CN116717724B - Anti-disturbance oil transportation method for sea surface floating hose - Google Patents
Anti-disturbance oil transportation method for sea surface floating hose Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/08—Pipe-line systems for liquids or viscous products
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
- F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/12—Laying or reclaiming pipes on or under water
- F16L1/20—Accessories therefor, e.g. floats or weights
- F16L1/24—Floats; Weights
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/12—Hoses, i.e. flexible pipes made of rubber or flexible plastics with arrangements for particular purposes, e.g. specially profiled, with protecting layer, heated, electrically conducting
- F16L11/133—Hoses, i.e. flexible pipes made of rubber or flexible plastics with arrangements for particular purposes, e.g. specially profiled, with protecting layer, heated, electrically conducting buoyant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/02—Energy absorbers; Noise absorbers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
- F16L57/06—Protection of pipes or objects of similar shape against external or internal damage or wear against wear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/10—Coatings characterised by the materials used by rubber or plastics
- F16L58/1054—Coatings characterised by the materials used by rubber or plastics the coating being placed outside the pipe
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/20—Arrangements or systems of devices for influencing or altering dynamic characteristics of the systems, e.g. for damping pulsations caused by opening or closing of valves
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/20—Controlling water pollution; Waste water treatment
- Y02A20/204—Keeping clear the surface of open water from oil spills
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Abstract
Description
技术领域Technical field
本发明涉及一种海运船舶输油技术,具体是涉及一种海面漂浮软管抗扰动输油的方法。The invention relates to a maritime ship oil transportation technology, and in particular to a method for anti-disturbance oil transportation with floating hoses on the sea surface.
背景技术Background technique
约占71%的海洋是人类资源和能源宝库。据不完全统计,海洋中已探明有1350亿吨石油,140万亿立方天然气。我国也拥有丰富的海洋资源。探明的石油估计为240亿吨左右,天然气资源量估计为14万亿立方。随着我国海洋油气勘探及开采进一步加大,未来会有更多的石油和天然气来自海上石油终端。海上石油终端(offshore terminal),指油轮系泊、停泊(DP定位作业)、货物转运的停靠处。包括常见的海上石油终端分为固定终端、单点系泊系统、多浮筒系泊系统、转塔系泊系统4种。穿梭油轮是专门为海上终端到沿岸炼厂往返而设计的专用油轮,但是因为其装货及动力系统复杂,造价是传统油轮数倍,且对操作人员资质要求高。因此,利用现有油轮承运海上终端石油产品依然是国内大部分液货运输企业的优先选择。About 71% of the ocean is a treasure house of human resources and energy. According to incomplete statistics, 135 billion tons of oil and 140 trillion cubic meters of natural gas have been discovered in the ocean. Our country also has abundant marine resources. The proven oil is estimated to be about 24 billion tons, and the natural gas resources are estimated to be 14 trillion cubic meters. As my country's offshore oil and gas exploration and production further increases, more oil and natural gas will come from offshore oil terminals in the future. Offshore terminal refers to the docking place for tanker mooring, berthing (DP positioning operations), and cargo transfer. Common offshore oil terminals are divided into four types: fixed terminals, single-point mooring systems, multi-buoy mooring systems, and turret mooring systems. Shuttle tankers are special tankers designed to travel from offshore terminals to coastal refineries. However, because of their complex loading and power systems, the cost is several times that of traditional tankers, and the requirements for operator qualifications are high. Therefore, using existing tankers to transport offshore terminal petroleum products is still the priority for most domestic liquid cargo transportation companies.
海上油轮的液货装卸作业离开漂浮输油软管,常年漂浮于海面上,极易受到风、浪、流等环境载荷的作用下,会出现应力集中、微动疲劳及断裂失效等问题,尤其是在风高浪急的情况下,在输油作业中,还会影响油液在漂浮软管内的正常流动,特别是在漂浮软管的中段受风、浪、流的影响更加明显,上下扰动幅度很大。在输油作业中,如何减少和降低对输油作业的影响,是目前亟需解决的问题。The liquid cargo loading and unloading operations of offshore oil tankers leave the floating oil pipeline and float on the sea all year round. They are extremely susceptible to environmental loads such as wind, waves, and currents. Problems such as stress concentration, fretting fatigue, and fracture failure may occur, especially In the case of high winds and strong waves, during oil transportation operations, it will also affect the normal flow of oil in the floating hose. Especially in the middle section of the floating hose, the impact of wind, waves and currents is more obvious, causing up and down disturbances. The magnitude is huge. In oil transportation operations, how to reduce and reduce the impact on oil transportation operations is an urgent problem that needs to be solved.
