CN116654489B - Automatic packaging and intelligent storing and taking assembly line for line box in building industry - Google Patents
Automatic packaging and intelligent storing and taking assembly line for line box in building industry Download PDFInfo
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- CN116654489B CN116654489B CN202310405229.2A CN202310405229A CN116654489B CN 116654489 B CN116654489 B CN 116654489B CN 202310405229 A CN202310405229 A CN 202310405229A CN 116654489 B CN116654489 B CN 116654489B
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 192
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 47
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 47
- 238000007789 sealing Methods 0.000 claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000007599 discharging Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 30
- 230000009471 action Effects 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- 230000000007 visual effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000003993 interaction Effects 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 4
- 239000000109 continuous material Substances 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 description 4
- 238000007726 management method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/025—Boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
- Closing Of Containers (AREA)
Abstract
The invention discloses an automatic packaging and intelligent storing and taking assembly line for line boxes in the building industry, which belongs to the technical field of automatic assembly lines and comprises a control system and an execution system, wherein the execution system comprises a PLC (programmable logic controller) and an assembly line component which are electrically connected with the control system through wires, and the assembly line component sequentially comprises a feeding port, a line box conveying line, a line box thermoplastic sealing line, a line box conveying belt, a mechanical arm mechanism, a line box storage mechanism, a discharging chute and a material taking container. The invention can greatly save labor, reduce labor cost, improve working efficiency and management level, and can meet the whole set of operation of storing or taking the wire box by only 1 worker in actual operation, thereby being worthy of further popularization and application.
Description
Technical Field
The invention belongs to the technical field of automatic production lines, and particularly relates to an automatic packaging and intelligent storing and taking production line for line boxes in the building industry.
Background
In the prior art, thermoplastic packaging of the wire box and warehouse management of the wire box are two completely different procedures, and although intelligent warehouse technology is developed quickly, a pipeline technology for tightly combining thermoplastic packaging and intelligent storage of the wire box is not yet available. In general, thermoplastic packaging and storage of the wire box require a large amount of workers to participate, the automation degree of the existing equipment is low, an intelligent assembly line is difficult to form between the equipment, and in the storage process of the wire box, a self-built or leased storehouse and site are usually utilized, and goods are manually stored, safeguarded, loaded and unloaded, carried and distributed, so that the wire box not only consumes great labor cost, but also is low in efficiency and easy to make mistakes.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention discloses an automatic packaging and intelligent storage and retrieval assembly line for a line box in the building industry, which combines a thermoplastic sealing process and a storage process of the line box into a whole assembly line through an intelligent technology, and the line box can directly enter the intelligent storage process from the thermoplastic sealing process through the assembly line, and in the whole assembly line, only 1 worker is required to operate, so that the cost can be greatly saved, and the production efficiency and the management level can be improved.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
the utility model provides an automatic encapsulation of building trade line box and intelligent access assembly line, includes control system and actuating system, actuating system include PLC controller and the assembly line subassembly of being connected through wire and control system electricity, the assembly line subassembly include material loading mouth, line box transfer chain, line box thermoplastic seal line, line box conveyer belt, arm mechanism, line box storage mechanism, ejection of compact chute and get the material container in proper order, the material loading mouth pass through line box transfer chain and carry line box thermoplastic seal line to line box in proper order, line box thermoplastic seal line carry line box to line box conveyer belt through self guide rail mechanism after sealing line box thermoplastic seal, arm mechanism locate one side of line box conveyer belt, line box storage mechanism locates the opposite side of line box conveyer belt, arm mechanism be responsible for the warehouse entry and the play storehouse action of line box, line box storage mechanism be equipped with a plurality of over-and-down line box storehouse storage area, line box storage area far away from the one end of line box conveyer belt be equipped with the ejection of compact, the end and container connection of ejection of compact, control device configuration as line box, line box thermoplastic seal line box, control system, line box transfer chain, touch-control system, material container information interaction device.
Preferably, the feeding port is located at the starting end of the wire box conveying line, the wire box conveying line comprises a wire box guide rail and a linear conveying mechanism arranged on the inner side of the wire box guide rail, and the linear conveying mechanism inputs the wire box into an input port of a wire box thermoplastic sealing line along the wire box guide rail.
Preferably, the output port of the thermoplastic sealing wire of the wire box is connected with the initial end of the wire box conveyor belt, and the thermoplastic sealed wire box is sequentially conveyed to the upper part of the wire box conveyor belt, and the wire box conveyor belt is driven by a first servo motor.
