CN116713053A - Deep-processed rice product and method thereof - Google Patents
Deep-processed rice product and method thereof Download PDFInfo
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- CN116713053A CN116713053A CN202310949045.2A CN202310949045A CN116713053A CN 116713053 A CN116713053 A CN 116713053A CN 202310949045 A CN202310949045 A CN 202310949045A CN 116713053 A CN116713053 A CN 116713053A
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 186
- 235000009566 rice Nutrition 0.000 title claims abstract description 186
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- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 185
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 62
- 230000002087 whitening effect Effects 0.000 claims abstract description 39
- 239000006227 byproduct Substances 0.000 claims abstract description 24
- 235000021329 brown rice Nutrition 0.000 claims abstract description 18
- 239000000047 product Substances 0.000 claims abstract description 17
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000003672 processing method Methods 0.000 claims abstract description 12
- 239000000843 powder Substances 0.000 claims abstract description 10
- 238000012216 screening Methods 0.000 claims abstract description 9
- 229910052742 iron Inorganic materials 0.000 claims abstract description 7
- 238000007885 magnetic separation Methods 0.000 claims abstract description 4
- 238000005498 polishing Methods 0.000 claims abstract description 4
- 108010050181 aleurone Proteins 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 11
- 238000003801 milling Methods 0.000 claims description 2
- 238000007517 polishing process Methods 0.000 claims description 2
- 239000004576 sand Substances 0.000 abstract description 6
- 238000000926 separation method Methods 0.000 abstract description 2
- 235000016709 nutrition Nutrition 0.000 description 7
- 239000012634 fragment Substances 0.000 description 6
- 241001282160 Percopsis transmontana Species 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 108090000623 proteins and genes Proteins 0.000 description 3
- 102000004169 proteins and genes Human genes 0.000 description 3
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 2
- 210000002257 embryonic structure Anatomy 0.000 description 2
- BTCSSZJGUNDROE-UHFFFAOYSA-N gamma-aminobutyric acid Chemical compound NCCCC(O)=O BTCSSZJGUNDROE-UHFFFAOYSA-N 0.000 description 2
- RWSXRVCMGQZWBV-WDSKDSINSA-N glutathione Chemical compound OC(=O)[C@@H](N)CCC(=O)N[C@@H](CS)C(=O)NCC(O)=O RWSXRVCMGQZWBV-WDSKDSINSA-N 0.000 description 2
- 150000002632 lipids Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 239000002994 raw material Substances 0.000 description 2
- 235000020195 rice milk Nutrition 0.000 description 2
- 239000011573 trace mineral Substances 0.000 description 2
- 235000013619 trace mineral Nutrition 0.000 description 2
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- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- 101001040924 Arabidopsis thaliana Auxin-responsive protein IAA3 Proteins 0.000 description 1
- 108010024636 Glutathione Proteins 0.000 description 1
- 229920002488 Hemicellulose Polymers 0.000 description 1
- IMQLKJBTEOYOSI-GPIVLXJGSA-N Inositol-hexakisphosphate Chemical compound OP(O)(=O)O[C@H]1[C@H](OP(O)(O)=O)[C@@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@H](OP(O)(O)=O)[C@@H]1OP(O)(O)=O IMQLKJBTEOYOSI-GPIVLXJGSA-N 0.000 description 1
- IMQLKJBTEOYOSI-UHFFFAOYSA-N Phytic acid Natural products OP(O)(=O)OC1C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C(OP(O)(O)=O)C1OP(O)(O)=O IMQLKJBTEOYOSI-UHFFFAOYSA-N 0.000 description 1
- 244000062793 Sorghum vulgare Species 0.000 description 1
- BHEOSNUKNHRBNM-UHFFFAOYSA-N Tetramethylsqualene Natural products CC(=C)C(C)CCC(=C)C(C)CCC(C)=CCCC=C(C)CCC(C)C(=C)CCC(C)C(C)=C BHEOSNUKNHRBNM-UHFFFAOYSA-N 0.000 description 1
- 229930003427 Vitamin E Natural products 0.000 description 1
- 210000001015 abdomen Anatomy 0.000 description 1
- 150000001413 amino acids Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 235000012000 cholesterol Nutrition 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 235000013325 dietary fiber Nutrition 0.000 description 1
- PRAKJMSDJKAYCZ-UHFFFAOYSA-N dodecahydrosqualene Natural products CC(C)CCCC(C)CCCC(C)CCCCC(C)CCCC(C)CCCC(C)C PRAKJMSDJKAYCZ-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013410 fast food Nutrition 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 229940114124 ferulic acid Drugs 0.000 description 1
- 229960003692 gamma aminobutyric acid Drugs 0.000 description 1
- FODTZLFLDFKIQH-FSVGXZBPSA-N gamma-Oryzanol (TN) Chemical compound C1=C(O)C(OC)=CC(\C=C\C(=O)O[C@@H]2C([C@@H]3CC[C@H]4[C@]5(C)CC[C@@H]([C@@]5(C)CC[C@@]54C[C@@]53CC2)[C@H](C)CCC=C(C)C)(C)C)=C1 FODTZLFLDFKIQH-FSVGXZBPSA-N 0.000 description 1
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 1
