CN116669324A - Auxiliary processing jig and FPC product cleaning line - Google Patents
Auxiliary processing jig and FPC product cleaning line Download PDFInfo
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- CN116669324A CN116669324A CN202310575827.4A CN202310575827A CN116669324A CN 116669324 A CN116669324 A CN 116669324A CN 202310575827 A CN202310575827 A CN 202310575827A CN 116669324 A CN116669324 A CN 116669324A
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- carrier
- auxiliary processing
- magnetic attraction
- processing jig
- fpc
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- 238000012545 processing Methods 0.000 title claims abstract description 81
- 238000004140 cleaning Methods 0.000 title claims abstract description 39
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims 2
- 239000003814 drug Substances 0.000 abstract description 25
- 239000007788 liquid Substances 0.000 abstract description 25
- 230000004907 flux Effects 0.000 abstract description 20
- 238000005476 soldering Methods 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000009826 distribution Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000005192 partition Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/26—Cleaning or polishing of the conductive pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
- B65G17/40—Chains acting as load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
- B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
- B65D2585/86—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form for electrical components
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
The application relates to the field of circuit board manufacturing, and discloses an auxiliary processing jig and an FPC product cleaning line. The auxiliary processing jig comprises an upper carrier, a lower carrier and a rotary connecting piece, wherein the lower carrier is used for placing the FPC product, a water through hole is formed in the lower carrier, a window is formed in the upper carrier, and the window is used for exposing nickel sheets or components on the FPC product; the upper carrier is rotatably connected to the downloading carrier through the rotating connecting piece, and when the auxiliary processing jig is in a working state, the upper carrier covers the upper part of the downloading carrier so as to press and cover the FPC product. The auxiliary processing jig can quickly adjust the relative positions of the upper carrier and the lower carrier by rotating the connecting piece, and has high alignment efficiency; on the other hand, when the FPC product is washed by liquid medicine, the liquid medicine is fully contacted with the soldering flux on the nickel sheet or the component through the window, the water passing hole is used for drainage, and the liquid medicine is discharged from the auxiliary processing jig in time, so that the cleaning of the FPC product and the removal of the soldering flux are realized.
Description
Technical Field
The application relates to the field of circuit board manufacturing, in particular to an auxiliary processing jig and an FPC product cleaning line.
Background
Along with the rapid development of new energy automobiles, the demands of FPC (Flexible Printed Circuit, flexible circuit board) for battery packs in upstream products are also increased obviously, and the number of FPC used by a single battery pack is about 6-10 pcs. The FPC used on the battery pack has obvious composition characteristics, a large number of nickel sheets or components are required to be attached, and during the production and manufacture of SMT (Surface Mounted Technology, surface mounting technology), soldering flux is easy to remain due to the structure and appearance reasons of the nickel sheets and the components, so that the problems of dispensing delamination, covering film delamination and the like occur in the subsequent preparation process.
Disclosure of Invention
The application aims to provide an auxiliary processing jig and an FPC product cleaning line, which are used for solving the technical problem of soldering flux residue on an FPC product after SMT.
In order to solve the above problems, in a first aspect, the present application provides an auxiliary processing tool for auxiliary cleaning of FPC products, where the auxiliary processing tool includes an upper carrier, a lower carrier and a rotating connector, the lower carrier is used for placing the FPC products, the lower carrier is provided with a water through hole, the upper carrier is provided with a window, and the window is used for exposing nickel sheets or components on the FPC products;
the upper carrier is rotatably connected with the downloading carrier through the rotating connecting piece, and when the auxiliary processing jig is in a working state, the upper carrier covers the upper side of the downloading carrier so as to press and cover the FPC product.
In an embodiment, the number of the water passing holes is multiple, the water passing holes are distributed in an array, the downloading device is used for placing a plurality of FPC products, the FPC products are arranged at intervals along the length direction of the downloading device, the number of the windows is multiple, and the windows are arranged at intervals along the length direction of the uploading device;
when the auxiliary processing jig is in the working state, any one of the windows is used for exposing one of the nickel sheets or components of the FPC product.
In one embodiment, a separation rod is arranged between any two adjacent windows, a first positioning hole is formed in the separation rod, and a second positioning hole and a positioning needle fixedly inserted into the second positioning hole are formed in the downloading tool;
when the auxiliary processing jig is in the working state, the second positioning hole and the first positioning hole are oppositely arranged, one end of the positioning needle, which is far away from the second positioning hole, extends into the first positioning hole, and the diameter of one end of the positioning needle, which is far away from the second positioning hole, is smaller than the aperture of the first positioning hole.