Preferably, the wire box storage mechanism comprises a storage frame, one end of the storage frame, facing the wire box conveying belt, is provided with a visual sensor, the visual sensor is used for detecting wire box image information entering the wire box conveying belt, the visual sensor is used for transmitting relevant information to a control system through a PLC (programmable logic controller), the control system is used for distinguishing the type and the model of the wire box, the PLC is used for controlling a first servo motor to act, the wire box is conveyed to the relative position of a storage opening corresponding to the wire box storage mechanism, the PLC is used for moving a manipulator of the mechanical arm mechanism to the position corresponding to the wire box according to the instruction of the control system, the wire box enters the wire box storage area through the storage opening in a pushing mode, the PLC is used for calculating the pushing action of the manipulator according to a counter of the PLC and controlling the pushing amplitude of the manipulator, and when 1 wire box storage area is stored fully, the lifting device of the wire box storage mechanism is started, and the wire box storage area which is fully stored is removed or the wire box is fully stored is moved to the storage position.
Preferably, one end of the warehouse-in position facing the wire box conveyor belt is provided with a supporting plate fixedly connected with the warehouse rack, the supporting plate is provided with a plurality of warehouse-in ports, the wire box warehouse storage area is a storage tray which is lifted on the warehouse rack through a lifting device, the storage tray is square, the upper surface of the square storage tray is provided with a single-row storage space opposite to each warehouse-in port, two sides of each single-row storage space are respectively provided with a baffle fixedly connected with the upper surface of the tray, the upper surface of the bottom of each single-row storage space is provided with anti-skid patterns, and the PLC is used for positioning each wire box at a set position of the single-row storage space by controlling the stretching amplitude of the manipulator.
Preferably, the lifting device comprises a second servo motor fixedly arranged at the top end of the storage rack, an output shaft of the second servo motor is connected with a rotating shaft, two ends of the rotating shaft are rotatably connected with two sides of the top end of the storage rack through bearing seats, driving gears are further arranged at two ends of the rotating shaft and are connected with driven gears through chain transmission, a fixed shaft of each driven gear rotatably penetrates through the inner surface of the side wall of the storage rack and is fixedly connected with a chain wheel, the chain wheels are connected with lifting chains in a meshed mode, the lifting chains are connected with the side wall of each storage tray through auxiliary plate connecting pieces, two side inner walls of the storage rack are provided with 2 sliding rails which are longitudinally arranged, two ends of each storage tray are respectively connected with 2 sliding rails in a sliding mode, a plurality of fixing seats are arranged on the sliding rails at equal intervals, two opposite fixing seats on the two sides are opposite one to one, and a transmitting end and a receiving end of each corresponding photoelectric sensor are respectively arranged on the opposite fixing seats, and the PLC controls the lifting position of the storage tray through controlling signals of the second servo motor and the corresponding photoelectric sensors.
Preferably, the mechanical arm mechanism comprises a driving rail arranged along the trend of the line box conveyor belt, the length of the driving rail is matched with that of the line box conveyor belt and is used for moving the mechanical arm to a position corresponding to any warehouse entry port, the mechanical arm comprises a moving plate and a pushing assembly arranged on the moving plate, one end bottom of the moving plate is connected with the driving rail, the driving rail is driven by a third servo motor, the pushing assembly is a linear pushing mechanism, and the end part of the linear pushing mechanism forms the mechanical arm and pushes the mechanical arm to a set amplitude under the control of the PLC.
Preferably, the driving track comprises a supporting frame, and 2 linear guide rails arranged at the top end of the supporting frame along the trend of the line box conveyor belt, wherein a driving wheel and a driven wheel are respectively arranged at two ends between the 2 linear guide rails, a driving belt is connected between the driving wheel and the driven wheel in a transmission manner, the driving wheel is driven by a third servo motor, the lower surface of the moving plate is respectively in sliding connection with the 2 linear guide rails through 2 sliding blocks, the driving belt is connected with the lower surface of the moving plate, and the moving plate moves back and forth along the 2 linear guide rails under the driving of the third servo motor.
