CN101904464B - High-plumule millet nutritious rice flour and processing method thereof - Google Patents
High-plumule millet nutritious rice flour and processing method thereof Download PDFInfo
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- CN101904464B CN101904464B CN2009100118854A CN200910011885A CN101904464B CN 101904464 B CN101904464 B CN 101904464B CN 2009100118854 A CN2009100118854 A CN 2009100118854A CN 200910011885 A CN200910011885 A CN 200910011885A CN 101904464 B CN101904464 B CN 101904464B
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Abstract
The invention discloses high-plumule millet nutritious rice flour, which comprise the components of plumule-containing millet outer flour, soybean flour, all-millet flour and wheat flour in a weight mixing ratio of 20-30:1-5:3-5:60-80. The processing method of the nutritious rice flour comprises: removing large-size impurities by using a primary cleaning screen; removing small-size impurities in a vibrating screen; removing light impurities; removing stones by a stone removing machine; dressing by magnetic separation; primarily striking grains for husking 40 to 50 percent of grains; secondarily striking grains for husking over 90 percent of grains; dressing by magnetic separation; forcefully coarsening by a roller 1 and coarsely rolling; finely rolling by a roller 4; taking the plumule-containing outer flour by a flour sucker; grading by a grader; dressing by magnetic separation; mixing by a mixer; and packing. The high-plumule millet nutritious rice flour is advantageous over rice flour in terms of vitamin content, mineral content, trace element content and the like, can be used to make various foods and has a balance nutrition structure due to the combination of coarse and fine rice flour. The high-plumule millet nutritious rice flour can improve body immunity and has a remarkable health-care effect. The high-plumule millet nutritious rice flour contains rich dietary fibers and therefore is favorable for promoting gastrointestinal motility and digestion of people. A problem of coarse mouthfeel of millet is solved. The high-plumule millet nutritious rice flour has a strong and agreeable fragrance and is suitable for people of all ages.
Description
Technical field
The present invention relates to grain processing field, particularly high-plumule millet nutritious rice flour and processing method thereof.
Background technology
The edible range of ground rice very extensively, as cook cake class, steamed bread, gruel class, also have various grain processings such as admixture corn flour, fine flour and Chinese sorghum face to become to mix flour.Millet powder in the market mainly is to be used to cook food biscuit, infant's ground rice, expanded based food, frying food; Patent application that publication number CN 1105531A " is used to make the millet powder and the manufacturing approach thereof of snack gruel "; Be respectively millet, corn, rice, glutinous rice and wheat to be ground into powder in the grain pulverizer of 80 mesh sieves, under 50~80 ℃ temperature, fry with iron pan respectively or the baking box baking then; Make its slaking, be mixed by constant weight percentage and process; 200810055851.0 number patent application, be with millet and other rice by weight be 4~7: 1 mixes after, pass through elutriation, boiling, defibrination, filtration; Perhaps adopt a living rice defibrination to filter the preparation millet rice flour for infantile again after the gelatinization.
The disadvantage of above-mentioned use ground rice is exactly: because this quilt of millet blastema discards in process, remaining rice embryonic pole is few, thereby causes the millet powder disappearance of core nutrition the most.
The rice embryo is the strongest part of grain physiologically active as the primary tissue and the separate living tissue of grain.The protein that is rich in the embryo, fat, soluble sugar vitamin etc., its nutritive value is very high.
And configurations such as existing technology, equipment structure and technological parameter or make the millet precision that processes high, make embryo all or most of ground to ream become chaff, thereby cause in the embryo nutritive loss totally; Precision is too low, makes kind of skin keep too much, makes crude fibre too many, is difficult to digestion after the people is edible; Do not reach balanced in nutritionization, tracing it to its cause one is that technology falls behind, the 2nd, and equipment has satisfied not technological requirement, can not most of active ingredient in the millet embryo be proposed, can not be with moderateization of crude fibre; Actual commercially available millet powder is not at present also claimed ourishing rice flour truly.
Summary of the invention
The present invention seeks to utilize day production line of processing millet 150T; A kind of high-plumule millet nutritious rice flour and processing method thereof are provided, particularly scientifically extract add the outer embryo powder technology of millet, balance millet, soybean, wheat flour nutrition; The adding of special millet embryo; The send as an envoy to thick smart collocation of people's food of making, the market vacancy of millet deep processing can accomplished scale production and fill up to food balanced in nutrition.
