CN220111413U - Full-automatic spraying device for coating production line - Google Patents

Abstract

The utility model provides a full-automatic spraying device of coating production line, including setting up the spraying case on the production line travel path, still include, moving mechanism includes the support of both ends with spraying case rigid coupling respectively, is provided with a plurality of moving assembly on the support, and moving assembly includes the backup pad, and the one end transmission of backup pad is connected with the regulating part, and the regulating part is with the same axial controllable slip of production line for the support, and the backup pad goes up and down for the regulating part, installs two at least spraying robots in the backup pad, and spraying robot has six orientation's freedom of movement at least. The utility model can expand the spraying range of the spraying robot, effectively ensure the spraying accuracy and improve the production efficiency.

Description

Full-automatic spraying device for coating production line

Technical Field

The utility model belongs to the technical field of coating equipment, and particularly relates to a full-automatic spraying device for a coating production line.

Background

The coating is one of the means of mainly preventing rust and beautifying the appearance in the modern industrial production process, and automatic coating equipment is generally used for spraying in common coating equipment, so that the spraying efficiency and accuracy are improved, but the coating area which can be covered by part of coating devices in the prior art has certain limitation, and the production efficiency is influenced, for example, in the coating device of a full-automatic coating production line with the patent number of CN218854632U, the floating gasified paint body is adsorbed by a protective box and a collecting device, so that the waste is reduced, but the following defects still exist in the prior art:

1. the spraying robot is arranged on the fixed pad, so that the spraying area is limited to the area which can be related by the robot arm, and when spraying a large amount of products on a production line, the production efficiency is reduced due to the limitation of the spraying range;

2. in the prior art, the spraying equipment is driven by the reciprocating machine to spray, and the device has the characteristics of high spraying speed and high efficiency, but has poor coating uniformity and high consumption of the coating. Therefore, a full-automatic spraying device is needed to solve the above-mentioned problems.

Disclosure of Invention

The utility model aims to provide a full-automatic spraying device for a coating production line, so as to solve the problems, enlarge the spraying range of a spraying robot, effectively ensure the spraying accuracy and improve the production efficiency.

In order to achieve the above object, the present utility model provides the following solutions: a full-automatic spraying device of a coating production line, which comprises a spraying box arranged on a moving path of the production line and also comprises,

the spraying equipment comprises a spraying box, a moving mechanism, a spraying robot and a control mechanism, wherein the moving mechanism comprises a support, two ends of the support are respectively fixedly connected with the spraying box, a plurality of moving assemblies are arranged on the support, each moving assembly comprises a supporting plate, one end of each supporting plate is in transmission connection with an adjusting piece, each adjusting piece slides in the same axial direction relative to the support and the production line in a controllable mode, each supporting plate is lifted relative to the adjusting piece, at least two spraying robots are arranged on each supporting plate, and each spraying robot has at least six directions of freedom of movement.

Preferably, the empty slot is offered on the support top, the regulating part is including spacing sliding connection be in the connecting seat in the empty slot, the one end transmission of connecting seat is connected with the driving piece, the driving piece has a displacement monitoring end, the driving piece with displacement monitoring end cooperation is in order to control the connecting seat for the synchronous motion of production line, be provided with the lifter on the connecting seat, the lifter with the backup pad transmission is connected.

Preferably, the driving piece is including fixed setting explosion proof motor on the connecting seat, explosion proof motor output shaft rigid coupling has the drive wheel, the rigid coupling has the lead screw in the empty slot, threaded connection has screw nut on the lead screw, the drive wheel with screw nut meshing transmission, screw nut's one side rotatable be fixed with support the fagging, support the fagging with the connecting seat rigid coupling, be located in the empty slot lead screw one side rigid coupling has displacement sensor, displacement sensor with explosion proof motor electric connection.

Preferably, the opposite side rigid coupling of empty slot internal wall face has spacing post, the connecting seat with spacing post corresponds and has seted up the spacing groove, spacing post with the sliding connection of spacing groove, one side rigid coupling of connecting seat has the L template, the one end of L template stretches into the support below, the flameproof motor rigid coupling is in the L template is kept away from one side of support, empty slot bottom inner wall with the lead screw corresponds and has seted up logical groove, be provided with the sprocket in the logical groove, the both ends of sprocket run through logical groove respectively with drive wheel with screw nut meshing.