The application method of the automatic packaging and intelligent access assembly line for the line box in the building industry comprises a line box storage method and a line box taking method:
the method for storing the wire box comprises the following steps:
step 1, sequentially placing wire boxes to be subjected to thermoplastic sealing on a wire box conveying line by a worker at a feeding port, and sequentially inputting the wire boxes into the wire box to be subjected to thermoplastic sealing by the wire box conveying line;
step 2, a wire box thermoplastic sealing wire sequentially conveys the wire boxes subjected to thermoplastic sealing to the starting end of a wire box conveying belt, a control system distinguishes the type and the model of the wire boxes according to image information of a visual sensor, and the wire box conveying belt is controlled by a PLC (programmable logic controller) to convey the wire boxes to corresponding warehouse entry positions;
step 3, the PLC controls the mechanical arm of the mechanical arm mechanism to extend a set range, pushes the wire box into a set position of a corresponding storage tray, and records the action times of the mechanical arm;
step 4, repeating the steps 2 and 3, when the storage tray is full of the line boxes or the single-column storage space corresponding to the line boxes of a certain type and model is full, the PLC controls the lifting device to act, and the storage tray is lifted to a warehouse-in position when 1 line box which is not stored or the line box which is not full is not stored and the corresponding single-column storage space is still reserved while the storage tray is moved;
step 5, repeating the steps 2, 3 and 4 to finish the wire box storage of each storage tray; in the process, the PLC controller sends the storage information of the wire box to the control system, and the control system records the related data;
the method for taking the thread cassette comprises the following steps:
step 1, a worker inputs the type and model of the wire box and the number of the wire box to be taken through a touch screen man-machine interaction device and waits at a material taking container;
step 2, the control system controls the lifting device to act through the PLC controller, and 1 storage tray is lifted to the height of the warehouse-in position; the PLC controller controls the manipulator to move to the position of a single-row storage space of a wire box needing to be delivered, sequentially pushes the wire boxes out of the single-row storage space in a pushing mode, and drops the wire boxes into the material taking container through the material discharging chute, controls the output quantity of the wire boxes through controlling the extension amplitude of the manipulator, when the wire box number of 1 single-row storage space cannot meet the material taking quantity, the PLC controller controls the manipulator to move to the position of a new single-row storage space for continuous material delivery, when the wire box number of a single storage tray cannot meet the material taking quantity, the PLC controller moves a new storage tray filled with the required wire boxes to the warehouse-in position through the lifting device, controls the manipulator to continuously take the material until the wire boxes with the required number are taken, and sends the material taking information to the control system, and the control system records related data.
The invention relates to an automatic packaging and intelligent storing and taking assembly line for a line box in the building industry, which has the beneficial effects that:
the invention discloses an automatic packaging and intelligent storing and taking assembly line for line boxes in the building industry, which can greatly save labor and reduce labor cost, in actual operation, only 1 worker can meet the whole set of operation of storing or taking line boxes, in the storing process, the worker only needs to put the line boxes in sequence at a feed port of a line box conveying line, the assembly line can intelligently accurately store the line boxes, in the taking process, the worker only needs to input the type and model of the line boxes to be taken and the number of the line boxes to be taken through a touch screen man-machine interaction device, and the assembly line can output the line boxes with the required number to a material taking container preferentially. The control system synthesizes access information transmitted by the PLC controller, and grasps the storage amount and the position of the wire box in real time. Based on the method, the automatic wire box packaging and storing efficiency is greatly improved, the original wire box packaging and storing flows are combined into an intelligent assembly line, the working efficiency can be greatly improved, the management level is improved, the production cost is reduced, and the method is worthy of further popularization and use.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the bottom view of the present invention;
FIG. 3 is a schematic view of a partial structure of the wire box conveyor line of the present invention;
FIG. 4 is a schematic structural view of the wire box storage mechanism of the present invention;
FIG. 5 is a schematic view of a mechanical arm mechanism according to the present invention;
1. a feeding port; 2. a wire box conveying line; 2-1, a wire box guide rail; 3. a plastic film package assembly for thermoplastic sealing the wire in the wire box; 4. a wire box heat seal assembly for heat sealing wires to the wire box; 5. a control system; 6. a touch screen man-machine interaction device; 7. a mechanical arm mechanism; 7-1, driving the track; 7-2, a driving wheel; 7-3, driven wheel; 7-4, a transmission belt; 7-5, moving the plate; 7-6, pushing the component; 8. a wire box storage mechanism; 8-1, a storage rack; 8-2, single column storage space; 8-3, warehouse entry port; 8-4, a second servo motor; 8-5, rotating shaft; 8-6, a driving gear; 8-7, driven gears; 8-8, lifting chains; 8-9, fixing base; 8-10, a storage tray; 9. a discharge chute; 10. a material taking container; 11. a wire box conveyor belt.