The present invention seeks to realize through following technical scheme:
A kind of high-plumule millet nutritious rice flour; It is characterized in that this ground rice mainly is made up of the outer embryo powder of millet, soy meal, full millet powder and wheat flour, each composition weight proportioning is: contain the outer powder of embryo millet: soy meal: millet powder entirely: wheat flour=20~30: 1~5: 3~5: 60~80.
The processing method of high-plumule millet nutritious rice flour provided by the present invention comprises: receiving sieve remove big assorted → vibratory sieve remove medium and small assorted → remove light assorted → stone remover → magnetic separation → 1 time attack No. 40 ~ 50% → 2 rice hullers of paddy husking yield paddy husking yield 90% or more → magnetic separation → 1 grind open rough by force and kibble → 4 grind smart back millet precision 82 ~ 85% → air draught powder devices that grind and must contain embryo millet skin powder → grader and extract outer powder, embryo powder → magnetic separation → mixer → packing.
The further technical scheme of the present invention: in the processing method of high-plumule millet nutritious rice flour, two roads grind journey rice machine equipment and are configured to: per pass grinds 2 rice machine parallel connections of journey, and two roads grind the shared cover negative pressure wind net of journey rice machine, and suction air volume is 15000-17000m
3/ h, the pressure ratio that a stone roller and four grinds is 2: 3, flow ratio is 3: 2.Wherein one grinds employing stainless steel twolip rice cutter, lays air gap 4 ~ 5mm, linear speed 14.6 ~ 15.64m/s before and after the tiltedly poor roller of 24# and 30# sand; Four grind employing ductile cast iron roller rotating speed 1000 ~ 1300rpm; Add the spray repair wind apparatus on the roller, its spray air quantity 140 ~ 190m
3/ h.
Further, in the processing method of high-plumule millet nutritious rice flour, saidly remove light general labourer's preface and adopt vertical air draught road, wind speed is 9m/s ~ 13m/s; Four rice mills are connected and multiple spot UNICOM air draught road with the import and export of air draught powder device, and the suction air volume of air draught powder device is 700 ~ 1100m
3/ h.The powder outlet of air draught powder device is connected with the screw decanter inlet that grader is set up, and through air draught powder device and air draught road, makes light bulky grain embryo powder separated in settler with the outer powder of the little counterweight mutually of particle, and gets into the secondary settlement groove respectively.
Product of the present invention is tested after deliberation has following characteristics:
The nutrient component meter of table 1 main food
Kind | Moisture (%) | Protein (%) | Fat (%) | Carbohydrate (%) | Calcium (milligram/100 grams) | Phosphorus (milligram/100 grams) | Iron (milligram/100 grams) |
Millet | 10.60 | 9.28 | 3.68 | 74.62 | 21.80 | 268.00 | 6.00 |
Rice | 13.60 | 6.76 | 1.18 | 77.60 | 16.60 | 161.00 | 3.02 |
Wheat flour (entirely) | 12.09 | 9.40 | 1.90 | 72.90 | 43.00 | 330.00 | 5.90 |
The nutritional labeling tabulation of soya bean [soybean] (containing in per 100 grams)
The composition title | Content | The composition title | Content | The composition title | Content |
Edible portion | 100 | Moisture (gram) | 10.2 | Energy (kilocalorie) | 359 |
Energy (kilojoule) | 1502 | Protein (gram) | 35 | Fat (gram) | 16 |
Carbohydrate (gram) | 34.2 | Dietary fiber (gram) | 15.5 | Cholesterol (milligram) | 0 |
Ash (gram) | 4.6 | Vitamin A (milligram) | 37 | Carrotene (milligram) | 220 |
Retinol (milligram) | 0 | Thiamine (microgram) | 0.41 | Riboflavin (milligram) | 0.2 |
Niacin (milligram) | 2.1 | Vitamin C (milligram) | 0 | Vitamin E (T) (milligram) | 18.9 |
a-E | 0.9 | ?(β-γ)-E | 13.39 | δ-E | 4.61 |
Calcium (milligram) | 191 | Phosphorus (milligram) | 465 | Potassium (milligram) | 1503 |
Sodium (milligram) | 2.2 | Magnesium (milligram) | 199 | Iron (milligram) | 8.2 |
Zinc (milligram) | 3.34 | Selenium (microgram) | 6.16 | Copper (milligram) | 1.35 |
Manganese (milligram) | 2.26 | Iodine (milligram) | 9.7 |
The composition title | Content (milligram) | The composition title | Content (milligram) | The composition title | Content (milligram) |
Isoleucine | 1853 | Leucine | 2819 | Lysine | ?2237 |
Sulfur-containing amino acid (T) | 902 | Methionine | 385 | Cystine | ?517 |
Aromatic amino acid (T) | 3013 | Phenylalanine | 1844 | Tyrosine | ?1169 |
Threonine | 1435 | Tryptophan | 455 | Valine | ?1726 |
