CN208101109U - Ultrasonic Plastic spiral support pipe automatic winding welds cutting machine - Google Patents

Abstract

The utility model relates to support tube processing technique fields, cutting machine and its application method are welded more particularly to a kind of Ultrasonic Plastic spiral support pipe automatic winding, including material roller, feeding device and welding and cutting device, the utility model structure novel, simple process, production efficiency and machining accuracy are greatly improved, the accuracy of the length of product is more accurate, and product quality is obviously improved.

Description

Ultrasonic Plastic spiral support pipe automatic winding welds cutting machine

Technical field

The utility model relates to support tube processing technique fields, and in particular to a kind of Ultrasonic Plastic spiral support pipe is automatic Winding welding cutting machine.

Background technique

Plastic spiral support tube is a kind of supporter composition part for cold events cable accessory.Because without heating, nothing Specific purpose tool is needed, the advantages that facilitating is applicable in, is widely used.Used equipment has been unable to reach energy-efficient requirement, work Skill still rests on winding growth Duan Houzai and is manually cut off and welded, and virtually increases cost of labor to product.Mainly It is low to be embodied in processing efficiency, artificial sharpnes of cuts is not high, the quality of product is influenced, in addition, welding procedure before, is being propped up Stay beginning and end section no-welding-spot, during transportation, in continuous collision, support bar is very easy to cracking, influences normal Use.

Utility model content

In order to solve the above-mentioned technical problem the deficiency in, the purpose of this utility model is that：A kind of Ultrasonic Plastic is provided Spiral support pipe automatic winding welds cutting machine and its application method, easy to operate, can be time saving and energy saving with continuous production, accurately It spends higher.

The utility model is that technical solution used by solving its technical problem is：

The Ultrasonic Plastic spiral support pipe automatic winding welds cutting machine, including material roller, feeding device and welding Disconnecting device, the welding and cutting device include support frame, and the upper end of support frame is respectively set welding pedestal, welder support and indulges To autofeed guide rail, speed reducer is arranged in the upper end of the welding pedestal, and the middle part inserting of speed reducer is with knife bar, with the outer of knife bar Wound Dies are arranged in side, and stopper is arranged in the left end with knife bar, and rotary encoder, Wound Dies are arranged in the downside of Wound Dies Side be arranged tensioning apparatus, tensioning apparatus be fixed on welding pedestal side, the side of the welder support is installed with ultrasound Wave welding head of ultrasonic wave is arranged in wave solder, the lower end of supersonic welder, and the upper end setting of the longitudinal direction autofeed guide rail is laterally automatic Movable stand is arranged in feed guide rail, the upper end of lateral autofeed guide rail, and motor, the output of motor is arranged in the side of movable stand upper end Cutting blade is housed, automatic welding head is arranged in the side of cutting blade, and automatic welding head is mounted on movable stand, described with knife bar on axis It is mounted on the upper end of movable stand.

Further preferably, feeding device includes pedestal, and fixed frame is arranged in the side of pedestal, and rotation is arranged in the side of fixed frame The double-deck fixed plate is arranged in roller, the upper end of fixed frame, and rotating bar and rotating disc is respectively set in the inside of the double-deck fixed plate, rotating bar Tappet is arranged in side, and oscillating rod is arranged in the upper end of the rotating disc, and movable pulley, a left side for rotating bar is arranged in the top of oscillating rod It holds and second pulley and third pulley with certain intervals is successively installed, the middle part mounting second spring of rotating bar, described second Spring is fixed on the inside of the double-deck fixed plate, and brake lever is arranged between rotating bar and tappet, and brake lever nestles up rotating disc, stops The outside of vehicle bar is set with the first spring, and brake block is arranged in the upper end of the first spring, and brake block is sleeved on the outside of brake lever, brakes Hook is arranged in the lower end of bar, and brake cable is mounted on hook, and brake cable is connected to material roller, and the side of fixed frame lower part is arranged horizontal Bar is equipped with first pulley on cross bar.

Further preferably, rotating disc is mounted on the inside of the double-deck fixed plate by bearing.

Further preferably, rotating bar is mounted on the inside of the double-deck fixed plate by shaft.

Further preferably, position-limited rack is arranged in the outside of the double-deck fixed plate, and position-limited wheel is installed on the top of position-limited rack.