In an embodiment, along the height direction of the downloading tool, the downloading tool comprises a bottom surface and a top surface which are opposite, and the second positioning hole comprises a reducing hole and an extending hole which are connected; the aperture of the reducing hole is gradually reduced along the direction from the bottom surface to the top surface;
one end of the positioning needle, which faces the bottom surface, is provided with a convex part, and the convex part is abutted against the hole wall of the reducing hole.
In an embodiment, the auxiliary processing tool further includes a first magnetic attraction piece disposed on the upper carrier and a second magnetic attraction piece disposed on the lower carrier, where the first magnetic attraction piece can magnetically attract the second magnetic attraction piece;
one of the first magnetic attraction piece and the second magnetic attraction piece is a magnet, and the other is a magnet or a magnetic metal piece.
In an embodiment, the number of the first magnetic attraction pieces and the number of the second magnetic attraction pieces are multiple, the first magnetic attraction pieces are distributed on the periphery of the upper carrier at intervals, and the second magnetic attraction pieces are distributed on the periphery of the lower carrier at intervals;
when the auxiliary processing jig is in the working state, each second magnetic attraction piece is arranged opposite to the corresponding first magnetic attraction piece.
In an embodiment, the mounting holes are formed in the uploading carrier and the downloading carrier, the first magnetic attraction piece and the second magnetic attraction piece are respectively arranged in the corresponding mounting holes, and sealing pieces are filled in the mounting holes.
In an embodiment, the rotating connection piece comprises a first hinge, a second hinge and a rotating shaft, wherein the first hinge and the second hinge are connected through the rotating shaft in a rotating mode, the first hinge is fixedly connected with the upper carrier, and the second hinge is fixedly connected with the lower carrier.
The auxiliary processing jig comprises an upper carrier, a lower carrier and a rotary connecting piece, wherein the lower carrier is provided with a water passing hole, the upper carrier is provided with a window, the upper carrier is rotatably connected with the lower carrier through the rotary connecting piece, when the auxiliary processing jig is in a working state, the lower carrier is used for supporting an FPC product, the upper carrier is positioned above the lower carrier to press the FPC product, the window is used for exposing nickel sheets or components on the FPC product, on one hand, the relative positions of the upper carrier and the lower carrier can be quickly adjusted through the rotary connecting piece, and the alignment efficiency is high; on the other hand, when the FPC product is washed by liquid medicine, the liquid medicine is fully contacted with the soldering flux on the nickel sheet or the component through the window, the water passing hole is used for drainage, and the liquid medicine is discharged from the auxiliary processing jig in time, so that the cleaning of the FPC product and the removal of the soldering flux are realized, and the technical problem of residual soldering flux on the FPC product after SMT is solved.
An embodiment of a second aspect of the present application provides an FPC product cleaning line, including a conveying member, an auxiliary processing tool as set forth in any one of the embodiments of the first aspect, and a plurality of shower heads, where the conveying member moves along a preset direction, the auxiliary processing tool is disposed on the conveying member, and the plurality of shower heads are disposed above the conveying member at intervals along the preset direction.
In an embodiment, the conveying member includes two conveying chains moving along the preset direction and a plurality of carrying chains, two ends of each carrying chain are respectively connected to the two conveying chains, and the plurality of carrying chains are parallel and spaced.
Above-mentioned FPC product cleaning line includes conveyer, auxiliary processing tool and shower head, and FPC product accessible auxiliary processing tool is fixed, and the conveyer is used for driving auxiliary processing tool and removes along predetermineeing the direction, and the shower head is used for spraying washs with liquid medicine in order to wash remaining scaling powder on the FPC.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of an auxiliary processing tool provided in an embodiment of the present application in a loading and unloading state;
fig. 2 is a schematic structural diagram of the auxiliary processing tool provided in the embodiment of the application in a working state;
FIG. 3 is a schematic view of an upper carrier in the auxiliary processing tool shown in FIG. 1;
FIG. 4 is a schematic view of a carrier in the auxiliary processing tool shown in FIG. 1;
FIG. 5 is a schematic view of a positioning pin in the auxiliary processing tool shown in FIG. 2;
FIG. 6 is a schematic diagram of an FPC product cleaning line according to an embodiment of the present application;
fig. 7 is a top view of the carrier member of the FPC product cleaning line shown in fig. 6.
