CN116690072A - Full-automatic welding device for saw blade - Google Patents
Full-automatic welding device for saw blade Download PDFInfo
- Publication number
- CN116690072A CN116690072A CN202310836289.XA CN202310836289A CN116690072A CN 116690072 A CN116690072 A CN 116690072A CN 202310836289 A CN202310836289 A CN 202310836289A CN 116690072 A CN116690072 A CN 116690072A
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- Prior art keywords
- threaded rod
- welding device
- fixedly connected
- saw blade
- sliding
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- 238000003466 welding Methods 0.000 title claims abstract description 52
- 238000005219 brazing Methods 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Sawing (AREA)
Abstract
The invention relates to the technical field of brazing or welding, and discloses a full-automatic saw blade welding device, which comprises a workbench, wherein a supporting leg is fixedly connected to the lower side of the workbench, a fixing groove is formed in the upper side of the workbench, a fixing block is fixedly connected to the inside of the fixing groove, a clamping block is arranged on the upper side of the fixing block, the fixing block and the clamping block are rotationally connected through a connecting rotating shaft, a rotating handle is arranged on the upper side of the clamping block, a first threaded rod is fixedly connected to the lower side of the rotating handle, the lower end thread of the first threaded rod penetrates into the inside of the clamping block, and the lower end thread of the first threaded rod penetrates into the inside of the fixing block.
Description
Technical Field
The invention relates to the technical field of brazing or welding, in particular to a full-automatic saw blade welding device.
Background
The band saw blade is formed by tensioning a tough and tooth-friendly saw blade in a frame and is used for cutting metal, other shaped materials and the like, and the most common cause of fracture of the band saw blade is poor welding positions of the band saw blade. The band saw blade is an annular product formed by welding two ends of the saw blade through a butt welding process, if the welding quality is poor and uneven, when the band saw blade is used, the uneven saw blade can directly cause the cutting part of the cutting piece to generate burrs, the quality of the finished product of the cutting piece is affected, and meanwhile, the uneven saw blade can aggravate the abrasion of saw teeth when cutting, so that the service life of the band saw blade is obviously shortened, the welded joint part is critical, the problem of welding is firstly solved, and the problem of breakage is prevented.
During the welding process of the band saw blade, most importantly, the fixing alignment is achieved, if two sides of the saw blade are fixed and aligned for welding, the obtained band saw blade is quite regular, the quality of a cutting piece cut by the band saw blade is quite good, and the service life of the cutting piece cut by the band saw blade is also prolonged, so that the fixing device is quite important, but the fixing device usually fixes the saw blade after the saw blade is aligned, so that the saw blade is prevented from running when being welded, but the saw blade cannot be adjusted when being fixed, and therefore the fixing alignment needs to be carried out by relying on the experience of a worker when fixing the saw blade, if the worker is unskilled, the long time is spent on the alignment of the saw blade, and the welding efficiency of the band saw blade is lower.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a full-automatic saw blade welding device which has the function of adjusting the saw blade to align the saw blade under the condition that the saw blade is not released after the saw blade is fixed, so that the saw blade can be aligned more quickly before welding, a great deal of time is not required to be spent on the alignment of the saw blade, and the welding efficiency of the band saw blade is greatly improved.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a saw blade full-automatic welding device, includes the workstation, the downside fixedly connected with supporting leg of workstation, the fixed slot has been seted up to the upside of workstation, the inside fixedly connected with fixed block of fixed slot, the upside of fixed block is provided with the clamp block, rotate through connecting the pivot between fixed block and the clamp block and be connected, the upside of clamp block is provided with the twist grip, the downside fixedly connected with first threaded rod of twist grip, the lower extreme screw thread of first threaded rod runs through the inside of clamp block, the lower extreme screw thread of first threaded rod runs through the inside of entering the fixed block, first sliding tray has been seted up to the upside of workstation, the second sliding tray has been seted up on the diapire of first sliding tray, first sliding tray sets up the front side at the fixed slot, the upside of workstation is provided with welding set, welding set up between fixed slot and first sliding tray.
Preferably, the second sliding groove is internally and slidably connected with a second sliding block, the upper side of the second sliding block is slidably connected with a first sliding block, and the upper side of the first sliding block is also provided with a clamping block.
