CN116607261A - High-temperature-resistant radiation-resistant high-strength composite rope and preparation method and application thereof - Google Patents

High-temperature-resistant radiation-resistant high-strength composite rope and preparation method and application thereof Download PDF

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Publication number
CN116607261A
CN116607261A CN202310400663.1A CN202310400663A CN116607261A CN 116607261 A CN116607261 A CN 116607261A CN 202310400663 A CN202310400663 A CN 202310400663A CN 116607261 A CN116607261 A CN 116607261A
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CN
China
Prior art keywords
ultra
molecular weight
resistant
weight polyethylene
high molecular
Prior art date
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Pending
Application number
CN202310400663.1A
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Chinese (zh)
Inventor
龚浩然
刘可帅
庄燕
高冲
苏子毅
李久刚
金鑫鹏
刘洋
许多
石玉菲
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Wuhan Textile University
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Wuhan Textile University
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Publication date
Application filed by Wuhan Textile University filed Critical Wuhan Textile University
Priority to CN202310400663.1A priority Critical patent/CN116607261A/en
Publication of CN116607261A publication Critical patent/CN116607261A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04CBRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C1/00Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
    • D04C1/06Braid or lace serving particular purposes
    • D04C1/12Cords, lines, or tows
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04CBRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C1/00Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
    • D04C1/02Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof made from particular materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/182Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
    • H01B7/183Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of an outer sheath
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • D10B2321/0211Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene high-strength or high-molecular-weight polyethylene, e.g. ultra-high molecular weight polyethylene [UHMWPE]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/063Load-responsive characteristics high strength
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/22Physical properties protective against sunlight or UV radiation

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Textile Engineering (AREA)
  • Ropes Or Cables (AREA)

Abstract

The invention discloses a high-temperature-resistant radiation-resistant high-strength composite rope, and a preparation method and application thereof. The invention comprises the following steps: s1: twisting the ultra-high molecular weight polyethylene fiber to prepare ultra-high molecular weight polyethylene fiber yarn with a certain diameter; s2: coating 1 strand twisted ultra-high molecular weight polyethylene fiber yarn obtained in S1 with two basalt fiber yarns on a wrapping machine to obtain basalt-ultra-high molecular weight polyethylene composite yarn; s3: and (3) braiding the basalt-ultra-high molecular weight polyethylene composite yarn obtained in the step (S2) into a hollow rope, and then cutting, knotting and dispensing after braiding to a certain length to obtain the high-temperature-resistant and radiation-resistant high-strength composite rope. The yarn of the composite rope is made of two materials, namely the ultra-high molecular weight polyethylene fiber and the basalt fiber, so that the rigidity of the ultra-high molecular weight polyethylene fiber rope can be improved, the performances of radiation resistance, atomic oxygen resistance and the like can be improved as much as possible, and the tensile strength of the rope is not reduced.