Description of main reference numerals:
100. auxiliary processing jig;
10. loading a carrier; 11. a window; 12. a partition rod; 13. a first positioning hole;
20. a downloading tool; 201. a bottom surface; 202. a top surface; 21. a water passing hole; 22. a second positioning hole; 221. a reducing hole; 222. an extension hole; 23. a positioning needle; 231. a convex portion;
30. rotating the connecting piece; 31. a first hinge; 32. a second hinge;
41. a first magnetic attraction member; 42. a second magnetic attraction member; 43. a mounting hole;
50. a transfer member; 51. a conveyor chain; 52. a load-bearing chain;
60. a spray header;
200. a cleaning line for FPC products;
300. FPC product.
Detailed Description
The present application will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present application more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The terms "upper," "lower," "left," "right," and the like are used for convenience of description based on the orientation or positional relationship shown in the drawings, and do not denote or imply that the devices or elements in question must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting of the patent. The terms "first," "second," and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "a plurality of" is two or more, unless specifically defined otherwise.
Reference in the specification to "one embodiment," "some embodiments," or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the application. Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," and the like in the specification are not necessarily all referring to the same embodiment, but mean "one or more but not all embodiments" unless expressly specified otherwise. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
An embodiment of a first aspect of the present application provides an auxiliary processing jig for auxiliary cleaning of an FPC product to remove flux on a nickel sheet or a component in the FPC product.
Referring to fig. 1 and 2, in an embodiment of the application, the auxiliary processing tool 100 includes an upper carrier 10, a lower carrier 20 and a rotating connector 30, the lower carrier 20 is used for placing the FPC product 300, the lower carrier 20 is provided with a water through hole 21, the upper carrier 10 is provided with a window 11, and the window 11 is used for exposing the nickel sheet or the component on the FPC product 300.
The upper carrier 10 is rotatably connected to the lower carrier 20 through the rotation connecting member 30, and when the auxiliary processing tool 100 is in a working state, the upper carrier 10 covers the upper side of the lower carrier 20 to press the FPC product 300. Thus, when the FPC product 300 is rinsed with the liquid medicine, the nickel sheet or the component is exposed from the window 11 so that the liquid medicine is fully contacted with the soldering flux on the nickel sheet or the component, and the water passing holes 21 are used for draining the liquid medicine and discharging the liquid medicine from the auxiliary processing jig 100 in time.
It can be understood that when the auxiliary processing jig 100 is in a working state, the upper and lower sides of the FPC product 300 are respectively abutted against the upper carrier 10 and the lower carrier 20, that is, the FPC product 300 cannot shake easily in the auxiliary processing jig 100, so that the position stability of the FPC product 300 in the cleaning process is improved, and the FPC product 300 is prevented from being separated from the auxiliary processing jig 100 in the cleaning process or being deformed due to the impact of liquid medicine.
The auxiliary processing tool 100 includes an upper carrier 10, a lower carrier 20 and a rotating connector 30, wherein the lower carrier 20 is provided with a water through hole 21, the upper carrier 10 is provided with a window 11, wherein the upper carrier 10 is rotatably connected to the lower carrier 20 through the rotating connector 30, when the auxiliary processing tool 100 is in a working state, the lower carrier 20 is used for supporting the FPC product 300, the upper carrier 10 is positioned above the lower carrier 20 to press the FPC product 300, the window 11 is used for exposing nickel sheets or components on the FPC product 300, on one hand, the relative positions of the upper carrier 10 and the lower carrier 20 can be quickly adjusted through the rotating connector 30, and the alignment efficiency is high; on the other hand, when the FPC product 300 is washed by the liquid medicine, the liquid medicine is fully contacted with the soldering flux on the nickel sheet or the component through the window 11, the water passing holes 21 are used for drainage, and the liquid medicine is discharged from the auxiliary processing jig 100 in time, so that the cleaning of the FPC product 300 and the removal of the soldering flux are realized, and the technical problem of residual soldering flux on the FPC product after SMT is solved.
It can be understood that the auxiliary processing tool 100 may further include a loading and unloading state, when the auxiliary processing tool 100 is in the loading and unloading state, referring to fig. 1, the loading tool 10 may rotate relative to the unloading tool 20 through the rotating connecting piece 30 to release the pressing of the loading tool 10 on the FPC product and the unloading tool 20 until the loading tool 10 and the unloading tool 20 are at a certain inclination angle, and at this time, an operator may directly load or unload the FPC product.