Detailed Description
The following description is of the preferred embodiments of the invention and is not intended to limit the scope of the invention, but is intended to cover any modifications, equivalents, and improvements within the spirit and principles of the invention.
In an initial embodiment, the invention relates to an automatic packaging and intelligent storage and taking assembly line for a line box in the building industry, which is shown in fig. 1-2, and comprises a control system 5 and an execution system, wherein the execution system comprises a PLC (programmable logic controller) and an assembly line assembly which are electrically connected with the control system through wires, the assembly line assembly sequentially comprises a feeding opening 1, a line box conveying line 2, a line box thermoplastic sealing line, a line box conveying belt 11, a mechanical arm mechanism 7, a line box storage mechanism 8, a discharging chute 9 and a material taking container 10, the feeding opening 1 sequentially conveys the line box to the line box thermoplastic sealing line through the line box conveying line 2, the line box thermoplastic sealing line conveys the line box to the line box conveying belt 11 through a guide rail mechanism of the line box thermoplastic sealing line after the line box thermoplastic sealing line box, the wire box storage mechanism 7 is arranged on one side of the wire box conveyor belt 11, the wire box storage mechanism 8 is arranged on the other side of the wire box conveyor belt 11, the wire box storage mechanism 7 is responsible for the warehouse-in and warehouse-out actions of the wire box, the wire box storage mechanism 8 is provided with a plurality of lifting wire box warehouse storage areas, one end of the wire box warehouse storage areas, which is far away from the wire box conveyor belt 11, is provided with a discharging chute 9, the tail end of the discharging chute 9 is connected with a material taking container 10, the PLC is configured to control the wire box conveying line 2, the wire box thermoplastic sealing line, the wire box conveyor belt 11, the mechanical arm mechanism 7 and the wire box storage mechanism 8, and relevant data information is transmitted to the control system 5, and the control system 5 comprises an industrial control computer, a touch screen man-machine interaction device 6 and a software module.
In a further embodiment, as shown in fig. 1, 2 and 3, the feeding port 1 is located at the start end of the wire box conveying line 2, and the wire box conveying line 2 includes a wire box guide rail 2-1 and a linear conveying mechanism (not shown) disposed inside the wire box guide rail 2-1, and the linear conveying mechanism inputs the wire box into an input port of the wire box thermoplastic sealing line along the wire box guide rail. The linear conveying mechanism can be a common conveying belt or other devices capable of realizing related functions. The driving device of the wire box conveying line can be a stepping motor or a servo motor, and is convenient for a PLC controller to control.
In a further embodiment, as shown in fig. 2, the output port of the thermoplastic sealing wire of the wire box is connected with the initial end of the wire box conveyor belt 11, and the thermoplastic sealed wire boxes are sequentially conveyed above the wire box conveyor belt 11, and the wire box conveyor belt 11 is driven by a first servo motor (not shown in the drawing). The wire box thermoplastic sealing wire is in the prior art, and generally comprises a plastic sealing film packaging assembly 3 and a wire box heat sealing assembly 4, wherein the wire box is conveyed through a guide rail mechanism of the wire box while the wire box thermoplastic sealing is realized, and the undescribed matters of the invention are solved by the prior art.
In a further embodiment, as shown in fig. 4, the wire box storage mechanism includes a storage rack 8-1, a vision sensor (not shown in the drawing) is disposed at one end of the storage rack 8-1 facing the wire box conveyor belt 11, the vision sensor is used to detect the wire box image information on the wire box conveyor belt 11, and send the relevant information to the control system 5 through the PLC controller, the control system 5 distinguishes the type and model of the wire box, and controls the action of the first servo motor through the PLC controller, so as to convey the wire box to the relative position of the storage port 8-3 corresponding to the wire box storage mechanism, the PLC controller moves the manipulator of the mechanical arm mechanism to the position corresponding to the wire box according to the instruction of the control system, and sends the wire box into the wire box storage area through the storage port in a pushing manner, and the PLC controller calculates the pushing action of the manipulator according to the counter of the PLC controller, and when the wire box storage area is 1, the lifting device of the wire box storage mechanism is started, and the wire box storage area is fully loaded with the wire box storage device, or the wire box is not fully loaded into the wire box storage area, and the wire box storage area is not fully loaded.