Preferably, the connecting structures of the two clamping blocks are the same, the lower end thread of the front side first threaded rod penetrates into the first sliding block, and a first rotary table is arranged on the left side of the workbench.
Preferably, the right side fixedly connected with connecting axle of first carousel, the sliding hole has been seted up in the left side of workstation, and the right-hand member of connecting axle extends into the inside of sliding hole, and the limiting groove has been seted up to the internal surface of sliding hole.
Preferably, the right-hand member fixedly connected with spacing ring of connecting axle, spacing ring setting is in the inside of spacing groove, and the right side fixedly connected with second threaded rod of spacing ring, the right-hand member of second threaded rod runs through the inside of advance first sliding block.
Preferably, the meshing groove is formed in the workbench, a second rotary table is arranged on the left side of the workbench, the second rotary table is arranged on the front side of the first rotary table, a rotary rod is fixedly connected to the right side of the second rotary table, and the right end of the rotary rod is rotationally extended into the workbench.
Preferably, the right end of the rotating rod rotates and extends into the meshing groove, the right end of the rotating rod is fixedly connected with a second bevel gear, the second bevel gear is connected with a first bevel gear in a meshing manner, and the rear side of the first bevel gear is fixedly connected with a third threaded rod.
Preferably, the rear end of the third threaded rod rotates to penetrate through the right wall of the meshing groove, the rear end of the third threaded rod rotates to penetrate into the second sliding groove, the rear end thread of the third threaded rod penetrates out of the rear side of the second sliding block, and the rear end of the third threaded rod is connected to the rear wall of the second sliding groove in a rotating mode.
(III) beneficial effects
Compared with the prior art, the invention provides a full-automatic saw blade welding device, which has the following beneficial effects:
(1) This full-automatic welding set of saw blade, through at first putting one side of saw blade at the upside of fixed block, afterwards press from both sides tight piece with the fixed block clamp, rotate the twist grip, make twist grip drive first threaded rod and fixed block threaded connection get up, just so can make the fixed more fastening between clamp and the fixed block, afterwards according to the fixed upside of first sliding block of opposite side of saw blade with above-mentioned mode, afterwards begin to adjust, rotate first carousel, first carousel drives the connecting axle and begins to rotate in step, the connecting axle drives spacing ring and begins to rotate in step, spacing ring drives the synchronous beginning of second threaded rod and rotates, the second threaded rod drives threaded connection's first sliding block and begins to control the removal, through this kind of mode, can adjust the saw blade about under the circumstances of not releasing the fixation after the saw blade is fixed, this makes the saw blade align in order to make the saw blade can align more quick before the welding, do not need spending a large amount of time on the saw blade aligns, the welding efficiency of band saw blade has been improved greatly.
(2) This full-automatic welding set of saw blade, through when the fixed back position of saw blade needs to be adjusted, rotate the second carousel, the second carousel drives the dwang and begins to rotate, the dwang drives the second bevel gear and begins to rotate, the first bevel gear that the meshing is connected is driven to the second bevel gear begins to rotate, first bevel gear drives the third threaded rod and begins to rotate, the third threaded rod drives threaded connection's second sliding block and begins to carry out back-and-forth movement, the second sliding block drives first sliding block and begins to carry out back-and-forth movement, first sliding block drives the second threaded rod and carries out the back-and-forth movement with the part of its connection in the inside of sliding hole, wherein spacing ring carries out back-and-forth sliding in the inside of spacing groove, make the both sides of saw blade can align, the position that the saw blade both sides are in welding set position, afterwards weld the saw blade into the strip through welding set, through this kind of mode, can be under the prerequisite that the saw blade need not remove the fixed just can control the adjustment, can make the saw blade carry out back-and-forth position adjustment, further improvement saw blade's welding efficiency.
(3) This full-automatic welding device of saw blade has the second sliding block through the inside sliding connection of second sliding tray, and the upside sliding connection of second sliding block has first sliding block, and first sliding block sets up in the inside of first sliding tray, and first sliding block carries out the gliding mode of controlling in the upside of second sliding block, can make the saw blade can not appear the condition of mutual influence when controlling adjustment and fore-and-aft adjustment.
(4) This full-automatic welding device of saw blade, through the cooperation between spacing ring and the spacing groove, can make when carrying out the side-to-side movement to first sliding block, first carousel and connecting axle can not also carry out the side-to-side movement for first sliding block is more stable when carrying out the side-to-side movement.