Referring to fig. 2 to 4, in an embodiment of the present application, the number of water holes 21 is plural, and the plurality of water holes 21 are distributed in an array, the carrier 20 is used for placing a plurality of FPC products 300, the plurality of FPC products 300 are arranged at intervals along the length direction of the carrier 20, the number of windows 11 is plural, and the plurality of windows 11 are arranged at intervals along the length direction of the carrier 10; when the auxiliary processing jig 100 is in a working state, any window 11 is used for exposing a nickel sheet or a component of one of the FPC products 300. Thus, the auxiliary processing jig 100 can simultaneously clamp a plurality of FPC products 300 and simultaneously clean the plurality of FPC products 300, thereby improving the cleaning efficiency.
Along the length direction of the upper carrier 10, the side of the upper carrier 10 parallel to the length direction is defined as a long side, and the side of the upper carrier 10 parallel to the width direction is defined as a wide side. It will be appreciated that there are two long sides and two wide sides. Accordingly, the long side and the wide side of the downloading tool 20 are defined in the same manner as the uploading tool 10, and will not be described herein.
Specifically, the carrier 20 is FR4 having a thickness of 2mm, a length of 600mm and a width of 250mm. The water holes 21 are milled holes, the diameter of the water holes 21 is 10mm, the distance between any two adjacent water holes 21 is 10mm, that is, the distance between any two adjacent water holes 21 is equal and is 10mm along the length direction and the width direction of the downloading tool 20.
Specifically, the upper carrier 10 is also FR4 having a thickness of 2mm, a length of 600mm and a width of 250mm. The window 11 is a slot, the length of the window 11 is 70mm along the length direction of the upper carrier 10, and the length of the window 11 is 210mm along the width direction of the upper carrier 10, namely, the window 11 is in a strip shape. The distance between the windows 11 at both ends and the edge of the upper carrier 10 along the length direction of the upper carrier 10 is 25mm, that is, the distance between the windows 11 at both ends and the wide edge of the upper carrier 10 is 25mm. Further, the distance between adjacent two windows 11 is 10mm.
It will be appreciated that in other embodiments of the present application, the positions and dimensions of the water passing holes 21 and the windows 11 may be other, and may be adjusted according to practical needs, which is not limited herein.
Referring to fig. 2 to 4, in one embodiment of the present application, a partition rod 12 is disposed between any two adjacent windows 11, a first positioning hole 13 is formed on the partition rod 12, and a second positioning hole 22 and a positioning needle 23 fixedly inserted into the second positioning hole 22 are disposed on the downloading tool 20; when the auxiliary processing jig 100 is in a working state, the second positioning hole 22 is opposite to the first positioning hole 13, and one end of the positioning needle 23, which is far away from the second positioning hole 22, extends into the first positioning hole 13. Thus, when the auxiliary processing tool 100 is in the working state, the positioning pin 23 disposed on the downloading tool 20 can limit the upper tool 10, so as to stop the upper tool 10 from moving substantially along the horizontal direction.
When the auxiliary processing tool 100 is in the working state, one end of the positioning pin 23 away from the second positioning hole 22 extends into the first positioning hole 13, that is, the positioning pin 23 is fixedly mounted on the carrier 20 and protrudes relative to the surface of the carrier 20. In order to enable the upper carrier 10 to rotate relative to the lower carrier 20 through the rotation connecting piece 30, when the upper carrier 10 is parallel to the lower carrier 20, one end of the positioning needle 23 protruding out of the surface of the lower carrier 20 can extend into the corresponding first positioning hole 13, and then the diameter of one end of the positioning needle 23, which is required to be far away from the second positioning hole 22, is smaller than the aperture of the first positioning hole 13, so that the first positioning hole 13 can provide sufficient space, and the positioning needle 23 smoothly enters the first positioning hole 13 in the rotation process of the upper carrier 10, so that interference is avoided.
It will be appreciated that the length of the positioning pin 23 protruding from the surface of the carrier 20 should not be too long, and it is only necessary to ensure that the length of the positioning pin 23 protruding from the surface of the carrier 20 is greater than the thickness of the FPC product 300.
Specifically, the length of the positioning pin 23 protruding from the surface of the carrier 20 is 1.5mm. It will be appreciated that the length of the positioning pin 23 protruding from the surface of the carrier 20 may be other, and may be adjusted according to the thickness of the FPC product, which is not limited herein.
It will be appreciated that the number of first positioning holes 13 on each spacer 12 may be one or more and may be set according to the requirements of use. In the present embodiment, the number of the first positioning holes 13 on each of the partition rods 12 is two, and the distance between the two first positioning holes 13 is 170mm.