发明内容Contents of the invention
本发明的目的在于提供一种海面漂浮软管抗扰动输油的方法。The object of the present invention is to provide a method for anti-disturbance oil transportation by floating hoses on the sea surface.
为解决上述技术问题,本发明所采用的技术方案是:In order to solve the above technical problems, the technical solution adopted by the present invention is:
一种海面漂浮软管抗扰动输油的方法,包括以下步骤:A method for anti-disturbance oil transportation with floating hoses on the sea surface, including the following steps:
步骤S1、漂浮软管分节:将漂浮软管分为多个漂浮软管节,多个漂浮软管节依次柔性连接;Step S1. Floating hose segmentation: Divide the floating hose into multiple floating hose sections, and the multiple floating hose sections are flexibly connected in sequence;
步骤S2、漂浮软管节导流:将漂浮软管节的外径设计成渐变的结构形式,海浪冲击漂浮软管节时,一部分海水会沿着漂浮软管节的管外面轴向流动,以分散海浪冲击力;Step S2. Floating hose section diversion: Design the outer diameter of the floating hose section into a gradual structural form. When waves impact the floating hose section, part of the seawater will flow axially along the outside of the floating hose section to Disperse the impact of waves;
步骤S3、漂浮软管中段增压:在漂浮软管中段的最大扰动处串接漂浮变径管,油液在漂浮软管中流动,流经漂浮变径管的过程中,油液被增压并从漂浮变径管的出口加速流出,以提高抵抗海浪扰流的能力;Step S3. Pressurization of the middle section of the floating hose: Connect the floating reducing pipe in series at the maximum disturbance point in the middle section of the floating hose. The oil flows in the floating hose. During the process of flowing through the floating reducing pipe, the oil is pressurized. And accelerate the flow out from the outlet of the floating reducing pipe to improve the ability to resist wave turbulence;
步骤S4、管路输油连接:利用船只将采油平台上的漂浮软管的一端拖到油轮的船舯部起重机下方位置;在油轮上放下吊钩将漂浮软管的一端起吊到油轮上并通过油轮围栏管与油舱的输入接口连接,漂浮软管的另一端通过端部增强漂浮管与采油平台上的输油泵连接;Step S4. Pipeline oil transmission connection: Use a ship to drag one end of the floating hose on the oil production platform to the position below the amidships crane of the oil tanker; lower the hook on the tanker to lift one end of the floating hose to the tanker and pass it through The tanker fence pipe is connected to the input interface of the oil tank, and the other end of the floating hose is connected to the oil transfer pump on the oil production platform through the end-reinforced floating pipe;
步骤S5、输油前检查:输油作业开始前,应重新检查油轮上油舱惰气进口管线并确认在所需位置;油舱惰气进气阀锁紧装置的控制应由大副负责;对于有油气隔离要求的油舱,应每4小时监测一次单舱的惰气压力;Step S5. Inspection before oil transportation: Before starting the oil transportation operation, the inert gas inlet pipeline of the oil tank on the tanker should be re-checked and confirmed to be in the required position; the control of the locking device of the inert gas inlet valve of the oil tank should be controlled by the chief officer; For oil tanks with oil and gas isolation requirements, the inert gas pressure of a single tank should be monitored every 4 hours;
步骤S6、油液转运输送:启动采油平台上的输油泵,油液以设定的初始装货速率通过漂浮软管进行慢速输送,送油液进入指定的油舱后,直到油舱内油液搅动和晃荡均已停止时,同时应检查货物软管和终端周围的区域是否有泄漏,当确认整个系统运行正常后,打开足够的油舱,将泵送率提高到油轮规定的最大泵送率,以最大装货速率进行油液输送;在装货作业期间,监控出口管汇处背压;Step S6, oil transfer and transportation: start the oil transfer pump on the oil production platform, and the oil is slowly transported through the floating hose at the set initial loading rate. After the oil enters the designated oil tank, When liquid agitation and sloshing have stopped, the area around the cargo hose and terminal should also be checked for leaks. After confirming that the entire system is operating normally, open enough oil tanks and increase the pumping rate to the maximum pumping rate specified by the tanker. rate, carry out oil transportation at the maximum loading rate; during loading operations, monitor the back pressure at the outlet manifold;
步骤S7、压载水的排放:在装货作业开始后,开始排放油舱专用压载舱压载水,排放压载水时,应根据货物操作计划获得足够的纵倾,特别是当临近压载水排放阶段;Step S7. Discharge of ballast water: After the loading operation starts, start to discharge the ballast water from the dedicated ballast tank of the oil tank. When discharging the ballast water, sufficient trim should be obtained according to the cargo operation plan, especially when the ballast water is close to the ballast tank. water-carrying discharge stage;
步骤S8、平舱准备:在进入平舱的准备阶段后,开始降低泵送速率,使油液以设定的平舱装载速率进行输送,并对平舱装载速率进行检测;当第一个油舱平舱后,应换至油轮上的下一个油舱,并重复这一过程;最后一个油舱平舱时,不应该通过关闭该阀门以阻止油液流动。Step S8, trimming preparation: After entering the trimming preparation stage, start to reduce the pumping rate, so that the oil is transported at the set trimming loading rate, and the trimming loading rate is detected; when the first oil After the tank is trimmed, it should be moved to the next tank on the tanker and the process repeated; when the last tank is trimmed, the valve should not be closed to prevent the flow of oil.