- 229960003180 glutathione Drugs 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 235000019713 millet Nutrition 0.000 description 1
- -1 multivitamin B Chemical compound 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000001766 physiological effect Effects 0.000 description 1
- 229940068041 phytic acid Drugs 0.000 description 1
- 229940031439 squalene Drugs 0.000 description 1
- TUHBEKDERLKLEC-UHFFFAOYSA-N squalene Natural products CC(=CCCC(=CCCC(=CCCC=C(/C)CCC=C(/C)CC=C(C)C)C)C)C TUHBEKDERLKLEC-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 235000019165 vitamin E Nutrition 0.000 description 1
- 229940046009 vitamin E Drugs 0.000 description 1
- 239000011709 vitamin E Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
- B02B3/04—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
Landscapes
- Cereal-Derived Products (AREA)
Abstract
The invention discloses a deep processing product of rice and a method thereof, which are used for solving the problem that the value of byproducts is low when the rice is subjected to deep processing separation. A rice deep processing method comprises the following steps: step (1), performing color selection on brown rice, performing one-machine whitening and two-machine whitening to obtain rice containing rice bran, and performing rice finishing; step (2), carrying out color selection on the rice finished in the step (1), screening out embryo-containing rice and embryo-free rice, carrying out three-machine whitening and four-machine whitening on the embryo-free rice, obtaining the whitened rice, and carrying out rice finishing again; and (3) carrying out magnetic separation and polishing on the rice finished in the step (2) to obtain polished rice. Color selecting the rice milled by a machine one and a machine two to select embryo-containing rice; the three-machine and four-machine whitening is performed to form iron rollers, so that sand powder is not contained in the product; the milled rice is arranged and screened to obtain paste embryo, paste powder and small crushed products; greatly improves the value of byproducts.
Description
Technical Field
The invention belongs to the technical field of food processing, and particularly relates to a deep-processed rice product and a method thereof.
Background
The rice embryo accounts for 2.5-3.5% of the weight of rice grains, contains 64% of important nutritional ingredients of rice, and more than 90% of essential elements of human body, and is called as "natural nutrition treasury". The rice germ has more than 20% of protein and lipid, the composition of amino acid in the protein is balanced, more than 80% of lipid is unsaturated fatty acid, the mass fraction of necessary fatty acid reaches 47%, and the rice germ is found to contain more than 70 antioxidant components, contains abundant trace elements and minerals and does not contain cholesterol. The rice germ is rich in vitamin E, gamma-aminobutyric acid, glutathione, squalene, multivitamin B, linoleic acid, rice embryo protein, inositol hexaphosphate, gamma-oryzanol, gamma-ferulic acid, N-dehydroceramide, dietary fiber, hemicellulose and the like with very high physiological activity, and the nutritional value of the rice germ is 20 times of that of the endosperm part of the rice. The embryonated rice is 2.5-4 times the endosperm fraction of rice.
However, in the process of deep processing and separating the byproducts from the rice, the structural characteristics of the brown rice are divided into bran layers, aleurone layers, embryos and milk, wherein the bran layers are divided into pericarps, seed coats and pearl centers, and the embryos are positioned at the lower end of the abdomen of the brown rice, so that the tissue is loose. The embryo bud and radicle are connected together by a very short hypocotyl, are not firmly connected with endosperm, and are easily crushed into powder except rice milk. The existing processing technology can not process and separate brown rice deeply, and the value of byproducts can not be realized far.
Disclosure of Invention
The invention aims to solve the technical problems and provides a rice deep-processing food and a method thereof.
In a first aspect, a deep processing method of rice adopts the following technical scheme:
a rice deep processing method comprises the following steps:
step (1), performing color selection on brown rice, performing one-machine whitening and two-machine whitening to obtain rice containing rice bran, and performing rice finishing;
step (2), carrying out color selection on the rice finished in the step (1), screening out embryo-containing rice and embryo-free rice, carrying out three-machine whitening and four-machine whitening on the embryo-free rice, obtaining the whitened rice, and carrying out rice finishing again;
and (3) carrying out magnetic separation and polishing on the rice finished in the step (2) to obtain polished rice.