Description

High-temperature-resistant radiation-resistant high-strength composite rope and preparation method and application thereof
Technical Field
The invention relates to the technical field of rope manufacturing, in particular to a high-temperature-resistant radiation-resistant high-strength composite rope, and a preparation method and application thereof.
Background
The existing steel wire rope has larger strength and higher durability, but has small elasticity, does not bear impact load, is hard, cannot bear sharp bending and kinking, has large steel cable density, has heavy rope weight, is difficult to hold in operation, is easy to slip off from hands, sometimes has broken steel wire heads on the surface of the rope, and is extremely easy to cause the phenomenon of hand pricking. And if the cable is exposed in the space environment for a long time, the cable is inconvenient and even dangerous in use and operation due to potential influences on the use safety caused by factors such as high-low temperature alternation, large irradiation dose, abrasion and the like, so that in some high-strength cables and application scenes related to outer space operation, a substitute of the steel cable is necessary to be searched.
In order to solve the above problems, studies have been made on using fiber ropes instead of steel wire ropes. For example, organic fiber materials such as ultra-high molecular weight polyethylene (UHMWPE), aramid, polyimide and the like are widely used in the fields of bulletproof protection such as military, public security, frontier defense, armed police and the like and civil fields such as high-performance rope nets and the like due to the advantages of low density, extremely high specific strength and specific modulus, good chemical stability, corrosion resistance and the like. However, although the organic fiber rope has higher tensile strength, the rope is soft and is not suitable for long-term outer space environment operation, so the rope made of the organic fiber rope has the defects of rigidity and irradiation resistance, and the rope net does not have the use requirement in high-performance rope nets such as aerospace and the like.
Disclosure of Invention
The invention aims at providing a high-temperature-resistant and radiation-resistant high-strength composite rope, and a preparation method and application thereof, aiming at the defects of the prior art.
The invention relates to a preparation method of a high-temperature-resistant radiation-resistant high-strength composite rope, which comprises the following steps:
s1: twisting the ultra-high molecular weight polyethylene fiber to prepare ultra-high molecular weight polyethylene fiber yarn with a certain diameter;
s2: coating 1 strand twisted ultra-high molecular weight polyethylene fiber yarn obtained in S1 with two basalt fiber yarns on a wrapping machine to obtain basalt-ultra-high molecular weight polyethylene composite yarn;
s3: dividing the basalt-ultra-high molecular weight polyethylene composite yarn obtained in the step S2 and assembling the basalt-ultra-high molecular weight polyethylene composite yarn on a braiding spindle of a high-speed braiding machine; the basalt-ultra-high molecular weight polyethylene composite yarn on the braiding spindle of the high-speed braiding machine is divided into two groups of strands, the two groups of strands are mutually opposite and interweaved to be coated and braided, the two groups of strands are braided into a hollow rope, and after the hollow rope is braided to a certain length, cutting, knotting and dispensing are carried out, so that the high-temperature-resistant and radiation-resistant high-strength composite rope is obtained.
Further, in step S1, 1 strand of ultra-high molecular weight polyethylene fiber with fineness of 100tex is twisted to prepare ultra-high molecular weight polyethylene fiber yarn with diameter of 0.6 mm.
Further, in the step S1, the twist is 25T/10cm.
Further, in step S1, the twisting direction is S or Z.
Further, in step S1, the ultra-high molecular weight polyethylene fiber yarn is made of untwisted single ultra-high molecular weight polyethylene fiber or twisted 1-5 ultra-high molecular weight polyethylene fiber.
Further, the ultra-high molecular weight polyethylene fiber is an ultra-high molecular weight polyethylene fiber of 50tex, and 1-5 strands of ultra-high molecular weight polyethylene fiber are required to be stranded, and then the stranded ultra-high molecular weight polyethylene fiber is subjected to twisting treatment, wherein the twisting is 50 to 350 twists/m, so that the twisted ultra-high molecular weight polyethylene fiber is obtained.