Referring to fig. 2 to 5, in an embodiment of the present application, along a height direction of the carrier 20, the carrier 20 includes a bottom surface 201 and a top surface 202 opposite to each other, and the second positioning hole 22 includes a reducing hole 221 and an extending hole 222 connected to each other; the diameter of the variable diameter hole 221 is gradually reduced along the direction from the bottom surface 201 to the top surface 202; the positioning pin 23 has a projection 231 at one end facing the bottom surface 201, and the projection 231 abuts against the wall of the diameter-variable hole 221.
Thus, when the positioning needle 23 is mounted on the carrier 20, the reducing hole 221 can provide guiding function for mounting the positioning needle 23, so as to facilitate the penetration of the positioning needle 23. In addition, the convex part 231 on the positioning needle 23 can be used for fixing the position of the positioning needle 23, and the fixing mode is simple and convenient to install.
Wherein the diameter of the first positioning hole 13 is 2.2mm, and the diameter of the extension hole 222 is 1.95mm. It is understood that the diameters of the first positioning hole 13 and the extension hole 222 may be other values, but are not limited thereto.
In order to prevent the positioning needle 23 from falling out of the first positioning hole 13, a seal may be filled in the diameter-variable hole 221 to seal the same.
Referring to fig. 1, in an embodiment of the application, the auxiliary processing tool 100 further includes a first magnetic attraction member 41 disposed on the upper carrier 10 and a second magnetic attraction member 42 disposed on the lower carrier 20, where the first magnetic attraction member 41 can magnetically attract the second magnetic attraction member 42. The first magnetic attraction piece 41 and the second magnetic attraction piece 42 are magnets, and when the auxiliary processing jig 100 is in a working state, the magnetic poles of the opposite sides of the first magnetic attraction piece 41 and the second magnetic attraction piece 42 are opposite. Thus, the fixed connection of the uploading carrier 10 and the downloading carrier 20 can be realized through the magnetic attraction between the first magnetic attraction piece 41 and the second magnetic attraction piece 42, the connection is quick, and the connection is stable and reliable.
Specifically, when the auxiliary processing jig 100 is in a working state, the N pole of the first magnetic attraction piece 41 is located above the S pole of the second magnetic attraction piece 42, and the N pole of the first magnetic attraction piece 41 and the N pole of the second magnetic attraction piece 42 are opposite and attract each other, so that the uploading tool 10 and the downloading tool 20 are stably connected under the attraction force between the first magnetic attraction piece 41 and the second magnetic attraction piece 42. It will be appreciated that the N pole of the first magnetic attraction member 41 may be located below the S pole thereof, and correspondingly, the N pole of the second magnetic attraction member 42 may be located below the S pole thereof, as well as maintain the attractive force therebetween.
Furthermore, in other embodiments of the present application, one of the first magnetic attraction member 41 and the second magnetic attraction member 42 is a magnet, and the other is a magnetic metal member.
Specifically, the magnetic metal member is a metal member that can attract the magnet and includes metals such as iron, nickel, cobalt, etc., and it is understood that the magnetic attraction between the magnet and the magnetic metal member can also achieve stable connection between the upper carrier 10 and the lower carrier 20, which is not limited herein.
Referring to fig. 1, in an embodiment of the present application, the number of the first magnetic attraction pieces 41 and the second magnetic attraction pieces 42 is plural, the first magnetic attraction pieces 41 are distributed at intervals on the peripheral side of the upper carrier 10, and the second magnetic attraction pieces 42 are distributed at intervals on the peripheral side of the lower carrier 20; when the auxiliary processing jig 100 is in the working state, the second magnetic attraction piece 42 is disposed opposite to the first magnetic attraction piece 41.
On the one hand, by increasing the number of the first magnetic attraction pieces 41 and the second magnetic attraction pieces 42, the attractive force between the upper carrier 10 and the lower carrier 20 can be increased; on the other hand, the plurality of first magnetic attraction pieces 41 are distributed at intervals on the peripheral side of the upper carrier 10, and the plurality of second magnetic attraction pieces 42 are distributed at intervals on the peripheral side of the lower carrier 20, so that the distribution of the first magnetic attraction pieces 41 on the upper carrier 10 and the distribution of the second magnetic attraction pieces 42 on the lower carrier 20 are relatively uniform, and the distribution of attraction force between the upper carrier 10 and the lower carrier 20 is relatively uniform, thereby improving the connection stability of the upper carrier 10 and the lower carrier 20.
