CN116618987A - Intelligent automatic automobile electromagnetic valve assembly device and implementation method thereof - Google Patents
Intelligent automatic automobile electromagnetic valve assembly device and implementation method thereof Download PDFInfo
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- CN116618987A CN116618987A CN202310904497.9A CN202310904497A CN116618987A CN 116618987 A CN116618987 A CN 116618987A CN 202310904497 A CN202310904497 A CN 202310904497A CN 116618987 A CN116618987 A CN 116618987A
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- 230000008569 process Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
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- 230000000694 effects Effects 0.000 abstract description 16
- 230000032258 transport Effects 0.000 abstract description 4
- 230000001360 synchronised effect Effects 0.000 description 6
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- 230000005389 magnetism Effects 0.000 description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
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- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses an intelligent automatic automobile electromagnetic valve assembly device and an implementation method thereof, and belongs to the technical field of automobile electromagnetic valves. The invention relates to an intelligent automatic electromagnetic valve assembly device for an automobile, which comprises a movable lifting frame and a supporting frame, wherein a second moving block is arranged below a first moving block, a mounting disc is arranged below a second electric cylinder, and an electric clamp is arranged at the lower end of the mounting disc; the detection plates are arranged outside the longitudinal conveying frames and the transverse conveying frames, the assembly boxes are arranged below the assembly boxes, and the blanking plates are arranged below the assembly boxes. The invention solves the problems that the mounting mode of the automobile electromagnetic valve assembly device on parts is limited by the equipment body and the assembly effect is affected, and the invention detects the position of the automobile electromagnetic valve parts according to the ranging sensor above the detection plate, performs automatic assembly work, synchronously transports and cooperates with the detection structure to improve the working precision, intelligently adjusts the height according to the actual position, adapts to the mounting mode of the electric clamp, and has automatic operation and simple structure.
Description
Technical Field
The invention relates to the technical field of automobile electromagnetic valves, in particular to an intelligent automatic automobile electromagnetic valve assembly device and an implementation method thereof.
Background
The automotive solenoid valve is an actuator of an electronic control system. The functions of the electromagnetic valve can be divided into a gear shifting electromagnetic valve, a locking electromagnetic needle valve and a pressure regulating electromagnetic needle valve. The electromagnetic valve is divided into a switch type electromagnetic valve and a pulse type electromagnetic valve according to the working mode. In an automobile engine brake, components such as an electromagnetic valve, an adjusting bolt, a lock nut and the like are mounted by manual assembly.
Chinese patent publication No. CN205869931U discloses an assembly device for an automotive solenoid valve. Including the operation panel and be located the processingequipment of operation panel top, processingequipment includes the pedestal of bottom and the screwing device at top, is equipped with transverse guide on the pedestal, lays the work piece on the transverse guide, screws up the device and includes first cylinder and torque wrench, the top of first cylinder is equipped with the rotating electrical machines. The automatic assembly device reduces the working intensity of workers, improves the production efficiency, ensures the assembly quality, ensures that the electromagnetic valve is not damaged, and realizes the automatic assembly of the assembly machine.
In the practical use process of the automobile electromagnetic valve assembly device, manual positioning is needed, the installation mode of parts is limited by the equipment body, and the assembly effect is affected; therefore, the existing requirements are not met, and an intelligent automatic automobile electromagnetic valve assembling device and an implementation method thereof are provided.
Disclosure of Invention
The invention aims to provide an intelligent automatic automobile electromagnetic valve assembling device and an implementation method thereof, which solve the problems that in the background art, the automobile electromagnetic valve assembling device needs manual positioning in the actual use process, the installation mode of parts is limited by a device body, and the assembling effect is affected.
In order to achieve the above purpose, the present invention provides the following technical solutions: an intelligent automatic electromagnetic valve assembly device for an automobile comprises a movable lifting frame and a supporting frame, wherein the movable lifting frame is arranged above the supporting frame, the upper end of the supporting frame is welded with a fixed frame, and the movable lifting frame is movably connected with the supporting frame;
further comprises:
the first moving block is used for electric adjustment and is arranged above the movable lifting frame, a second moving block is arranged below the first moving block, a second electric cylinder is arranged at the lower end of the second moving block, a mounting disc is arranged below the second electric cylinder, and an electric clamp is arranged at the lower end of the mounting disc;
the longitudinal conveying frames and the transverse conveying frames are used for conveying assembled parts, the longitudinal conveying frames and the transverse conveying frames are arranged outside the supporting frames, detection plates are arranged outside the longitudinal conveying frames and the transverse conveying frames, and electric rollers are arranged inside the longitudinal conveying frames and the transverse conveying frames;
the assembly box is used for assembling the electromagnetic valve of the automobile and is arranged between the longitudinal conveying frame and the transverse conveying frame, the blanking plate is arranged below the assembly box, and the assembly box extends to the inside of the supporting frame and is in sliding connection with the supporting frame.