(5) This full-automatic welding set of saw blade all sets up in the left side of workstation through first carousel and second carousel, and the second carousel sets up the mode at the front side of first carousel, can make and need not the workman frequent round welding set to remove when controlling and the front and back adjustment to the saw blade for the position adjustment of saw blade is more swift.
Drawings
FIG. 1 is a schematic diagram of a full-automatic saw blade welding device according to the invention;
FIG. 2 is a schematic cross-sectional connection of a clamping block and a fixed block of the present invention;
FIG. 3 is an enlarged schematic view of FIG. 1 at A;
FIG. 4 is a schematic cross-sectional view of a first slider according to the present invention;
fig. 5 is a schematic view of a transmission connection structure of a rotating rod according to the present invention.
In the figure: 1. a work table; 11. a fixing groove; 12. a first sliding groove; 13. a second sliding groove; 14. a welding device; 15. support legs; 16. a sliding hole; 17. a limit groove; 18. a meshing groove; 2. a fixed block; 3. a clamping block; 31. rotating the handle; 32. a first threaded rod; 4. the connecting rotating shaft; 5. a first slider; 51. a second threaded rod; 52. a limit circular ring; 53. a connecting shaft; 54. a first turntable; 6. a second slider; 61. a third threaded rod; 62. a first bevel gear; 63. a second bevel gear; 64. a rotating lever; 65. and a second turntable.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 5, the present invention provides a new technical solution: a full-automatic welding device for saw blades comprises a workbench 1, a supporting leg 15 is fixedly connected to the lower side of the workbench 1, a fixing groove 11 is formed in the upper side of the workbench 1, a fixing block 2 is fixedly connected to the inside of the fixing groove 11, a clamping block 3 is arranged on the upper side of the fixing block 2, the fixing block 2 and the clamping block 3 are rotationally connected through a connecting rotating shaft 4, a rotating handle 31 is arranged on the upper side of the clamping block 3, a first threaded rod 32 is fixedly connected to the lower side of the rotating handle 31, the lower end thread of the first threaded rod 32 penetrates into the inside of the clamping block 3, the lower end thread of the first threaded rod 32 penetrates into the inside of the fixing block 2, a first sliding groove 12 is formed in the upper side of the workbench 1, a second sliding groove 13 is formed in the bottom wall of the first sliding groove 12, the first sliding groove 12 is arranged on the front side of the fixing groove 11, a welding device 14 is arranged on the upper side of the workbench 1, the welding device 14 is arranged between the fixed groove 11 and the first sliding groove 12, the second sliding block 6 is connected in the second sliding groove 13 in a sliding way, the first sliding block 5 is connected on the upper side of the second sliding block 6 in a sliding way, the clamping blocks 3 are arranged on the upper side of the first sliding block 5 in the same way, the connecting structures of the two clamping blocks 3 are the same, the lower end threads of the front first threaded rod 32 penetrate into the first sliding block 5, the first rotating disc 54 is arranged on the left side of the workbench 1, the connecting shaft 53 is fixedly connected on the right side of the first rotating disc 54, the sliding hole 16 is arranged on the left side of the workbench 1, the right end of the connecting shaft 53 extends into the inner part of the sliding hole 16, the limit groove 17 is arranged on the inner surface of the sliding hole 16, the right end of the connecting shaft 53 is fixedly connected with the limit ring 52, the limit ring 52 is arranged in the inner part of the limit groove 17, the right side of the limit ring 52 is fixedly connected with the second threaded rod 51, when the saw starts to work, firstly, one side of the saw blade is placed on the upper side of the fixed block 2, then the clamping block 3 and the fixed block 2 are clamped, the rotating handle 31 is rotated, the rotating handle 31 drives the first threaded rod 32 to be in threaded connection with the fixed block 2, so that the clamping block 3 and the fixed block 2 can be fastened more fixedly, then the upper side of the first sliding block 5 is fixed on the other side of the saw blade according to the mode, then the adjustment is started, the first rotary table 54 is rotated, the first rotary table 54 drives the connecting shaft 53 to synchronously start to rotate, the connecting shaft 53 drives the limiting ring 52 to synchronously start to rotate, the limiting ring 52 drives the second threaded rod 51 to synchronously start to rotate, and the second threaded rod 51 drives the first sliding block 5 in threaded connection to start to move left and right.