步骤S9、输油作业完成:流量完全停止后,关闭油轮上的油舱阀和透气阀,完成输油作业。Step S9. The oil transfer operation is completed: After the flow completely stops, close the oil tank valve and breather valve on the tanker to complete the oil transfer operation.
进一步地,所述步骤S2中,漂浮软管节包括主管本体、浮体和耐腐蚀层,所述的浮体包裹在主管本体的圆周面上,所述的耐腐蚀层包裹在浮体的表面,所述浮体的直径,从主管本体的进油端到出油端由大逐渐变小。Further, in step S2, the floating hose section includes a main pipe body, a floating body and a corrosion-resistant layer. The floating body is wrapped on the circumferential surface of the main pipe body, and the corrosion-resistant layer is wrapped on the surface of the floating body. The diameter of the floating body gradually decreases from the oil inlet end to the oil outlet end of the main pipe body.
进一步地,所述步骤S3中,所述漂浮变径管包括变径管本体、等径浮体和耐腐蚀橡胶层,所述的等径浮体包裹在变径管本体的圆周面上,所述的耐腐蚀橡胶层包裹在等径浮体的表面,从变径管本体的进油端到出油端,所述变径管本体的内径由大变小,所述等径浮体是指浮体上各段的外径大小相同。Further, in step S3, the floating reducer includes a reducer body, an equal-diameter floating body and a corrosion-resistant rubber layer. The equal-diameter floating body is wrapped around the circumferential surface of the reducer body, and the The corrosion-resistant rubber layer is wrapped on the surface of the equal-diameter floating body. From the oil inlet end of the reducing pipe body to the oil outlet end, the inner diameter of the reducing pipe body changes from large to small. The equal-diameter floating body refers to each section of the floating body. have the same outer diameter.
进一步地,所述步骤S4中,所述油轮围栏管包括油管本体、左减振层、右减振层和耐磨层,所述的左减振层和右减振层分别包裹在油管本体上且靠近其两端的管体圆周面上,所述的耐磨层包裹在左减振层和右减振层的表面。Further, in the step S4, the tanker fence pipe includes an oil pipe body, a left damping layer, a right damping layer and a wear-resistant layer. The left damping layer and the right damping layer are respectively wrapped on the oil pipe body. And on the circumferential surface of the pipe body near its two ends, the wear-resistant layer is wrapped around the surfaces of the left vibration-damping layer and the right vibration-damping layer.
进一步地,所述步骤S4中,所述端部增强漂浮管是在靠近管本体一端的管本体圆周面上包裹有增强浮体,在增强浮体的表面包裹有耐腐耐磨胶层。Further, in step S4, the end-reinforced floating tube is wrapped with a reinforced floating body on the circumferential surface of the tube body close to one end of the tube body, and a corrosion-resistant and wear-resistant rubber layer is wrapped on the surface of the reinforced floating body.
进一步地,所述漂浮软管节的浮体、端部增强漂浮管的增强浮体、漂浮变径管的等径浮体,均采用的是闭孔PE泡沫。Furthermore, the floating body of the floating hose section, the reinforced floating body of the end-reinforced floating pipe, and the equal-diameter floating body of the floating reducing pipe are all made of closed-cell PE foam.