Preferably, the lifting piece comprises a fixed plate fixedly connected to the top end of the connecting seat, a limiting plate is fixedly connected to one side, close to the production line, of the fixed plate, the supporting plate is in limiting sliding connection with the limiting plate, a power piece is further arranged on the supporting plate, and the power piece is in transmission connection with the limiting plate.

Preferably, the backup pad is including two divide to be established the mounting panel of limiting plate both sides, a plurality of spraying robot divide equally into two sets of, two sets of spraying robot rigid coupling respectively is in two the mounting panel top, two rigid coupling has the connecting rod between the mounting panel, the limiting plate with the spout has been seted up to the connecting rod correspondence, just the both sides of limiting plate have the guide rail all rigid coupling, the one end of mounting panel stretches into the guide rail with the spacing slip of guide rail.

Preferably, the power piece comprises a servo motor fixedly connected to one side, far away from the spraying robot, of the top end of the mounting plate, a driving gear is fixedly connected to an output shaft of the servo motor, a toothed plate is fixedly connected to one end, close to the driving gear, of the side wall surface of the limiting plate, and the toothed plate is meshed with the driving gear.

Compared with the prior art, the utility model has the following advantages and technical effects:

according to the utility model, the support is arranged in the spraying box through the corresponding production line, the support plate which is in sliding connection with the support is arranged on the support, the support plate has a plurality of adjustable sliding modes of synchronous sliding with the production line, reciprocating moving along the production line or stopping after moving to a specific place on the production line rapidly through the adjusting piece, the support plate also lifts and lowers with the adjusting piece, and the spraying robots are arranged on the support plate, and meanwhile, the support plate is provided with the support plate in a sliding manner.

Drawings

For a clearer description of an embodiment of the utility model or of the solutions of the prior art, the drawings that are needed in the embodiment will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art:

FIG. 1 is a diagram of the positional relationship between a production line and a spray booth;

FIG. 2 is a diagram of the positional relationship of the support and the spray booth;

FIG. 3 is a diagram of the positional relationship of a lead screw nut and a lead screw;

FIG. 4 is a diagram showing the positional relationship between an L-shaped board and a connecting seat;

FIG. 5 is a diagram of the positional relationship between a mounting plate and a limiting plate;

FIG. 6 is a diagram of the positional relationship between the abutment plate and the lead screw nut;

wherein, 1, spraying a box; 2. a production line; 3. a support; 4. a support plate; 5. a spraying robot; 6. a connecting seat; 7. an explosion-proof motor; 8. a driving wheel; 9. a lead screw nut; 10. a screw rod; 11. a fixing seat; 12. a limit column; 13. an L-shaped plate; 14. a sprocket; 15. a fixing plate; 16. a limiting plate; 17. a mounting plate; 18. a connecting rod; 19. a guide rail; 20. a servo motor; 21. a drive gear; 22. a toothed plate; 23. the supporting plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to the appended drawings and appended detailed description.

Examples: referring to fig. 1 to 6, a full-automatic spray coating device for a coating production line comprises a spray coating box 1 arranged on a moving path of a production line 2, and further comprises,

the moving mechanism comprises a support 3, two ends of the support 3 are fixedly connected with the spraying box 1 respectively, a plurality of moving assemblies are arranged on the support 3, each moving assembly comprises a support plate 4, one end of each support plate 4 is in transmission connection with an adjusting piece, each adjusting piece slides relative to the support 3 and the production line 2 in the same axial direction in a controllable manner, each support plate 4 is lifted relative to the adjusting piece, at least two spraying robots 5 are arranged on each support plate 4, and each spraying robot 5 has at least six directions of freedom of movement.

According to the utility model, the support 3 is arranged in the spraying box 1 corresponding to the production line 2, the support plate 4 which is in sliding connection with the support 3 is arranged on the support 3, the support plate 4 has a plurality of adjustable sliding modes of sliding synchronously with the production line 2, reciprocating moving along the production line 2 or stopping after moving to a specific place on the production line 2 quickly through the adjusting piece, the support plate 4 also lifts and falls with the adjusting piece, and the plurality of spraying robots 5 are arranged on the support plate 4, and meanwhile, the support plate 3 is provided with the plurality of support plates 4 in a sliding manner.