The first hinge 31 is mounted on one of the wide sides of the upper carrier 10, and the wide sides and two long sides of the first hinge 31 are not mounted with a plurality of first magnetic attraction pieces 41 uniformly distributed.
It can be appreciated that, when the auxiliary processing tool 100 is in the working state, the second magnetic attraction pieces 42 are disposed opposite to the first magnetic attraction pieces 41, so that the distribution condition of the second magnetic attraction pieces 42 on the downloading tool 20 is the same as the distribution condition of the first magnetic attraction pieces on the uploading tool 10, and reference can be made to the distribution of the first magnetic attraction pieces on the uploading tool 10, which is not repeated herein.
Referring to fig. 1, 3 and 4, in an embodiment of the present application, mounting holes 43 are formed on each of the upper carrier 10 and the lower carrier 20, the first magnetic attraction pieces 41 and the second magnetic attraction pieces 42 are respectively disposed in the corresponding mounting holes 43, and sealing elements (not shown) are filled in the mounting holes 43. Thus, the sealing member can seal the first magnetic attraction member 41 or the second magnetic attraction member 42, so that the first magnetic attraction member 41 can be firmly installed on the carrier 10, and meanwhile, the second magnetic attraction member 42 can be firmly installed on the carrier 20, and the possibility that the first magnetic attraction member 41 and the second magnetic attraction member 42 fall off is reduced.
The sealing element is sealant, and the preparation cost is low and the performance is stable.
Specifically, taking the upper carrier 10 as an example, the mounting holes 43 on the upper carrier 10 are milled holes with a diameter of 5mm and a hole depth of 1mm, and the distance between two adjacent mounting holes 43 is 70mm along the length direction of the upper carrier 10; along the width direction of the upper carrier 10, the distance between two adjacent mounting holes 43 is 40mm, and the thickness of the first magnetic attraction piece 41 is less than or equal to 0.6mm, that is, the thickness of the first magnetic attraction piece 41 is less than the depth of the mounting holes 43, so that the first magnetic attraction piece 41 can be completely accommodated in the mounting holes 43 and can be plugged by a sealing piece.
Correspondingly, the mounting holes 43 on the carrier 20 are arranged in the same manner as the mounting holes 43 on the carrier 10, and will not be described in detail herein.
It should be understood that in other embodiments of the present application, the mounting hole 43 may be omitted, the first magnetic attraction member 41 may be disposed on the surface of the carrier 10, and the second magnetic attraction member 42 may be disposed on the surface of the carrier 20, which is not limited herein.
Referring to fig. 2 to 4, in an embodiment of the present application, the rotating connection member 30 includes a first hinge 31, a second hinge 32 and a rotating shaft (not shown), the first hinge 31 and the second hinge 32 are rotatably connected through the rotating shaft, the first hinge 31 is fixedly connected to the upper carrier 10, and the second hinge 32 is fixedly connected to the lower carrier 20. In this way, the upper carrier 10 and the lower carrier 20 can be rotatably connected through the rotation shaft, the upper carrier 10 and the lower carrier 20 can be opened and closed more flexibly, and meanwhile, the complete separation of the upper carrier 10 and the lower carrier 20 can be avoided, so that the auxiliary processing jig 100 has high alignment accuracy of the upper carrier 10 and the lower carrier 20 and saves the position adjustment time of the upper carrier 10 when the cleaning of FPC products 300 of different batches is repeatedly performed.
The number of the rotation connecting pieces 30 is two, and the first hinges 31 of the two rotation connecting pieces 30 are arranged on the same side of the upper carrier 10. Specifically, the distance from the first hinge 31 to the long side of the upper carrier 10 is 40mm.
Correspondingly, the second hinges 32 of the two rotating connectors 30 are both disposed on the same side of the carrier 20, so as to improve the stability of the rotating connection between the carrier 10 and the carrier 20.
It should be understood that in another embodiment of the present application, the structure of the rotating connection member 30 may be other, for example, a notch is formed on a side of the carrier 20, a protrusion adapted to the notch is formed on a side of the carrier, the protrusion is received in the notch, and the carrier 10 and the carrier 20 are both sleeved on the rotating shaft. Alternatively, in still another embodiment of the present application, the rotating connection member 30 may be omitted, and the upper carrier 10 and the lower carrier 20 may be fixedly connected by a detachable connection such as a snap connection, but not limited thereto.