Further preferably, fixing seat is arranged in the upper end of lateral autofeed guide rail, and soldering tip bracket is arranged in the side of fixing seat, Two automatic welding heads arranged side by side are arranged in the side of soldering tip bracket.

Further preferably, tensioning apparatus includes the symmetrically arranged slide bar in two sides, is successively set from up to down on the body of rod of slide bar Fixed block, sliding shoe and lower fixed block are set, third spring, the third spring pocket are housed between sliding shoe and lower fixed block Mounted in the outside of slide bar.

Further preferably, universal wheel is arranged in the lower part of pedestal.

A kind of application method of Ultrasonic Plastic spiral support pipe automatic winding welding cutting machine, includes the following steps：

1) support bar, being wrapped on material roller is tentatively limited by rotating roller, and it is sliding that support bar successively passes through first Wheel, second pulley and third pulley are tensioned, are adjusted, and are then carried out elastic adjusting by movable pulley, are prevented tension, mistake Pine influences the next step；

2), for support bar across upper fixed block and movable block, movable block clamps branch under the action of third spring upwards Stay；

3) support bar is placed into the upper end of Wound Dies by staff, and the wave welding head of ultrasonic wave of supersonic welder falls, sets In the upper end of support bar, it is transferred to elastic suitable position, convenient for being welded to support bar, support bar is twined on Wound Dies Around several circles, booting, Wound Dies are started turning, and under the drive of the rotation of Wound Dies, support bar is constantly wrapped in winding The outside of mold, rotary encoder operate simultaneously, and after support bar is welded to the length of setting, two automatic welding heads are simultaneously forward It is mobile, it is welded, the support bar after welding forms support tube, and automatic welding head weld interval is 0-5s, depth of weld 0- 3mm, ultrasonic wave delay 0-500ms, speed reducer shut down before welding, and a first solder joint left side is adjusted at the gap of point of contact, the second solder joint The right side is adjusted at pull head, this solder joint had not only solved the length in pull head placement pipe, but also solved the cracking in transport collision；

4) after welding, cutting blade is led with lateral autofeed guide rail transverse shifting, while with longitudinal autofeed When rail vertically moves, support tube is cut off on the move, length can be selected according to support bar model, and length is more than given dimensional When, screw pitch can be increased in PRC parameter, conversely, reducing screw pitch, the too long fine-tuning screw pitch of flash when length is too short.

5) after cutting off, support tube is collected.

Compared with prior art, the utility model has the advantages that：

The utility model structure novel, simple process greatly improve production efficiency and machining accuracy, the length of product Accuracy it is more accurate, product quality is obviously improved, in addition, increasing new solder joint, has both solved pull head The length in pipe is placed, and solves the cracking in transport collision, product quality is made to be effectively guaranteed.

Detailed description of the invention

Fig. 1 the utility model structure diagram；

Fig. 2 the utility model structural side view；

Fig. 3 the utility model supporting tube structure schematic diagram；

Fig. 4 the utility model feeding device structural schematic diagram；

Fig. 5 the utility model tensioning device structure schematic diagram.

In figure：1, supersonic welder；2, wave welding head of ultrasonic wave；3, with knife bar；4, tensioning apparatus；5, movable stand；6, speed reducer； 7, Wound Dies；8, rotary encoder；9, support frame；10, material roller；11, longitudinal autofeed guide rail；12, laterally automatically into Knife guide rail；13, fixing seat；14, motor；15, soldering tip bracket；16, cutting blade；17, automatic welding head；18, cylinder；19, welding machine Bracket；20, solder joint；21, support tube；22, movable pulley；23, oscillating rod；24, position-limited wheel；25, the first spring；26, the second bullet Spring；27, brake cable；28, the double-deck fixed plate；29, rotating roller；30, pedestal；31, fixed frame；32, first pulley；33, second is sliding Wheel；34, third pulley；35, rotating bar；36, tappet；37, rotating disc；38, capacity eccentric bearing；39, bearing；40, slide bar；41, Third spring；42, upper fixed block；43, movable block；44, lower fixed block.

