CN116626167A - Ultrasonic transverse wave attenuation coefficient measuring device and working method - Google Patents
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Abstract
Description
技术领域Technical Field
本发明涉及超声横波衰减系数的测量技术领域,具体涉及一种超声横波衰减系数的测量装置及工作方法。The invention relates to the technical field of ultrasonic shear wave attenuation coefficient measurement, and in particular to a device and a working method for measuring the ultrasonic shear wave attenuation coefficient.
背景技术Background Art
超声波在介质中传播时,超声波声束本身的扩散引起的扩散衰减、介质对超声波能量的吸收导致的吸收衰减,以及介质晶粒之间的晶界对超声波的散射引起的散射衰减,都会导致超声波在介质中传播过程中能量的下降。一般的,超声波的衰减系数是扩散衰减系数、吸收衰减系数和散射衰减系数之和,获得超声波的衰减系数对于掌握介质中超声波声场的衰减规律以及介质中缺陷的定性定量均具有重要作用。When ultrasonic waves propagate in a medium, the diffusion attenuation caused by the diffusion of the ultrasonic sound beam itself, the absorption attenuation caused by the absorption of ultrasonic energy by the medium, and the scattering attenuation caused by the scattering of ultrasonic waves by the grain boundaries between the medium grains will all lead to the decrease of the energy of ultrasonic waves in the process of propagation in the medium. Generally, the attenuation coefficient of ultrasonic waves is the sum of the diffusion attenuation coefficient, the absorption attenuation coefficient and the scattering attenuation coefficient. Obtaining the attenuation coefficient of ultrasonic waves is important for understanding the attenuation law of ultrasonic sound fields in the medium and for qualitatively and quantitatively determining defects in the medium.
目前,超声横波衰减系数一般采用与待测测工件同材质或相近材质的薄板试件,超声横波斜入射到薄板试件内部后,在薄板试件底面和耦合面之间来回反射,通过在耦合面的n倍(n=1、2、3、……)跨距处设置接收探头获得n次反射后超声横波的声压,从而获得超声横波在薄板中的衰减系数。该方法测得的衰减系数为扩散衰减系数、吸收衰减系数和散射衰减系数之和,无法测量出各衰减系数的数值,特别是扩散衰减系数受待测测工件形状尺寸的影响较大,薄板试件上测量的扩散衰减系数往往不能代表待测测工件中的扩散衰减系数。At present, the ultrasonic shear wave attenuation coefficient generally uses a thin plate specimen of the same material or similar material as the workpiece to be tested. After the ultrasonic shear wave is obliquely incident into the thin plate specimen, it reflects back and forth between the bottom surface of the thin plate specimen and the coupling surface. By setting a receiving probe at a span of n times (n=1, 2, 3, ...) of the coupling surface, the sound pressure of the ultrasonic shear wave after n reflections is obtained, thereby obtaining the attenuation coefficient of the ultrasonic shear wave in the thin plate. The attenuation coefficient measured by this method is the sum of the diffusion attenuation coefficient, the absorption attenuation coefficient and the scattering attenuation coefficient. It is impossible to measure the value of each attenuation coefficient, especially the diffusion attenuation coefficient is greatly affected by the shape and size of the workpiece to be tested. The diffusion attenuation coefficient measured on the thin plate specimen often cannot represent the diffusion attenuation coefficient in the workpiece to be tested.
发明内容Summary of the invention
因此,本发明要解决的技术问题在于克服现有技术中超声横波衰减系数的测量不精准的缺点,从而提供一种超声横波衰减系数的测量装置及工作方法,能够测量出不同形状尺寸的待测工件超声横波的扩散衰减系数、散射衰减系数和吸收衰减系数,提高被检测工件衰减系数测量的精准性。Therefore, the technical problem to be solved by the present invention is to overcome the shortcoming of inaccurate measurement of the ultrasonic shear wave attenuation coefficient in the prior art, thereby providing a measuring device and working method for the ultrasonic shear wave attenuation coefficient, which can measure the diffusion attenuation coefficient, scattering attenuation coefficient and absorption attenuation coefficient of the ultrasonic shear wave of the workpiece to be tested with different shapes and sizes, and improve the accuracy of the attenuation coefficient measurement of the workpiece to be tested.
本发明解决上述技术问题的技术方案如下:The technical solution of the present invention to solve the above technical problems is as follows:
第一方面,本发明提供了一种超声横波衰减系数的测量装置,所述系统包括:超声检测仪、超声横波探头及预设个数的测试试块;In a first aspect, the present invention provides a device for measuring ultrasonic shear wave attenuation coefficient, the system comprising: an ultrasonic detector, an ultrasonic shear wave probe, and a preset number of test blocks;
所述超声检测仪,用于激发所述超声横波发射探头生成预设频率的超声横波,并记录由所述超声横波接收探头所接收的所述超声横波在测试试块和待测工件的反射面形成的回波波幅,根据所述波幅依次计算所述待测工件的吸收衰减系数、散射衰减系数及扩散衰减系数;The ultrasonic detector is used to excite the ultrasonic shear wave transmitting probe to generate ultrasonic shear waves of a preset frequency, and record the echo amplitudes formed by the ultrasonic shear waves received by the ultrasonic shear wave receiving probe on the reflection surfaces of the test block and the workpiece to be tested, and calculate the absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be tested in sequence according to the amplitudes;
所述超声横波探头包括超声横波发射探头及超声横波接收探头,用于固定在所述测试试块或待测工件的耦合面,所述超声横波发射探头通过所述超声检测仪激发生成超声横波并发射,所述超声横波接收探头接收所述超声横波的回波并返回给超声检测仪;The ultrasonic shear wave probe comprises an ultrasonic shear wave transmitting probe and an ultrasonic shear wave receiving probe, which are used to be fixed on the coupling surface of the test block or the workpiece to be tested. The ultrasonic shear wave transmitting probe is excited by the ultrasonic detector to generate ultrasonic shear waves and transmits them, and the ultrasonic shear wave receiving probe receives the echo of the ultrasonic shear wave and returns it to the ultrasonic detector.
所述测试试块,根据待测工件的材质属性及超声横波的衰减特性进行设计,使所述超声横波在其内部传播,并在反射面形成回波,所述回波用于所述待测工件的吸收衰减系数、散射衰减系数及扩散衰减系数的计算;The test block is designed according to the material properties of the workpiece to be tested and the attenuation characteristics of the ultrasonic shear wave, so that the ultrasonic shear wave propagates inside it and forms an echo on the reflection surface. The echo is used to calculate the absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be tested;
所述测试试块,包括:预设个数的半圆柱形试块或预设个数的等腰梯形试块,所述半圆柱形试块或等腰梯形试块的表面粗糙度、声阻抗、材质均与所述待测工件相同;The test blocks include: a preset number of semi-cylindrical test blocks or a preset number of isosceles trapezoidal test blocks, the surface roughness, acoustic impedance and material of the semi-cylindrical test blocks or isosceles trapezoidal test blocks are the same as those of the workpiece to be tested;
各个所述半圆柱形试块的圆柱面半径均相同,且设置为大于所述超声横波探头近场区的预设倍数,所述表面粗糙度设置为小于横波波长的第一预设比例,各个所述半圆柱形试块的平均晶粒尺寸互不相同,且设置为小于横波波长的第二预设比例;The cylindrical surface radius of each of the semi-cylindrical test blocks is the same and is set to be greater than a preset multiple of the near field area of the ultrasonic shear wave probe, the surface roughness is set to be less than a first preset ratio of the shear wave wavelength, and the average grain size of each of the semi-cylindrical test blocks is different from each other and is set to be less than a second preset ratio of the shear wave wavelength;
各个所述等腰梯形试块的等腰梯形面与超声横波入射点的距离均相同,且设置为大于所述超声横波探头的近场区的预设倍数,所述表面粗糙度设置为小于横波波长的第一预设比例,各个所述等腰梯形试块的平均晶粒尺寸互不相同,且设置为小于横波波长的第二预设比例。The distance between the isosceles trapezoidal surface of each of the isosceles trapezoidal test blocks and the ultrasonic shear wave incident point is the same, and is set to be greater than a preset multiple of the near field area of the ultrasonic shear wave probe. The surface roughness is set to be less than a first preset proportion of the shear wave wavelength. The average grain size of each of the isosceles trapezoidal test blocks is different from each other and is set to be less than a second preset proportion of the shear wave wavelength.
本发明实施例提供的超声横波衰减系数的测量装置,通过将预先根据待测工件材质属性及超声横波的衰减特性设计半圆柱形试块及等腰梯形试块作为测试试块,由超声检测仪激发固定于各测试试块或待测工件耦合面的超声横波发射探头生成预设频率的超声横波,并将超声横波发射至对应的反射面,超声横波在耦合面与反射面之间形成回波,通过超声横波接收探头接收所反射的预设次数回波并由超声检测仪记录各回波的波幅,根据波幅计算待测工件对超声横波的吸收衰减系数、散射衰减系数及扩散衰减系数。本发明通过预先设计的测试试块消除衰减系数测量中扩散衰减的影响,依次计算待测工件对超声横波的吸收衰减系数、散射衰减系数及扩散衰减系数,获得与待测工件形状尺寸相匹配的扩散衰减系数,提高超声横波衰减系数测量的精确度。The ultrasonic shear wave attenuation coefficient measuring device provided by the embodiment of the present invention is designed in advance according to the material properties of the workpiece to be tested and the attenuation characteristics of the ultrasonic shear wave. A semi-cylindrical test block and an isosceles trapezoidal test block are used as test blocks. The ultrasonic shear wave transmitting probe fixed on each test block or the coupling surface of the workpiece to be tested is excited by an ultrasonic detector to generate an ultrasonic shear wave of a preset frequency, and the ultrasonic shear wave is transmitted to the corresponding reflection surface. The ultrasonic shear wave forms an echo between the coupling surface and the reflection surface. The ultrasonic shear wave receiving probe receives the preset number of reflected echoes and the ultrasonic detector records the amplitude of each echo. The absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be tested to the ultrasonic shear wave are calculated according to the amplitude. The present invention eliminates the influence of diffusion attenuation in the attenuation coefficient measurement through the pre-designed test block, calculates the absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be tested to the ultrasonic shear wave in turn, obtains the diffusion attenuation coefficient matching the shape and size of the workpiece to be tested, and improves the accuracy of the ultrasonic shear wave attenuation coefficient measurement.