In a further embodiment, as shown in fig. 4, a pallet (not labeled in the drawing) fixedly connected with the storage rack is arranged at one end of the storage position facing the wire box conveyor belt 11, a plurality of storage ports 8-3 are arranged on the pallet, the wire box storage area is a storage tray 8-10 lifted on the storage rack 8-1 through a lifting device, the storage tray 8-10 is square, a single-row storage space 8-2 is arranged on the upper surface of the square storage tray opposite to each storage port, a partition plate (not labeled in the drawing) fixedly connected with the upper surface of the tray is arranged at two sides of each single-row storage space 8-2, anti-skid patterns (not labeled in the drawing) are arranged on the upper surface of the bottom of the single-row storage space, and the PLC controller positions each wire box at the set position of the single-row storage space by controlling the stretching amplitude of the mechanical arm. In this embodiment, the baffle of single storage space both sides has actually formed spacing and the guide structure of line box, and the manipulator pushes into single storage space through the warehouse entry mouth with the line box, can control the final position of depositing of line box through the extension range of control manipulator, because the bottom upper surface of single storage space is equipped with anti-skidding line, can avoid taking place uncontrollable slip in the line box propelling movement process, the one end of single storage space far away from line box conveyer belt is uncovered and opposite with ejection of compact chute, when the manipulator extends certain range, can push out the line box that needs to go out of stock on to ejection of compact chute 9.
In a further embodiment, as shown in fig. 4, the lifting device includes a second servo motor 8-4 fixedly disposed at the top end of the storage rack 8-1, an output shaft of the second servo motor 8-4 is in transmission connection with a rotating shaft 8-5, two ends of the rotating shaft 8-5 are rotatably connected with two sides of the top end of the storage rack 8-1 through bearing seats, driving gears 8-6 are further disposed at two ends of the rotating shaft 8-5, the driving gears 8-6 are in transmission connection with driven gears 8-7 through chains, a fixed shaft of the driven gears 8-7 rotatably penetrates through the inner surface of the side wall of the storage rack 8-1 and is fixedly connected with a sprocket (not shown in the figure), the sprocket is in meshed connection with a lifting chain 8-8, the lifting chain 8-8 is connected with the side wall of each storage tray through an attaching plate connecting piece (not shown in the figure, which is a common technology, namely, the chain is provided with an attaching plate, the attaching plate is connected with the side wall of each storage tray through the attaching plate connecting piece), the inner walls of the two sides of the storage rack are provided with 2 sliding rails (not marked in the figure) which are longitudinally arranged, the two ends of the storage tray 8-10 are respectively connected with the 2 sliding rails in a sliding manner, a plurality of fixing seats 8-9 are arranged on the sliding rails at equal intervals, in practical implementation, the surfaces of the fixing seats are flush with the surfaces of the sliding rails, the fixing seats 8-9 on the 2 opposite sliding rails on the two sides are opposite one to one, the opposite fixing seats 8-9 are respectively provided with a transmitting end and a receiving end (not marked in the figure) of the correlation type photoelectric sensor, the PLC controller controls the lifting position of the storage tray by controlling the second servo motor 8-4 and combining signals of the correlation type photoelectric sensor, namely, when the storage tray rises to the induction range of a certain correlation type photoelectric sensor, the PLC controller receives the signals, stops the second servo motor at the moment, and the storage tray stays at the position, wherein the transmitting end and the receiving end of the correlation type photoelectric sensor are embedded in the fixed seat, and interference cannot be caused to the lifting of the storage tray.
In a further embodiment, as shown in fig. 5, the mechanical arm mechanism 7 includes a driving rail 7-1 disposed along the direction of the line box conveyor belt 11, the length of the driving rail 7-1 matches with the length of the line box conveyor belt 11 and is used for moving the manipulator to a position opposite to any warehouse entry, the manipulator includes a moving plate 7-5 and a pushing assembly 7-6 disposed on the moving plate 7-5, one end bottom of the moving plate 7-5 is connected with the driving rail, the driving rail is driven by a third servo motor (not shown in the drawing), the pushing assembly is a linear pushing mechanism, and the end of the linear pushing mechanism forms the manipulator and pushes the manipulator to a set amplitude under the control of the PLC controller. In this embodiment, the linear pushing mechanism has various implementation modes, such as a servo cylinder and an electric cylinder, and further, for example, the linear pushing mechanism matched with the screw rod and the nut pair can control the screw rod to rotate through the servo motor, the nut pair is screwed on the screw rod, the nut pair is connected with the manipulator through 1 connecting plate, when the screw rod rotates, the nut pair moves on the screw rod and drives the manipulator to move, the manipulator can be designed into a pushing plate structure, the pushing plate structure is matched with the widths of the warehouse entry port and the single-row storage space, so that the wire box can be conveniently pushed into the single-row storage space through the warehouse entry port and move along the single-row storage space, and the infrared sensors and the distance sensors can be installed at the end part and the two sides of the manipulator, so that the position of the manipulator can be conveniently controlled further, and collision with the partition plates is avoided.
