CN105625072B - High-performance combines 12 strands of double weave ropes and its production method - Google Patents

High-performance combines 12 strands of double weave ropes and its production method Download PDF

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Publication number
CN105625072B
CN105625072B CN201610164205.2A CN201610164205A CN105625072B CN 105625072 B CN105625072 B CN 105625072B CN 201610164205 A CN201610164205 A CN 201610164205A CN 105625072 B CN105625072 B CN 105625072B
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China
Prior art keywords
cored wire
hawser
rope strand
core
main body
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CN105625072A (en
Inventor
葛师善
葛亮
葛娅嫔
金海涛
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Zhejiang Seagoing Vessel Netting Co Ltd
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Zhejiang Seagoing Vessel Netting Co Ltd
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Classifications

    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B5/00Making ropes or cables from special materials or of particular form
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/02Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics
    • D07B1/04Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics with a core of fibres or filaments arranged parallel to the centre line
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/14Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B1/00Constructional features of ropes or cables
    • D07B1/16Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2015Strands
    • D07B2201/2041Strands characterised by the materials used
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2047Cores
    • D07B2201/2052Cores characterised by their structure
    • D07B2201/2059Cores characterised by their structure comprising wires
    • D07B2201/2061Cores characterised by their structure comprising wires resulting in a twisted structure
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B2201/00Ropes or cables
    • D07B2201/20Rope or cable components
    • D07B2201/2047Cores
    • D07B2201/2066Cores characterised by the materials used

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  • Ropes Or Cables (AREA)

Abstract

The invention discloses a kind of high-performance to combine 12 strands of double weave ropes, including cored wire and the hawser main body being set on cored wire, and the cored wire and hawser main body also set cushion;The hawser main body includes the main rope strand of multiply wound mutually;The main rope strand is twisted into by two by basalt fibre and parallel secondary rope strand;Secondary rope strand in the main line stock is parallel to each other.Basalt fibre only have intensity height, high temperature resistant, good endurance, it is corrosion-resistant, do not absorb water, dielectric properties it is good, radiation proof, have the combination properties such as certain suction ripple and wave transparent, the characteristics of cost performance is also moderate.And the tensile strength of basalt fibre is 3000 ~ 4800Mpa, so that also there is good fire protecting performance while hawser intensity is strengthened.And hawser main body is formed by the main rope strand braiding of multiply, and main rope strand is twisted into by two by basalt fibre and parallel secondary rope strand is formed, and this hawser meets great pliability and lighter in weight, small volume while intensity under this braiding structure.