The inside of the workbench 1 is provided with an engagement groove 18, the left side of the workbench 1 is provided with a second rotary table 65, the second rotary table 65 is arranged at the front side of the first rotary table 54, the right side of the second rotary table 65 is fixedly connected with a rotary rod 64, the right end of the rotary rod 64 rotationally extends into the inside of the workbench 1, the right end of the rotary rod 64 rotationally extends into the inside of the engagement groove 18, the right end of the rotary rod 64 is fixedly connected with a second bevel gear 63, the second bevel gear 63 is in engagement connection with a first bevel gear 62, the rear side of the first bevel gear 62 is fixedly connected with a third threaded rod 61, the rear end of the third threaded rod 61 rotationally penetrates through the right wall of the engagement groove 18, the rear end of the third threaded rod 61 rotationally penetrates into the inside of the second sliding groove 13, the rear end of the third threaded rod 61 rotationally penetrates out of the rear side of the second sliding block 6, the rear end of the third threaded rod 61 is rotationally connected to the rear wall of the second sliding groove 13, when the saw blade is fixed and the front and back positions need to be adjusted, the second rotary table 65 is rotated, the second rotary table 65 drives the rotary rod 64 to start rotating, the rotary rod 64 drives the second bevel gear 63 to start rotating, the second bevel gear 63 drives the first bevel gear 62 in meshed connection to start rotating, the first bevel gear 62 drives the third threaded rod 61 to start rotating, the third threaded rod 61 drives the second sliding block 6 in threaded connection to start moving back and forth, the second sliding block 6 drives the first sliding block 5 to start moving back and forth, the first sliding block 5 drives the second threaded rod 51 and parts connected with the second threaded rod 51 to move back and forth in the sliding hole 16, the limiting ring 52 slides back and forth in the limiting groove 17 to enable two sides of the saw blade to be aligned, the aligned parts on two sides of the saw blade are positioned on the welding device 14, the saw blade is welded into the band saw blade through the welding device 14, and in this way, the saw blade can be adjusted in front and back on the premise that the saw blade can be adjusted in left and right without being released from fixation, so that the convenience in adjusting the position of the saw blade is further improved, and the welding efficiency of the saw blade is further improved.
Working principle: when the saw starts to work, firstly, one side of the saw blade is placed on the upper side of the fixed block 2, then the clamping block 3 and the fixed block 2 are clamped, the rotating handle 31 is rotated, the rotating handle 31 drives the first threaded rod 32 to be in threaded connection with the fixed block 2, so that the clamping block 3 and the fixed block 2 are fastened more fixedly, then the upper side of the first sliding block 5 is fixed on the other side of the saw blade according to the mode, then the adjustment is started, the first rotary table 54 is rotated, the first rotary table 54 drives the connecting shaft 53 to synchronously start to rotate, the connecting shaft 53 drives the limiting ring 52 to synchronously start to rotate, the limiting ring 52 drives the second threaded rod 51 to synchronously start to rotate, and the second threaded rod 51 drives the first sliding block 5 in threaded connection to start to move left and right.
When the saw blade is fixed and the front and back positions need to be adjusted, the second rotary table 65 is rotated, the second rotary table 65 drives the rotary rod 64 to start rotating, the rotary rod 64 drives the second bevel gear 63 to start rotating, the second bevel gear 63 drives the first bevel gear 62 which is in meshed connection to start rotating, the first bevel gear 62 drives the third threaded rod 61 to start rotating, the third threaded rod 61 drives the second sliding block 6 which is in threaded connection to start moving back and forth, the second sliding block 6 drives the first sliding block 5 to start moving back and forth, the first sliding block 5 drives the second threaded rod 51 and parts connected with the second threaded rod 5 to move back and forth in the sliding hole 16, the limiting ring 52 slides back and forth in the limiting groove 17, two sides of the saw blade can be aligned, the aligned parts of the two sides of the saw blade are located on the welding device 14, and then the saw blade is welded into a band saw blade through the welding device 14.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a saw blade full-automatic welding device, includes workstation (1), its characterized in that: the utility model provides a fixing device, including workstation (1), downside fixedly connected with supporting leg (15), fixed slot (11) have been seted up to the upside of workstation (1), inside fixedly connected with fixed block (2) of fixed slot (11), the upside of fixed block (2) is provided with clamping block (3), rotate through connecting pivot (4) between fixed block (2) and clamping block (3) and be connected, the upside of clamping block (3) is provided with twist grip (31), the downside fixedly connected with first threaded rod (32) of twist grip (31), the lower extreme screw thread of first threaded rod (32) runs through the inside of clamping block (3), the lower extreme screw thread of first threaded rod (32) runs through the inside of fixed block (2), first sliding tray (12) have been seted up to the upside of workstation (1), second sliding tray (13) have been seted up on the diapire of first sliding tray (12), the upside of workstation (1) is provided with welding device (14) at the front side of fixed slot (11), welding device (14) are provided with between fixed slot (11) and first sliding tray (12).