And in this technical scheme, spraying robot 5 includes common six arm and installs the flush coater on the arm motion end, and the flush coater prefers but is not limited to common cup electrostatic spraying machine soon, corresponds to the spraying piece location through the arm and carries out accurate spraying, and the accurate spraying principle of above-mentioned arm control flush coater is that prior art does not make too much statement.

Further, the empty slot has been seted up on support 3 top, and the regulating part is including spacing sliding connection connecting seat 6 in the empty slot, and the one end transmission of connecting seat 6 is connected with the driving piece, and the driving piece has a displacement monitoring end, and driving piece and displacement monitoring end cooperation are in order to control connecting seat 6 and to remove for production line 2 synchronization, are provided with the lifter on the connecting seat 6, and the lifter is connected with backup pad 4 transmission.

The lifting part is preferably, but not limited to, a common lifting cylinder, an oil cylinder and other devices, the lifting part drives the supporting plate 4 to lift relative to the connecting seat 6, one end of the connecting seat 6 is in transmission connection with the driving part, a displacement monitoring end is arranged on the driving part, the moving position of the connecting seat 6 is detected in real time through the displacement monitoring end, the driving part arranged on the driving part is combined to control the connecting seat 6 to synchronously move corresponding to the part to be sprayed on the production line 2 after fast sliding, the spraying range is enlarged, the spraying efficiency is improved, the stability in the spraying process is ensured, and the spraying uniformity is enhanced.

Further, the driving piece comprises an explosion-proof motor 7 fixedly arranged on the connecting seat 6, an output shaft of the explosion-proof motor 7 is fixedly connected with a driving wheel 8, a lead screw 10 is fixedly connected in the empty groove, a lead screw nut 9 is connected to the lead screw 10 in a threaded manner, the driving wheel 8 is in meshed transmission with the lead screw nut 9, one side of the lead screw nut 9 is rotatably fixed with a supporting plate 23, the supporting plate 23 is fixedly connected with the connecting seat 6, a displacement sensor is fixedly connected in the empty groove at one side of the lead screw 10, and the displacement sensor is electrically connected with the explosion-proof motor 7.

Further, the opposite side rigid coupling of empty slot internal wall face has spacing post 12, and spacing post 12 has been seted up with spacing post 12 corresponds spacing groove, spacing post 12 and spacing groove sliding connection, and one side rigid coupling of connecting seat 6 has L template 13, and the one end of L template 13 stretches into the support 3 below, and explosion proof motor 7 rigid coupling is kept away from the one side of support 3 at L template 13, and empty slot bottom inner wall has seted up logical groove with lead screw 10 corresponds, is provided with sprocket 14 in the logical groove, and the both ends of sprocket 14 run through the groove and mesh with drive wheel 8 and lead screw nut 9 respectively.

Referring to fig. 3-5, the explosion-proof motor 7 is controlled to be opened and closed by the displacement sensor, the explosion-proof motor 7 drives the driving wheel 8 to rotate, the driving wheel 8 drives the sprocket 14 to rotate the lead screw nut 9, the lead screw nut 9 and the supporting plate 23 are rotatably fixed, and the supporting plate 23 is fixedly connected with the connecting seat 6, so that after the lead screw nut 9 rotates, the connecting seat 6 slides on the lead screw 10, the lead screw nut 9 drives the supporting plate 23 and the connecting seat 6 to slide along the lead screw 10, the displacement sensor receives position movement information of the connecting seat 6 at any time, an end executive program (such as a computer) arranged outside receives the displacement signal and analyzes the displacement signal, the displacement signal is converted into an electrifying instruction for controlling the opening of the explosion-proof motor 7, so that the movement position of the connecting seat 6 on the supporting seat 3 is regulated, and the accurate positioning movement of the connecting seat 6 and the production line 2 is realized by combining the position information of the articles to be sprayed on the production line 2 received by the computer, and the position information of the articles to be sprayed on the production line 2 is not stated in the prior art by combining with the external camera and other positioning equipment.