Preferably, the mounting panel is installed to the up end of activity crane, the inside of mounting panel is provided with integrated into one piece's sliding tray, first movable block passes through sliding tray and activity crane sliding connection, first screw thread lead screw is installed to the top of mounting panel, first screw thread lead screw runs through first movable block and first movable block threaded connection, one side welded connection of activity crane has the locating plate, just servo motor is installed to the opposite side of activity crane, servo motor's motor shaft and first screw thread lead screw pass through shaft coupling fixed connection, first screw thread lead screw passes through the bearing and rotates with the locating plate and be connected.
Preferably, a positioning rod is arranged between the support frame and the fixed frame, the positioning rod is respectively connected with the fixed frame and the support frame in a welded mode, a fixed plate is welded above the fixed frame, a first electric cylinder is arranged at the lower end of the fixed plate, and two ends of the first electric cylinder are respectively connected with the fixed plate and the movable lifting frame through fixing screws.
Preferably, the lower terminal surface of support frame is provided with integrated into one piece's locating frame, the upper end of assembly case extends to locating frame inside and locating frame sliding connection, just the equal welded connection in both sides of assembly case has the connecting block, the third electronic jar is installed to the upper end of connecting block, the upper end and the support frame of third electronic jar pass through fixed screw connection.
Preferably, a second moving block is arranged below the first moving block, an integrally formed sliding groove is formed in the lower end face of the first moving block, the second moving block is in sliding connection with the first moving block through the sliding groove, a second threaded screw penetrates through the second moving block, the second threaded screw is in threaded connection with the second moving block, a second driving motor is arranged on one side of the lower end of the first moving block, and a motor shaft of the second driving motor is fixedly connected with the second threaded screw through a coupling.
Preferably, the second electric cylinder is installed to the lower extreme of second movable block, first driving motor is connected with through the fixed screw to the lower extreme of second electric cylinder, the rolling disc is installed to first driving motor's lower extreme, install the hollow shaft between rolling disc and the first driving motor, first driving motor drives the hollow shaft and drives the rolling disc rotation, electric fixture is installed to the lower terminal surface of rolling disc, electric fixture and rolling disc fixed connection, the mounting disc is installed to first driving motor's lower extreme, first electro-magnet is installed to the upper end of mounting disc, rotate through the bearing between first electro-magnet and the hollow shaft and be connected, first electro-magnet passes through the fixed screw with the mounting disc and is connected, first electro-magnet is used for electric absorption assembly part.
Preferably, the motor is installed to one side of motorized roll, the motor is connected with motorized roll transmission, the mount is installed to the below of vertical carriage, unloading transportation frame is installed to the below of mount, unloading transportation frame and mount welded connection, welding frame is installed to the below of horizontal carriage, the internally mounted of pick-up plate has range sensor, range sensor is used for detecting the position and the height of carrying the material.
Preferably, the upper end of unloading transportation frame is provided with the conveyer belt, step motor is installed to one side of conveyer belt, the transfer roller is installed to step motor's one end, the conveyer belt is connected with the transfer roller meshing, unable adjustment base is installed to unloading transportation frame's below, the protection casing is installed to unable adjustment base's top, protection casing and support frame fixed connection, the internally mounted of protection casing has laser positioning sensor, laser positioning sensor is used for detecting the position of car solenoid valve.
Preferably, the blanking plate is installed to the lower terminal surface of assembly box, the blanking plate passes through hinge and assembly box swing joint, other magnetic braking motor is installed to the upper end of blanking plate, other magnetic braking motor passes through the pivot transmission with the blanking plate and is connected, one side of blanking plate is provided with the magnetism and inhales the piece, just the second electro-magnet is installed to the lower extreme of assembly box, electronic stock guide is installed to the inside upper end of assembly box, electronic stock guide passes through connecting axle and assembly box swing joint, the lower extreme of electronic stock guide is provided with small-size electronic jar.
An implementation method of an intelligent automatic automobile electromagnetic valve assembly device comprises the following steps:
step one: when the automatic electromagnetic valve assembly device is used, automobile electromagnetic valve accessories to be assembled are placed above the longitudinal conveying frame and the transverse conveying frame, and the positions of the automobile electromagnetic valve accessories are detected according to the distance measuring sensors above the detection plates;
step two: after moving to the assembly box, the angle of the electric guide plate is adjusted, the second electric cylinder is extended, the first electromagnet is electrically controlled, after the first electromagnet is electrified, the assembly part is attracted through magnetic force to be matched with the electric clamp for fixing, the assembly part moving to the inside of the assembly box is fixed through the electric clamp, the rotating disc rotates, the electric clamp is driven to rotate, and the spare and accessory parts are arranged on the electromagnetic valve of the automobile;
step three: the first threaded screw rod can be driven to rotate through the servo motor, the first threaded screw rod drives the first moving block to move in the sliding groove, the first moving block can drive the assembly structure to move in the moving process, and the second threaded screw rod is driven to rotate through the second driving motor, so that the second moving block moves and can be matched with the first moving block to move in a crossing manner;
step four: after the installation is completed, the blanking plate is adjusted through the side magnetic brake motor, the automatic blanking work is performed by guiding the blanking plate above the conveyor belt, and subsequent parts and components are continuously assembled.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the automobile electromagnetic valve accessories to be assembled are placed above the longitudinal conveying frame and the transverse conveying frame, the positions of the automobile electromagnetic valve accessories are detected according to the distance measuring sensors above the detection plates, automatic assembly work is carried out, synchronous transportation is carried out, the detection structures are matched, the automobile electromagnetic valve accessories can be positioned quickly, intelligent detection work can be carried out, the third electric cylinder stretches and contracts in the work, the assembly box is driven to move in the positioning frame, the position of the assembly box can be adjusted after the assembly box is moved, the position adaptability of the assembly box is better according to the adjustment of assembly parts, so that the working precision is improved, the positions between the assembly box and the support frame are adjusted, the height is intelligently adjusted according to the actual positions, the installation mode of the electric fixture is adapted, automatic operation is realized, the structure is simple, the assembled automobile electromagnetic valve can be guided out through the blanking plate, subsequent work is carried out, and the assembly machine is suitable for different types of parts.