Description

High-performance combines 12 strands of double weave ropes and its production method
Technical field
The present invention relates to a kind of rope, more specifically, it relates to a kind of high-performance combine 12 strands of double weave ropes and its Production method.
Background technology
Rope quoted in the every field in life it is very extensive, in industries such as some ships, logistics, heavy industrys, one The rope of a little high intensity is necessity.
At present, the hawser of most high intensity of in the market does not reach standard in technical standard mostly, due to ship, ocean The equipment quality of the industries such as engineering is larger, it is necessary to which rope has enough tensile strength, it is also necessary to stronger fire protecting performance, and show Often because production requirement is not up to standard or material is undesirable in some hawsers, so that the fire prevention of hawser and intensity are not It can have both.
The content of the invention
In view of the deficienciess of the prior art, first purpose of the present invention is to provide a kind of high intensity, resistant to elevated temperatures High-performance combines 12 strands of double weave ropes.
To achieve the above object, the invention provides following technical scheme:A kind of high-performance combines 12 strands of double weave ropes, Including cored wire and the hawser main body being set on cored wire, the cored wire also sets cushion with hawser main body;The hawser main body bag Include the main rope strand of the multiply wound mutually;The main rope strand is two and is twisted into by basalt fibre and parallel secondary rope strand;It is described Secondary rope strand in main rope strand is parallel to each other.
By using above-mentioned technical proposal, basalt fibre only has intensity height, high temperature resistant, good endurance, corrosion-resistant(It is acidproof It is alkaline-resisting), do not absorb water, dielectric properties it is good, radiation proof, have and certain inhale the combination property such as ripple and wave transparent, cost performance also moderate spy Point.And the tensile strength of basalt fibre(Filament strength)For 3000 ~ 4800Mpa, so that in enhancing hawser intensity Also there is good fire protecting performance simultaneously.And hawser main body is formed by the main rope strand braiding of multiply, and main rope strand is by two It is twisted into by basalt fibre and parallel secondary rope strand is formed, this hawser is under this braiding structure, while meeting intensity Great pliability and lighter in weight, small volume.
Preferably, described cored wire is twisted into by superhigh molecular weight polyethylene fibers, and multiply gold is embedded with the cored wire Belong to line.
By using above-mentioned technical proposal, there is superhigh molecular weight polyethylene fibers superior anti-tensile to relax and toy fatigability The performance such as energy and anti-aging, resist chemical, for hawser in equivalent diameter, intensity is identical with wirerope, and broken on an equal basis When disconnected strength, the weight of every meter of hawser is only the 1/8 of wirerope, the 1/4 ~ 1/5 of nylon or terylene rope, polypropylene rope 18% ~ 20%.And this hawser is under minor diameter state, when equal disrumpent feelings strength, a diameter of nylon or terylene of the hawser The 55% ~ 60% of rope, the 45% of polypropylene rope.And further enhance cored wire also by way of being embedded metal wire inside cored wire Intensity.
Preferably, described metal wire includes the master core and Duo Gen by-pass cores set along core axes, the by-pass core It is arranged on centered on being arranged on master core in cored wire.
By using above-mentioned technical proposal, can be increased by master core and the by-pass being evenly distributed in cored wire core The intensity and toughness of strong whole hawser.
Preferably, described by-pass core is parallel with master core, by-pass core centered on master core circumference array in cored wire.
By using above-mentioned technical proposal, its all by-pass core circumference array is arranged on master core surrounding, the so side of being Just metal wire is arranged in cored wire, is advantageous to simplify the production technology of hawser, reduces production requirement.
Preferably, more by-pass cores are parallel to each other and are arranged on by axis of screw winding of master core on master core.
By using above-mentioned technical proposal, so in production, cored wire will be formed on main line outer core on uniform fold Superhigh molecular weight polyethylene fibers, by-pass core spiral winding on its external wall, then in by-pass core overlying is then being covered into superelevation Molecular weight polyethylene fiber, this makes it possible to the insertion work of the metal wire completed in cored wire, it can so pass through by-pass The mode of core winding so that the superhigh molecular weight polyethylene fibers being wrapped between by-pass core and master core are more close, have Help the structural strength of whole hawser.
Preferably, more by-pass cores are interleaved with each other and are arranged on by axis of screw winding of master core on master core.
By using above-mentioned technical proposal, and the canoe of this metal wire, in production, and first by master core The superhigh molecular weight polyethylene fibers of cored wire are formed on outer wall on uniform fold, then in the by-pass core retainer plate for winding mutual braiding If on its external wall, then in by-pass core overlying covering superhigh molecular weight polyethylene fibers, this makes it possible to complete in cored wire Metal wire insertion work, also can be by way of by-pass core be wound so that be wrapped between by-pass core and master core Superhigh molecular weight polyethylene fibers are more close, contribute to the structural strength of whole hawser.And its by-pass core is because mutually Winding braiding, it so as to which upper all by-pass cores are in stress, can simultaneously act on, strengthen tensile strength.
Preferably, described cushion is made up of fire prevention polyester fiber, and polyester fiber of preventing fires is parallel with core axes.