可选地,为所述超声横波探头配备磁吸或压紧装置,用于保证所述超声横波探头的耦合力在不同测试试块或待测工件上测量时保持一致。Optionally, the ultrasonic shear wave probe is equipped with a magnetic attraction or clamping device to ensure that the coupling force of the ultrasonic shear wave probe remains consistent when measuring on different test blocks or workpieces to be tested.
本发明所设计预设个数的测试试块与待测工件材质属性相同,测试试块的形状规则且尺寸相对较大,这样能够保证测试试块与待测工件的吸收衰减常数及散射衰减常数相同,扩散衰减系数符合衰减公式。通过对不同晶粒尺寸的测试试块进行超声横波测试,能够计算出测试试块的吸收衰减常数及散射衰减常数,从而得到待测工件的吸收衰减系数及散射衰减系数。为了能够求解出不同的衰减常数需要获得不同的方程组,因此需要在不同测试试块和待测工件上进行超声横波测量,通过配置磁吸或压紧装置能够保证超声横波探头固定在不同测试试块或待测工件时的耦合力相同,能够使得测量出的回波波幅更精准,从而能够进一步提高计算得到的各种衰减系数的精确性。The preset number of test blocks designed by the present invention has the same material properties as the workpiece to be tested, and the test blocks have regular shapes and relatively large sizes, so that the absorption attenuation constant and scattering attenuation constant of the test blocks and the workpiece to be tested can be ensured to be the same, and the diffusion attenuation coefficient conforms to the attenuation formula. By performing ultrasonic shear wave tests on test blocks with different grain sizes, the absorption attenuation constant and scattering attenuation constant of the test blocks can be calculated, thereby obtaining the absorption attenuation coefficient and scattering attenuation coefficient of the workpiece to be tested. In order to be able to solve different attenuation constants, different sets of equations need to be obtained, so it is necessary to perform ultrasonic shear wave measurements on different test blocks and workpieces to be tested. By configuring a magnetic suction or clamping device, it can be ensured that the coupling force of the ultrasonic shear wave probe when fixed on different test blocks or workpieces to be tested is the same, which can make the measured echo amplitude more accurate, thereby further improving the accuracy of the various calculated attenuation coefficients.
可选地,根据超声横波传播特性将兼具超声发射和超声接收功能的超声横波探头固定在所述测试试块的耦合面;将超声横波发射探头和超声横波接收探头分别固定在所述待测工件的耦合面上相隔预设倍数跨距的不同位置。Optionally, according to the propagation characteristics of ultrasonic shear waves, an ultrasonic shear wave probe with both ultrasonic transmitting and receiving functions is fixed on the coupling surface of the test block; the ultrasonic shear wave transmitting probe and the ultrasonic shear wave receiving probe are respectively fixed on different positions on the coupling surface of the workpiece to be tested with a preset multiple span apart.
可选地,若所述待测工件上不具备与耦合面近似平行的反射面,则制作与所述超声横波探头的声束扩散截面面积相同的待测试块,所述待测试块的厚度、材质及表面粗糙度均与所述待测工件相同。Optionally, if the workpiece to be tested does not have a reflection surface approximately parallel to the coupling surface, a test block with the same sound beam diffusion cross-sectional area as the ultrasonic shear wave probe is manufactured, and the thickness, material and surface roughness of the test block are the same as those of the workpiece to be tested.
本发明所检测的工件若不具备与耦合面近似平行的反射面,则无法构成多次反射的条件,直接进行超声横波测量会影响回波的形成,导致衰减系数计算不精确,因此可加工与待测工件各材质属性相同的待测试块,用来代替待测工件进行测量,能够保证衰减系数测量的精确性。If the workpiece to be tested by the present invention does not have a reflecting surface that is approximately parallel to the coupling surface, the conditions for multiple reflections cannot be met. Direct ultrasonic shear wave measurement will affect the formation of the echo, resulting in inaccurate calculation of the attenuation coefficient. Therefore, a test block with the same material properties as the workpiece to be tested can be processed and used to replace the workpiece to be tested for measurement, thereby ensuring the accuracy of the attenuation coefficient measurement.
第二方面,本发明实施例提供了超声横波衰减系数的测量装置的工作方法,包括以下步骤:In a second aspect, an embodiment of the present invention provides a working method of a device for measuring an ultrasonic shear wave attenuation coefficient, comprising the following steps:
确定测试试块的耦合面及反射面,选择半圆柱形试块的矩形面作为耦合面,半圆柱曲面为反射面,或选择等腰梯形试块相对的上表面作为耦合面,两等腰梯形面作为反射面;Determine the coupling surface and reflection surface of the test block, select the rectangular surface of the semi-cylindrical test block as the coupling surface, and the semi-cylindrical curved surface as the reflection surface, or select the opposite upper surfaces of the isosceles trapezoidal test block as the coupling surface, and the two isosceles trapezoidal surfaces as the reflection surfaces;
将预设频率的超声横波探头分别固定在预设个数测试试块的耦合面,采用超声检测仪激发所述超声横波探头发射超声横波至各个测试试块对应的反射面;An ultrasonic shear wave probe of a preset frequency is fixed to the coupling surfaces of a preset number of test blocks respectively, and an ultrasonic detector is used to excite the ultrasonic shear wave probe to transmit ultrasonic shear waves to the corresponding reflection surface of each test block;
所述超声横波在各个测试试块的耦合面与反射面之间形成回波,由所述超声横波探头接收各个测试试块经反射面反射回的预设次数回波,并通过所述超声检测仪记录不同回波的波幅,根据波幅获得吸收衰减常数和散射衰减常数,并根据所述吸收衰减常数和散射衰减常数计算待测工件的吸收衰减系数及散射衰减系数;The ultrasonic shear wave forms an echo between the coupling surface and the reflection surface of each test block, the ultrasonic shear wave probe receives a preset number of echoes reflected by each test block from the reflection surface, and the ultrasonic detector records the amplitudes of different echoes, obtains an absorption attenuation constant and a scattering attenuation constant according to the amplitude, and calculates an absorption attenuation coefficient and a scattering attenuation coefficient of the workpiece to be tested according to the absorption attenuation constant and the scattering attenuation constant;
选择待测工件的相对平行的两面分别作为其耦合面和反射面,并将预设频率的超声横波发射探头固定在待测工件的耦合面,采用超声检测仪激发所述超声横波发射探头发射超声横波至所述待测工件的反射面;Select two relatively parallel surfaces of the workpiece to be tested as its coupling surface and reflection surface respectively, and fix an ultrasonic shear wave transmitting probe of a preset frequency on the coupling surface of the workpiece to be tested, and use an ultrasonic detector to excite the ultrasonic shear wave transmitting probe to transmit ultrasonic shear waves to the reflection surface of the workpiece to be tested;
所述超声横波在待测工件的耦合面与反射面之间形成回波,将所述超声横波接收探头固定在预设倍数跨距处,接收经反射面反射回的预设倍数跨距处回波,并通过所述超声检测仪记录不同回波的波幅,并根据波幅及所述吸收衰减系数及散射衰减系数计算待测工件的扩散衰减系数。The ultrasonic shear wave forms an echo between the coupling surface and the reflecting surface of the workpiece to be measured, and the ultrasonic shear wave receiving probe is fixed at a preset multiple span to receive the echo at the preset multiple span reflected by the reflecting surface. The amplitudes of different echoes are recorded by the ultrasonic detector, and the diffusion attenuation coefficient of the workpiece to be measured is calculated based on the amplitude and the absorption attenuation coefficient and the scattering attenuation coefficient.
本发明实施例提供的超声横波衰减系数的测量装置的工作方法,通过将预先根据待测工件材质属性及超声横波的衰减特性设计半圆柱形试块及等腰梯形试块作为测试试块,由超声检测仪激发固定于各测试试块或待测工件耦合面的超声横波发射探头生成预设频率的超声横波,并将超声横波发射至对应的反射面,超声横波在耦合面与反射面之间形成回波,通过超声横波接收探头接收所反射的预设次数回波并由超声检测仪记录各回波的波幅,根据测试试块的回波波幅计算待测工件对超声横波的吸收衰减常数、散射衰减常数,进而计算出待测工件的吸收衰减系数和散射衰减系数,并根据待测工件的吸收衰减系数、散射衰减系数及待测工件的回波波幅计算其对超声横波的扩散衰减系数。本发明通过预先设计的测试试块消除衰减系数测量中扩散衰减的影响,依次计算待测工件的吸收衰减系数、散射衰减系数及扩散衰减系数,获得与待测工件形状尺寸相匹配的扩散衰减系数,提高超声横波衰减系数测量的精确度。The working method of the ultrasonic shear wave attenuation coefficient measuring device provided by the embodiment of the present invention is as follows: a semi-cylindrical test block and an isosceles trapezoidal test block are designed in advance according to the material properties of the workpiece to be measured and the attenuation characteristics of the ultrasonic shear wave as test blocks; an ultrasonic detector excites an ultrasonic shear wave transmitting probe fixed on each test block or the coupling surface of the workpiece to be measured to generate an ultrasonic shear wave of a preset frequency, and transmits the ultrasonic shear wave to the corresponding reflecting surface; the ultrasonic shear wave forms an echo between the coupling surface and the reflecting surface; the ultrasonic shear wave receiving probe receives the reflected echoes a preset number of times and the ultrasonic detector records the amplitude of each echo; the absorption attenuation constant and the scattering attenuation constant of the workpiece to be measured for the ultrasonic shear wave are calculated according to the echo amplitude of the test block, and then the absorption attenuation coefficient and the scattering attenuation coefficient of the workpiece to be measured are calculated; and the diffusion attenuation coefficient of the workpiece to be measured for the ultrasonic shear wave is calculated according to the absorption attenuation coefficient and the scattering attenuation coefficient of the workpiece to be measured and the echo amplitude of the workpiece to be measured. The present invention eliminates the influence of diffusion attenuation in attenuation coefficient measurement through a pre-designed test block, calculates the absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be measured in sequence, obtains the diffusion attenuation coefficient matching the shape and size of the workpiece to be measured, and improves the accuracy of ultrasonic shear wave attenuation coefficient measurement.