In a further embodiment, as shown in fig. 5, the driving track includes a supporting frame (not labeled in the figure), and 2 linear guide rails arranged at the top end of the supporting frame along the trend of the box conveyor belt, two ends between the 2 linear guide rails are respectively provided with a driving wheel 7-2 and a driven wheel 7-3, a driving belt 7-4 is in transmission connection between the driving wheel 7-2 and the driven wheel 7-3, the driving wheel 7-2 is driven by a third servo motor, the lower surface of the moving plate 7-5 is respectively in sliding connection with the 2 linear guide rails through 2 sliding blocks, the driving belt 7-4 is connected with the lower surface of the moving plate 7-5, and the moving plate 7-5 moves back and forth along the 2 linear guide rails under the driving of the third servo motor. The PLC controls the accurate position of the movable plate by controlling the revolution number of the third servo motor.
In a further embodiment, as shown in fig. 1-5, the application method of the automatic packaging and intelligent access pipeline for the line box in the construction industry comprises a line box storage method and a line box taking method:
the method for storing the wire box comprises the following steps:
step 1, sequentially placing wire boxes to be subjected to thermoplastic sealing on a wire box conveying line by a worker at a feeding port, and sequentially inputting the wire boxes into the wire box to be subjected to thermoplastic sealing by the wire box conveying line;
step 2, a wire box thermoplastic sealing wire sequentially conveys the wire boxes subjected to thermoplastic sealing to the starting end of a wire box conveying belt, a control system distinguishes the type and the model of the wire boxes according to image information of a visual sensor, and the wire box conveying belt is controlled by a PLC (programmable logic controller) to convey the wire boxes to corresponding warehouse entry positions;
step 3, the PLC controls the mechanical arm of the mechanical arm mechanism to extend a set range, pushes the wire box into a set position of a corresponding storage tray, and records the action times of the mechanical arm;
step 4, repeating the steps 2 and 3, when the storage tray is full of the line boxes or the single-column storage space corresponding to the line boxes of a certain type and model is full, the PLC controls the lifting device to act, and the storage tray is lifted to a warehouse-in position when 1 line box which is not stored or the line box which is not full is not stored and the corresponding single-column storage space is still reserved while the storage tray is moved;
step 5, repeating the steps 2, 3 and 4 to finish the wire box storage of each storage tray; in the process, the PLC controller sends the storage information of the wire box to the control system, and the control system records the related data; that is, the control system can grasp the storage amount and the storage position of the wire box in the wire box storage mechanism 8 in real time, and the control system carries out dynamic intelligent control on the whole process of accessing the wire box through the software module;
the method for taking the thread cassette comprises the following steps:
step 1, a worker inputs the type and model of the wire box and the number of the wire box to be taken through a touch screen man-machine interaction device 6 and waits at a material taking container;
step 2, the control system controls the lifting device to act through the PLC controller, and 1 storage tray is lifted to the height of the warehouse-in position; the PLC controller controls the manipulator to move to the position of a single-row storage space of a wire box needing to be delivered, sequentially pushes the wire boxes out of the single-row storage space in a pushing mode, and drops the wire boxes into the material taking container through the material discharging chute, controls the output quantity of the wire boxes through controlling the extension amplitude of the manipulator, when the wire box number of 1 single-row storage space cannot meet the material taking quantity, the PLC controller controls the manipulator to move to the position of a new single-row storage space for continuous material delivery, when the wire box number of a single storage tray cannot meet the material taking quantity, the PLC controller moves a new storage tray filled with the required wire boxes to the warehouse-in position through the lifting device, controls the manipulator to continuously take the material until the wire boxes with the required number are taken, and sends the material taking information to the control system, and the control system records related data. The control system combines the goods taking information and the inventory information to realize the implementation grasp of the storage quantity and the storage position of the wire box, and in the implementation, the priority of the wire box ex-warehouse action is higher than that of the wire box ex-warehouse action.