Specific embodiment

The utility model embodiment is described further with reference to the accompanying drawing：

Embodiment 1

As shown in Figs. 1-5, Ultrasonic Plastic spiral support pipe automatic winding described in the utility model welds cutting machine, including Material roller 10, feeding device and welding and cutting device, the welding and cutting device include support frame 9, the upper end difference of support frame 9 Setting welding pedestal, welder support 19 and longitudinal autofeed guide rail 11, the upper end of the welding pedestal are arranged speed reducer 6, subtract The middle part inserting of fast machine 6 is with knife bar 3, and Wound Dies 7 are arranged in the outside with knife bar 3, and stopper is arranged in the left end with knife bar 3, There is the gap of certain distance at position between stopper and Wound Dies 7, convenient for being cut to support tube 21, Wound Dies 7 Downside be arranged rotary encoder 8, rotary encoder 8 can the length accurately to support tube 21 measure, improve cutting and Tensioning apparatus 4 is arranged in the accuracy of welding, the side of Wound Dies 7, and tensioning apparatus 4 is fixed on the side of welding pedestal 30, with 7 flush of Wound Dies mainly serves for ensuring steady, the uniformity of the support bar of entrance, guarantees going on smoothly for production, described The side of welder support 19 is installed with supersonic welder 1, and wave welding head of ultrasonic wave 2, supersonic welder is arranged in the lower end of supersonic welder 1 Cylinder 18 is arranged in 1 upper end, can control the lifting of wave welding head of ultrasonic wave 2, keeps wave welding head of ultrasonic wave 2 suitable at a distance from support bar, Convenient for welding, lateral autofeed guide rail 12, lateral autofeed guide rail is arranged in the upper end of the longitudinal direction autofeed guide rail 11 Movable stand 5 is arranged in 12 upper end, and the side of 5 upper end of movable stand is arranged motor 14, cutting blade is housed on the output shaft of motor 14 16, automatic welding head 17 is arranged in the side of cutting blade 16, and automatic welding head 17 is mounted on movable stand 5, specifically, laterally automatically into Fixing seat 13 is arranged in the upper end of knife guide rail 12, and soldering tip bracket 15, the side setting of soldering tip bracket 15 is arranged in the side of fixing seat 13 Two automatic welding heads 17 arranged side by side, the distance between automatic welding head 17, which can according to need, to be set, described with knife bar 3 Be mounted on the upper end of movable stand 5, above-mentioned component can on lateral autofeed guide rail 12 transverse shifting.

Feeding device includes pedestal 30, and material roller 10 can be placed on the upper end of pedestal 30, the side setting of material roller 10 Fixed frame 31 is arranged in brake gear, the side of pedestal 30, and rotating roller 29,29 upper and lower ends of rotating roller are arranged in the side of fixed frame 31 It is respectively provided with rotary shaft, rotating roller 29 can be rotated, and the double-deck fixed plate 28, the double-deck fixed plate 28 is arranged in the upper end of fixed frame 31 Inside be respectively set rotating bar 35 and rotating disc 37, rotating disc 37 by capacity eccentric bearing 38 be fixed on the double-deck fixed plate 28 it Between, bearing 39, bearing 39 and 38 close proximity of capacity eccentric bearing is arranged in the side of capacity eccentric bearing 38, and bearing 39 is equally fixed on bilayer Between fixed plate 28, tappet 36 is arranged in the side of rotating bar 35, there is a certain distance, institute between tappet 36 and rotating bar 35 The upper end setting oscillating rod 23 of rotating disc 37 is stated, movable pulley 22 is arranged in the top of oscillating rod 23, and the left end of rotating bar 35 is successively The second pulley 33 and third pulley 34 for having certain intervals be installed, the middle part of rotating bar 35 mounts second spring 26, and described the Two springs 26 are fixed on the inside of the double-deck fixed plate 28, and the upper end of second spring 26 is articulated between rotating bar 35 and tappet 36 On the hanging rod of setting, the other end is fixed on the lower end of bilateral fixed plate, and brake lever is arranged between rotating bar 35 and tappet 36, stops Vehicle bar nestles up rotating disc 37, and the outside of brake lever is set with the first spring 25, and brake block, brake is arranged in the upper end of the first spring 25 Piece and 37 joint of rotating disc, play the role of limit to rotating disc 37, and rotating disc 37 is made to be biased to right, and brake block is sleeved on brake The outside of vehicle bar, the lower end of brake lever are arranged hook, mount brake cable 27 on hook, brake cable 27 is connected to material roller 10 Brake gear, the side of 31 lower part of fixed frame are arranged cross bar, first pulley 32 are housed on cross bar；In use, support bar is around overwinding Transfer roller 29 carries out preliminary aligning, is driven support bar smoothly in the sliding slot of first pulley 32, support Item successively passes through the transmission of second pulley 33, third pulley 34, and is driven by the way of staggered form, and finally via upper The movable pulley 22 at end enters subsequent processing, and during transmission, rotating bar 35 can carry out up and down in a certain range Activity, oscillating rod 23 can also in a certain range, and front and back rotation is final to guarantee that support bar smoothly enters next work Sequence, when needing to brake, turn left oscillating rod 23, and inclined downward, the right end of rotating bar 35 upwarp rotating bar 35 to the left, compression First spring 25, brake cable 27 are tightened, to make the material roller 10 of a process stop or slow down rotation, to coordinate stable Charging.