进一步地,所述漂浮软管节的耐腐蚀层、所述端部增强漂浮管的耐腐耐磨胶层、所述漂浮变径管的耐腐蚀橡胶层以及油轮围栏管的耐磨层,其材质均采用的是氯丁橡胶。海水中含有无机盐、微生物等,并且海上紫外线极强,所以在如此复杂的环境中需要良好的耐海水和耐候性,一般采用氯丁橡胶,氯丁橡胶的氯原子直接与双键连接,两者发生共轭作用,使得双键和氯活性都下降,反应性降低,耐老化性更好。Further, the corrosion-resistant layer of the floating hose section, the corrosion-resistant and wear-resistant rubber layer of the end-reinforced floating pipe, the corrosion-resistant rubber layer of the floating reducer pipe and the wear-resistant layer of the tanker fence pipe, The material is made of neoprene. Seawater contains inorganic salts, microorganisms, etc., and ultraviolet rays at sea are extremely strong, so in such a complex environment, good seawater resistance and weather resistance are required. Neoprene rubber is generally used. The chlorine atoms of chloroprene rubber are directly connected to double bonds. The conjugation effect occurs, which reduces the double bond and chlorine activity, reduces the reactivity, and has better aging resistance.
进一步地,所述油轮围栏管的油管本体、所述漂浮软管节的主管本体、所述漂浮变径管的变径管本体以及所述端部增强漂浮管的管本体的管体内表面连续铺设有氟橡胶(FKM)层。氟橡胶(FKM)层可阻止所处理的产品与橡胶或金属嵌入式接头芯法兰发生反应,并防止基于嵌入式接头的软管结构发生脱落。Further, the inner surfaces of the oil pipe body of the tanker fence pipe, the main pipe body of the floating hose section, the reducer body of the floating reducer pipe, and the pipe body of the end-reinforced floating pipe are laid continuously. There is a fluorine rubber (FKM) layer. The fluoroelastomer (FKM) layer prevents the product being handled from reacting with the rubber or metal insert coupling core flange and prevents detachment of the insert coupling-based hose construction.
进一步地,所述漂浮软管节的管体内径最大不超过600mm;所述漂浮软管节的最大外径为1200mm。Further, the maximum inner diameter of the floating hose section does not exceed 600mm; the maximum outer diameter of the floating hose section is 1200mm.
进一步地,所述步骤S6中,漂浮软管内的油压不低于0.5-0.6MPa。Further, in step S6, the oil pressure in the floating hose is not less than 0.5-0.6MPa.
本发明的有益效果在于:The beneficial effects of the present invention are:
1、本专利中采用了“管路分节+变径导流”技术,大大分散了漂浮软管的应力,当海浪冲击基于仿生学而设计的变径漂浮软管节时,一部分海水会沿着漂浮软管节的管外面轴向流动,大大缓冲和分散了海浪的冲击力,减少和降低了漂浮软管的扰动,解决了漂浮软管出现应力集中的问题,延缓了微动疲劳及断裂失效的问题,从而保障了输油作业的正常进行;1. This patent adopts the "pipeline sectioning + variable diameter diversion" technology, which greatly disperses the stress of the floating hose. When waves impact the variable diameter floating hose section designed based on bionics, part of the seawater will flow along the The axial flow outside the tube of the floating hose section greatly buffers and disperses the impact of the waves, reduces the disturbance of the floating hose, solves the problem of stress concentration in the floating hose, and delays fretting fatigue and fracture. Failure problem, thereby ensuring the normal progress of oil transportation operations;
2、本专利在漂浮软管中段的最大扰动处串接漂浮变径管,油液在漂浮软管中流动,流经漂浮变径管的过程中,油液被增压并从漂浮变径管的出口加速流出,以提高抵抗海浪扰流的能力;2. In this patent, a floating reducing pipe is connected in series at the maximum disturbance point in the middle section of the floating hose. The oil flows in the floating hose. During the process of flowing through the floating reducing pipe, the oil is pressurized and flows from the floating reducing pipe. The outlet accelerates outflow to improve the ability to resist wave turbulence;
3、本专利的输油方法,通过细化操作,通过控制初始装货速率,在输送静电集聚油品时,能有效防止电荷的流动或湍流积聚,使输油过程更加安全可靠;3. The oil transportation method of this patent can effectively prevent the flow of electric charge or the accumulation of turbulence when transporting electrostatically accumulated oil through detailed operations and controlling the initial loading rate, making the oil transportation process safer and more reliable;
4、本专利的输油方法中,在漂浮软管的管本体内表面连续铺设有氟橡胶(FKM)层。氟橡胶(FKM)层可阻止所处理的产品与橡胶或金属嵌入式接头芯法兰发生反应,并防止基于嵌入式接头的软管结构发生脱落。4. In the oil transportation method of this patent, a fluororubber (FKM) layer is continuously laid on the inner surface of the tube body of the floating hose. The fluoroelastomer (FKM) layer prevents the product being handled from reacting with the rubber or metal insert coupling core flange and prevents detachment of the insert coupling-based hose construction.