Preferably, the method further comprises the following steps: and (4) carrying out three-machine whitening and four-machine whitening on the embryo rice, and mixing the embryo rice with the rice milled in the step (2) to carry out rice finishing.
Preferably, in the steps (2) and (4), the three-machine whitening and the four-machine whitening adopt iron roller whitening, the embryo rice is whitened to obtain a byproduct small-sized and paste embryo mixture, and the embryo-free rice is whitened to obtain a byproduct small-sized and paste powder mixture; the broken rice is obtained after the rice is finished.
Preferably, the byproduct mixtures obtained by grinding the embryonated rice and the non-embryonated rice are respectively screened and separated to produce small crushed rice, aleurone and aleurone embryo.
Preferably, in the step (1), brown rice is subjected to color selection to select secondary brown rice and yellow brown rice; the rice finishing includes screening out crushed rice and rice bran.
Preferably, in step (3), the polishing process yields a byproduct aleurone.
In a second aspect, a deep processed rice food adopts the following technical scheme:
a deep processed rice product comprises polished rice, small broken rice, aleurone embryo and rice bran which are prepared by adopting any one of the above rice deep processing methods.
The invention has the beneficial effects that:
the process has two color choices, wherein the first color choice is to select secondary brown rice and yellow brown rice which do not enter into rice and byproducts, and the second color choice is to select embryo rice and non-embryo rice. It was separately whitened. The rice paste embryo is extracted from rice with embryo for whitening, and is mainly used for increasing the content of rice embryo in the rice paste embryo.
The rice embryo is attached to the rice milk and protected by rice husk, the first machine is used for whitening and peeling, the second machine is used for whitening and peeling, the first machine and the second machine are used for whitening by sand rollers, sand powder and rice bran are mixed into the rice, the rice is screened, the broken rice and the rice bran (containing sand) are removed, the second color selection is carried out, and the produced embryo-free rice and embryo-containing rice are respectively subjected to three-machine whitening and four-machine whitening. The rice with embryo is milled by three or four machines, and the produced accessory product is the raw material for extracting small broken and burnt rice embryo (rice embryo). The auxiliary products produced by the three-machine and four-machine whitening of the embryo-free rice are the raw materials for extracting small pieces and aleurone. 3. The four-machine whitening is changed from sand roller to iron roller, and sand powder cannot be produced to enter the by-product.
The auxiliary products processed from embryo rice are small pieces and paste rice embryo (rice embryo), the small pieces can be made into nutritional porridge rice and the paste rice embryo can be made into infant nutritional rice flour. The auxiliary products processed from the embryo-free rice are screened to obtain two products of small pieces and aleurone, wherein the small pieces can be made into nutritional porridge rice and the aleurone can be made into nutritional fast food rice flour.
The first machine and the second machine are light milling, which mainly keeps rice embryo. The rice milled by the first machine and the second machine is mixed with chaff fragments, rice bran, big fragments, small fragments and sand powder, and the first sorting is to screen out the substances. The finished rice is subjected to color selection, and the produced embryo-containing rice and embryo-free rice are respectively subjected to three-machine and four-machine whitening, so that the purity and quality of the paste rice embryo in the byproducts are mainly improved. And the quality of the small pieces and the aleurone products.
The rice embryo accounts for 3-4% of the rice, embryo-containing rice produced in one-machine and two-machine whitening accounts for 80%, and byproduct produced in three-machine and four-machine whitening of embryo-containing rice accounts for 10% of the rice processing, wherein the small fragments account for 2% and the burnt rice embryo accounts for 8%. 2kg of small pieces processed contains 0.4kg of rice embryo, the small pieces contain 20% of rice embryo rate, 8kg of burnt rice embryo processed contains 2.4kg of rice embryo, and the burnt rice embryo contains 30% of rice embryo rate. 0.2% of rice embryo enters into aleurone, the aleurone accounts for 2% in the rice processing, 2kg of aleurone comprises 0.2kg of rice embryo, and the aleurone contains 10% of rice embryo.
The invention selects embryo rice and non-embryo rice by color selection of rice milled by a machine and a machine; the third machine and the fourth machine are milled into iron rolls, and sand powder is mainly not contained in the product; the rice milled by the first machine and the second machine is arranged, and the purity and quality of the paste embryo, the paste powder and the small fragments are mainly ensured; and meanwhile, the byproducts are subjected to finishing separation.