By using above-mentioned technical proposal, its terylene of preventing fires has good fire protecting performance, and light quality, contributed to Mitigate the weight of hawser.
Preferably, the protective layer being made up of fire-resistant rubber is arranged with described cored wire.
By using above-mentioned technical proposal, the anti-fire intensity of hawser can greatly be strengthened by the effect of fire-resistant rubber.
Second object of the present invention is the processing method that a kind of above-mentioned high-performance combines 12 strands of double weave ropes, bag Include following steps:
Step 1:By basalt fibre twisting pair rope strand, it is main rope strand then to be formed using two secondary rope strands as one, Yi Gongliu The main rope strand winding braiding of stock forms hawser main body;
Step 2:Superhigh molecular weight polyethylene fibers are twisted into cored wire, and metal wire is embedded in cored wire;
Step 3:The cushion that the protective layer being made up of fire-resistant rubber will be wrapped up outside cored wire successively and terylene of preventing fires is formed Insert afterwards in hawser main body.
By using above-mentioned technical proposal, step 1 and step 2 can be carried out simultaneously, so as to produce hawser main body And cored wire, the production technology of whole hawser had so both been simplified, and also improve the production efficiency of whole hawser.
After the production of hawser main body and cored wire is completed, just the cushion being made up of fire prevention terylene can be wrapped in cored wire Outside, then by cored wire connection cushion insertion hawser main body, so as to quickly finish the assembling of whole hawser production, improve Production efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of embodiment one;
Fig. 2 is the schematic cross-section of embodiment one;
Fig. 3 is the enlarged drawing of A in Fig. 2;
Fig. 4 is the schematic cross-section of cored wire in embodiment one;
Fig. 5 is the enlarged drawing of B in Fig. 4;
Fig. 6 is the structural representation of metal wire in embodiment one;
Fig. 7 is the structural representation of metal wire in embodiment two
Fig. 8 is the structural representation of metal wire in embodiment three.
Reference:1st, hawser main body;11st, main rope strand;12nd, secondary rope strand;2nd, cushion;21st, reinforcing fibre;3rd, cored wire; 31st, protective layer;32nd, superhigh molecular weight polyethylene fibers;33rd, metal wire, 331, master core;332nd, by-pass core;34th, circle is tied up; 35th, fireproof coating;36th, shell is protected.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
This specific embodiment is only explanation of the invention, and it is not limitation of the present invention, people in the art Member can make the modification of no creative contribution to the present embodiment as needed after this specification is read, but as long as at this All protected in the right of invention by Patent Law.
Embodiment one:As shown in Figures 1 to 6, a kind of high-performance combines 12 strands of double weave ropes, including cored wire 3 and is arranged Hawser main body 1 on cored wire 3, the cored wire 3 also set cushion 2 with hawser main body 1;The hawser main body 1 includes twining mutually Around the main rope strand 11 of multiply;The main rope strand 11 is twisted into by two by basalt fibre and parallel secondary rope strand 12;The master Secondary rope strand 12 in strands is parallel to each other.Basalt fibre only has intensity height, high temperature resistant, good endurance, corrosion-resistant(It is acidproof resistance to Alkali), do not absorb water, dielectric properties it is good, radiation proof, have the combination properties such as certain suction ripple and wave transparent, the characteristics of cost performance is also moderate. And the tensile strength of basalt fibre(Filament strength)For 3000 ~ 4800Mpa, so that while hawser intensity is strengthened Also there is good fire protecting performance.And hawser main body 1 is woven by the main rope strand 11 of multiply and formed, and main rope strand 11 is by two It is twisted into by basalt fibre and parallel secondary rope strand 12 is formed, this hawser meets the same of intensity under this braiding structure When great pliability and lighter in weight, small volume.
As shown in Figure 4 and Figure 5, described cored wire 3 is twisted into by superhigh molecular weight polyethylene fibers 32, in the cored wire 3 It is embedded with multiply metal wire 33.Superhigh molecular weight polyethylene fibers 32 have superior anti-tensile relaxation and toy fatigue behaviour and resisted The performances such as aging, resist chemical, for hawser in equivalent diameter, intensity is identical with wirerope, and in equal disrumpent feelings strength When, the weight of every meter of hawser is only the 1/8 of wirerope, and the 1/4 ~ 1/5 of nylon or terylene rope, the 18% ~ 20% of polypropylene rope.And This hawser is under minor diameter state, when equal disrumpent feelings strength, a diameter of nylon or terylene rope of the hawser 55% ~ 60%, the 45% of polypropylene rope.And further enhance the strong of cored wire 3 also by way of being embedded metal wire 33 inside cored wire 3 Degree.
Superhigh molecular weight polyethylene fibers 32 are also immersed in fireproof coating 35, are produced this makes it possible to avoid the inside of cored wire 3 Raw cavity, and the anti-fire intensity of cored wire 3 can also be greatly enhanced.
As shown in figure 4, metal wire 33 includes the master core 331 and Duo Gen by-passes core 332 set along the axis of cored wire 3, it is described By-pass core 332 is arranged on centered on being arranged on master core 331 in cored wire 3.By master core 331 and core can be evenly distributed on By-pass core 332 in line 3, greatly enhance the intensity and toughness of whole hawser.
As shown in figures 1 and 3, described cushion 2 is made up of fire prevention polyester fiber, and prevent fires polyester fiber and cored wire 3 Diameter parallel.Its terylene of preventing fires has good fire protecting performance, and light quality, helps to mitigate the weight of hawser.
And the reinforcing fibre 21 of other materials can also be embedded in cushion 2, such as high-tensile steel wires, nylon fibre Dimension, so as to strengthen the overall tensile strength of hawser.And due to fire prevention polyester fiber and the diameter parallel of cored wire 3, this makes it possible to It is convenient that these reinforcing fibres 21 are mixed into the cushion 2 being made up of fire prevention terylene.