According to the invention, the first threaded screw is driven to rotate by the servo motor, the first threaded screw drives the first moving block to move in the sliding groove, the first moving block can drive the assembly structure to move in the moving process, automatic operation can be realized according to positioning information, intelligent assembly work is realized, the structure is simple, the use is convenient, the second threaded screw is driven to rotate by the second driving motor, the second moving block can move, the first moving block can be matched to carry out cross movement, and the device is suitable for wide positions to improve the working effect.
According to the invention, the movable lifting frame can be driven to displace through the expansion of the first electric cylinder, the mounting structure can be adjusted in the moving process of the movable lifting frame so as to carry out adaptive operation, the working quality is improved, the second electric cylinder can be elongated in operation, the assembly parts moved into the assembly box are fixed through the electric clamp, the rotating disc rotates to drive the electric clamp to rotate, the parts are arranged on the electromagnetic valve of the automobile so as to carry out continuous operation, the working effect is good, the use is convenient, the first electromagnet is controlled electrically, and after the first electromagnet is electrified, the assembly parts are adsorbed by magnetic force to be matched with the electric clamp for fixing operation, so that the control and the operation are convenient.
Drawings
FIG. 1 is an isometric view of the front view of the present invention;
FIG. 2 is an isometric view of a side view of the present invention;
FIG. 3 is an enlarged view of a portion of the area A of FIG. 2 in accordance with the present invention;
FIG. 4 is a bottom isometric view of the present invention;
FIG. 5 is an enlarged view of a portion of the area B of FIG. 4 in accordance with the present invention;
FIG. 6 is a top perspective view of the present invention;
FIG. 7 is an isometric view of a support bracket of the present invention from below;
FIG. 8 is an enlarged view of a portion of the area C of FIG. 7 in accordance with the present invention;
fig. 9 is an isometric view of the mounting box of the present invention from above.
In the figure: 1. a movable lifting frame; 101. a mounting plate; 102. a positioning plate; 103. a sliding groove; 104. a first threaded lead screw; 105. a servo motor; 2. a support frame; 201. a positioning rod; 202. a fixed frame; 203. a fixing plate; 204. a first electric cylinder; 205. a positioning frame; 3. a first moving block; 301. a second electric cylinder; 302. a first driving motor; 303. a mounting plate; 304. a first electromagnet; 305. a rotating disc; 306. an electric clamp; 307. a second moving block; 3071. a second threaded lead screw; 3072. a second driving motor; 4. a longitudinal carriage; 401. a motorized roller; 402. a motor; 403. a fixing frame; 404. a detection plate; 4041. a ranging sensor; 5. a transverse conveying frame; 501. a welding frame; 6. a blanking transportation frame; 601. a conveyor belt; 602. a stepping motor; 7. a fixed base; 701. a protective cover; 702. a laser positioning sensor; 8. assembling a box; 801. a connecting block; 802. a blanking plate; 8021. a magnetic attraction piece; 8022. a side magnetic brake motor; 803. a second electromagnet; 804. an electric guide plate; 8041. a connecting shaft; 805. and a third electric cylinder.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order to solve the problem that the existing electromagnetic valve assembly device for the automobile needs manual positioning in the actual use process, the installation mode of parts is limited by the equipment body, and the assembly effect is affected, please refer to fig. 1-2 and fig. 7-9, the embodiment provides the following technical scheme:
the utility model provides an intelligent automatic car solenoid valve assembly quality, including movable crane 1 and support frame 2, movable crane 1 installs in the top of support frame 2, and movable crane 1 is used for installing the automatic assembly structure of solenoid valve, can be through multiaxis control automatic assembly structure activity, adapts to the assembly part in different positions, and fixed frame 202 is welded to the upper end of support frame 2, and movable crane 1 and support frame 2 swing joint, during the use, according to the assembly demand of solenoid valve, adjust the position of movable crane 1, convenient to use, simple structure;
further comprises:
the first moving block 3 is used for electrically adjusting, the first moving block 3 is arranged above the movable lifting frame 1, the second moving block 307 is arranged below the first moving block 3, the second electric cylinder 301 is arranged at the lower end of the second moving block 307, the mounting disc 303 is arranged below the second electric cylinder 301, the electric clamp 306 is arranged at the lower end of the mounting disc 303, and the position of an assembly part can be adjusted through the electric clamp 306 at a movable position to perform automatic assembly work;