5、本专利中的所述油轮围栏管,将减振层设在油轮围栏管的两端,不仅具有极佳的减振效果,而且还有助于油轮围栏管中部的变形弯曲。5. The tanker fence pipe described in this patent has vibration-absorbing layers at both ends of the tanker fence pipe, which not only has an excellent vibration-absorbing effect, but also contributes to the deformation and bending of the middle part of the tanker fence pipe.
附图说明Description of drawings
利用附图对本发明作进一步说明,但附图中的实施例不构成对本发明的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图:The present invention is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. For those of ordinary skill in the art, without exerting creative efforts, other embodiments can be obtained based on the following drawings. Attached pictures:
图1为本发明的流程图;Figure 1 is a flow chart of the present invention;
图2为本发明的漂浮软管连接示意图;Figure 2 is a schematic diagram of the floating hose connection of the present invention;
图3为图1所示漂浮软管节的结构示意图;Figure 3 is a schematic structural diagram of the floating hose section shown in Figure 1;
图4为图1所示油轮围栏管的结构示意图;Figure 4 is a schematic structural diagram of the tanker fence pipe shown in Figure 1;
图5为图1所示漂浮变径管的结构示意图;Figure 5 is a schematic structural diagram of the floating reducer shown in Figure 1;
图6为图1所示端部增强漂浮管的结构示意图。Figure 6 is a schematic structural diagram of the end-reinforced floating tube shown in Figure 1.
图中:1、漂浮软管节;2、漂浮变径管;3、油轮;4、油轮围栏管;5、端部增强漂浮管;6、采油平台;7、漂浮软管;8、主管本体;9、浮体;10、耐腐蚀层;11、油管本体;12、左减振层;13、右减振层;14、耐磨层;15、变径管本体;16、等径浮体;17、耐腐蚀橡胶层;18、管本体;19、增强浮体;20、耐腐耐磨胶层。In the picture: 1. Floating hose section; 2. Floating reducer; 3. Tanker; 4. Tanker fence pipe; 5. End-reinforced floating pipe; 6. Oil production platform; 7. Floating hose; 8. Main body ; 9. Floating body; 10. Corrosion-resistant layer; 11. Oil pipe body; 12. Left damping layer; 13. Right damping layer; 14. Wear-resistant layer; 15. Reducing pipe body; 16. Equal-diameter floating body; 17 , Corrosion-resistant rubber layer; 18. Pipe body; 19. Reinforced floating body; 20. Corrosion-resistant and wear-resistant rubber layer.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合附图和具体实施例对本发明作进一步详细的描述,需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be described in further detail below in conjunction with the drawings and specific embodiments. It should be noted that, without conflict, the embodiments of the present application Features of the embodiments can be combined with each other.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上表面”、“下表面”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“正转”、“反转”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal direction", "transverse direction", "length", "width", "thickness", "upper surface", "lower surface", "front" , "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Forward", "Reverse", "Axis" ", "radial direction", "circumferential direction", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply the device referred to. Or elements must have a specific orientation, be constructed and operate in a specific orientation and therefore are not to be construed as limitations on the invention.
如图1、2所示,一种海面漂浮软管抗扰动输油的方法,包括以下步骤:As shown in Figures 1 and 2, a method for anti-disturbance oil transportation with floating hoses on the sea surface includes the following steps:
步骤S1、漂浮软管分节:将漂浮软管7分为多个漂浮软管节1,多个漂浮软管节1依次柔性连接。Step S1, floating hose segmentation: divide the floating hose 7 into multiple floating hose sections 1, and the multiple floating hose sections 1 are flexibly connected in sequence.
步骤S2、漂浮软管节导流:将漂浮软管节1的外径设计成渐变的结构形式,海浪冲击漂浮软管节时,一部分海水会沿着漂浮软管节的管外面轴向流动,以分散海浪冲击力。Step S2. Floating hose section diversion: Design the outer diameter of the floating hose section 1 into a gradual structural form. When waves impact the floating hose section, part of the seawater will flow axially along the outside of the floating hose section. To disperse the impact of waves.