可选地,在测试试块上,所述超声横波的入射点与接收点均为测试试块耦合面的中心位置,所述超声横波通过所述半圆柱形试块的轴线并沿所述半圆柱形试块横截面的半径方向发射,或与所述等腰梯形试块梯形面的法线方向平行发射;在待测工件上,所述超声横波的入射点为所述超声横波发射探头所固定位置,接收点为所述超声横波接收探头所固定位置,所述超声横波按照预设折射角度向所述待测工件的反射面发射。Optionally, on the test block, the incident point and the receiving point of the ultrasonic shear wave are both the center position of the coupling surface of the test block, the ultrasonic shear wave passes through the axis of the semi-cylindrical test block and is emitted along the radius direction of the cross section of the semi-cylindrical test block, or is emitted parallel to the normal direction of the trapezoidal surface of the isosceles trapezoidal test block; on the workpiece to be tested, the incident point of the ultrasonic shear wave is the fixed position of the ultrasonic shear wave transmitting probe, and the receiving point is the fixed position of the ultrasonic shear wave receiving probe, and the ultrasonic shear wave is emitted toward the reflecting surface of the workpiece to be tested at a preset refraction angle.
本发明预先设计平均晶粒尺寸不同的测试试块,超声横波在测试试块的耦合面及反射面形成回波。根据超声横波的频率、预设折射角度和晶片尺寸,设计半圆柱形或梯形试块,使得超声横波探头耦合在试块上表面之后,发射的横波可以在半圆柱面上往返反射或者在梯形试块两腰面上往复反射,从而获得多次反射后的超声横波声压。The present invention pre-designs test blocks with different average grain sizes, and ultrasonic shear waves form echoes on the coupling surface and reflection surface of the test block. According to the frequency of the ultrasonic shear wave, the preset refraction angle and the chip size, a semi-cylindrical or trapezoidal test block is designed, so that after the ultrasonic shear wave probe is coupled to the upper surface of the test block, the emitted shear wave can be reflected back and forth on the semi-cylindrical surface or on the two waist surfaces of the trapezoidal test block, thereby obtaining the ultrasonic shear wave sound pressure after multiple reflections.
可选地,所述半圆柱形试块及等腰梯形试块的扩散衰减系数满足衰减公式。Optionally, the diffusion attenuation coefficients of the semi-cylindrical test block and the isosceles trapezoidal test block satisfy an attenuation formula.
本发明预先设计的测试试块,因其特殊形状设计或相对较大的声束传播截面,可使得测试试块的扩散衰减系数满足衰减公式,因此可消除衰减系数测量中扩散衰减的影响。通过衰减公式计算出扩散衰减系数,能够在超声横波衰减系数测量过程中,将其扩散衰减系数作为已知量,简化计算过程。The test block pre-designed in the present invention can make the diffusion attenuation coefficient of the test block satisfy the attenuation formula due to its special shape design or relatively large sound beam propagation cross section, thereby eliminating the influence of diffusion attenuation in attenuation coefficient measurement. The diffusion attenuation coefficient is calculated by the attenuation formula, and its diffusion attenuation coefficient can be used as a known quantity in the process of measuring the ultrasonic shear wave attenuation coefficient, thereby simplifying the calculation process.
可选地,所述半圆柱形试块或等腰梯形试块个数至少为2个。Optionally, the number of the semi-cylindrical test blocks or isosceles trapezoidal test blocks is at least 2.
本发明通过测试试块获得吸收衰减常数及散射衰减常数,包含两个未知量,因此在超声横波衰减系数测量过程中,至少生成一组二元一次方程组才能够保证将吸收衰减常数及散射衰减常数计算出来,因此在测试过程中选择半圆柱形试块或等腰梯形试块的个数为2个,2个试块除了平均晶粒尺寸不同,其他材质属性均相同,才能在测量过程中生成两组二元一次方程,通过方程联立生成一组二元一次方程组,能够保证方程组有解,即能够计算出吸收衰减常数及散射衰减常数。The present invention obtains the absorption attenuation constant and the scattering attenuation constant by testing the test block, which includes two unknown quantities. Therefore, in the process of measuring the ultrasonic shear wave attenuation coefficient, at least one set of two-variable linear equations is generated to ensure that the absorption attenuation constant and the scattering attenuation constant can be calculated. Therefore, in the test process, two semi-cylindrical test blocks or isosceles trapezoidal test blocks are selected. Except for the average grain size, the other material properties of the two test blocks are the same, so that two sets of two-variable linear equations can be generated in the measurement process. A set of two-variable linear equations is generated by combining the equations, which can ensure that the equations have solutions, that is, the absorption attenuation constant and the scattering attenuation constant can be calculated.
可选地,所述由所述超声横波探头接收各个测试试块经反射面反射回的预设次数回波,并通过所述超声检测仪记录不同回波的波幅,根据波幅获得吸收衰减常数和散射衰减常数,并根据所述吸收衰减常数和散射衰减常数计算待测工件的吸收衰减系数及散射衰减系数的过程,包括:所述超声横波在第一测试试块的反射面及第二测试试块的反射面形成回波;所述超声横波探头接收在第一测试试块反射面形成的m次回波及n次回波,并通过所述超声检测仪记录所述m次回波的第一波幅及n次回波的第二波幅;根据所述第一波幅及第二波幅计算第一测试试块的第一衰减系数,并构建所述第一衰减系数与吸收衰减常数及散射衰减常数之间的第一方程;所述超声横波探头接收在第二测试试块反射面形成的m次回波及n次回波,并通过所述超声检测仪记录所述m次回波的第三波幅及n次回波的第四波幅;根据所述第三波幅及第四波幅计算第二测试试块的第二衰减系数,并构建所述第二衰减系数与吸收衰减常数及散射衰减常数之间的第二方程;将第一方程及第二方程进行联立来计算吸收衰减常数及散射衰减常数;根据所述吸收衰减常数及散射衰减常数计算待测工件的吸收衰减系数及散射衰减系数。Optionally, the ultrasonic shear wave probe receives a preset number of echoes reflected by each test block from a reflecting surface, and records the amplitudes of different echoes by the ultrasonic detector, obtains an absorption attenuation constant and a scattering attenuation constant according to the amplitudes, and calculates an absorption attenuation coefficient and a scattering attenuation coefficient of the workpiece to be tested according to the absorption attenuation constant and the scattering attenuation constant, including: the ultrasonic shear wave forms echoes on the reflecting surface of the first test block and the reflecting surface of the second test block; the ultrasonic shear wave probe receives m echoes and n echoes formed on the reflecting surface of the first test block, and records the first amplitude of the m echoes and the second amplitude of the n echoes by the ultrasonic detector; and calculates the first test block according to the first amplitude and the second amplitude. The first attenuation coefficient of the test block is obtained, and a first equation between the first attenuation coefficient and the absorption attenuation constant and the scattering attenuation constant is constructed; the ultrasonic shear wave probe receives m echoes and n echoes formed on the reflecting surface of the second test block, and records the third amplitude of the m echoes and the fourth amplitude of the n echoes through the ultrasonic detector; the second attenuation coefficient of the second test block is calculated according to the third amplitude and the fourth amplitude, and a second equation between the second attenuation coefficient and the absorption attenuation constant and the scattering attenuation constant is constructed; the first equation and the second equation are combined to calculate the absorption attenuation constant and the scattering attenuation constant; the absorption attenuation coefficient and the scattering attenuation coefficient of the workpiece to be tested are calculated according to the absorption attenuation constant and the scattering attenuation constant.
本发明通过两次相同步骤的超声横波测量,相同频率的超声横波在不同测试试块的耦合面及反射面均形成回波。选择预设次数回波,通过回波波幅能够获得两个测试试块的衰减系数。其中,衰减系数为吸收衰减系数、散射衰减系数及扩散衰减系数三者之和,吸收衰减系数及散射衰减系数分别与对应的吸收衰减常数及散射衰减常数之间存在固定关系式,扩散衰减系数能够根据衰减公式计算出来。因此可获得两组关于衰减系数与吸收衰减常数及散射衰减常数之间的关系式。将两个二元一次方程进行联立,得到一组二元一次方程组。因此两个常数可通过二元一次方程组求解出来,将两个常数带入与待测工件对应的固定关系式即可计算得到待测工件的吸收衰减系数及散射衰减系数。The present invention uses ultrasonic shear wave measurement with two identical steps, and ultrasonic shear waves of the same frequency form echoes on the coupling surfaces and reflection surfaces of different test blocks. A preset number of echoes is selected, and the attenuation coefficients of the two test blocks can be obtained by the echo amplitude. Among them, the attenuation coefficient is the sum of the absorption attenuation coefficient, the scattering attenuation coefficient and the diffusion attenuation coefficient. There are fixed relationships between the absorption attenuation coefficient and the scattering attenuation coefficient and the corresponding absorption attenuation constant and scattering attenuation constant, respectively, and the diffusion attenuation coefficient can be calculated according to the attenuation formula. Therefore, two sets of relationship formulas between the attenuation coefficient and the absorption attenuation constant and the scattering attenuation constant can be obtained. Two binary linear equations are combined to obtain a set of binary linear equations. Therefore, the two constants can be solved by the binary linear equations, and the absorption attenuation coefficient and the scattering attenuation coefficient of the workpiece to be measured can be calculated by substituting the two constants into the fixed relationship corresponding to the workpiece to be measured.