As shown in Fig. 2 the protective layer 31 being made up of fire-resistant rubber is arranged with described cored wire 3.Pass through fire-resistant rubber Effect can greatly strengthen the anti-fire intensity of hawser., can be in cored wire and its protective layer 31 is after whole cored wire 3 is wrapped up 3 when penetrating in hawser main body 1, effectively avoids cored wire 3 and cushion 2 and hawser main body 1 inconsistent, effectively to hawser main body 1 Protected with protective layer 31, also contribute to gather cored wire 3 so that the fiber on cored wire 3 is even closer firmly.
As shown in figure 3, and protection shell 36 has also been wrapped up outside protective layer 31, it protects shell 36 by intensity rubber structure Into this makes it possible to effectively protective layer 31 is protected.
As shown in figure 5, and also be provided with tying up circle 34 with tie up effect between protective layer 31 and cored wire 3, pass through bundle Prick circle 34 to wrap up the main body of cored wire 3, so that the fiber inside cored wire 3 is even closer so that whole hawser is more firm.
As shown in figure 1, and it is made up of fire prevention polyester fiber and the cushion of prevent fires polyester fiber and the diameter parallel of cored wire 3 2 can also facilitate hawser main body 1 to be peeled off from cored wire 3, after hawser main body 1 is splitted, the guarantor that is made up of fire prevention polyester fiber Sheath 31 will four scatter come, so as to by the cored wire 3 for being provided with protective layer 31 expose come, this makes it possible to be convenient for people to directly Cored wire 3 is extracted in from hawser main body 1.
As shown in fig. 6, the by-pass core 332 is parallel with master core 331, the circumference centered on master core 331 of by-pass core 332 Array is in cored wire 3.Its all circumference array of by-pass core 332 is arranged on the surrounding of master core 331, is so conveniently in cored wire 3 Metal wire 33 is inside arranged on, is advantageous to simplify the production technology of hawser, reduces production requirement.
Embodiment two:As shown in fig. 7, it is distinguished as with above-described embodiment one:Described some by-pass cores 332 are parallel to each other And it is arranged on master core 331 for axis of screw winding on master core 331., will be equal on the outer wall of master core 331 so in production The superhigh molecular weight polyethylene fibers 32 of cored wire 3 are formed in even covering, by-pass core 332 is then being spirally wound on its outer wall On, then in the overlying of by-pass core 332 superhigh molecular weight polyethylene fibers 32 are covered, this makes it possible to the gold completed in cored wire 3 Belong to the insertion work of line 33, so can be by way of the winding of by-pass core 332 so that be wrapped in by-pass core 332 and master core Superhigh molecular weight polyethylene fibers 32 between 331 are more close, contribute to the structural strength of whole hawser.
Embodiment three:As shown in figure 8, it is distinguished as with above-described embodiment one:Described some by-pass cores 332 are interleaved with each other And it is arranged on master core 331 for axis of screw winding on master core 331.And the canoe of this metal wire 33, in life During production, and the superhigh molecular weight polyethylene fibers 32 of cored wire 3 will be first formed on the outer wall of master core 331 on uniform fold, then It is arranged on its external wall by the by-pass core 332 of mutual braiding winding, then superhigh molecular weight polyethylene is covered in the overlying of by-pass core 332 Alkene fiber 32, this makes it possible to the insertion work of the metal wire 33 completed in cored wire 3, can also be twined by by-pass core 332 Around mode so that the superhigh molecular weight polyethylene fibers 32 being wrapped between by-pass core 332 and master core 331 are more tight It is close, contribute to the structural strength of whole hawser.And its by-pass core 332 is because winding weaves mutually, so as to upper all pairs Core 332 can act on simultaneously in stress, strengthen tensile strength.
Example IV:Above-mentioned high-performance combines 12 bursts of double weave rope modes of production:
Step 1:By basalt fibre twisting pair rope strand 12, it is main rope strand 11 then to be formed with two secondary rope strands 12 for one, The six bursts of main winding of rope strand 11 braidings form hawser main body 1 altogether;
Step 2:Superhigh molecular weight polyethylene fibers 32 are twisted into cored wire 3, and metal wire 33 is embedded in cored wire 3;
Step 3:Inserted after cored wire 3 is wrapped up into the cushion 2 being made up of fire prevention terylene in hawser main body 1.
In production, step 1 and step 2 can be carried out simultaneously, so as to produce hawser main body 1 and cored wire 3, this Sample had both simplified the production technology of whole hawser, and also improved the production efficiency of whole hawser.
After the production of hawser main body 1 and cored wire 3 is completed, just the cushion 2 being made up of fire prevention terylene can be wrapped in core Outside line 3, then cored wire 3 is connected into cushion 2 and inserted in hawser main body 1, so as to quickly finish the assembling of whole hawser life Production, improve production efficiency.
And after hawser use, after its hawser main body 1 is worn or damaged, it becomes possible to directly hawser main body 1 is peeled off, from And wrap up cushion 2 again on the cored wire 3 separated and be arranged new hawser main body 1, so as to upper this high-performance group Two bursts of double more economical environmental protection of weave rope of putting the palms together before one are practical.
Its master core 331 overlaps with the axis of cored wire 3, and some by-pass cores 332 then can be with actual requirement in cored wire 3 The by-pass core 332 of different institutions is set, to meet that hawser is not both demand.
Described above is only the exemplary embodiment of the present invention, not for limiting the scope of the invention, this hair Bright protection domain is determined by appended claim.