The auxiliary processing tool 100 includes an upper carrier 10, a lower carrier 20 and a rotary connecting member 30, on the one hand, the relative position of the upper carrier 10 and the lower carrier 20 can be quickly adjusted by the rotary connecting member 30, so that the alignment efficiency is high; on the other hand, when the FPC product 300 is washed by the liquid medicine, the liquid medicine is fully contacted with the soldering flux on the nickel sheet or the component through the window 11, the water passing holes 21 are used for drainage, and the liquid medicine is discharged from the auxiliary processing jig 100 in time, so that the cleaning of the FPC product 300 and the removal of the soldering flux are realized, and the technical problem of residual soldering flux on the FPC product after SMT is solved.
An embodiment of the second aspect of the present application proposes an FPC product cleaning line for cleaning an FPC product.
Referring to fig. 6 and 7, in an embodiment of the application, the FPC product cleaning line 200 includes a conveying member 50, an auxiliary processing tool 100 as in any of the first embodiments, and a plurality of shower heads 60, wherein the conveying member 50 moves along a predetermined direction, the auxiliary processing tool 100 is disposed on the conveying member 50, and the plurality of shower heads 60 are disposed above the conveying member 50 at intervals along the predetermined direction.
Wherein the spray header 60 is used for spraying liquid medicine for cleaning the soldering flux. It will be appreciated that the space in which the showerhead 60 is located is a flux purge section. In addition, the cleaning line 200 for FPC products further includes a water washing section and a drying section sequentially connected to the flux washing section, and a water blocking air knife is provided behind the washing section to blow the liquid medicine off the surface of the auxiliary processing jig 100. It can be appreciated that when the auxiliary processing jig 100 moves to the drying section, the plurality of water holes 21 formed on the carrier 20 can be used for the entry of hot air for drying, so as to dry the bottom surface and the side surface of the FPC product 300, and the drying efficiency is high; the hot air can also dry the top surface of the FPC product 300 through the window 11 formed on the upper carrier 10.
In this embodiment, referring to fig. 7, the conveying member 50 includes two conveying chains 51 moving along a predetermined direction and a plurality of carrying chains 52, two ends of the carrying chains 52 are respectively connected to the two conveying chains 51, and the plurality of carrying chains 52 are parallel and spaced apart. In this way, the adjacent carrying chains 52 form a space therebetween, which is conducive to timely discharging of the liquid medicine, and avoids the auxiliary processing jig 100 from being soaked in the liquid medicine for a long time.
Wherein the carrying chain 52 is perpendicular to the conveying chain 51, it will be understood that in other embodiments of the present application, the carrying chain 52 may be a grid structure, but is not limited thereto.
The above-mentioned FPC product cleaning line 200 includes conveying piece 50, auxiliary processing tool 100 and shower head 60, and FPC product 300 accessible auxiliary processing tool 100 is fixed, and conveying piece 50 is used for driving auxiliary processing tool 100 and removes along predetermineeing the direction, and shower head 60 is used for spraying the liquid medicine of wasing in order to wash the residual scaling powder on the FPC.
In one embodiment of the present application, the present application further provides a method for cleaning residual flux of FPC products, which mainly clamps a plurality of single products between auxiliary processing jigs 100 and performs spray cleaning, and specifically includes the following steps:
first, the FPC product cleaning line 200 is designed according to the product. The cleaning line 200 for FPC products comprises a scaling powder cleaning section, a water washing section and a drying section, wherein a water blocking air knife is arranged behind the cleaning section and blows off the liquid medicine from the surface of the auxiliary processing jig 100.
Then, the auxiliary processing jig 100 is designed. The auxiliary processing tool 100 includes a downloading tool 20, an uploading tool 10, a rotating connecting piece 30, a magnet and a positioning needle 23, and is designed according to design data.
Then, the soldered flexible circuit board with the nickel pieces and components is placed on a dedicated carrier 20, the carrier 10 is covered, and the product is properly moved so that each nickel piece or component cannot be blocked by the carrier 10.
Then, the auxiliary processing jig 100 with the FPC product 300 is cleaned by the FPC product cleaning line 200, and the product is subjected to the sections of liquid medicine cleaning, clear water cleaning, drying and the like, and then comes out of the board outlet section.
Then, the auxiliary processing jig 100 is taken out, and it is checked whether the flux is cleaned, whether the product remains water and the like.
Then, the solder tin is inspected for discoloration and other appearance problems.
And then, carrying out mass production cleaning after the first part is detected to be qualified.
The above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present application, and are intended to be included in the scope of the present application.