可选地,所述将所述超声横波接收探头固定在预设倍数跨距处,接收经反射面反射回的预设倍数跨距处回波,并通过所述超声检测仪记录不同回波的波幅,并根据波幅及所述吸收衰减系数及散射衰减系数计算待测工件的扩散衰减系数的过程,包括:所述超声横波在待测工件的反射面形成回波,将超声横波接收探头分别固定在耦合面内与所述超声横波发射探头相距m倍跨距的第一位置和n倍跨距的第二位置;所述超声横波接收探头分别接收第一位置的m倍跨距回波及第二位置的n倍跨距回波,并通过超声检测仪记录所述m倍跨距回波的第五波幅及n倍跨距回波的第六波幅;根据所述第五波幅及第六波幅计算待测工件的第三衰减系数;根据所述待测工件的第三衰减系数、吸收衰减系数及散射衰减系数计算扩散衰减系数。Optionally, the process of fixing the ultrasonic shear wave receiving probe at a preset multiple span, receiving echoes at a preset multiple span reflected by a reflecting surface, recording the amplitudes of different echoes by the ultrasonic detector, and calculating the diffusion attenuation coefficient of the workpiece to be measured according to the amplitudes and the absorption attenuation coefficient and the scattering attenuation coefficient includes: the ultrasonic shear wave forms an echo on the reflecting surface of the workpiece to be measured, and the ultrasonic shear wave receiving probe is respectively fixed at a first position m times the span and a second position n times the span away from the ultrasonic shear wave transmitting probe in the coupling surface; the ultrasonic shear wave receiving probe receives the m times span echo at the first position and the n times span echo at the second position, and records the fifth amplitude of the m times span echo and the sixth amplitude of the n times span echo by the ultrasonic detector; the third attenuation coefficient of the workpiece to be measured is calculated according to the fifth amplitude and the sixth amplitude; the diffusion attenuation coefficient is calculated according to the third attenuation coefficient, the absorption attenuation coefficient and the scattering attenuation coefficient of the workpiece to be measured.
本发明通过将相同频率的超声横波作用在待测工件,超声横波在待测工件的耦合面及反射面形成回波,选择不同预设倍数跨距处回波,通过回波波幅能够获得待测工件的总衰减系数,再减去已求解得到的吸收衰减系数及散射衰减系数,即可获得待测工件的扩散衰减系数。对于不同形状尺寸的待测工件,由于吸收衰减和散射衰减与工件的形状尺寸无关,但是扩散衰减会受到影响,因此采用实际待测工件测量其扩散衰减,能够获得不同形状尺寸的待测工件的扩散衰减系数,提高衰减系数测量的精确性。The present invention applies ultrasonic shear waves of the same frequency to the workpiece to be measured, and the ultrasonic shear waves form echoes on the coupling surface and the reflection surface of the workpiece to be measured, and selects echoes at different preset multiple spans. The total attenuation coefficient of the workpiece to be measured can be obtained through the echo amplitude, and then the absorption attenuation coefficient and the scattering attenuation coefficient that have been solved are subtracted to obtain the diffusion attenuation coefficient of the workpiece to be measured. For workpieces to be measured with different shapes and sizes, since the absorption attenuation and scattering attenuation are independent of the shape and size of the workpiece, but the diffusion attenuation will be affected, the actual workpiece to be measured is used to measure its diffusion attenuation, so that the diffusion attenuation coefficients of the workpieces to be measured with different shapes and sizes can be obtained, thereby improving the accuracy of attenuation coefficient measurement.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
图1为本发明实施例提供的一种超声横波衰减系数的测量装置的结构示意图;FIG1 is a schematic structural diagram of a device for measuring ultrasonic shear wave attenuation coefficient provided by an embodiment of the present invention;
图2为本发明实施例提供的一种超声横波衰减系数的测量装置的工作方法的流程示意图;FIG2 is a schematic flow chart of a working method of a device for measuring ultrasonic shear wave attenuation coefficient provided by an embodiment of the present invention;
图3为本发明实施例提供的一种超声横波衰减系数的测量装置的半圆柱形试块结构示意图;3 is a schematic diagram of the structure of a semi-cylindrical test block of a device for measuring ultrasonic shear wave attenuation coefficient provided by an embodiment of the present invention;
图4为本发明实施例提供的一种超声横波衰减系数的测量装置的待测工件结构示意图;FIG4 is a schematic diagram of the structure of a workpiece to be measured of a device for measuring ultrasonic shear wave attenuation coefficient provided by an embodiment of the present invention;
图5为本发明实施例提供的一种超声横波衰减系数的测量装置的等腰梯形试块结构示意图。FIG5 is a schematic diagram of an isosceles trapezoidal test block structure of a device for measuring ultrasonic shear wave attenuation coefficient provided by an embodiment of the present invention.
具体实施方式DETAILED DESCRIPTION
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
实施例1Example 1
本发明实施例提供了一种超声横波衰减系数的测量装置,如图1所示,该系统包括:超声检测仪、超声横波探头及预设个数的测试试块;The embodiment of the present invention provides a device for measuring ultrasonic shear wave attenuation coefficient, as shown in FIG1 , the system comprises: an ultrasonic detector, an ultrasonic shear wave probe and a preset number of test blocks;
所述超声检测仪,用于激发所述超声横波发射探头生成预设频率的超声横波,并记录由所述超声横波接收探头所接收的所述超声横波在测试试块和待测工件的反射面形成的回波波幅,根据所述波幅依次计算所述待测工件的吸收衰减系数、散射衰减系数及扩散衰减系数;The ultrasonic detector is used to excite the ultrasonic shear wave transmitting probe to generate ultrasonic shear waves of a preset frequency, and record the echo amplitudes formed by the ultrasonic shear waves received by the ultrasonic shear wave receiving probe on the reflection surfaces of the test block and the workpiece to be tested, and calculate the absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be tested in sequence according to the amplitudes;
具体地,在本发明实施例中,超声检测仪具有精确测量各次回波波幅的功能,并具有增益补偿的功能。超声检测仪通过激发固定在测试试块或待测工件耦合面的超声横波发射探头生成超声横波并发射。所发射的超声横波在测试试块或待测工件的耦合面和反射面之间通过多次反射形成回波并被超声横波接收探头接收,超声检测仪通过超声横波接收探头获得预设次数回波或预设倍数跨距处回波的波幅,并根据波幅依次计算待测工件的吸收衰减系数、散射衰减系数及扩散衰减系数。Specifically, in an embodiment of the present invention, the ultrasonic detector has the function of accurately measuring the amplitude of each echo and has the function of gain compensation. The ultrasonic detector generates and emits ultrasonic shear waves by exciting an ultrasonic shear wave transmitting probe fixed on the coupling surface of the test block or the workpiece to be tested. The emitted ultrasonic shear waves are reflected multiple times between the coupling surface and the reflecting surface of the test block or the workpiece to be tested to form echoes and are received by the ultrasonic shear wave receiving probe. The ultrasonic detector obtains the amplitude of the preset number of echoes or the preset multiple span through the ultrasonic shear wave receiving probe, and calculates the absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be tested in turn according to the amplitude.
所述超声横波探头包括超声横波发射探头及超声横波接收探头,用于固定在所述测试试块或待测工件的耦合面,所述超声横波发射探头通过所述超声检测仪激发生成超声横波并发射,所述超声横波接收探头接收所述超声横波的回波并返回给超声检测仪。The ultrasonic shear wave probe includes an ultrasonic shear wave transmitting probe and an ultrasonic shear wave receiving probe, which are used to be fixed on the coupling surface of the test block or the workpiece to be tested. The ultrasonic shear wave transmitting probe is excited by the ultrasonic detector to generate and transmit ultrasonic shear waves, and the ultrasonic shear wave receiving probe receives the echo of the ultrasonic shear wave and returns it to the ultrasonic detector.
具体地,在本发明实施例中,超声横波探头周围配备磁吸或压紧装置,用于保证超声横波探头的耦合力在不同测试试块或待测工件上测量时保持一致。此外,根据超声横波传播特性将兼具超声发射和超声接收功能的超声横波探头固定在所述测试试块的耦合面;将超声横波发射探头和超声横波接收探头分别固定在待测工件的耦合面上相隔预设倍数跨距的不同位置,其中,预设倍数与在测试试块进行回波测量的预设次数相对应。Specifically, in an embodiment of the present invention, a magnetic attraction or clamping device is provided around the ultrasonic shear wave probe to ensure that the coupling force of the ultrasonic shear wave probe remains consistent when measuring on different test blocks or workpieces to be tested. In addition, according to the propagation characteristics of ultrasonic shear waves, an ultrasonic shear wave probe with both ultrasonic transmitting and ultrasonic receiving functions is fixed on the coupling surface of the test block; the ultrasonic shear wave transmitting probe and the ultrasonic shear wave receiving probe are respectively fixed on different positions of the coupling surface of the workpiece to be tested separated by a preset multiple span, wherein the preset multiple corresponds to the preset number of echo measurements performed on the test block.
所述测试试块,根据待测工件的材质属性及超声横波的衰减特性进行设计,使所述超声横波在其内部传播,并在反射面形成回波,所述回波用于所述待测工件的吸收衰减系数、散射衰减系数及扩散衰减系数的计算;所述测试试块,包括:预设个数的半圆柱形试块或预设个数的等腰梯形试块,所述半圆柱形试块或等腰梯形试块的表面粗糙度、声阻抗、材质均与所述待测工件相同;各个所述半圆柱形试块的圆柱面半径均相同,且设置为大于所述超声横波探头近场区的预设倍数,所述表面粗糙度设置为小于横波波长的第一预设比例,各个所述半圆柱形试块的平均晶粒尺寸互不相同,且设置为小于横波波长的第二预设比例;各个所述等腰梯形试块的等腰梯形面与超声横波入射点的距离均相同,且设置为大于所述超声横波探头的近场区的预设倍数,所述表面粗糙度设置为小于横波波长的第一预设比例,各个所述等腰梯形试块的平均晶粒尺寸互不相同,且设置为小于横波波长的第二预设比例。The test block is designed according to the material properties of the workpiece to be tested and the attenuation characteristics of the ultrasonic shear wave, so that the ultrasonic shear wave propagates inside it and forms an echo on the reflection surface, and the echo is used to calculate the absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be tested; the test block includes: a preset number of semi-cylindrical test blocks or a preset number of isosceles trapezoidal test blocks, the surface roughness, acoustic impedance and material of the semi-cylindrical test blocks or isosceles trapezoidal test blocks are the same as those of the workpiece to be tested; the cylindrical radius of each of the semi-cylindrical test blocks is the same and is set to be larger than the ultrasonic The preset multiple of the near field zone of the ultrasonic shear wave probe, the surface roughness is set to a first preset ratio less than the wavelength of the shear wave, the average grain size of each of the semi-cylindrical test blocks is different, and is set to a second preset ratio less than the wavelength of the shear wave; the distance between the isosceles trapezoidal surface of each of the isosceles trapezoidal test blocks and the ultrasonic shear wave incident point is the same, and is set to be greater than the preset multiple of the near field zone of the ultrasonic shear wave probe, the surface roughness is set to a first preset ratio less than the wavelength of the shear wave, the average grain size of each of the isosceles trapezoidal test blocks is different, and is set to a second preset ratio less than the wavelength of the shear wave.