Wherein, rotating disc 37 is mounted on the inside of the double-deck fixed plate 28 by bearing；Rotating bar 35 is mounted on by shaft The inside of the double-deck fixed plate 28；Position-limited rack is arranged in the outside of the double-deck fixed plate 28, and position-limited wheel 24 is installed on the top of position-limited rack, mainly When preventing oscillating rod 23 from rotating, position is excessively kept right, and limit, protection are played the role of, and guarantees the uniformity of charging；Pedestal 30 Universal wheel is arranged in lower part.

In addition, tensioning apparatus 4 includes the symmetrically arranged slide bar 40 in two sides, set gradually from up to down on the body of rod of slide bar 40 Upper fixed block 42, sliding shoe and lower fixed block 44 are equipped with third spring 41, the third between sliding shoe and lower fixed block 44 Spring 41 is sleeved on the outside of slide bar 40.

A kind of application method of Ultrasonic Plastic spiral support pipe automatic winding welding cutting machine, includes the following steps：

1) support bar, being wrapped on material roller 10 is tentatively limited by rotating roller 29, and support bar successively passes through the One pulley 32, second pulley 33 and third pulley 34 are tensioned, are adjusted, and then carry out elastic tune by movable pulley 22 Section prevents tension, excessively loose, influences the next step；

2), support bar is across upper fixed block 42 and movable block 43, movable block 43 under the action of third spring 41, to Upper clamping brace item；

3) support bar is placed into the upper end of Wound Dies 7 by staff, and the wave welding head of ultrasonic wave 2 of supersonic welder 1 falls, It is placed in the upper end of support bar, is transferred to elastic suitable position, convenient for being welded to support bar, by support bar in Wound Dies 7 Upper several circles of winding, booting, Wound Dies 7 start turning, and under the drive of the rotation of Wound Dies 7, support bar is constantly wound In the outside of Wound Dies 7, rotary encoder 8 operates simultaneously, after support bar is welded to the length of setting, two automatic welding heads 17 move forward simultaneously, are welded, and the support bar after welding forms support tube 21, and 17 weld interval of automatic welding head is 0-5s, The depth of weld is 0-3mm, and ultrasonic wave delay 0-500ms, speed reducer 6 shut down before welding, and 20 left side of the first solder joint is adjusted to point of contact At gap, 20 right side of the second solder joint is adjusted at pull head, this solder joint 20 had not only solved the length in pull head placement pipe, but also solved Cracking in transport collision；

4) after welding, cutting blade 16 with lateral 12 transverse shifting of autofeed guide rail, while with it is longitudinal automatically into When knife guide rail 11 vertically moves, support tube 21 is cut off on the move, length can be selected according to support bar model, and length is more than both When scale cun, screw pitch can be increased in PRC parameter, conversely, reducing screw pitch, the too long fine-tuning screw pitch of flash when length is too short.

5) after cutting off, support tube 21 is collected.