the longitudinal conveying frames 4 and the transverse conveying frames 5 are used for conveying assembly parts, the longitudinal conveying frames 4 and the transverse conveying frames 5 are arranged outside the supporting frames 2, detection plates 404 are arranged outside the longitudinal conveying frames 4 and the transverse conveying frames 5, electric rollers 401 are arranged inside the longitudinal conveying frames 4 and the transverse conveying frames 5, the electric rollers 401 are used for conveying the assembly parts, and the assembly parts are conveyed to the center of the supporting frames 2 in two directions for automatic assembly work, synchronous transportation and matched detection structures, so that the automatic assembly machine can be used for quickly positioning and intelligently detecting the assembly parts;
the assembly box 8 is used for assembling the assembly box 8 of car solenoid valve and installs between vertical carriage 4 and horizontal carriage 5, blanking plate 802 is installed to the below of assembly box 8, and assembly box 8 extends to the inside and support frame 2 sliding connection of support frame 2, in operation, can adjust the position between assembly box 8 and the support frame 2 through lifting assembly box 8, intelligent height-adjusting according to actual position, in order to adapt to the mounting means of electric fixture 306, and automatic operation, moreover, the steam generator is simple in structure, and can be movable through blanking plate 802, blanking plate 802 can derive the car solenoid valve that the assembly was accomplished, carry out follow-up work.
Specifically, the automobile electromagnetic valve accessories to be assembled are placed above the longitudinal conveying frame 4 and the transverse conveying frame 5, the positions of the automobile electromagnetic valve accessories are detected according to the ranging sensor 4041 above the detection plate 404, automatic assembly work is performed, synchronous transportation is performed, the detection structure is matched, quick positioning and intelligent detection work can be performed, in the work, the assembly box 8 can be driven to move in the positioning frame 205 through the expansion and contraction of the third electric cylinder 805, the position of the assembly box 8 can be adjusted after the movement, the position adaptability of the assembly box 8 is better according to the adjustment of assembly parts, the working accuracy is improved, the position between the assembly box 8 and the support frame 2 is adjusted, the height is intelligently adjusted according to the actual position, automatic operation is performed, and the structure is simple.
In order to solve the technical problems of small regulation and control range and adverse operation of an automatic assembly structure in the prior art, please refer to fig. 1-2 and fig. 4-6, the following technical scheme is provided:
the mounting plate 101 is installed to the up end of movable crane 1, the inside of mounting plate 101 is provided with integrated into one piece's sliding tray 103, first movable block 3 passes through sliding tray 103 and movable crane 1 sliding connection, first screw 104 is installed to the top of mounting plate 101, first screw 104 runs through first movable block 3 and first movable block 3 threaded connection, one side welded connection of movable crane 1 has locating plate 102, and servo motor 105 is installed to the opposite side of movable crane 1, servo motor 105's motor shaft and first screw 104 pass through shaft coupling fixed connection, first screw 104 passes through the bearing and is connected with locating plate 102 rotation, can drive first screw 104 through servo motor 105 and rotate, first screw 104 drives first movable block 3 at the inside removal of sliding tray 103, first movable block 3 removes in-process and can drive the assembly structure and remove, according to positioning information, can automatic operation, realize intelligent assembly work, and a structure is simple, and convenient use.
Install locating lever 201 between support frame 2 and the fixed frame 202, locating lever 201 respectively with fixed frame 202 and support frame 2 welded connection, fixed frame 202's top welded connection has fixed plate 203, first electronic jar 204 is installed to the lower extreme of fixed plate 203, the both ends of first electronic jar 204 pass through fixed screw connection with fixed plate 203 and movable crane 1 respectively, can stretch out and draw back through first electronic jar 204, drive movable crane 1 and carry out the displacement, movable crane 1 activity in-process can adjust mounting structure, so that carry out adaptive operation, improve work quality.
The below of first movable block 3 is provided with second movable block 307, the lower terminal surface of first movable block 3 is provided with integrated into one piece's spout, second movable block 307 passes through spout and first movable block 3 sliding connection, the inside of second movable block 307 is run through and is had second screw 3071, second screw 3071 and second movable block 307 threaded connection, one side of first movable block 3 lower extreme is provided with second driving motor 3072, the motor shaft of second driving motor 3072 passes through shaft coupling fixed connection with second screw 3071, drive second screw 3071 through second driving motor 3072 and rotate for second movable block 307 moves, can cooperate first movable block 3 to cross movement, wide position is adapted, in order to improve the work effect.
