode to apply, does not need multi-step process; Namely curable and set time is short under coating normal temperature condition, be adapted at smelter and working-yard is implemented.Coating can improve the solidity to corrosion of weathering steel matrix, and improves surface rust liquid sagging phenomenon.
Embodiment
Below by embodiment, the present invention is further illustrated.
Testing weathering steel used is Q690qE bridge weathering steel.The embodiment of weathering steel surface stabilization coating of the present invention and comparative example are in table 1.Paint also carries out performance evaluation to coating after solidification.Coating performance evaluation result of the present invention is in table 2.
The embodiment of table 1 weathering steel surface stabilization of the present invention coating and comparative example (mass%)
Remarks: surplus is solvent dehydrated alcohol.
Table 2 coating performance evaluation result of the present invention
Embodiment | Actual drying time/min | Coatingsurface state | Sticking power/level | Solidity to corrosion |
Embodiment 1 | 25 | Evenly, without be full of cracks | 2 | Qualified |
Embodiment 2 | 17 | Evenly, without be full of cracks | 1 | Qualified |
Embodiment 3 | 16 | Evenly, without be full of cracks | 1 | Qualified |
Embodiment 4 | 17 | Evenly, without be full of cracks | 1 | Qualified |
Embodiment 5 | 23 | Evenly, without be full of cracks | 2 | Qualified |
Embodiment 6 | 25 | Evenly, without be full of cracks | 2 | Qualified |
Embodiment 7 | 20 | Evenly, without be full of cracks | 1 | Qualified |
Comparative example 1 | 9 | Coatingsurface is uneven or chap | 3 | Defective |
Comparative example 2 | 16 | Evenly, without be full of cracks | 2 | Defective |
Comparative example 3 | 19 | Evenly, without be full of cracks | 3 | Defective |
Comparative example 4 | 22 | Evenly, without be full of cracks | 2 | Defective |
The coating actual drying time measures according to blade method in GB1728-1979 " paint film, putty membrane assay method time of drying "; Coating adhesion test is undertaken by GB/T1720-1989 " paint film adhesion assay method ".Adopt neutral salt spray test simulated marine atmosphere environment to evaluate corrosion resistance coating, test is undertaken by GB/T10125-1997 " artificial atmosphere corrosion test salt-fog test ", and test period is 120h; After salt-fog test, corrosion resistance coating is evaluated with reference to GB/T6461-2002 " on metallic matrix metal and the sample of other inorganic cover layers after corrosion test and the grading of test specimen " described method, use the web plate that mesh size is 5mm × 5mm estimate corrosion area and then calculate corrosion ratio, corrosion ratio calculation formula is: A=S
1/ S
0, wherein A is corrosion ratio (%), S
1and S
0be respectively the rust surface sum sample total area (mm
2), corrosion ratio≤10% is qualified, otherwise is defective.
Claims (2)
1. a Surface Rust of Weathering Steel stabilization coating, is characterized in that, its composition is by mass percentage: polyvinyl butyral resin 4.1% ~ 6.5%; Chromium sulphate 8.5% ~ 8.7%; Rust inhibitor 3.7% ~ 5.7%; Iron oxide red 12.9% ~ 13.2%; Barium sulfate 28.3% ~ 28.9%, surplus is solvent dehydrated alcohol.
2. a Surface Rust of Weathering Steel stabilization coating, it is characterized in that, described rust inhibitor is Sodium orthomolybdate, or Sodium orthomolybdate and phosphorus zinc white, at least one in talcum powder, wherein phosphorus zinc white accounts for the mass percent of coating total amount is 0 ~ 1.0%, and the mass percent that talcum powder accounts for coating total amount is 0 ~ 2.0%.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107556834A (en) * | 2017-09-07 | 2018-01-09 | 南京工业大学 | Weather-resistant steel rust layer stabilizing accelerant and using method thereof |
CN108754474A (en) * | 2018-06-22 | 2018-11-06 | 燕山大学 | A kind of stabilized treatment fluid of acceleration weathering steel rusty scale |
CN108754478A (en) * | 2018-05-14 | 2018-11-06 | 昆明理工大学 | A kind of weathering steel rusty scale stabilization processes agent |
CN110872462A (en) * | 2019-10-31 | 2020-03-10 | 洛阳双瑞特种装备有限公司 | Weather-resistant steel surface stabilizing treatment fluid for marine atmospheric environment |
CN111575689A (en) * | 2020-04-26 | 2020-08-25 | 钢铁研究总院 | Weather-resistant steel surface rust layer stabilizer and preparation and use methods thereof |
CN111876767A (en) * | 2020-06-30 | 2020-11-03 | 武汉钢铁有限公司 | Weather-resistant steel rust layer stabilizing treatment agent and use method thereof |
CN115160865A (en) * | 2022-04-20 | 2022-10-11 | 江苏华夏制漆科技有限公司 | Polyvinyl alcohol coating with rust and preparation method thereof |
CN115679331A (en) * | 2021-07-27 | 2023-02-03 | 宝山钢铁股份有限公司 | Reagent for stabilizing weather-resistant steel bridge rust layer and use method |
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JPS5597478A (en) * | 1979-01-19 | 1980-07-24 | Nippon Steel Corp | Surface treatment of weather-resistant steel |
CN1242804A (en) * | 1997-01-27 | 2000-01-26 | 住友金属工业株式会社 | Suface-treating agent of steel material and surface-treated steel material |
CN102268663A (en) * | 2010-06-07 | 2011-12-07 | 鞍钢股份有限公司 | Surface stabilizing treatment agent for weathering resistant steel |
CN103173754A (en) * | 2013-03-15 | 2013-06-26 | 武汉钢铁(集团)公司 | Treating agent for stabilizing rust layer on surface of weathering-resistant steel and method for preparing same |
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CN107556834B (en) * | 2017-09-07 | 2020-08-21 | 南京工业大学 | Weather-resistant steel rust layer stabilizing accelerant and using method thereof |
CN108754478A (en) * | 2018-05-14 | 2018-11-06 | 昆明理工大学 | A kind of weathering steel rusty scale stabilization processes agent |
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CN111876767B (en) * | 2020-06-30 | 2022-09-27 | 武汉钢铁有限公司 | Weather-resistant steel rust layer stabilizing treatment agent and use method thereof |
CN115679331A (en) * | 2021-07-27 | 2023-02-03 | 宝山钢铁股份有限公司 | Reagent for stabilizing weather-resistant steel bridge rust layer and use method |
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