Claims (8)

1. a kind of Ultrasonic Plastic spiral support pipe automatic winding welds cutting machine, including material roller (10), feeding device and weldering Connect disconnecting device, which is characterized in that the welding and cutting device includes support frame (9), and weldering is respectively set in the upper end of support frame (9) Pedestal, welder support (19) and longitudinal autofeed guide rail (11) are connect, speed reducer is arranged in the upper end of welding pedestal (30) (6), with knife bar (3), Wound Dies (7) are arranged in the outside with knife bar (3), described with knife bar (3) for the middle part inserting of speed reducer (6) Left end stopper is set, rotary encoder (8) are arranged in the downsides of Wound Dies (7), the side setting tensioning dress of Wound Dies (7) It sets (4), tensioning apparatus (4) is fixed on the side of welding pedestal (30), and the side of the welder support (19) is installed with ultrasonic wave Wave welding head of ultrasonic wave (2) are arranged in the lower end of welding machine (1), supersonic welder (1), and the upper end of the longitudinal direction autofeed guide rail (11) is set Lateral autofeed guide rail (12) is set, movable stand (5) are arranged in the upper end of lateral autofeed guide rail (12), movable stand (5) upper end Side motor (14) are set, cutting blade (16) are housed on the output shaft of motor (14), the side of cutting blade (16) is arranged Automatic welding head (17), automatic welding head (17) are mounted on movable stand (5), described to be mounted on the upper of movable stand (5) with knife bar (3) End.

2. Ultrasonic Plastic spiral support pipe automatic winding according to claim 1 welds cutting machine, which is characterized in that into Material device includes pedestal (30), and fixed frame (31) are arranged in the side of pedestal (30), and rotating roller is arranged in the side of fixed frame (31) (29), the double-deck fixed plate (28) is arranged in the upper end of fixed frame (31), and rotating bar is respectively set in the inside of the double-deck fixed plate (28) (35) it is fixed between the double-deck fixed plate (28) with rotating disc, rotating disc (37) by capacity eccentric bearing (38), capacity eccentric bearing (38) Side bearing (39) are set, bearing (39) and capacity eccentric bearing (38) close proximity, bearing 39 are equally fixed on the double-deck fixed plate (28) between, tappet (36) are arranged in the side of rotating bar (35), and oscillating rod (23) are arranged in the upper end of the rotating disc, oscillating rod (23) movable pulley (22) are arranged in top, and the second pulley (33) with certain intervals is successively installed in the left end of rotating bar (35) Second spring (26) are mounted with the middle part of third pulley (34), rotating bar (35), the second spring (26) is fixed on double-deck solid The inside of fixed board (28), is arranged brake lever between rotating bar (35) and tappet (36), brake lever nestles up rotating disc, brake lever Outside be set with the first spring (25), brake block is arranged in the upper end of the first spring (25), and brake block is sleeved on the outside of brake lever, Hook is arranged in the lower end of brake lever, mounts brake cable (27) on hook, brake cable (27) is connected to material roller (10), fixed frame (31) cross bar is arranged in the side of lower part, and first pulley (32) are housed on cross bar.

3. Ultrasonic Plastic spiral support pipe automatic winding according to claim 1 welds cutting machine, which is characterized in that turn Moving plate is mounted on the inside of the double-deck fixed plate (28) by bearing.

4. Ultrasonic Plastic spiral support pipe automatic winding according to claim 1 welds cutting machine, which is characterized in that turn Lever (35) is mounted on the inside of the double-deck fixed plate (28) by shaft.

5. Ultrasonic Plastic spiral support pipe automatic winding according to claim 1 welds cutting machine, which is characterized in that double Position-limited rack is arranged in the outside of layer fixed plate (28), and position-limited wheel (24) are installed on the top of position-limited rack.

6. Ultrasonic Plastic spiral support pipe automatic winding according to claim 1 welds cutting machine, which is characterized in that horizontal Fixing seat (13) are set to the upper end of autofeed guide rail (12), soldering tip bracket (15) are arranged in the side of fixing seat (13), soldering tip Two automatic welding heads (17) arranged side by side are arranged in the side of bracket (15).

7. Ultrasonic Plastic spiral support pipe automatic winding according to claim 1 welds cutting machine, which is characterized in that Tight device (4) includes the symmetrically arranged slide bar in two sides (40), sets gradually fixed block from up to down on the body of rod of slide bar (40) (37), sliding shoe and lower fixed block (39) are equipped with third spring (41) between sliding shoe and lower fixed block (39), the third Spring (41) is sleeved on the outside of slide bar (40).

8. Ultrasonic Plastic spiral support pipe automatic winding according to claim 1 welds cutting machine, which is characterized in that bottom Universal wheel is arranged in the lower part of seat (30).