Specifically, during the use, drive first screw thread lead screw 104 through servo motor 105 and rotate, first screw thread lead screw 104 drives first movable block 3 and moves at the inside of sliding tray 103, and first movable block 3 removes the in-process and can drive the assembly structure and remove, according to positioning information, can automize the operation, realize intelligent assembly work, simple structure, convenient to use drives second screw thread lead screw 3071 through second driving motor 3072 and rotates for second movable block 307 removes, can cooperate first movable block 3 to carry out cross movement, adaptation extensive position, in order to improve the work effect.
In order to solve the problems of poor position effect, influence on automation and intellectualization of the assembly structure in the prior art, please refer to fig. 2, 7-9, the following technical scheme is provided:
the lower terminal surface of support frame 2 is provided with integrated into one piece's locating frame 205, the upper end of assembly case 8 extends to the inside and locating frame 205 sliding connection of locating frame 205, and the equal welded connection in both sides of assembly case 8 has connecting block 801, the third electronic jar 805 is installed to the upper end of connecting block 801, the upper end and the support frame 2 of third electronic jar 805 pass through the fixed screw connection, can stretch out and draw back through the third electronic jar 805, drive assembly case 8 and remove in the inside of locating frame 205, after removing the position that can adjust assembly case 8, adjust according to the assembly spare part, make the position adaptability of assembly case 8 better, in order to improve work precision.
The blanking plate 802 is installed to the lower terminal surface of assembly box 8, blanking plate 802 passes through hinge and assembly box 8 swing joint, by-pass magnetic brake motor 8022 is installed to the upper end of blanking plate 802, by-pass magnetic brake motor 8022 is connected through the pivot transmission with blanking plate 802, one side of blanking plate 802 is provided with magnetism and inhales piece 8021, and the second electro-magnet 803 is installed to the lower extreme of assembly box 8, the second electro-magnet 803 outage, magnetic force disappears, separate with magnetism and inhale piece 8021, the by-pass magnetic brake motor 8022 drive, switch blanking plate 802, realize falling into the solenoid valve that assembles on the below conveyer belt 601, the inside upper end of assembly box 8 is installed electronic stock guide 804, electronic stock guide 804 passes through connecting axle 8041 and assembly box 8 swing joint, the lower extreme of electronic stock guide 804 is provided with small-size electronic jar, when the assembly part moves to assembly box 8 top, through adjusting the angle of electronic stock guide 804, can make the position precision of part better, the operation effect of cooperation electronic 306 is better, can be through by-pass brake motor 80802, automatic adjustment blanking plate 802 after assembly box 8 internal assembly is accomplished, the automatic feeding of assembly clamp, through the automatic conveying of unloading plate 601.
Specifically, the third electric cylinder 805 can stretch out and draw back to drive the assembly box 8 to move in the positioning frame 205, after the position of the assembly box 8 can be adjusted in the movement, the position adaptability of the assembly box 8 is better according to the adjustment of assembly parts, so as to improve the working accuracy, the position between the assembly box 8 and the support frame 2 is adjusted, the height is intelligently adjusted according to the actual position, so as to adapt to the installation mode of the electric clamp 306, the automatic operation is realized, the structure is simple, and the blanking plate 802 can move, the electromagnetic valve of the assembled automobile can be led out by the blanking plate 802, the follow-up work is performed, and the installation work of parts of different types is adapted.
In order to solve the technical problems of poor intelligence of an assembly structure and influence on installation in the prior art, please refer to fig. 1-3, the following technical scheme is provided:
the second electric cylinder 301 is installed to the lower extreme of second movable block 307, the first driving motor 302 is connected through the fixed screw to the lower extreme of second electric cylinder 301, the rolling disc 305 is installed to the lower extreme of first driving motor 302, install the hollow shaft between rolling disc 305 and the first driving motor 302, the hollow shaft is driven to rotate by first driving motor 302 drive rolling disc 305, electric clamp 306 is installed to the lower terminal surface of rolling disc 305, electric clamp 306 and rolling disc 305 fixed connection, in operation, can be through the second electric cylinder 301 of extension, the fitting part that will remove to the assembly incasement 8 inside is fixed through electric clamp 306, rolling disc 305 rotates, drive electric clamp 306 rotates, make spare and accessory parts install on the car solenoid valve, so as to carry out continuous operation, the work is effectual, convenient to use, the mounting disc 303 is installed to the lower extreme of first driving motor 302, first electro-magnet 304 is installed to the upper end of mounting disc 303, pass through the bearing rotation between first electro-magnet 304 and the hollow shaft and be connected, first electro-magnet 304 passes through fixed screw with the mounting disc 303, first electro-magnet 304 is used for electrically adsorbing the fitting part, through electric control first electro-magnet 304, electric clamp 306 is convenient for carrying out the fixed operation through electric clamp after the electric clamp 306 is adsorbed, the fitting part is convenient to carry out.