Further, the basalt fiber yarn is 90tex basalt fiber yarn.
Further, in the step S2, the unwinding spindle number of the basalt fiber yarn with the upper spindle is 5000r/min, the unwinding spindle number of the basalt fiber yarn with the lower spindle is 5000r/min, and the coating twist is 400T/m.
The high-temperature-resistant radiation-resistant high-strength composite rope prepared by the preparation method.
The high-temperature-resistant radiation-resistant high-strength composite rope is used as a protective layer of a core layer, and the core layer is an electric wire and cable used in outer space.
The yarn of the high-temperature-resistant radiation-resistant high-strength composite rope is made of two materials, namely the ultra-high molecular weight polyethylene fiber and the basalt fiber, so that the rigidity of the ultra-high molecular weight polyethylene fiber rope can be improved, the radiation resistance, atomic oxygen resistance and other performances can be improved as much as possible, and the tensile strength of the rope is not reduced.
In the composite rope, the ultra-high molecular weight polyethylene fiber is treated in a multi-strand doubling and twisting mode, so that the strength of the ultra-high molecular weight polyethylene fiber is effectively improved, and the composite rope has remarkable effect on the strength improvement of basalt-ultra-high molecular weight polyethylene composite yarns; the basalt-ultra-high molecular weight polyethylene composite yarn is prepared in the form of basalt-coated ultra-high molecular weight polyethylene, so that the basalt-ultra-high molecular weight polyethylene composite yarn has the advantages of good high temperature resistance, good irradiation resistance and the like, and the functionality of the composite rope is ensured; the composite rope is prepared by adopting a braiding or twisting mode, and the high-strength composite rope with high temperature resistance and radiation resistance can be simply and quickly prepared. The breaking strength of the high-temperature-resistant radiation-resistant high-strength composite rope prepared by the invention is related to the used fiber raw materials and the specific process.
The high-temperature-resistant radiation-resistant high-strength composite rope replaces a steel wire rope and a fiber rope manufactured by single organic fiber; the potential influence of the factors such as high-low temperature alternation, large irradiation dose, abrasion and the like on the use safety of the solar energy radiation device is avoided when the solar energy radiation device is exposed in the space environment for a long time.
The high-temperature-resistant radiation-resistant high-strength composite rope prepared by the invention can reduce the weight of the rope and can be used as a common flexible connecting device among various objects.
The high-strength radiation-resistant composite rope for the spacecraft can be added with the core layer in the preparation process of the (1) level structure rope, and can be used as a protective layer of the core layer, wherein the core layer can be a cylindrical object such as an electric wire and a cable which are needed to be used in outer space.
Drawings
FIG. 1 is a schematic representation of the preparation of basalt-ultra high molecular weight polyethylene composite yarn of the present invention;
FIG. 2 is the elongation of the composite rope at room temperature;
FIG. 3 is the elongation of the composite rope after 10min of treatment at 200 ℃;
fig. 4 is a graph of fracture after uv treatment.
1. Ultra-high molecular weight polyethylene fibers after ply twisting; 2. basalt fiber yarn; 3. basalt-ultra-high molecular weight polyethylene fiber composite yarn.
Detailed Description
The following are specific embodiments of the present invention and the technical solutions of the present invention will be further described with reference to the accompanying drawings, but the present invention is not limited to these embodiments.
Example 1
As shown in fig. 1, the invention provides a high-temperature-resistant radiation-resistant high-strength composite rope, which comprises the following specific manufacturing steps:
s1: twisting 1 strand of ultra-high molecular weight polyethylene fiber with fineness of 100tex to prepare ultra-high molecular weight polyethylene fiber yarn with diameter of 0.6mm, wherein the twist is 25T/10cm, and the twisting direction is S or Z. The ultra-high molecular weight polyethylene fiber yarn may be (a) a single ultra-high molecular weight polyethylene fiber which is not twisted, and (b) 1 to 5 twisted ultra-high molecular weight polyethylene fiber.