具体地,在本发明实施例中,测试试块是根据待测工件的材质属性及超声横波的衰减特性进行设计的,其中超声横波在探头大约2倍近场区以内,探头发射的超声横波的衰减主要是由吸收衰减和散射衰减所构成,因此将各个半圆柱形试块的圆柱面半径或等腰梯形试块的等腰梯形面与超声横波入射点的距离均设置为大于超声横波探头的近场区的3倍,但不以此为限。此外表面粗糙度设置为小于横波波长的1/3,平均晶粒尺寸各不相同,但均设置为小于横波波长的1/10,但不以此为限。Specifically, in the embodiment of the present invention, the test block is designed according to the material properties of the workpiece to be tested and the attenuation characteristics of the ultrasonic shear wave, wherein the ultrasonic shear wave is within about 2 times the near field of the probe, and the attenuation of the ultrasonic shear wave emitted by the probe is mainly composed of absorption attenuation and scattering attenuation. Therefore, the cylindrical radius of each semi-cylindrical test block or the distance between the isosceles trapezoidal surface of the isosceles trapezoidal test block and the ultrasonic shear wave incident point are set to be greater than 3 times the near field of the ultrasonic shear wave probe, but not limited to this. In addition, the surface roughness is set to be less than 1/3 of the shear wave wavelength, and the average grain size is different, but is set to be less than 1/10 of the shear wave wavelength, but not limited to this.
本发明实施例中,并不是每个待测工件刚好都能找到两个相互平行的耦合面和反射面,从而构成多次反射的条件。若待测工件上不具备与耦合面近似平行的反射面,则加工制作与超声横波探头的声束扩散截面面积相同的待测试块,待测试块的厚度、材质及表面粗糙度均与待测工件相同,以待测试块代替待测工件进行衰减系数的测量。In the embodiment of the present invention, not every workpiece to be tested can find two mutually parallel coupling surfaces and reflection surfaces, thus forming the conditions for multiple reflections. If the workpiece to be tested does not have a reflection surface approximately parallel to the coupling surface, a test block with the same cross-sectional area as the sound beam diffusion of the ultrasonic shear wave probe is processed and manufactured, and the thickness, material and surface roughness of the test block are the same as those of the workpiece to be tested, and the test block is used instead of the workpiece to measure the attenuation coefficient.
本发明实施例提供的超声横波衰减系数的测量装置,通过将预先根据待测工件材质属性及超声横波的衰减特性设计半圆柱形试块及等腰梯形试块作为测试试块,由超声检测仪激发固定于各测试试块或待测工件耦合面的超声横波探头生成预设频率的超声横波,并将超声横波发射至对应的反射面,超声横波在耦合面与反射面之间形成回波,通过超声横波探头接收所反射的预设次数回波并由超声检测仪记录各回波的波幅,根据波幅计算待测工件对超声横波的吸收衰减系数、散射衰减系数及扩散衰减系数。本发明通过预先设计的测试试块消除衰减系数测量中扩散衰减的影响,依次计算待测工件的吸收衰减系数、散射衰减系数及扩散衰减系数,获得与待测工件形状尺寸相匹配的扩散衰减系数,提高超声横波衰减系数测量的精确度。The ultrasonic shear wave attenuation coefficient measuring device provided by the embodiment of the present invention is designed in advance according to the material properties of the workpiece to be tested and the attenuation characteristics of the ultrasonic shear wave. A semi-cylindrical test block and an isosceles trapezoidal test block are used as test blocks. The ultrasonic shear wave probe fixed on each test block or the coupling surface of the workpiece to be tested is excited by an ultrasonic detector to generate an ultrasonic shear wave of a preset frequency, and the ultrasonic shear wave is emitted to the corresponding reflection surface. The ultrasonic shear wave forms an echo between the coupling surface and the reflection surface. The ultrasonic shear wave probe receives the preset number of reflected echoes and the ultrasonic detector records the amplitude of each echo. The absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be tested to the ultrasonic shear wave are calculated according to the amplitude. The present invention eliminates the influence of diffusion attenuation in the attenuation coefficient measurement through the pre-designed test block, calculates the absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be tested in turn, obtains the diffusion attenuation coefficient matching the shape and size of the workpiece to be tested, and improves the accuracy of the ultrasonic shear wave attenuation coefficient measurement.
实施例2Example 2
本发明实施例提供了一种超声横波衰减系数的测量装置的工作方法,如图2所示,该方法基于实施例1提供的装置进行衰减系数的测量,测试试块以半圆柱形试块为例,步骤包括:The embodiment of the present invention provides a working method of a device for measuring ultrasonic shear wave attenuation coefficient. As shown in FIG2 , the method measures the attenuation coefficient based on the device provided in Example 1. The test block takes a semi-cylindrical test block as an example. The steps include:
步骤S1:确定测试试块的耦合面及反射面,选择半圆柱形试块的矩形面作为耦合面,半圆柱曲面为反射面,或选择等腰梯形试块的上表面为耦合面,两等腰梯形面为反射面;Step S1: Determine the coupling surface and reflection surface of the test block, select the rectangular surface of the semi-cylindrical test block as the coupling surface, and the semi-cylindrical curved surface as the reflection surface, or select the upper surface of the isosceles trapezoidal test block as the coupling surface, and the two isosceles trapezoidal surfaces as the reflection surfaces;
具体地,在本发明实施例中,预先根据待测工件的材质属性及超声横波的衰减特性设计半圆柱形试块,根据超声横波的频率、预设折射角度和晶片尺寸,设计半圆柱形试块,使得超声横波探头耦合在半圆柱形试块矩形面之后,发射的横波可以在半圆柱面上往复反射。因此通过确定半圆柱形试块的耦合面与反射面,以此确定超声横波探头的固定位置。Specifically, in the embodiment of the present invention, the semi-cylindrical test block is designed in advance according to the material properties of the workpiece to be tested and the attenuation characteristics of the ultrasonic shear wave, and the semi-cylindrical test block is designed according to the frequency of the ultrasonic shear wave, the preset refraction angle and the chip size, so that after the ultrasonic shear wave probe is coupled to the rectangular surface of the semi-cylindrical test block, the emitted shear wave can be reciprocated and reflected on the semi-cylindrical surface. Therefore, by determining the coupling surface and the reflection surface of the semi-cylindrical test block, the fixed position of the ultrasonic shear wave probe is determined.
步骤S2:将预设频率的超声横波探头分别固定在预设个数测试试块的耦合面,采用超声检测仪激发所述超声横波探头发射超声横波至各个测试试块对应的反射面。Step S2: fixing ultrasonic shear wave probes of preset frequencies on coupling surfaces of a preset number of test blocks respectively, and using an ultrasonic detector to excite the ultrasonic shear wave probes to emit ultrasonic shear waves to the corresponding reflection surfaces of each test block.
具体地,在本发明实施例中,根据测试试块中形成的回波波幅计算吸收衰减常数及散射衰减常数,包含两个未知量,在超声横波衰减系数测量过程中,至少生成一组二元一次方程组才能够保证能够将吸收衰减常数及散射衰减常数计算出来,因此将半圆柱形试块的个数设置为2个,但不以此为限,实际应用中可以为其他多个数量,至少设置两个才能进行后续衰减常数计算。两个半圆柱形试块的平均晶粒尺寸分别为d1和d2,圆柱面半径均为R。在本发明实施例中,如图3所示,将频率为f的超声横波探头固定在平均晶粒尺寸为d1、圆柱面半径为R的半圆柱形试块1的耦合面中心位置,使探头入射点与上表面中心重合,采用超声检测仪激发超声横波探头生成并发射超声横波,超声横波通过半圆柱形试块的轴线并沿半圆柱形试块横截面的半径方向发射。Specifically, in the embodiment of the present invention, the absorption attenuation constant and the scattering attenuation constant are calculated according to the echo amplitude formed in the test block, which contains two unknown quantities. In the process of measuring the ultrasonic shear wave attenuation coefficient, at least one set of two-variable linear equations is generated to ensure that the absorption attenuation constant and the scattering attenuation constant can be calculated. Therefore, the number of semi-cylindrical test blocks is set to 2, but it is not limited to this. In actual applications, it can be other multiple numbers. At least two are set to perform subsequent attenuation constant calculation. The average grain sizes of the two semi-cylindrical test blocks are d1 and d2 respectively, and the cylindrical surface radius is R. In the embodiment of the present invention, as shown in FIG3, an ultrasonic shear wave probe with a frequency of f is fixed at the center of the coupling surface of a semi-cylindrical test block 1 with an average grain size of d1 and a cylindrical surface radius of R, so that the probe incident point coincides with the center of the upper surface, and an ultrasonic detector is used to excite the ultrasonic shear wave probe to generate and emit ultrasonic shear waves, and the ultrasonic shear waves pass through the axis of the semi-cylindrical test block and are emitted along the radius direction of the cross section of the semi-cylindrical test block.