Referring to fig. 6, it can be understood that a bearing (not shown in the drawing) is disposed between the screw nut 9 and the supporting plate 23, the inner ring of the bearing is fixedly connected with the screw nut 9, the outer ring of the bearing is fixedly connected with the supporting plate 23, and the bearing and the supporting plate 23 are all arranged on the screw 10 in a penetrating manner and slidingly connected with the screw 10, so that the screw nut 9 and the supporting plate 23 are rotatably fixed, the screw nut 9 is ensured to rotate to drive the connecting seat 6 to slide, and the connection stability of the connecting seat 6 and the screw 10 is improved.

Further, the lifting piece comprises a fixed plate 15 fixedly connected to the top end of the connecting seat 6, a limiting plate 16 is fixedly connected to one side, close to the production line 2, of the fixed plate 15, the supporting plate 4 is in limiting sliding connection with the limiting plate 16, a power piece is further arranged on the supporting plate 4, and the power piece is in transmission connection with the limiting plate 16.

In the technical scheme, the lifting part adopts the fixing plate 15 to support and fix the limiting plate 16, the supporting plate 4 is in limiting sliding connection with the limiting plate 16, and the supporting plate 4 is controlled to slide and lift along the limiting plate 16 through opening and closing of the power part.

Further, the supporting plate 4 comprises two mounting plates 17 which are respectively arranged at two sides of the limiting plate 16, the spraying robots 5 are evenly divided into two groups, the two groups of spraying robots 5 are fixedly connected to the top ends of the two mounting plates 17 respectively, a connecting rod 18 is fixedly connected between the two mounting plates 17, sliding grooves are correspondingly formed in the limiting plate 16 and the connecting rod 18, guide rails 19 are fixedly connected to two sides of the limiting plate 16, and one ends of the mounting plates 17 extend into the guide rails 19 to be in limiting sliding connection with the guide rails 19.

Further, the power part comprises a servo motor 20 fixedly connected to one side, far away from the spraying robot 5, of the top end of a mounting plate 17, a driving gear 21 is fixedly connected to an output shaft of the servo motor 20, a toothed plate 22 is fixedly connected to one end, close to the driving gear 21, of the side wall surface of the limiting plate 16, and the toothed plate 22 is meshed with the driving gear 21.

The two support plates 4 and the connecting rod 18 are fixedly connected to form the support plate 4, the connecting rod 18 is arranged in the chute in a penetrating manner, one side of the mounting plate 17, which is close to the limiting plate 16, is in limiting sliding with the guide rail 19, the driving gear 21 is meshed with the toothed plate 22 by starting the servo motor 20 to control the mounting plate 17 to lift along the limiting plate 16, and compared with lifting cylinders and other modes, the servo motor 20 rotates the driving gear 21, so that the mounting plate 17 can be stably supported by the meshing of the driving gear 21 and the toothed plate 22 when the spraying robot 5 finishes spraying operation.

The working procedure of this embodiment is as follows:

taking a common industrial spraying hub as an example, when the hub is transported by a production line 2 and passes through a spraying box 1, an external computer receives a movement signal of the production line 2 and a position signal of a connecting seat 6 received by a displacement sensor, after the relative position is analyzed by the computer, an energizing instruction is converted to control the opening and closing of an explosion-proof motor 7, a driving wheel 8 is driven by the explosion-proof motor 7 to rotate positively and reversely, a chain wheel 14 is driven by the driving wheel 8 to rotate a screw nut 9, the screw nut 9 is in threaded connection with a screw 10 so as to move the connecting seat 6 on a support 3, and the connecting seat 6 can synchronously move with the production line 2, so that the spraying accuracy is ensured while the spraying range of a spraying robot 5 is improved, the spraying effect is enhanced, and the use of paint is reduced.

In the description of the present utility model, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.

The above embodiments are only illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solutions of the present utility model should fall within the protection scope defined by the claims of the present utility model without departing from the design spirit of the present utility model.