S2: coating 1 strand twisted ultra-high molecular weight polyethylene fiber yarn obtained by S1 with two basalt fiber yarns on a wrapping machine to obtain basalt-ultra-high molecular weight polyethylene composite yarn, as shown in figure 1. Here, the number of the upper basalt unwinding ingots is 5000r/min, the number of the lower basalt unwinding ingots is 5000r/min, and the coating twist is 400T/m.
S3: dividing the basalt-ultra-high molecular weight polyethylene composite yarn obtained in the step S2 and assembling the basalt-ultra-high molecular weight polyethylene composite yarn on a braiding spindle of a high-speed braiding machine; the basalt-ultra-high molecular weight polyethylene composite yarn on the braiding spindle of the high-speed braiding machine is divided into two groups of strands, the two groups of strands are mutually opposite and interweaved to be coated and braided, the two groups of strands are braided into a hollow rope, and after the hollow rope is braided to a certain length, cutting, knotting and dispensing are carried out, so that the high-strength radiation-resistant composite rope is obtained.
The high-temperature-resistant radiation-resistant high-strength composite rope prepared by the embodiment has the diameter of 3mm and the breaking strength of 1214N, as shown in figure 2. The strength of the product after treatment at 200 ℃ for 10min is still kept above 800N, as shown in FIG. 3. In addition, at 3W/m 2 After 240 hours of irradiation with the ultraviolet lamp, the strength was maintained at around 1100N, as shown in fig. 4.
The second embodiment is as follows:
the present embodiment differs from the first embodiment in that: the number of the ingots of the high-speed braiding machine in the step S3 is 4 to 64. The other is the same as in the first embodiment.
And a third specific embodiment:
the present embodiment differs from the first embodiment in that: the high-speed braiding machine described in step S3 may add a core during braiding, which may be a 1-10mm wire cable or other linear material, the braiding process parameters being dependent on the specific core diameter.
According to the embodiment, the high-temperature-resistant radiation-resistant high-strength composite braided cladding material can be obtained, the high-temperature-resistant radiation-resistant high-strength composite rope obtained by the embodiment is used as a protective layer of a core layer, the core layer can be a linear material such as a wire and a cable which are required to be used in outer space, and the protective requirements on the core layer material such as radiation resistance, high temperature resistance, cutting resistance and the like can be met.
The high-temperature-resistant radiation-resistant high-strength composite rope replaces a steel wire rope and a fiber rope manufactured by single organic fiber; the potential influence of the factors such as high-low temperature alternation, large irradiation dose, abrasion and the like on the use safety of the solar energy radiation device is avoided when the solar energy radiation device is exposed in the space environment for a long time.
The high-temperature-resistant radiation-resistant high-strength composite rope can reduce the weight of the rope and can be used as a common flexible connecting device among objects. Meanwhile, the manufacturing process of the embodiment is simple, the installation and the use are convenient, and the manufacturing and the assembly can be carried out through the existing equipment; therefore, the high-strength radiation-resistant composite rope prepared by the embodiment has high practical value.
The above is not relevant and is applicable to the prior art.
While certain specific embodiments of the present invention have been described in detail by way of example, it will be appreciated by those skilled in the art that the foregoing examples are provided for the purpose of illustration only and are not intended to limit the scope of the invention, and that various modifications or additions and substitutions to the described specific embodiments may be made by those skilled in the art without departing from the scope of the invention or exceeding the scope of the invention as defined in the accompanying claims. It should be understood by those skilled in the art that any modification, equivalent substitution, improvement, etc. made to the above embodiments according to the technical substance of the present invention should be included in the scope of protection of the present invention.