如图3所示,所述漂浮软管节1包括主管本体8、浮体9和耐腐蚀层10,所述的浮体9包裹在主管本体8的圆周面上,所述的耐腐蚀层10包裹在浮体9的表面,所述浮体9的直径,从主管本体8的进油端到出油端由大逐渐变小。所述漂浮软管节的主管本体8内径最大不超过600mm。所述漂浮软管节1的最大外径为1200mm。As shown in Figure 3, the floating hose section 1 includes a main pipe body 8, a floating body 9 and a corrosion-resistant layer 10. The floating body 9 is wrapped around the circumferential surface of the main pipe body 8, and the corrosion-resistant layer 10 is wrapped around The surface of the floating body 9 and the diameter of the floating body 9 gradually decrease from the oil inlet end to the oil outlet end of the main pipe body 8 . The maximum inner diameter of the main pipe body 8 of the floating hose section does not exceed 600mm. The maximum outer diameter of the floating hose section 1 is 1200mm.
步骤S3、漂浮软管中段增压:在漂浮软管中段的最大扰动处串接漂浮变径管,油液在漂浮软管中流动,流经漂浮变径管2的过程中,油液被增压并从漂浮变径管的出口加速流出,以提高抵抗海浪扰流的能力;Step S3. Pressurization of the middle section of the floating hose: Connect the floating reducing pipe in series at the maximum disturbance point in the middle section of the floating hose. The oil flows in the floating hose. During the process of flowing through the floating reducing pipe 2, the oil is increased. Pressure and accelerates the flow out from the outlet of the floating reducing pipe to improve the ability to resist wave turbulence;
如图5所示,所述漂浮变径管2包括变径管本体15、等径浮体16和耐腐蚀橡胶层17,所述的等径浮体16包裹在变径管本体15的圆周面上,所述的耐腐蚀橡胶层17包裹在等径浮体16的表面,从变径管本体15的进油端到出油端,所述变径管本体15的内径由大变小,所述等径浮体16是指浮体上各段的外径大小相同。As shown in Figure 5, the floating reducer 2 includes a reducer body 15, a constant-diameter floating body 16 and a corrosion-resistant rubber layer 17. The constant-diameter floating body 16 is wrapped around the circumferential surface of the reducer body 15. The corrosion-resistant rubber layer 17 is wrapped on the surface of the equal-diameter floating body 16. From the oil inlet end of the reducer body 15 to the oil outlet end, the inner diameter of the reducer body 15 changes from large to small. The floating body 16 means that the outer diameters of each section on the floating body are the same.
步骤S4、管路输油连接:利用船只将采油平台上的漂浮软管的一端拖到油轮的船舯部起重机下方位置;在油轮上放下吊钩将漂浮软管7的一端起吊到油轮3上并通过油轮围栏管4与油舱的输入接口连接,漂浮软管7的另一端通过端部增强漂浮管5与采油平台6上的输油泵连接。Step S4, pipeline oil connection: use a ship to drag one end of the floating hose on the oil production platform to the position below the amidships crane of the oil tanker; lower the hook on the tanker and lift one end of the floating hose 7 to the tanker 3 It is connected to the input interface of the oil tank through the tanker fence pipe 4, and the other end of the floating hose 7 is connected to the oil transfer pump on the oil production platform 6 through the end reinforced floating pipe 5.
如图4所示,所述油轮围栏管4包括油管本体11、左减振层12、右减振层13和耐磨层14,所述的左减振层12和右减振层13分别包裹在油管本体11上且靠近其两端的管体圆周面上,所述的耐磨层14包裹在左减振层12和右减振层13的表面。所述油轮围栏管4的左减振层12、右减振层13的材质为海绵。在油输送的过程中,管路易产生振动,左减振层和右减振层的增设具有很强的减振效果,在油轮围栏管的中部管外径较小,有利于油管绕过油轮围栏时向下弯曲,使油轮尾管段能很好的贴在船壁上。As shown in Figure 4, the tanker fence pipe 4 includes a oil pipe body 11, a left shock absorbing layer 12, a right shock absorbing layer 13 and a wear-resistant layer 14. The left shock absorbing layer 12 and the right shock absorbing layer 13 are respectively wrapped On the circumferential surface of the oil pipe body 11 and close to its two ends, the wear-resistant layer 14 is wrapped around the surfaces of the left vibration damping layer 12 and the right vibration damping layer 13 . The material of the left damping layer 12 and the right damping layer 13 of the tanker fence pipe 4 is sponge. During the oil transportation process, the pipe is prone to vibration. The addition of the left and right damping layers has a strong damping effect. The outer diameter of the pipe in the middle of the tanker fence pipe is smaller, which is beneficial for the oil pipe to bypass the tanker fence. When bent downward, the tanker's stern pipe section can be well attached to the ship wall.