Claims (5)

1. a kind of high-performance combines 12 strands of double weave ropes, it is characterized in that:Including cored wire (3) and the cable being set on cored wire (3) Main body of restricting (1), the cored wire (3) also set cushion (2) with hawser main body (1);
The hawser main body (1) includes the main rope strand of multiply (11) wound mutually;The main rope strand (11) is two by basalt Fiber is twisted into and parallel secondary rope strand (12);The secondary rope strand (12) of the main rope strand (11) is parallel to each other;The cored wire (3) by Superhigh molecular weight polyethylene fibers (32) are twisted into, and multiply metal wire (33) is embedded with the cored wire (3);
The metal wire (33) includes the master core (331) set along cored wire (3) axis and more by-pass cores (332), the pair Core (332) is arranged on centered on being arranged on master core (331) in cored wire (3);
More by-pass cores (332) be interleaved with each other and with master core (331) be the axis of screw winding be arranged on master core (331) or By-pass core (332) is parallel with master core (331) described in person, by-pass core (332) centered on master core (331) circumference array in core Line (3) is interior or more by-pass cores (332) are parallel to each other and are that axis of screw winding is arranged on master core with master core (331) (331) on.
2. high-performance according to claim 1 combines 12 strands of double weave ropes, it is characterized in that:The cushion (2) is by preventing Fiery polyester fiber composition.
3. high-performance according to claim 2 combines 12 strands of double weave ropes, it is characterized in that:The cushion (2) is by preventing Fiery polyester fiber is formed, and prevent fires polyester fiber and cored wire (3) diameter parallel.
4. high-performance according to claim 3 combines 12 strands of double weave ropes, it is characterized in that:It is arranged on the cored wire (3) There is the protective layer (31) being made up of fire-resistant rubber.
5. the processing method that a kind of high-performance as claimed in claim 4 combines 12 strands of double weave ropes, comprises the following steps:
Step 1:By basalt fibre twisting pair rope strand (12), it is main rope strand then to be formed with two secondary rope strands (12) for one (11), six bursts of main rope strand (11) winding braidings form hawser main body (1) altogether;
Step 2:Superhigh molecular weight polyethylene fibers (32) are twisted into cored wire (3), and metal wire is embedded in cored wire (3) (33);
Step 3:Cored wire (3) is wrapped up to the protective layer (31) being made up of fire-resistant rubber successively outside and what terylene of preventing fires was formed delays Layer (2) is rushed to insert afterwards in hawser main body (1).
CN201610164205.2A 2016-03-22 2016-03-22 High-performance combines 12 strands of double weave ropes and its production method Active CN105625072B (en)

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CN201546106U (en) * 2009-11-30 2010-08-11 中国水产科学研究院东海水产研究所 Ultra-high molecular weight polyethylene double-knitted wear-resisting rope
CN201581286U (en) * 2009-12-29 2010-09-15 四川航天拓鑫玄武岩实业有限公司 Protective mooring rope for road guardrail
CN102465464A (en) * 2010-11-17 2012-05-23 宋梦瑶 Carbon fiber and basalt fiber compound rope
CN102465465A (en) * 2010-11-17 2012-05-23 宋梦瑶 Basalt fiber compound rope
CN202369842U (en) * 2011-10-24 2012-08-08 田鑫 Powerful fire-retardant safety rope
CN204608493U (en) * 2015-02-28 2015-09-02 浙江海轮绳网有限公司 Ultra-high molecular weight polyethylene hawser
CN204875331U (en) * 2015-08-13 2015-12-16 李红卫 Ultrahigh molecular weight polyethylene hawser
CN205529646U (en) * 2016-03-22 2016-08-31 浙江海轮绳网有限公司 12 strands of two braided cable ropes of high performance combination

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Denomination of invention: High-performance combined twelve-strand double-braided cable and producing method thereof

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