Claims (10)
1. The auxiliary processing jig is used for auxiliary cleaning of FPC products and is characterized by comprising an upper carrier, a lower carrier and a rotary connecting piece, wherein the lower carrier is used for placing the FPC products, water passing holes are formed in the lower carrier, a window is formed in the upper carrier, and the window is used for exposing nickel sheets or components on the FPC products;
the upper carrier is rotatably connected with the downloading carrier through the rotating connecting piece, and when the auxiliary processing jig is in a working state, the upper carrier covers the upper side of the downloading carrier so as to press and cover the FPC product.
2. The auxiliary processing jig according to claim 1, wherein the number of water passing holes is plural, the plural water passing holes are distributed in an array, the downloading tool is used for placing plural FPC products, the plural FPC products are arranged at intervals along the length direction of the downloading tool, the number of windows is plural, and the plural windows are arranged at intervals along the length direction of the uploading tool;
when the auxiliary processing jig is in the working state, any one of the windows is used for exposing one of the nickel sheets or components of the FPC product.
3. The auxiliary processing jig according to claim 2, wherein a separation rod is arranged between any two adjacent windows, a first positioning hole is formed in the separation rod, and a second positioning hole and a positioning needle fixedly inserted into the second positioning hole are formed in the downloading tool;
when the auxiliary processing jig is in the working state, the second positioning hole and the first positioning hole are oppositely arranged, one end of the positioning needle, which is far away from the second positioning hole, extends into the first positioning hole, and the diameter of one end of the positioning needle, which is far away from the second positioning hole, is smaller than the aperture of the first positioning hole.
4. The auxiliary machining jig according to claim 3, wherein the downloading tool comprises opposite bottom and top surfaces along a height direction of the downloading tool, and the second positioning hole comprises a reducing hole and an extending hole which are connected; the aperture of the reducing hole is gradually reduced along the direction from the bottom surface to the top surface;
one end of the positioning needle, which faces the bottom surface, is provided with a convex part, and the convex part is abutted against the hole wall of the reducing hole.
5. The auxiliary processing jig according to any one of claims 1 to 4, further comprising a first magnetic attraction member provided on the upper carrier and a second magnetic attraction member provided on the lower carrier, the first magnetic attraction member being magnetically attracted to the second magnetic attraction member;
one of the first magnetic attraction piece and the second magnetic attraction piece is a magnet, and the other is a magnet or a magnetic metal piece.
6. The auxiliary processing jig according to claim 5, wherein the number of the first magnetic attraction pieces and the number of the second magnetic attraction pieces are plural, the plural first magnetic attraction pieces are distributed at intervals on the peripheral side of the upper carrier, and the plural second magnetic attraction pieces are distributed at intervals on the peripheral side of the lower carrier;
when the auxiliary processing jig is in the working state, each second magnetic attraction piece is arranged opposite to the corresponding first magnetic attraction piece.
7. The auxiliary processing jig according to claim 5, wherein the upper carrier and the lower carrier are provided with mounting holes, the first magnetic attraction piece and the second magnetic attraction piece are respectively arranged in the corresponding mounting holes, and sealing pieces are filled in the mounting holes.
8. The auxiliary machining jig according to any one of claims 1 to 4, wherein the rotation connecting member includes a first hinge, a second hinge and a rotation shaft, the first hinge and the second hinge are rotatably connected through the rotation shaft, the first hinge is fixedly connected to the upper carrier, and the second hinge is fixedly connected to the lower carrier.
9. The FPC product cleaning line is characterized by comprising a conveying member, the auxiliary processing jig and a plurality of spray heads, wherein the conveying member moves along a preset direction, the auxiliary processing jig is arranged on the conveying member, and the spray heads are arranged above the conveying member at intervals along the preset direction.
10. The FPC product cleaning line according to claim 9, wherein the conveying member comprises two conveying chains moving in the preset direction and a plurality of carrying chains, both ends of each carrying chain are respectively connected to the two conveying chains, and the plurality of carrying chains are arranged in parallel and at intervals.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310575827.4A CN116669324A (en) | 2023-05-19 | 2023-05-19 | Auxiliary processing jig and FPC product cleaning line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310575827.4A CN116669324A (en) | 2023-05-19 | 2023-05-19 | Auxiliary processing jig and FPC product cleaning line |
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CN116669324A true CN116669324A (en) | 2023-08-29 |
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CN202310575827.4A Pending CN116669324A (en) | 2023-05-19 | 2023-05-19 | Auxiliary processing jig and FPC product cleaning line |
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CN (1) | CN116669324A (en) |
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2023
- 2023-05-19 CN CN202310575827.4A patent/CN116669324A/en active Pending
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