Specifically, the first electric cylinder 204 stretches out and draws back, drive movable crane 1 and displace, the activity in-process of movable crane 1, can adjust mounting structure, so that carry out the adaptability operation, improve work quality, at work, can be through the second electric cylinder 301 of extension, it is fixed to the inside assembly part of assembly box 8 to remove through electric clamp 306, the rolling disc 305 rotates, drive electric clamp 306 and rotate, make spare and accessory parts install on the car solenoid valve, so that carry out continuous operation, the work is effectual, and a short time, through electric control first electro-magnet 304, after the first electro-magnet 304 circular telegram, carry out fixed work through magnetic force absorption assembly part cooperation electric clamp 306, control of being convenient for, convenient operation.
In order to solve the technical problem that in the prior art, the loading and unloading modes of the assembly device are poor and the use is affected, please refer to fig. 1-3, the following technical scheme is provided:
the motor 402 is installed to one side of motorized roll 401, motor 402 is connected with motorized roll 401 transmission, mount 403 is installed to the below of vertical carriage 4, unloading transport frame 6 is installed to the below of mount 403, unloading transport frame 6 and mount 403 welded connection, welding frame 501 is installed to the below of horizontal carriage 5, the internally mounted of pick-up plate 404 has range sensor 4041, range sensor 4041 is used for detecting the position and the height of carrying the material, can carry the part through vertical carriage 4 and horizontal carriage 5, range sensor 4041 on rethread pick-up plate 404 surface, thereby can give plc module with position data transmission, regulate and control electronic equipment through plc module, carry out automatic intelligent work.
The upper end of unloading transportation frame 6 is provided with conveyer belt 601, step motor 602 is installed to one side of conveyer belt 601, the transfer roller is installed to step motor 602's one end, conveyer belt 601 and transfer roller meshing are connected, unable adjustment base 7 is installed to the below of unloading transportation frame 6, protection casing 701 is installed to unable adjustment base 7's top, protection casing 701 and support frame 2 fixed connection, the internally mounted of protection casing 701 has laser positioning sensor 702, laser positioning sensor 702 is used for detecting the position of car solenoid valve, drive conveyer belt 601 through step motor 602 and remove, conveyer belt 601 can drive car solenoid valve and remove, carry out the unloading work, cooperation laser positioning sensor 702 can automatic transport work.
Specifically, during the use, will need the car solenoid valve accessory that assembles place in vertical carriage 4 and horizontal carriage 5 top, detect the position of car solenoid valve accessory according to the range sensor 4041 of pick-up plate 404 top, carry out automated assembly work, synchronous transportation, cooperation detection structure, can fix a position fast, intelligent detection work, after the installation is accomplished, guide into conveyer belt 601 top through assembly box 8, carry out automated unloading work, follow-up spare and accessory carries out continuous assembly work.
An implementation method of an intelligent automatic automobile electromagnetic valve assembly device comprises the following steps:
step one: when the automatic electromagnetic valve assembly machine is used, automobile electromagnetic valve accessories to be assembled are placed above the longitudinal conveying frame 4 and the transverse conveying frame 5, the positions of the automobile electromagnetic valve accessories are detected according to the distance measuring sensors 4041 above the detection plates 404, automatic assembly work is performed, synchronous transportation is performed, and the automatic electromagnetic valve assembly machine is matched with a detection structure, can be positioned quickly and can perform intelligent detection work;
step two: after moving to the assembly box 8, the angle of the electric guide plate 804 is adjusted, the second electric cylinder 301 is extended, the first electromagnet 304 is electrically controlled, after the first electromagnet 304 is electrified, the assembly part is adsorbed by magnetic force to be matched with the electric clamp 306 for fixing work, the assembly part moving to the inside of the assembly box 8 is fixed by the electric clamp 306, the rotating disc 305 rotates to drive the electric clamp 306 to rotate, so that parts are arranged on an automobile electromagnetic valve, the position accuracy of the parts is better, and the operation effect of the electric clamp 306 is better;
step three: the first threaded screw rod 104 can be driven to rotate through the servo motor 105, the first threaded screw rod 104 drives the first moving block 3 to move in the sliding groove 103, the first moving block 3 can drive the assembly structure to move in the moving process, automatic operation can be realized according to positioning information, intelligent assembly work is realized, the structure is simple, the use is convenient, the second threaded screw rod 3071 is driven to rotate through the second driving motor 3072, the second moving block 307 can move, the first moving block 3 can be matched to carry out cross movement, and the device is suitable for wide positions, so that the working effect is improved;
step four: after the installation is completed, the blanking plate 802 is adjusted through the side magnetic brake motor 8022, the blanking plate 802 is led above the conveyor belt 601 to carry out automatic blanking work, and subsequent parts and components are continuously assembled.