2. The full-automatic welding device for saw blades according to claim 1, wherein: the inside sliding connection of second sliding tray (13) has second sliding block (6), and the upside of second sliding block (6) is slided and is connected with first sliding block (5), and the upside of first sliding block (5) is same is provided with clamping block (3).
3. A full-automatic welding device for saw blades according to claim 2, wherein: the connecting structures of the two clamping blocks (3) are the same, the lower end threads of the front side first threaded rod (32) penetrate into the first sliding block (5), and a first rotary table (54) is arranged on the left side of the workbench (1).
4. A full-automatic welding device for saw blades according to claim 3, wherein: the right side fixedly connected with connecting axle (53) of first carousel (54), slide hole (16) have been seted up in the left side of workstation (1), and the inside of slide hole (16) is extended into to the right-hand member of connecting axle (53), and limit groove (17) have been seted up to the internal surface of slide hole (16).
5. The full-automatic welding device for saw blades according to claim 4, wherein: the right-hand member fixedly connected with spacing ring (52) of connecting axle (53), spacing ring (52) set up in the inside of spacing groove (17), the right side fixedly connected with second threaded rod (51) of spacing ring (52), the right-hand member of second threaded rod (51) runs through into the inside of first sliding block (5).
6. The full-automatic welding device for saw blades according to claim 1, wherein: the inside of workstation (1) has seted up meshing groove (18), and the left side of workstation (1) is provided with second carousel (65), and second carousel (65) set up the front side at first carousel (54), and the right side fixedly connected with dwang (64) of second carousel (65), the right-hand member rotation of dwang (64) extends into the inside of workstation (1).
7. The full-automatic welding device for saw blades according to claim 6, wherein: the right-hand member of dwang (64) rotates and extends into the inside of meshing groove (18), and the right-hand member of dwang (64) fixedly connected with second bevel gear (63), second bevel gear (63) meshing are connected with first bevel gear (62), and the rear side fixedly connected with third threaded rod (61) of first bevel gear (62).
8. The full-automatic welding device for saw blades according to claim 7, wherein: the rear end of the third threaded rod (61) rotates to penetrate through the right wall of the meshing groove (18), the rear end of the third threaded rod (61) rotates to penetrate into the second sliding groove (13), the rear end thread of the third threaded rod (61) penetrates out of the rear side of the second sliding block (6), and the rear end of the third threaded rod (61) is connected to the rear wall of the second sliding groove (13) in a rotating mode.
Priority Applications (1)
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CN202310836289.XA CN116690072B (en) | 2023-07-07 | 2023-07-07 | Full-automatic welding device for saw blade |
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CN202310836289.XA CN116690072B (en) | 2023-07-07 | 2023-07-07 | Full-automatic welding device for saw blade |
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CN116690072A true CN116690072A (en) | 2023-09-05 |
CN116690072B CN116690072B (en) | 2024-04-16 |
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CN216462662U (en) * | 2021-11-23 | 2022-05-10 | 聊城博凡建材有限公司 | Semi-automatic welding device for aluminum veneer production |
CN217513130U (en) * | 2022-05-07 | 2022-09-30 | 安徽天鹅科技实业(集团)有限公司 | Wire harness welding device |
CN217394180U (en) * | 2022-05-28 | 2022-09-09 | 青岛众成电力设备有限公司 | Steel pipe tower picture peg welding frock |
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