步骤S3:所述超声横波在各个测试试块的耦合面与反射面之间形成回波,由所述超声横波探头接收各个测试试块经反射面反射回的预设次数回波,并通过所述超声检测仪记录不同回波的波幅,根据波幅获得吸收衰减常数和散射衰减常数,并根据所述吸收衰减常数和散射衰减常数计算待测工件的吸收衰减系数及散射衰减系数。Step S3: The ultrasonic shear wave forms an echo between the coupling surface and the reflecting surface of each test block, and the ultrasonic shear wave probe receives a preset number of echoes reflected by each test block from the reflecting surface, and the amplitudes of different echoes are recorded by the ultrasonic detector, and the absorption attenuation constant and the scattering attenuation constant are obtained according to the amplitude, and the absorption attenuation coefficient and the scattering attenuation coefficient of the workpiece to be tested are calculated according to the absorption attenuation constant and the scattering attenuation constant.
具体地,在本发明实施例中,超声横波探头接收在半圆柱试块1的反射面形成的m次回波及n次回波,并通过超声检测仪记录超声横波在半圆柱曲面的m次回波的第一波幅Am和n次回波的第二波幅An(n>m)。根据衰减系数与回波波幅之间的关系,计算半圆柱形试块1的第一衰减系数α1。同时构建第一衰减系数与吸收衰减常数Ca及散射衰减常数Cs之间的方程,其中,衰减系数为吸收衰减系数、散射衰减系数及扩散衰减系数之和。由于半圆柱形试块形状规则且尺寸较大,因此其扩散衰减系数αd满足衰减公式,如下所述:Specifically, in the embodiment of the present invention, the ultrasonic shear wave probe receives the m-th echo and the n-th echo formed on the reflecting surface of the semi-cylindrical test block 1, and records the first amplitude A m of the m-th echo and the second amplitude A n (n>m) of the n-th echo of the ultrasonic shear wave on the semi-cylindrical surface through the ultrasonic detector. According to the relationship between the attenuation coefficient and the echo amplitude, the first attenuation coefficient α 1 of the semi-cylindrical test block 1 is calculated. At the same time, an equation between the first attenuation coefficient and the absorption attenuation constant Ca and the scattering attenuation constant C s is constructed, wherein the attenuation coefficient is the sum of the absorption attenuation coefficient, the scattering attenuation coefficient and the diffusion attenuation coefficient. Since the semi-cylindrical test block has a regular shape and a large size, its diffusion attenuation coefficient α d satisfies the attenuation formula, as described below:
因此半圆柱形试块1的衰减系数为:α1=αa+αs1+d,获得的方程如下所示:Therefore, the attenuation coefficient of the semi-cylindrical test block 1 is: α 1 =α a +α s1 + d , and the obtained equation is as follows:
其中α1为半圆柱形试块1上的超声横波第一衰减系数,αa为吸收衰减系数,αs1为半圆柱形试块1的散射衰减系数,Ca为吸收衰减常数,Cs为散射衰减常数,f为超声横波频率,d1为半圆柱形试块1的平均晶粒尺寸,R为半圆柱形试块1的圆柱面半径,δ为半圆柱形试块1的单次底波反射损失。Wherein, α1 is the first attenuation coefficient of ultrasonic shear wave on the semi-cylindrical test block 1, αa is the absorption attenuation coefficient, αs1 is the scattering attenuation coefficient of the semi-cylindrical test block 1, Ca is the absorption attenuation constant, Cs is the scattering attenuation constant, f is the ultrasonic shear wave frequency, d1 is the average grain size of the semi-cylindrical test block 1, R is the cylindrical surface radius of the semi-cylindrical test block 1, and δ is the single bottom wave reflection loss of the semi-cylindrical test block 1.
重复步骤S2与步骤S3,将频率为f的超声横波探头固定在平均晶粒尺寸为d2、圆柱面半径为R的半圆柱形试块2的耦合面中心位置,采用超声检测仪激发超声横波探头生成并发射超声横波。超声横波在半圆柱形试块2的耦合面及反射面形成回波。超声横波探头接收在半圆柱试块2反射面形成的m次回波及n次回波,并通过超声检测仪记录超声横波在半圆柱曲面的m次回波的第三波幅B,和m次回波的第四波幅Bm(n>m)。根据衰减系数与回波波幅之间的关系,计算半圆柱形试块2的第二衰减系数α2,同时构建第二衰减系数与吸收衰减常数Ca及散射衰减常数Cs之间的方程,如下所示:Repeat steps S2 and S3, fix the ultrasonic shear wave probe with a frequency of f at the center of the coupling surface of the semi-cylindrical test block 2 with an average grain size of d 2 and a cylindrical radius of R, and use an ultrasonic detector to excite the ultrasonic shear wave probe to generate and emit ultrasonic shear waves. The ultrasonic shear wave forms echoes on the coupling surface and the reflection surface of the semi-cylindrical test block 2. The ultrasonic shear wave probe receives the m-th echo and the n-th echo formed on the reflection surface of the semi-cylindrical test block 2, and records the third amplitude B of the m-th echo of the ultrasonic shear wave on the semi-cylindrical surface and the fourth amplitude B m (n>m) of the m-th echo through the ultrasonic detector. According to the relationship between the attenuation coefficient and the echo amplitude, the second attenuation coefficient α 2 of the semi-cylindrical test block 2 is calculated, and at the same time, the equation between the second attenuation coefficient and the absorption attenuation constant Ca and the scattering attenuation constant Cs is constructed, as shown below:
其中α2为半圆柱形试块2上的超声横波第二衰减系数,αa为吸收衰减系数,αs2为半圆柱形试块2的散射衰减系数,Ca为吸收衰减常数,Cs为散射衰减常数,f为超声横波频率,d2为半圆柱形试块2的平均晶粒尺寸,R为半圆柱形试块2的圆柱面半径,δ为半圆柱形试块2的单次底波反射损失。Wherein, α2 is the second attenuation coefficient of the ultrasonic shear wave on the semi-cylindrical test block 2, αa is the absorption attenuation coefficient, αs2 is the scattering attenuation coefficient of the semi-cylindrical test block 2, Ca is the absorption attenuation constant, Cs is the scattering attenuation constant, f is the ultrasonic shear wave frequency, d2 is the average grain size of the semi-cylindrical test block 2, R is the cylindrical surface radius of the semi-cylindrical test block 2, and δ is the single bottom wave reflection loss of the semi-cylindrical test block 2.
将以上方程(2)与方程(3)进行联立,得到吸收衰减常数Ca及散射衰减常数Cs:Combining equation (2) with equation (3), we can obtain the absorption attenuation constant Ca and the scattering attenuation constant Cs :
根据αa=af及αs=sf4d3的固定关系式,计算得到待测工件的吸收衰减系数及散射衰减系数:According to the fixed relationship of αa = af and αs = sf4d3 , the absorption attenuation coefficient and scattering attenuation coefficient of the workpiece to be measured are calculated:
其中,dc为待测工件的平均晶粒尺寸。Where d c is the average grain size of the workpiece to be tested.
步骤S4:选择待测工件的相对平行的两面分别作为其耦合面和反射面,并将预设频率的超声横波发射探头固定在待测工件的耦合面,采用超声检测仪激发所述超声横波发射探头发射超声横波至所述待测工件的反射面。Step S4: select two relatively parallel surfaces of the workpiece to be tested as its coupling surface and reflection surface respectively, and fix an ultrasonic shear wave transmitting probe of a preset frequency on the coupling surface of the workpiece to be tested, and use an ultrasonic detector to excite the ultrasonic shear wave transmitting probe to transmit ultrasonic shear waves to the reflection surface of the workpiece to be tested.
具体地,在本发明实施例中,选择待测工件相对平行的两面作为耦合面及反射面,若待测工件上不具备与耦合面近似平行的反射面,则设计与待测工件材质属性均相同的形状规则的测试工件。将频率为f的超声横波发射探头固定在待测工件或测试工件的耦合面的某一位置,将超声横波接收探头固定在与超声横波发射探头之间位置间距为预设倍数跨距的位置,如图4所示将超声横波接收探头固定在与超声横波发射探头之间位置间距为单倍跨距的位置,仅作为举例,不以此为限。采用超声检测仪激发超声横波发射探头生成超声横波,按照预设折射角度β发射横波。Specifically, in an embodiment of the present invention, two relatively parallel surfaces of the workpiece to be tested are selected as coupling surfaces and reflection surfaces. If the workpiece to be tested does not have a reflection surface approximately parallel to the coupling surface, a test workpiece with a regular shape having the same material properties as the workpiece to be tested is designed. An ultrasonic shear wave transmitting probe with a frequency of f is fixed at a certain position on the coupling surface of the workpiece to be tested or the test workpiece, and an ultrasonic shear wave receiving probe is fixed at a position where the spacing between the ultrasonic shear wave transmitting probe and the ultrasonic shear wave receiving probe is a preset multiple span. As shown in FIG4 , the ultrasonic shear wave receiving probe is fixed at a position where the spacing between the ultrasonic shear wave transmitting probe and the ultrasonic shear wave transmitting probe is a single span, which is only used as an example and is not limited thereto. An ultrasonic detector is used to excite the ultrasonic shear wave transmitting probe to generate ultrasonic shear waves, and the shear waves are emitted according to a preset refraction angle β.
步骤S5:所述超声横波在待测工件的耦合面与反射面之间形成回波,将所述超声横波接收探头固定在预设倍数跨距处,接收经反射面反射回的预设倍数跨距处回波,并通过所述超声检测仪记录不同回波的波幅,并根据波幅及所述吸收衰减系数及散射衰减系数计算待测工件的扩散衰减系数。Step S5: The ultrasonic shear wave forms an echo between the coupling surface and the reflecting surface of the workpiece to be measured, and the ultrasonic shear wave receiving probe is fixed at a preset multiple span to receive the echo at the preset multiple span reflected by the reflecting surface, and the amplitudes of different echoes are recorded by the ultrasonic detector, and the diffusion attenuation coefficient of the workpiece to be measured is calculated based on the amplitude and the absorption attenuation coefficient and the scattering attenuation coefficient.