Claims (4)
1. An automatic packaging and intelligent access assembly line of building trade line box, characterized by: comprises a control system and an execution system, wherein the execution system comprises a PLC (programmable logic controller) and a production line assembly which are electrically connected with the control system through wires, the production line assembly sequentially comprises a feeding port, a wire box conveying line, a wire box thermoplastic sealing line, a wire box conveying belt, a mechanical arm mechanism, a wire box storage mechanism, a discharging chute and a material taking container, the feeding port sequentially conveys the wire box to the wire box thermoplastic sealing line through the wire box conveying line, the wire box thermoplastic sealing line conveys the wire box to the wire box conveying belt through a guide rail mechanism of the wire box thermoplastic sealing line after thermoplastic sealing the wire box, the mechanical arm mechanism is arranged on one side of the wire box conveying belt, the wire box storage mechanism is arranged on the other side of the wire box conveyor belt, the mechanical arm mechanism is responsible for the warehousing and ex-warehouse actions of the wire box, the wire box storage mechanism is provided with a plurality of lifting wire box storage areas, one end of the wire box storage area, which is far away from the wire box conveyor belt, is provided with a discharging chute, the tail end of the discharging chute is connected with a material taking container, and the PLC is configured to control the wire box conveying line, the wire box thermoplastic sealing line, the wire box conveyor belt, the mechanical arm mechanism and the wire box storage mechanism and transmit related data information to the control system, and the control system comprises an industrial control computer, a touch screen man-machine interaction device and a software module;
the output port of the wire box thermoplastic sealing wire is connected with the initial end of the wire box conveyor belt, and the wire box thermoplastic sealing wire is sequentially conveyed to the upper part of the wire box conveyor belt, and the wire box conveyor belt is driven by a first servo motor;
the wire box storage mechanism comprises a storage frame, one end of the storage frame, facing the wire box conveying belt, is provided with a visual sensor, the visual sensor is used for detecting wire box image information entering the wire box conveying belt, the visual sensor is used for transmitting relevant information to a control system through a PLC (programmable logic controller), the control system is used for distinguishing the type and the model of the wire box, the PLC is used for controlling a first servo motor to act, the wire box is conveyed to the relative position of a storage opening corresponding to the wire box storage mechanism, the PLC is used for moving a manipulator of the mechanical arm mechanism to the position corresponding to the wire box according to the instruction of the control system, the wire box enters the wire box storage area through the storage opening in a pushing mode, the PLC is used for calculating the pushing action of the manipulator and controlling the pushing amplitude of the manipulator according to a counter of the PLC, and when 1 wire box storage area is full, the wire box storage area is started, and the wire box storage area which is not filled with the wire box is moved to the storage area which is not filled with the wire box;
the wire box storage device comprises a wire box conveyor belt, a wire box storage area, a PLC (programmable logic controller) controller and a wire box storage area, wherein a supporting plate fixedly connected with the storage frame is arranged at one end of the wire box conveyor belt at the storage position, a plurality of storage openings are formed in the supporting plate, the wire box storage area is a storage tray which is lifted on the storage frame through a lifting device, the storage tray is square, a single-row storage space is arranged on the upper surface of the square storage tray opposite to each storage opening, a partition plate fixedly connected with the upper surface of the tray is arranged on two sides of each single-row storage space, anti-skid patterns are formed on the upper surface of the bottom of the single-row storage space, and the PLC controller positions each wire box at a set position of the single-row storage space by controlling the stretching amplitude of the manipulator;
the mechanical arm mechanism comprises a driving rail arranged along the trend of the line box conveyor belt, the length of the driving rail is matched with that of the line box conveyor belt and is used for moving the mechanical arm to a position corresponding to any warehouse entry port, the mechanical arm comprises a moving plate and a pushing component arranged on the moving plate, one end bottom of the moving plate is connected with the driving rail, the driving rail is driven by a third servo motor, the pushing component is a linear pushing mechanism, and the end part of the linear pushing mechanism forms the mechanical arm and pushes the mechanical arm to a set amplitude under the control of the PLC;
the driving track comprises a supporting frame and 2 linear guide rails arranged at the top end of the supporting frame along the trend of the box conveyor belt, driving wheels and driven wheels are respectively arranged at two ends between the 2 linear guide rails, a driving belt is connected between the driving wheels and the driven wheels in a transmission manner, the driving wheels are driven by a third servo motor, the lower surface of the moving plate is respectively in sliding connection with the 2 linear guide rails through 2 sliding blocks, the driving belt is connected with the lower surface of the moving plate, and the moving plate moves back and forth along the 2 linear guide rails under the driving of the third servo motor.