Claims (10)

1. A preparation method of a high-temperature-resistant radiation-resistant high-strength composite rope is characterized by comprising the following steps of: the method comprises the following steps: s1: twisting the ultra-high molecular weight polyethylene fiber to prepare ultra-high molecular weight polyethylene fiber yarn with a certain diameter;
s2: coating 1 strand twisted ultra-high molecular weight polyethylene fiber yarn obtained in S1 with two basalt fiber yarns on a wrapping machine to obtain basalt-ultra-high molecular weight polyethylene composite yarn;
s3: dividing the basalt-ultra-high molecular weight polyethylene composite yarn obtained in the step S2 and assembling the basalt-ultra-high molecular weight polyethylene composite yarn on a braiding spindle of a high-speed braiding machine; the basalt-ultra-high molecular weight polyethylene composite yarn on the braiding spindle of the high-speed braiding machine is divided into two groups of strands, the two groups of strands are mutually opposite and interweaved to be coated and braided, the two groups of strands are braided into a hollow rope, and after the hollow rope is braided to a certain length, cutting, knotting and dispensing are carried out, so that the high-temperature-resistant and radiation-resistant high-strength composite rope is obtained.
2. The method for preparing the high-temperature-resistant radiation-resistant high-strength composite rope according to claim 1, which is characterized in that: in the step S1, 1 strand of ultra-high molecular weight polyethylene fiber with fineness of 100tex is twisted to prepare ultra-high molecular weight polyethylene fiber yarn with diameter of 0.6 mm.
3. The method for preparing the high-temperature-resistant radiation-resistant high-strength composite rope according to claim 2, which is characterized in that: in the step S1, the twist is 25T/10cm when the twisting is performed.
4. The method for preparing the high-temperature-resistant radiation-resistant high-strength composite rope according to claim 2, which is characterized in that: in step S1, the twisting direction is S or Z.
5. The method for preparing the high-temperature-resistant radiation-resistant high-strength composite rope according to claim 1, which is characterized in that: in the step S1, the ultra-high molecular weight polyethylene fiber yarn adopts untwisted single strand ultra-high molecular weight polyethylene fiber or twisted 1-5 strands ultra-high molecular weight polyethylene fiber.
6. The method for preparing the high-temperature-resistant radiation-resistant high-strength composite rope according to claim 1, which is characterized in that: the ultra-high molecular weight polyethylene fiber is 50tex ultra-high molecular weight polyethylene fiber, 1-5 strands of ultra-high molecular weight polyethylene fiber are required to be stranded, and then the stranded ultra-high molecular weight polyethylene fiber is subjected to twisting treatment, and the twisting is 50 to 350 twists/m, so that the twisted ultra-high molecular weight polyethylene fiber is obtained.
7. The method for preparing the high-temperature-resistant radiation-resistant high-strength composite rope according to claim 1, which is characterized in that: the basalt fiber yarn is 90tex basalt fiber yarn.
8. The method for preparing the high-temperature-resistant radiation-resistant high-strength composite rope according to claim 2, which is characterized in that: in the step S2, the unwinding spindle number of the basalt fiber yarn with the upper spindle is 5000r/min, the unwinding spindle number of the basalt fiber yarn with the lower spindle is 5000r/min, and the coating twist is 400T/m.
9. A high temperature and radiation resistant high strength composite rope made by the method of any one of claims 1-8.
10. The use of a high temperature and radiation resistant high strength composite rope according to claim 9, wherein: the cable is used as a protective layer of a core layer, and the core layer is an electric wire and cable used in outer space.
CN202310400663.1A 2023-04-14 2023-04-14 High-temperature-resistant radiation-resistant high-strength composite rope and preparation method and application thereof Pending CN116607261A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310400663.1A CN116607261A (en) 2023-04-14 2023-04-14 High-temperature-resistant radiation-resistant high-strength composite rope and preparation method and application thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310400663.1A CN116607261A (en) 2023-04-14 2023-04-14 High-temperature-resistant radiation-resistant high-strength composite rope and preparation method and application thereof

Publications (1)

Publication Number Publication Date
CN116607261A true CN116607261A (en) 2023-08-18

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ID=87675411

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310400663.1A Pending CN116607261A (en) 2023-04-14 2023-04-14 High-temperature-resistant radiation-resistant high-strength composite rope and preparation method and application thereof

Country Status (1)

Country Link
CN (1) CN116607261A (en)

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Inventor after: Liu Keshuai

Inventor after: Shi Yufei

Inventor after: Gong Haoran

Inventor after: Zhuang Yan

Inventor after: Gao Chong

Inventor after: Su Ziyi

Inventor after: Li Jiugang

Inventor after: Jin Xinpeng

Inventor after: Liu Yang

Inventor after: Xu Duo

Inventor before: Gong Haoran

Inventor before: Shi Yufei

Inventor before: Liu Keshuai

Inventor before: Zhuang Yan

Inventor before: Gao Chong

Inventor before: Su Ziyi

Inventor before: Li Jiugang

Inventor before: Jin Xinpeng

Inventor before: Liu Yang

Inventor before: Xu Duo