具体地,在本发明实施例中,超声横波在待测工件的耦合面及反射面形成回波。将超声横波接收探头分别固定在耦合面内与超声横波发射探头相距m倍跨距的第一位置和n倍跨距的第二位置。超声横波接收探头分别接收第一位置的m倍跨距回波及第二位置的n倍跨距回波,并通过超声检测仪记录超声横波在反射面的m倍跨距回波的第五波幅Cm和n倍跨距回波的第六波幅Cn(n>m)。根据回波波幅计算待测工件的第三衰减系数α3,并根据已获得的待测工件吸收衰减系数及散射衰减系数计算扩散衰减系数,计算公式如下所示:Specifically, in the embodiment of the present invention, the ultrasonic shear wave forms an echo on the coupling surface and the reflection surface of the workpiece to be measured. The ultrasonic shear wave receiving probe is fixed at a first position m times the span and a second position n times the span away from the ultrasonic shear wave transmitting probe in the coupling surface. The ultrasonic shear wave receiving probe receives the m times span echo of the first position and the n times span echo of the second position respectively, and records the fifth amplitude C m of the m times span echo of the ultrasonic shear wave on the reflection surface and the sixth amplitude C n (n>m) of the n times span echo through the ultrasonic detector. The third attenuation coefficient α 3 of the workpiece to be measured is calculated according to the echo amplitude, and the diffusion attenuation coefficient is calculated according to the absorption attenuation coefficient and the scattering attenuation coefficient of the workpiece to be measured. The calculation formula is as follows:
αdc=α3-αac-αsc (9)α dc =α 3 -α ac -α sc (9)
其中,H为待测工件的厚度,β为超声横波发射探头的预设折射角度,δc为待测工件的单次底波反射损失。Wherein, H is the thickness of the workpiece to be measured, β is the preset refraction angle of the ultrasonic shear wave transmitting probe, and δ c is the single bottom wave reflection loss of the workpiece to be measured.
本发明实施例提供的超声横波衰减系数的测量装置的工作方法,通过将预先根据待测工件材质属性及超声横波的衰减特性设计半圆柱形试块及等腰梯形试块作为测试试块,由超声检测仪激发固定于各测试试块或待测工件耦合面的超声横波发射探头生成预设频率的超声横波,并将超声横波发射至对应反射面,超声横波在耦合面与反射面之间形成回波,通过超声横波接收探头接收所反射的预设次数回波并由超声检测仪记录各回波的波幅,根据测试试块的回波波幅获得待测工件对超声横波的吸收衰减常数、散射衰减常数,进而计算出待测工件的吸收衰减系数和散射衰减系数,根据待测工件的吸收衰减系数、散射衰减系数及待测工件的回波波幅计算其对超声横波的扩散衰减系数。本发明通过预先设计的测试试块消除衰减系数测量中扩散衰减的影响,依次计算待测工件的吸收衰减系数、散射衰减系数及扩散衰减系数,获得与待测工件形状尺寸相匹配的扩散衰减系数,提高超声横波衰减系数测量的精确度。The working method of the ultrasonic shear wave attenuation coefficient measuring device provided by the embodiment of the present invention is as follows: a semi-cylindrical test block and an isosceles trapezoidal test block are designed in advance according to the material properties of the workpiece to be measured and the attenuation characteristics of the ultrasonic shear wave as test blocks; an ultrasonic detector excites an ultrasonic shear wave transmitting probe fixed on each test block or the coupling surface of the workpiece to be measured to generate an ultrasonic shear wave of a preset frequency, and transmits the ultrasonic shear wave to the corresponding reflection surface; the ultrasonic shear wave forms an echo between the coupling surface and the reflection surface; the ultrasonic shear wave receiving probe receives the reflected echoes a preset number of times and the ultrasonic detector records the amplitude of each echo; the absorption attenuation constant and scattering attenuation constant of the workpiece to be measured for the ultrasonic shear wave are obtained according to the echo amplitude of the test block, and then the absorption attenuation coefficient and scattering attenuation coefficient of the workpiece to be measured are calculated; and the diffusion attenuation coefficient of the workpiece to be measured for the ultrasonic shear wave is calculated according to the absorption attenuation coefficient and scattering attenuation coefficient of the workpiece to be measured and the echo amplitude of the workpiece to be measured. The present invention eliminates the influence of diffusion attenuation in attenuation coefficient measurement through a pre-designed test block, calculates the absorption attenuation coefficient, scattering attenuation coefficient and diffusion attenuation coefficient of the workpiece to be measured in sequence, obtains the diffusion attenuation coefficient matching the shape and size of the workpiece to be measured, and improves the accuracy of ultrasonic shear wave attenuation coefficient measurement.
实施例3Example 3
本发明实施例提供了一种超声横波衰减系数的测量装置的工作方法,该方法基于实施例1提供的装置进行衰减系数的测量,测试试块以等腰梯形试块为例,步骤包括:The embodiment of the present invention provides a working method of a device for measuring an ultrasonic shear wave attenuation coefficient. The method measures the attenuation coefficient based on the device provided in Example 1. The test block takes an isosceles trapezoidal test block as an example. The steps include:
步骤S1:确定测试试块的耦合面及反射面,选择半圆柱形试块的矩形面作为耦合面,半圆柱曲面为反射面,或选择等腰梯形试块上表面为耦合面,两等腰梯形面为反射面;Step S1: Determine the coupling surface and reflection surface of the test block, select the rectangular surface of the semi-cylindrical test block as the coupling surface, and the semi-cylindrical curved surface as the reflection surface, or select the upper surface of the isosceles trapezoidal test block as the coupling surface, and the two isosceles trapezoidal surfaces as the reflection surfaces;
具体地,在本发明实施例中,预先根据待测工件的材质属性及超声横波的衰减特性设计等腰梯形试块,根据超声横波的频率、预设折射角度和晶片尺寸,设计等腰梯形试块,使得超声横波探头耦合在等腰梯形试块上表面之后,发射的横波可以在梯形试块两腰面上往复反射。因此通过确定等腰梯形试块的耦合面与反射面,以此确定超声横波探头的固定位置。Specifically, in the embodiment of the present invention, an isosceles trapezoidal test block is designed in advance according to the material properties of the workpiece to be tested and the attenuation characteristics of the ultrasonic shear wave, and the isosceles trapezoidal test block is designed according to the frequency of the ultrasonic shear wave, the preset refraction angle and the chip size, so that after the ultrasonic shear wave probe is coupled to the upper surface of the isosceles trapezoidal test block, the emitted shear wave can be reciprocated and reflected on the two waist surfaces of the trapezoidal test block. Therefore, by determining the coupling surface and the reflection surface of the isosceles trapezoidal test block, the fixed position of the ultrasonic shear wave probe is determined.
步骤S2:将预设频率的超声横波探头分别固定在预设个数测试试块的耦合面,采用超声检测仪激发所述超声横波探头发射超声横波至各个测试试块对应的反射面。Step S2: fixing ultrasonic shear wave probes of preset frequencies on coupling surfaces of a preset number of test blocks respectively, and using an ultrasonic detector to excite the ultrasonic shear wave probes to emit ultrasonic shear waves to the corresponding reflection surfaces of each test block.
具体地,在本发明实施例中,等腰梯形试块的个数设置为2个,但不以此为限。两个等腰梯形试块的平均晶粒尺寸分别为d1和d2,等腰梯形面距离超声入射点的距离均为h。在本发明实施例中,如图5所示,将频率为f的超声横波探头固定在平均晶粒尺寸为d1、等腰梯形面距离超声入射点的距离为h的等腰梯形试块1的耦合面中心位置,采用超声检测仪激发超声横波探头生成并发射超声横波,超声横波与等腰梯形试块梯形面的法线方向平行发射至两等腰梯形面。Specifically, in the embodiment of the present invention, the number of isosceles trapezoidal test blocks is set to 2, but is not limited thereto. The average grain sizes of the two isosceles trapezoidal test blocks are d1 and d2 , respectively, and the distances between the isosceles trapezoidal surfaces and the ultrasonic incident point are both h. In the embodiment of the present invention, as shown in FIG5 , an ultrasonic shear wave probe with a frequency of f is fixed at the center of the coupling surface of an isosceles trapezoidal test block 1 with an average grain size of d1 and a distance between the isosceles trapezoidal surface and the ultrasonic incident point of h, and an ultrasonic detector is used to excite the ultrasonic shear wave probe to generate and emit ultrasonic shear waves, and the ultrasonic shear waves are emitted to the two isosceles trapezoidal surfaces in parallel with the normal direction of the trapezoidal surface of the isosceles trapezoidal test block.
步骤S3:所述超声横波在各个测试试块的耦合面与反射面之间形成回波,由所述超声横波探头接收各个测试试块经反射面反射回的预设次数回波,并通过所述超声检测仪记录不同回波的波幅,根据波幅获得吸收衰减常数和散射衰减常数,并根据所述吸收衰减常数和散射衰减常数计算待测工件的吸收衰减系数及散射衰减系数。Step S3: The ultrasonic shear wave forms an echo between the coupling surface and the reflecting surface of each test block, and the ultrasonic shear wave probe receives a preset number of echoes reflected by each test block from the reflecting surface, and the amplitudes of different echoes are recorded by the ultrasonic detector, and the absorption attenuation constant and the scattering attenuation constant are obtained according to the amplitude, and the absorption attenuation coefficient and the scattering attenuation coefficient of the workpiece to be tested are calculated according to the absorption attenuation constant and the scattering attenuation constant.