2. The automatic packaging and intelligent access pipeline for line boxes in the construction industry as claimed in claim 1, wherein: the feeding port is positioned at the starting end of the wire box conveying line, the wire box conveying line comprises a wire box guide rail and a linear conveying mechanism arranged on the inner side of the wire box guide rail, and the linear conveying mechanism inputs the wire box into an input port of a wire box thermoplastic sealing line along the wire box guide rail.
3. The automatic packaging and intelligent access pipeline for line boxes in the construction industry as claimed in claim 2, wherein: the lifting device comprises a second servo motor fixedly arranged at the top end of the storage rack, an output shaft of the second servo motor is connected with a rotating shaft, two ends of the rotating shaft are rotatably connected with two sides of the top end of the storage rack through bearing seats, driving gears are further arranged at two ends of the rotating shaft and are connected with driven gears through chain transmission, a fixed shaft of each driven gear rotatably penetrates through the inner surface of the side wall of the storage rack and is fixedly connected with a chain wheel, the chain wheel is connected with a lifting chain in a meshed mode, the lifting chain is connected with the side wall of each storage tray through an attached plate connecting piece, two side inner walls of the storage rack are provided with 2 sliding rails which are longitudinally arranged, two ends of each storage tray are respectively connected with 2 sliding rails in a sliding mode, a plurality of fixing seats are arranged on the sliding rails at equal intervals, the two opposite fixing seats on the two sides of the 2 sliding rails are opposite one to one another, and a transmitting end and a receiving end of each opposite fixing seat are respectively provided with a correlation type photoelectric sensor, and a PLC controller controls the lifting position of the storage tray through controlling signals of the second servo motor and the correlation type photoelectric sensor.
4. The method for using the automatic packaging and intelligent access assembly line for the line box in the construction industry as claimed in claim 3, wherein the method comprises the following steps: the method comprises the steps of storing the wire box and taking the wire box:
the method for storing the wire box comprises the following steps:
step 1, sequentially placing wire boxes to be subjected to thermoplastic sealing on a wire box conveying line by a worker at a feeding port, and sequentially inputting the wire boxes into the wire box to be subjected to thermoplastic sealing by the wire box conveying line;
step 2, a wire box thermoplastic sealing wire sequentially conveys the wire boxes subjected to thermoplastic sealing to the starting end of a wire box conveying belt, a control system distinguishes the type and the model of the wire boxes according to image information of a visual sensor, and the wire box conveying belt is controlled by a PLC (programmable logic controller) to convey the wire boxes to corresponding warehouse entry positions;
step 3, the PLC controls the mechanical arm of the mechanical arm mechanism to extend a set range, pushes the wire box into a set position of a corresponding storage tray, and records the action times of the mechanical arm;
step 4, repeating the steps 2 and 3, when the storage tray is full of the line boxes or the single-column storage space corresponding to the line boxes of a certain type and model is full, the PLC controls the lifting device to act, and the storage tray is lifted to a warehouse-in position when 1 line box which is not stored or the line box which is not full is not stored and the corresponding single-column storage space is still reserved while the storage tray is moved;
step 5, repeating the steps 2, 3 and 4 to finish the wire box storage of each storage tray; in the process, the PLC controller sends the storage information of the wire box to the control system, and the control system records the related data;
the method for taking the thread cassette comprises the following steps:
step 1, a worker inputs the type and model of the wire box and the number of the wire box to be taken through a touch screen man-machine interaction device and waits at a material taking container;
step 2, the control system controls the lifting device to act through the PLC controller, and 1 storage tray is lifted to the height of the warehouse-in position; the PLC controller controls the manipulator to move to the position of a single-row storage space of a wire box needing to be delivered, sequentially pushes the wire boxes out of the single-row storage space in a pushing mode, and drops the wire boxes into the material taking container through the material discharging chute, controls the output quantity of the wire boxes through controlling the extension amplitude of the manipulator, when the wire box number of 1 single-row storage space cannot meet the material taking quantity, the PLC controller controls the manipulator to move to the position of a new single-row storage space for continuous material delivery, when the wire box number of a single storage tray cannot meet the material taking quantity, the PLC controller moves a new storage tray filled with the required wire boxes to the warehouse-in position through the lifting device, controls the manipulator to continuously take the material until the wire boxes with the required number are taken, and sends the material taking information to the control system, and the control system records related data.
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