Detailed Description
The following describes a rice deep-processed product and a method thereof according to the present invention in further detail with reference to examples. For simplicity of description, this document does not exhaust all the alternative technical features and embodiments included in the present invention, so that those skilled in the art should understand that any technical features and embodiments in this example do not limit the scope of protection of the present invention, and this scope of protection includes any alternative technical features and embodiments that all those skilled in the art do not take into consideration. Specifically, any embodiment obtained by replacing any technical feature in the present invention or combining any two or more technical features provided by the present invention with each other shall fall within the scope of the present invention. The specific techniques and conditions are not identified in the examples, and the reagents or apparatus used, or the manufacturer is not identified in accordance with the techniques and conditions described in the literature in this field or in accordance with the product specifications, are conventional products commercially available.
Examples
Example 1
Embodiment 1 provides a rice deep processing method, comprising the following steps:
step (1), color selecting brown rice, and selecting secondary brown rice and yellow brown rice; then adopting a sand roller to carry out one-machine whitening and two-machine whitening to obtain rice containing rice bran, carrying out rice finishing, and screening out broken rice and rice bran; the rice bran is processed by rice bran to obtain byproducts of fine bran, chaff and crushed millet.
Step (2), carrying out color selection on the rice finished in the step (1), screening out embryo-containing rice and embryo-free rice, carrying out three-machine whitening and four-machine whitening on the embryo-free rice by adopting an iron roller to obtain a mixture of the whitened rice, the byproduct small fragments and the aleurone, carrying out rice finishing again, and screening out broken rice;
and (3) carrying out magnetic separation and polishing on the rice finished in the step (2) to obtain polished rice and by-product aleurone.
Step (4), carrying out three-machine whitening and four-machine whitening on the embryo rice by adopting an iron roller to obtain a byproduct small-size and paste rice embryo mixture, and mixing the byproduct small-size and paste rice embryo mixture with the rice milled in the step (2) to carry out rice finishing;
the byproduct mixture obtained after the embryo rice and the non-embryo rice are milled is respectively screened and separated to produce small broken rice, aleurone and aleurone embryo.
According to the processing method, 80 kg of burnt rice embryo, 20 kg of small broken rice and 20 kg of burnt flour are produced by 1 ton of brown rice, so that the value of rice deep processing byproducts is greatly improved, and the rice processing is refined.
Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor it is an exhaustive list of all embodiments but obvious variations or modifications from the list are within the scope of the invention as defined in the claims.
Claims (7)
1. The deep processing method of the rice is characterized by comprising the following steps of:
step (1), performing color selection on brown rice, performing one-machine whitening and two-machine whitening to obtain rice containing rice bran, and performing rice finishing;
step (2), carrying out color selection on the rice finished in the step (1), screening out embryo-containing rice and embryo-free rice, carrying out three-machine whitening and four-machine whitening on the embryo-free rice, obtaining the whitened rice, and carrying out rice finishing again;
and (3) carrying out magnetic separation and polishing on the rice finished in the step (2) to obtain polished rice.
2. The deep processing method of rice as recited in claim 1, further comprising the steps of: and (4) carrying out three-machine whitening and four-machine whitening on the embryo rice, and mixing the embryo rice with the rice milled in the step (2) to carry out rice finishing.
3. The deep processing method of rice according to any one of claims 1 to 2, wherein in the steps (2) and (4), three-mill whitening and four-mill whitening are performed by adopting iron rolls, the embryo-containing rice is milled to obtain a mixture of byproduct small pieces and paste embryo, and the embryo-free rice is milled to obtain a mixture of byproduct small pieces and paste powder; the broken rice is obtained after the rice is finished.
4. A method according to claim 3, wherein the mixture of byproducts obtained after milling of embryonated and non-embryonated rice is separated by screening to yield small crushed rice, aleurone and aleurone embryo, respectively.
5. The deep processing method of rice as recited in claim 1, wherein in the step (1), brown rice is color-selected to select secondary brown rice and yellow brown rice; the rice finishing includes screening out crushed rice and rice bran.
6. The deep processing method of rice as recited in claim 1, wherein the polishing process in the step (3) yields a by-product aleurone.
7. A deep-processed rice product comprising polished rice, small crushed rice, aleurone embryo and rice bran obtained by a deep-processing method of rice according to any one of claims 1 to 7.
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CN202310949045.2A CN116713053A (en) | 2023-07-31 | 2023-07-31 | Deep-processed rice product and method thereof |
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CN202310949045.2A CN116713053A (en) | 2023-07-31 | 2023-07-31 | Deep-processed rice product and method thereof |
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CN202310949045.2A Pending CN116713053A (en) | 2023-07-31 | 2023-07-31 | Deep-processed rice product and method thereof |
Country Status (1)
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CN (1) | CN116713053A (en) |
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2023
- 2023-07-31 CN CN202310949045.2A patent/CN116713053A/en active Pending
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