具体地,在本发明实施例中,超声横波探头接收在等腰梯形试块1的反射面形成的m次回波及n次回波,并通过超声检测仪记录超声横波在反射面的m次回波的第一波幅Am和n次回波的第二波幅An(n>m)。根据衰减系数与回波波幅之间的关系,计算等腰梯形试块1的第一衰减系数α1。同时构建第一衰减系数与吸收衰减常数Ca及散射衰减常数Cs之间的第一方程,其中,衰减系数为吸收衰减系数、散射衰减系数及扩散衰减系数之和。由于等腰梯形试块具有规则的形状及较大的尺寸,因此其扩散衰减系数αd符合衰减公式,如下所示:Specifically, in the embodiment of the present invention, the ultrasonic shear wave probe receives the m-th echo and the n-th echo formed on the reflection surface of the isosceles trapezoidal test block 1, and records the first amplitude A m of the m-th echo and the second amplitude A n (n>m) of the n-th echo of the ultrasonic shear wave on the reflection surface through the ultrasonic detector. According to the relationship between the attenuation coefficient and the echo amplitude, the first attenuation coefficient α 1 of the isosceles trapezoidal test block 1 is calculated. At the same time, the first equation between the first attenuation coefficient and the absorption attenuation constant Ca and the scattering attenuation constant C s is constructed, wherein the attenuation coefficient is the sum of the absorption attenuation coefficient, the scattering attenuation coefficient and the diffusion attenuation coefficient. Since the isosceles trapezoidal test block has a regular shape and a large size, its diffusion attenuation coefficient α d conforms to the attenuation formula, as shown below:
因此等腰梯形试块1的衰减系数为:α1=αa+αs1+αd,获得的方程如下所示:Therefore, the attenuation coefficient of the isosceles trapezoidal test block 1 is: α 1 =α a +α s1 +α d , and the obtained equation is as follows:
其中α1为等腰梯形试块1上的超声横波第一衰减系数,αa为吸收衰减系数,αs1为等腰梯形试块1的散射衰减系数,Ca为吸收衰减常数,Cs为散射衰减常数,f为超声横波频率,d1为等腰梯形试块1的平均晶粒尺寸,h为等腰梯形试块1等腰梯形面距离超声入射点的距离,δ为等腰梯形试块1的单次底波反射损失。Wherein, α1 is the first attenuation coefficient of ultrasonic shear wave on the isosceles trapezoidal specimen 1, αa is the absorption attenuation coefficient, αs1 is the scattering attenuation coefficient of the isosceles trapezoidal specimen 1, Ca is the absorption attenuation constant, Cs is the scattering attenuation constant, f is the ultrasonic shear wave frequency, d1 is the average grain size of the isosceles trapezoidal specimen 1, h is the distance between the isosceles trapezoidal surface of the isosceles trapezoidal specimen 1 and the ultrasonic incident point, and δ is the single bottom wave reflection loss of the isosceles trapezoidal specimen 1.
重复步骤S2与步骤S3,将频率为f的超声横波探头固定在平均晶粒尺寸为d2、等腰梯形面距离超声入射点的距离为h的等腰梯形试块2的耦合面中心位置,采用超声检测仪激发超声横波探头生成并发射超声横波。超声横波在等腰梯形试块2的耦合面及反射面形成回波。超声横波探头接收在等腰梯形试块2反射面形成的m次回波及n次回波,并通过超声检测仪记录超声横波在反射面的m次回波的第三波幅Bm和n次回波的第四波幅Bn(n>m)。根据衰减系数与回波波幅之间的关系,计算等腰梯形试块2的第二衰减系数α2。同时构建第二衰减系数与吸收衰减常数Ca及散射衰减常数Cs之间的方程,如下所示:Repeat steps S2 and S3, fix the ultrasonic shear wave probe with a frequency of f at the center of the coupling surface of the isosceles trapezoidal test block 2 with an average grain size of d 2 and a distance of h between the isosceles trapezoidal surface and the ultrasonic incident point, and use an ultrasonic detector to excite the ultrasonic shear wave probe to generate and emit ultrasonic shear waves. The ultrasonic shear wave forms echoes on the coupling surface and the reflection surface of the isosceles trapezoidal test block 2. The ultrasonic shear wave probe receives the m-th echo and the n-th echo formed on the reflection surface of the isosceles trapezoidal test block 2, and records the third amplitude B m of the m-th echo and the fourth amplitude B n (n>m) of the n-th echo of the ultrasonic shear wave on the reflection surface through the ultrasonic detector. According to the relationship between the attenuation coefficient and the echo amplitude, calculate the second attenuation coefficient α 2 of the isosceles trapezoidal test block 2. At the same time, construct equations between the second attenuation coefficient and the absorption attenuation constant Ca and the scattering attenuation constant Cs , as shown below:
其中α2为等腰梯形试块2上的超声横波第二衰减系数,αa为吸收衰减系数,αs2为等腰梯形试块2的散射衰减系数,Ca为吸收衰减常数,Cs为散射衰减常数,f为超声横波频率,d2为等腰梯形试块2的平均晶粒尺寸,h为等腰梯形试块2等腰梯形面距离超声入射点的距离,δ为等腰梯形试块2的单次底波反射损失。Wherein, α2 is the second attenuation coefficient of ultrasonic shear wave on the isosceles trapezoidal specimen 2, αa is the absorption attenuation coefficient, αs2 is the scattering attenuation coefficient of the isosceles trapezoidal specimen 2, Ca is the absorption attenuation constant, Cs is the scattering attenuation constant, f is the ultrasonic shear wave frequency, d2 is the average grain size of the isosceles trapezoidal specimen 2, h is the distance between the isosceles trapezoidal surface of the isosceles trapezoidal specimen 2 and the ultrasonic incident point, and δ is the single bottom wave reflection loss of the isosceles trapezoidal specimen 2.
将以上方程(11)与方程(12)进行联立,得到吸收衰减常数及散射衰减常数:Combining the above equation (11) with equation (12), we can obtain the absorption attenuation constant and the scattering attenuation constant:
根据αa=Caf及αs=Csf4d3,计算得到待测工件的吸收衰减系数及散射衰减系数:According to α a =C a f and α s =C s f 4 d 3 , the absorption attenuation coefficient and scattering attenuation coefficient of the workpiece to be measured are calculated:
其中,dc为待测工件的平均晶粒尺寸。Where d c is the average grain size of the workpiece to be tested.
步骤S4:选择待测工件的相对平行的两面分别作为其耦合面和反射面,并将预设频率的超声横波发射探头固定在待测工件的耦合面,采用超声检测仪激发所述超声横波发射探头发射超声横波至所述待测工件的反射面。Step S4: select two relatively parallel surfaces of the workpiece to be tested as its coupling surface and reflection surface respectively, and fix an ultrasonic shear wave transmitting probe of a preset frequency on the coupling surface of the workpiece to be tested, and use an ultrasonic detector to excite the ultrasonic shear wave transmitting probe to transmit ultrasonic shear waves to the reflection surface of the workpiece to be tested.
具体地,在本发明实施例中,将频率为f的超声横波发射探头固定在待测工件的耦合面的某一位置,采用超声检测仪激发超声横波发射探头生成超声横波,按照预设折射角度β进行发射。Specifically, in an embodiment of the present invention, an ultrasonic shear wave transmitting probe with a frequency of f is fixed at a certain position of the coupling surface of the workpiece to be tested, and an ultrasonic detector is used to excite the ultrasonic shear wave transmitting probe to generate ultrasonic shear waves, which are emitted according to a preset refraction angle β.
步骤S5:所述超声横波在待测工件的耦合面与反射面之间形成回波,将所述超声横波接收探头固定在预设倍数跨距处,接收经反射面反射回的预设倍数跨距处回波,并通过所述超声检测仪记录不同回波的波幅,并根据波幅及所述吸收衰减系数及散射衰减系数计算待测工件的扩散衰减系数。Step S5: The ultrasonic shear wave forms an echo between the coupling surface and the reflecting surface of the workpiece to be measured, and the ultrasonic shear wave receiving probe is fixed at a preset multiple span to receive the echo at the preset multiple span reflected by the reflecting surface, and the amplitudes of different echoes are recorded by the ultrasonic detector, and the diffusion attenuation coefficient of the workpiece to be measured is calculated based on the amplitude and the absorption attenuation coefficient and the scattering attenuation coefficient.
具体地,在本发明实施例中,超声横波在待测工件的耦合面及反射面形成回波。将超声横波接收探头分别固定在耦合面内与超声横波发射探头相距m倍跨距的第一位置和n倍跨距的第二位置。超声横波接收探头分别接收第一位置的m倍跨距回波及第二位置的n倍跨距回波,并通过超声检测仪记录超声横波在反射面的m倍跨距回波的第五波幅Cm和n倍跨距回波的第六波幅Cn(n>m)。根据回波波幅计算待测工件的第三衰减系数α3,并根据已获得的待测工件吸收衰减系数及散射衰减系数计算扩散衰减系数,计算公式如下所示:Specifically, in the embodiment of the present invention, the ultrasonic shear wave forms an echo on the coupling surface and the reflection surface of the workpiece to be measured. The ultrasonic shear wave receiving probe is fixed at a first position m times the span and a second position n times the span away from the ultrasonic shear wave transmitting probe in the coupling surface. The ultrasonic shear wave receiving probe receives the m times span echo of the first position and the n times span echo of the second position respectively, and records the fifth amplitude C m of the m times span echo of the ultrasonic shear wave on the reflection surface and the sixth amplitude C n (n>m) of the n times span echo through the ultrasonic detector. The third attenuation coefficient α 3 of the workpiece to be measured is calculated according to the echo amplitude, and the diffusion attenuation coefficient is calculated according to the absorption attenuation coefficient and the scattering attenuation coefficient of the workpiece to be measured. The calculation formula is as follows:
αdc=α3-αac-αsc (18)α dc =α 3 -α ac -α sc (18)
其中,H为待测工件的厚度,β为超声横波发射探头的预设折射角度,δc为待测工件的单次底波反射损失。Wherein, H is the thickness of the workpiece to be measured, β is the preset refraction angle of the ultrasonic shear wave transmitting probe, and δ c is the single bottom wave reflection loss of the workpiece to be measured.
虽然结合附图描述了本发明的实施例,但是本领域技术人员可以在不脱离本发明的精神和范围的情况下作出各种修改和变型,这样的修改和变型均落入由所附权利要求所限定的范围之内。Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.
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