Arginine | 2840 | Histidine | 968 | Alanine | ?1542 |
Aspartic acid | 3997 | Glutamic acid | 6258 | Glycine | ?1600 |
Proline | 1863 | Serine | 1846 |
The present invention compared with prior art has the following advantages:
1, vitamin of the present invention, mineral matter, micro-equal size all are superior to rice ground rice, can be made into varieties of food items, the mixed collocation of ground rice thickness, balance trophic structure; Can strengthen the immunocompetence of self, the people who especially suffers from hypertension, high fat of blood, hyperglycaemia is often edible, has health-care effect preferably;
2, dietary fiber content of the present invention is abundant, helps people's gastrointestinal peristalsis, strengthens its digestion power, has solved the problem of millet coarse mouthfeel, and aromatic flavour is agreeable to the taste, and adaptability is extensive, and is all-ages;
3, technological design of the present invention is scientific and reasonable, has realized the large-scale production of this millet rice flour.
Adopt 1,4 two roads to grind journey, adjusted the technical parameter of each operation, make the adhesion of brown rice epidermis and internal layer progressively reduce, one grinds the pressure and the flow ratio appropriate design of grinding with four simultaneously, reduces broken rice rate to improve outer embryo powder yield; Remove light general labourer's preface and adopt vertical air draught road structure, can guarantee that cold wind fully contacts with millet, improve cooling-down effect; Surperficial for the metal particle and the metal ion pollution cereal residue that prevent machine components at the grain of rice, adopt three grades of magnetic separation to remove the magnetic metal things, make the ground rice cleaning pollution-free, it is fragrant to have kept natural rice.
The specific embodiment
Material choice: a day processing millet 150T production line is used in design, selects Jianping, Liaoning Zhu
Commonplace section town meets the GB8232-1987 standard, red millet processing 30T.
Technological process: receiving sieve (remove big assorted) → vibratory sieve (removing medium and small assorted) → vertical air draught road (absorbing gently assorted) → stone remover (removing stone shoulder to shoulder) → magnetic separation (removing the magnetic metal thing) → 1 time is attacked paddy (husking yield reaches 40 ~ 50%) → 2 No. time rice huller paddy (husking yield reaches more than 90%) → magnetic separation (removing the magnetic metal thing) → 1 and is ground (open rough by force and kibble, grind linear speed 14.6 ~ 15.64m/s and reach through controlling 1) → 4 and grind (the millet precision after smart the stone roller is 82 ~ 85%) → air draught powder device (obtaining containing the outer powder of the higher millet of embryo amount) → grader (the outer powder of separation and Extraction, embryo powder) → magnetic separation (removing the magnetic metal thing) → mixer → packing.
The Processes and apparatus configuration: technological design is that 1 stone roller and 4 grinds two roads stone roller Cheng Miji, two parallel connections of per pass, and the shared cover negative pressure wind net of 2 road rice machines, suction air volume is 15000 ~ 17000m
3/ h; Remove light assorted cleaning process and adopt vertical air draught road, its wind speed 9m/s ~ 13m/s; The suction air volume of air draught powder device is 700 ~ 1100m
3/ h.
In above-mentioned process technology: 1 grinds employing stainless steel twolip rice cutter, air gap 4 ~ 5mm (gap of rice cutter and roller), and linear speed 14.6 ~ 15.64m/s uses 24# and 30# sand skewed slot roller one in front and one in back to lay and is integral; 4 grind employing ductile cast iron roller, its rotating speed 1000 ~ 1300rpm; On roller, add the spray repair wind apparatus, spray air quantity 140 ~ 190m
3/ h; The pressure ratio that 1 stone roller and 4 grinds 2: 3, flow ratio is 3: 2.Four rice mills are connected and multiple spot UNICOM air draught road with the import and export of air draught powder device; The powder outlet of air draught powder device is connected with the screw decanter inlet that grader is set up; Through air draught powder device and air draught road high wind speed; Light bulky grain embryo powder is separated in settler with the outer powder of the little counterweight mutually of particle, and gets into the secondary settlement groove respectively, and it is mixed in 1: 5~20 ratio to contain embryo powder and outer powder during preparation.