Working principle: when in use, the automobile electromagnetic valve accessories to be assembled are placed above the longitudinal conveying frame 4 and the transverse conveying frame 5, the positions of the automobile electromagnetic valve accessories are detected according to the distance measuring sensor 4041 above the detection plate 404, automatic assembly work is carried out, synchronous transportation is carried out, the automobile electromagnetic valve accessories are matched with the detection structure, the automobile electromagnetic valve accessories can be positioned quickly and intelligently, the intelligent detection work is carried out, after the automobile electromagnetic valve accessories are moved to the assembly position, the first electric cylinder 204 stretches and contracts to drive the movable lifting frame 1 to displace, the mounting structure can be adjusted to carry out adaptive operation in the movable lifting frame 1 moving process, the working quality is improved, in operation, the assembled parts moved to the inside of the assembly box 8 can be fixed through the electric clamp 306 by stretching the second electric cylinder 301, the rotating disc 305 is rotated to drive the electric clamp 306 to rotate, the parts are arranged on the automobile electromagnetic valve to carry out continuous work, the working effect is good, the operation is convenient, the first electromagnet 304 is electrically controlled, after the first electromagnet 304 is electrified, the electric clamp 306 is matched with the assembly part through magnetic force absorption to carry out fixed work, the control is convenient, the operation is convenient, the assembly box 8 can be driven to move in the positioning frame 205 through the extension and contraction of the third electric cylinder 805, after the position of the assembly box 8 can be adjusted through the movement, the position adaptability of the assembly box 8 is better according to the adjustment of the assembly parts, the working precision is improved, the position between the assembly box 8 and the support frame 2 is adjusted, the height is intelligently adjusted according to the actual position, the automatic operation is realized, the structure is simple, after the installation is completed, the blanking plate 802 is adjusted through the side magnetic brake motor 8022, the automatic blanking work is carried out through the guiding of the blanking plate 802 to the upper part of the conveyor belt 601, and the subsequent spare parts are subjected to continuous assembly work.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The intelligent automatic electromagnetic valve assembly device for the automobile comprises a movable lifting frame (1) and a supporting frame (2), and is characterized in that the movable lifting frame (1) is arranged above the supporting frame (2), the upper end of the supporting frame (2) is welded and connected with a fixed frame (202), and the movable lifting frame (1) is movably connected with the supporting frame (2);
further comprises:
the first moving block (3) is used for electrically adjusting, the first moving block (3) is arranged above the movable lifting frame (1), a second moving block (307) is arranged below the first moving block (3), a second electric cylinder (301) is arranged at the lower end of the second moving block (307), a mounting disc (303) is arranged below the second electric cylinder (301), and an electric clamp (306) is arranged at the lower end of the mounting disc (303);
the longitudinal conveying frames (4) and the transverse conveying frames (5), the longitudinal conveying frames (4) and the transverse conveying frames (5) for conveying assembled parts are arranged outside the supporting frames (2), detection plates (404) are arranged outside the longitudinal conveying frames (4) and the transverse conveying frames (5), and electric rollers (401) are arranged inside the longitudinal conveying frames (4) and the transverse conveying frames (5);
the assembly box (8) is used for assembling the assembly box (8) of the automobile electromagnetic valve and is arranged between the longitudinal conveying frame (4) and the transverse conveying frame (5), a blanking plate (802) is arranged below the assembly box (8), and the assembly box (8) extends to the inside of the supporting frame (2) to be in sliding connection with the supporting frame (2).
2. The intelligent automated automotive solenoid valve assembly of claim 1, wherein: the utility model discloses a movable lifting frame, including movable lifting frame (1), mounting panel (101) are installed to the up end of movable lifting frame (1), the inside of mounting panel (101) is provided with integrated into one piece's sliding tray (103), first movable block (3) pass through sliding tray (103) and movable lifting frame (1) sliding connection, first screw (104) are installed to the top of mounting panel (101), first screw (104) run through first movable block (3) and first movable block (3) threaded connection, one side welded connection of movable lifting frame (1) has locating plate (102), just servo motor (105) are installed to the opposite side of movable lifting frame (1), the motor shaft and first screw (104) of servo motor (105) pass through shaft coupling fixed connection, first screw (104) pass through bearing and locating plate (102) swivelling joint.
3. The intelligent automated automotive solenoid valve assembly of claim 2, wherein: install locating lever (201) between support frame (2) and fixed frame (202), locating lever (201) respectively with fixed frame (202) and support frame (2) welded connection, the top welded connection of fixed frame (202) has fixed plate (203), first electronic jar (204) are installed to the lower extreme of fixed plate (203), the both ends of first electronic jar (204) are connected through fixed screw with fixed plate (203) and movable crane (1) respectively.
4. An intelligent automated automotive solenoid valve assembly according to claim 3, wherein: the lower terminal surface of support frame (2) is provided with integrated into one piece's locating frame (205), the upper end of assembly case (8) extends to locating frame (205) inside and locating frame (205) sliding connection, just all welded connection has connecting block (801) in the both sides of assembly case (8), third electronic jar (805) are installed to the upper end of connecting block (801), the upper end and support frame (2) of third electronic jar (805) pass through fixed screw connection.