如图6所示,所述端部增强漂浮管5是在靠近管本体18一端的管本体圆周面上包裹有增强浮体19,在增强浮体19的表面包裹有耐腐耐磨胶层20。As shown in Figure 6, the end-reinforced floating tube 5 is wrapped with a reinforced floating body 19 on the circumferential surface of the tube body near one end of the tube body 18, and the surface of the reinforced floating body 19 is wrapped with a corrosion-resistant and wear-resistant rubber layer 20.
另外,上述漂浮软管节1的浮体9、端部增强漂浮管的增强浮体19、漂浮变径管的等径浮体16,均采用的是闭孔PE泡沫;所述闭孔PE泡沫的拉伸强度为450KPa,撕裂强度为20N/cm,压缩强度为40KPa,吸水性为0.002G/cm2。采用上述的闭孔PE泡沫能保证和橡胶同等的硫化条件下变形较小。In addition, the floating body 9 of the floating hose section 1, the reinforced floating body 19 of the end-reinforced floating pipe, and the equal-diameter floating body 16 of the floating reducing pipe are all made of closed-cell PE foam; the stretching of the closed-cell PE foam The strength is 450KPa, the tear strength is 20N/cm, the compressive strength is 40KPa, and the water absorption is 0.002G/cm2. The use of the above-mentioned closed-cell PE foam can ensure smaller deformation under the same vulcanization conditions as rubber.
在本实施例中,漂浮软管节1的耐腐蚀层10、所述端部增强漂浮管的耐腐耐磨胶层20、所述漂浮变径管的耐腐蚀橡胶层17以及油轮围栏管的耐磨层14,其材质均采用的是氯丁橡胶。海水中含有无机盐、微生物等,并且海上紫外线极强,所以在如此复杂的环境中需要良好的耐海水和耐候性,一般采用氯丁橡胶,氯丁橡胶的氯原子直接与双键连接,两者发生共轭作用,使得双键和氯活性都下降,反应性降低,耐老化性更好。In this embodiment, the corrosion-resistant layer 10 of the floating hose section 1, the corrosion-resistant and wear-resistant rubber layer 20 of the end-reinforced floating pipe, the corrosion-resistant rubber layer 17 of the floating reducer pipe, and the tanker fence pipe The wear-resistant layer 14 is made of neoprene. Seawater contains inorganic salts, microorganisms, etc., and ultraviolet rays at sea are extremely strong, so in such a complex environment, good seawater resistance and weather resistance are required. Neoprene rubber is generally used. The chlorine atoms of chloroprene rubber are directly connected to double bonds. The conjugation effect occurs, which reduces the double bond and chlorine activity, reduces the reactivity, and has better aging resistance.
所述油轮围栏管4的油管本体、所述漂浮软管节1的主管本体、所述漂浮变径管2的变径管本体以及所述端部增强漂浮管5的管本体的管体内表面连续铺设有氟橡胶(FKM)层。氟橡胶(FKM)层可阻止所处理的产品与橡胶或金属嵌入式接头芯法兰发生反应,并防止基于嵌入式接头的软管结构发生脱落。The inner surface of the oil pipe body of the tanker fence pipe 4, the main pipe body of the floating hose section 1, the reducing pipe body of the floating reducing pipe 2 and the pipe body of the end reinforced floating pipe 5 is continuous. Layed with fluoroelastomer (FKM) layer. The fluoroelastomer (FKM) layer prevents the product being handled from reacting with the rubber or metal insert coupling core flange and prevents detachment of the insert coupling-based hose construction.
步骤S5、输油前检查:输油作业开始前,应重新检查油轮上油舱惰气进口管线并确认在所需位置;油舱惰气进气阀锁紧装置的控制应由大副负责;对于有油气隔离要求的油舱,应每4小时监测一次单舱的惰气压力。Step S5. Inspection before oil transportation: Before starting the oil transportation operation, the inert gas inlet pipeline of the oil tank on the tanker should be re-checked and confirmed to be in the required position; the control of the locking device of the inert gas inlet valve of the oil tank should be controlled by the chief officer; For oil tanks with oil and gas isolation requirements, the inert gas pressure of a single tank should be monitored every 4 hours.