Extract at the grader place contain the outer powder of the higher millet of embryo amount through the afterbody magnetic separation with soy meal, millet powder, wheat flour carry out admixture in proportion and mix at the mixer place entirely; Mixer adopts stepless speed regulation; And offer 4 control device that have flowmeter; With accurate metering admixture component, after mixing, be packaged to be high-plumule millet nutrient powder product.
High-plumule millet nutrient powder formulation of series products (weight ratio):
1, steamed bun noodles nutrient powder: contain the outer powder of embryo millet: soy meal: full millet powder: wheat flour=25: 5: 5: 65, contain the proportioning 1: 10 of embryo powder and outer powder;
2, dumpling nutrient powder: contain the outer powder of embryo millet: soy meal: full millet powder: wheat flour=20: 3: 3: 74, contain the proportioning 1: 15 of embryo powder and outer powder;
3, blood sugar reducing health nutrient powder: contain the outer powder of embryo millet: soy meal: full millet powder: wheat flour=30: 5: 5: 60, contain the proportioning 1: 10 of embryo powder and outer powder;
4, cake nutrient powder: contain the outer powder of embryo millet: soy meal: full millet powder: wheat flour=28: 3: 5: 64, contain the proportioning 1: 6 of embryo powder and outer powder;
5, infantile nutritious powder: contain the outer powder of embryo millet: soy meal: full millet powder: wheat flour=20: 2: 5: 73, contain the proportioning 1: 10 of embryo powder and outer powder.
Claims (1)
1. high-plumule millet nutritious rice flour; It is characterized in that this ground rice forms each composition weight proportioning by containing the outer powder of embryo millet, soy meal, full millet powder and wheat flour: contain the outer powder of embryo millet: soy meal: millet powder entirely: wheat flour=20~30: 1~5: 3~5: 60~80;
This high-plumule millet nutritious rice flour processing method comprises: receiving sieve remove big assorted → vibratory sieve remove medium and small assorted → remove light assorted → stone remover → magnetic separation → 1 No. time No. 40~50% → 2 rice hullers of rice huller paddy husking yield paddy husking yield is 90% or more → magnetic separation → one grind open rough by force and kibble → four grind smart back millet precision 82~85% → air draught powder devices that grind and must contain the higher millet skin powder → grader of embryo amount and extract outer powder, embryo powder → magnetic separation → mixer → packing;
Remove light general labourer's preface and adopt vertical air draught road, wind speed is 9m/s~13m/s; The suction air volume of air draught powder device is 700~1100m
3/ h;
Two roads grind journey rice machine equipment and are configured to: per pass grinds 2 rice machine parallel connections of journey, and two roads grind the shared cover negative pressure wind net of journey rice machine, and suction air volume is 15000-17000m
3/ h, the pressure ratio that a stone roller and four grinds is 2: 3, flow ratio is 3: 2;
One grinds employing stainless steel twolip rice cutter, uses 24# and 30# sand skewed slot roller, air gap 4~5mm, linear speed 14.6~15.64m/s; Four grind employing ductile cast iron roller rotating speed 1000~1300rpm; Add the spray repair wind apparatus on the roller, spray air quantity 140~190m
3/ h;
Four rice mills are connected and multiple spot UNICOM air draught road with the import and export of air draught powder device; The powder outlet of air draught powder device is connected with the screw decanter inlet that grader is set up; Through air draught powder device and air draught road; Embryo powder and outer powder are separated in settler, and get into the secondary settlement groove respectively, and embryo powder and outer powder are pressed 1: 5~20 mixed during preparation.
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CN103766737A (en) * | 2014-01-24 | 2014-05-07 | 江苏谷全生物科技有限公司 | Whole-grain nutritious food |
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CN106174014A (en) * | 2016-07-22 | 2016-12-07 | 张家瑞 | A kind of nutrient and healthcare products and preparation method thereof |
CN106694087B (en) * | 2016-11-30 | 2019-02-15 | 颍上县锡安山米业有限公司 | A kind of processing method of health-care rice |
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