Claims (7)

1. Full-automatic spraying device of coating production line, including setting up spray booth (1) on production line (2) travel path, its characterized in that: also included is a method of manufacturing a semiconductor device,

the spraying machine comprises a moving mechanism, wherein the moving mechanism comprises a support (3) with two ends respectively fixedly connected with a spraying box (1), a plurality of moving assemblies are arranged on the support (3), each moving assembly comprises a supporting plate (4), one end of each supporting plate (4) is in transmission connection with an adjusting piece, each adjusting piece is in sliding controllable along the same axial direction relative to the support (3) and the production line (2), each supporting plate (4) is lifted relative to the adjusting piece, at least two spraying robots (5) are arranged on each supporting plate (4), and each spraying robot (5) has at least six directions of freedom of movement.

2. The full-automatic spray coating device of a coating production line according to claim 1, wherein: the support (3) top has seted up the empty slot, the regulating part is including spacing sliding connection connecting seat (6) in the empty slot, the one end transmission of connecting seat (6) is connected with the driving piece, the driving piece has a displacement monitoring end, the driving piece with displacement monitoring end cooperation is in order to control connecting seat (6) for production line (2) synchronous movement, be provided with the elevating part on connecting seat (6), the elevating part with backup pad (4) transmission connection.

3. The full-automatic spraying device of a coating production line according to claim 2, wherein: the driving piece is including fixed setting explosion proof motor (7) on connecting seat (6), explosion proof motor (7) output shaft rigid coupling has drive wheel (8), the rigid coupling has lead screw (10) in the empty inslot, threaded connection has lead screw nut (9) on lead screw (10), drive wheel (8) with lead screw nut (9) meshing transmission, rotatable support plate (23) that is fixed with in one side of lead screw nut (9), support plate (23) with connecting seat (6) rigid coupling, be located in the empty inslot lead screw (10) one side rigid coupling has displacement sensor, displacement sensor with explosion proof motor (7) electric connection.

4. A full-automatic spray coating device for a coating line according to claim 3, wherein: limiting columns (12) are fixedly connected to opposite sides of the inner wall surfaces of the empty slots, limiting grooves are correspondingly formed in the connecting seats (6) and the limiting columns (12), the limiting columns (12) are in sliding connection with the limiting grooves, L-shaped plates (13) are fixedly connected to one sides of the connecting seats (6), one ends of the L-shaped plates (13) extend into the lower portions of the support (3), explosion-proof motors (7) are fixedly connected to the L-shaped plates (13) and far away from one sides of the support (3), through grooves are correspondingly formed in the inner walls of the bottom ends of the empty slots and the screw rods (10), chain wheels (14) are arranged in the through grooves, and two ends of each chain wheel (14) penetrate through the through grooves and are respectively meshed with the driving wheels (8) and the screw nuts (9).

5. The full-automatic spraying device of a coating production line according to claim 2, wherein: the lifting piece comprises a fixed plate (15) fixedly connected to the top end of the connecting seat (6), a limiting plate (16) is fixedly connected to one side, close to the production line (2), of the fixed plate (15), the supporting plate (4) is in limiting sliding connection with the limiting plate (16), a power piece is further arranged on the supporting plate (4), and the power piece is in transmission connection with the limiting plate (16).

6. The full-automatic spray coating device of a coating production line according to claim 5, wherein: the utility model discloses a spraying robot, including limiting plate (16), spraying robot (5) are divided into two sets of including two divisions of setting up mounting panel (17) of limiting plate (16) both sides, a plurality of spraying robot (5) divide equally into two sets of, two sets of spraying robot (5) rigid coupling respectively is in two mounting panel (17) top, two rigid coupling has connecting rod (18) between mounting panel (17), limiting plate (16) with the spout has been seted up corresponding to connecting rod (18), just the both sides of limiting plate (16) all rigid coupling has guide rail (19), the one end of mounting panel (17) stretches into guide rail (19) with guide rail (19) spacing slip.

7. The full-automatic spray coating device of a coating production line according to claim 6, wherein: the power piece comprises a servo motor (20) fixedly connected to one side, far away from the spraying robot (5), of the top end of the mounting plate (17), a driving gear (21) is fixedly connected to an output shaft of the servo motor (20), a toothed plate (22) is fixedly connected to one end, close to the driving gear (21), of the side wall surface of the limiting plate (16), and the toothed plate (22) is meshed with the driving gear (21).