步骤S6、油液转运输送:启动采油平台上的输油泵,油液以设定的初始装货速率通过漂浮软管进行慢速输送,送油液进入指定的油舱后,直到油舱内油液搅动和晃荡均已停止时,同时应检查货物软管和终端周围的区域是否有泄漏,当确认整个系统运行正常后,打开足够的油舱,将泵送率提高到油轮规定的最大泵送率,以最大装货速率进行油液输送;在装货作业期间,监控出口管汇处背压;漂浮软管内的油压不低于0.5-0.6MPa。Step S6, oil transfer and transportation: start the oil transfer pump on the oil production platform, and the oil is slowly transported through the floating hose at the set initial loading rate. After the oil enters the designated oil tank, When liquid agitation and sloshing have stopped, the area around the cargo hose and terminal should also be checked for leaks. After confirming that the entire system is operating normally, open enough oil tanks and increase the pumping rate to the maximum pumping rate specified by the tanker. rate, carry out oil transportation at the maximum loading rate; during loading operations, monitor the back pressure at the outlet manifold; the oil pressure in the floating hose is not less than 0.5-0.6MPa.
步骤S7、压载水的排放:在装货作业开始后,开始排放油舱专用压载舱压载水,排放压载水时,应根据货物操作计划获得足够的纵倾,特别是当临近压载水排放阶段;Step S7. Discharge of ballast water: After the loading operation starts, start to discharge the ballast water from the dedicated ballast tank of the oil tank. When discharging the ballast water, sufficient trim should be obtained according to the cargo operation plan, especially when the ballast water is close to the ballast tank. water-carrying discharge stage;
步骤S8、平舱准备:在进入平舱的准备阶段后,开始降低泵送速率,使油液以设定的平舱装载速率进行输送,并对平舱装载速率进行检测;当第一个油舱平舱后,应换至油轮上的下一个油舱,并重复这一过程;最后一个油舱平舱时,不应该通过关闭该阀门以阻止油液流动。Step S8, trimming preparation: After entering the trimming preparation stage, start to reduce the pumping rate, so that the oil is transported at the set trimming loading rate, and the trimming loading rate is detected; when the first oil After the tank is trimmed, it should be moved to the next tank on the tanker and the process repeated; when the last tank is trimmed, the valve should not be closed to prevent the flow of oil.
步骤S9、输油作业完成:流量完全停止后,关闭油轮上的油舱阀和透气阀,完成输油作业。Step S9. The oil transfer operation is completed: After the flow completely stops, close the oil tank valve and breather valve on the tanker to complete the oil transfer operation.
工作原理:本专利中采用了“管路分节+变径导流”技术,大大分散了漂浮软管的应力,当海浪冲击基于仿生学而设计的变径漂浮软管节时,一部分海水会沿着漂浮软管节的管外面轴向流动,大大缓冲和分散了海浪的冲击力,减少和降低了漂浮软管的扰动,解决了漂浮软管出现应力集中的问题,延缓了微动疲劳及断裂失效的问题,从而保障了输油作业的正常进行;本专利在漂浮软管中段的最大扰动处串接漂浮变径管,油液在漂浮软管中流动,流经漂浮变径管的过程中,油液被增压并从漂浮变径管的出口加速流出,以提高抵抗海浪扰流的能力。Working principle: This patent adopts the "pipeline segmentation + variable diameter diversion" technology, which greatly disperses the stress of the floating hose. When waves impact the variable diameter floating hose section designed based on bionics, part of the seawater will The axial flow along the outer tube of the floating hose section greatly buffers and disperses the impact of the waves, reduces the disturbance of the floating hose, solves the problem of stress concentration in the floating hose, and delays fretting fatigue and This patent solves the problem of breakage and failure, thereby ensuring the normal progress of oil transportation operations; this patent connects floating reducing pipes in series at the maximum disturbance point in the middle section of the floating hose, and the oil flows in the floating hose and flows through the floating reducing pipe. , the oil is pressurized and accelerated to flow out from the outlet of the floating reducer to improve the ability to resist wave turbulence.
此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Furthermore, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification unless they are inconsistent with each other. Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are illustrative and should not be construed as limitations of the present invention. Those of ordinary skill in the art can make modifications to the above-mentioned embodiments within the scope of the present invention. The embodiments are subject to changes, modifications, substitutions and variations.
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| CN116717724A (en) | 2023-09-08 |
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