5. The intelligent automated automotive solenoid valve assembly apparatus of claim 4, wherein: the lower part of first movable block (3) is provided with second movable block (307), the lower terminal surface of first movable block (3) is provided with integrated into one piece's spout, second movable block (307) pass through spout and first movable block (3) sliding connection, second threaded lead screw (3071) have been run through to the inside of second movable block (307), second threaded lead screw (3071) and second movable block (307) threaded connection, one side of first movable block (3) lower extreme is provided with second driving motor (3072), the motor shaft of second driving motor (3072) passes through shaft coupling fixed connection with second threaded lead screw (3071).
6. The intelligent automated automotive solenoid valve assembly apparatus of claim 5, wherein: the lower extreme of second movable block (307) is installed second electronic jar (301), first driving motor (302) are connected through the fixed screw to the lower extreme of second electronic jar (301), rolling disc (305) are installed to the lower extreme of first driving motor (302), install the hollow shaft between rolling disc (305) and first driving motor (302), rolling disc (305) rotation is driven to first driving motor (302) drive hollow shaft, electric clamp (306) are installed to the lower terminal surface of rolling disc (305), electric clamp (306) and rolling disc (305) fixed connection, mounting disc (303) are installed to the lower extreme of first driving motor (302), first electro-magnet (304) are installed to the upper end of mounting disc (303), rotate through the bearing between first electro-magnet (304) and the hollow shaft to be connected, first electro-magnet (304) are connected through the fixed screw with mounting disc (303), first electro-magnet (304) are used for electric absorption assembly part.
7. The intelligent automated automotive solenoid valve assembly of claim 6, wherein: the utility model discloses a motor, including motor roller (401), motor (402) and motor roller (401) transmission are connected, mount (403) are installed to the below of vertical carriage (4), unloading transportation frame (6) are installed to the below of mount (403), unloading transportation frame (6) and mount (403) welded connection, welding frame (501) are installed to the below of horizontal carriage (5), internally mounted of pick-up plate (404) has range sensor (4041), range sensor (4041) are used for detecting the position and the height of carrying the material.
8. The intelligent automated automotive solenoid valve assembly of claim 7, wherein: the automatic feeding and discharging device is characterized in that a conveyor belt (601) is arranged at the upper end of the feeding and discharging frame (6), a stepping motor (602) is arranged on one side of the conveyor belt (601), a conveying roller is arranged at one end of the stepping motor (602), the conveyor belt (601) is connected with the conveying roller in a meshed mode, a fixing base (7) is arranged below the feeding and discharging frame (6), a protective cover (701) is arranged above the fixing base (7), the protective cover (701) is fixedly connected with a supporting frame (2), a laser positioning sensor (702) is arranged in the protective cover (701), and the laser positioning sensor (702) is used for detecting the position of an automobile electromagnetic valve.
9. The intelligent automated automotive solenoid valve assembly of claim 8, wherein: the utility model discloses a feeding device for a magnetic disc type electric car, including blanking box (8), connecting axle (8041) and blanking box (8), blanking plate (802) are installed to the lower terminal surface of blanking box (8), blanking plate (802) passes through hinge and assembling box (8) swing joint, other magnetic brake motor (8022) are installed to the upper end of blanking plate (802), other magnetic brake motor (8022) are connected through the pivot transmission with blanking plate (802), one side of blanking plate (802) is provided with magnetic piece (8021), just second electro-magnet (803) are installed to the lower extreme of assembling box (8), electric stock guide (804) are installed to the inside upper end of assembling box (8), electric stock guide (804) pass through connecting axle (8041) and assembling box (8) swing joint, the lower extreme of electric stock guide (804) is provided with small-size electric jar.
10. A method of implementing the intelligent automated automotive solenoid valve assembly apparatus of claim 9, comprising the steps of:
step one: when the automatic electromagnetic valve assembly machine is used, automobile electromagnetic valve accessories to be assembled are placed above the longitudinal conveying frame (4) and the transverse conveying frame (5), and the positions of the automobile electromagnetic valve accessories are detected according to the distance measuring sensor (4041) above the detection plate (404);
step two: after moving to the assembly box (8), the angle of the electric guide plate (804) is adjusted, the second electric cylinder (301) is extended, the first electromagnet (304) is electrically controlled, after the first electromagnet (304) is electrified, the assembly parts are matched with the electric clamp (306) for fixing work through magnetic attraction, the assembly parts moving to the inside of the assembly box (8) are fixed through the electric clamp (306), the rotating disc (305) rotates, the electric clamp (306) is driven to rotate, and parts are installed on the electromagnetic valve of the automobile;
step three: the first threaded lead screw (104) can be driven to rotate through the servo motor (105), the first threaded lead screw (104) drives the first moving block (3) to move in the sliding groove (103), the first moving block (3) can drive the assembly structure to move in the moving process, the second threaded lead screw (3071) is driven to rotate through the second driving motor (3072), the second moving block (307) can move, and the first moving block (3) can be matched to perform cross movement;
step four: after the installation is finished, the blanking plate (802) is adjusted through the side magnetic brake motor (8022), automatic blanking work is performed through the upper portion of the blanking plate (802) which is led into the conveyor belt (601), and subsequent spare and accessory parts are subjected to continuous assembly work.
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