CN116604656A - Preparation method for producing antibacterial medium-density fiberboard by recycling wood chips - Google Patents

Preparation method for producing antibacterial medium-density fiberboard by recycling wood chips Download PDF

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Publication number
CN116604656A
CN116604656A CN202310497087.7A CN202310497087A CN116604656A CN 116604656 A CN116604656 A CN 116604656A CN 202310497087 A CN202310497087 A CN 202310497087A CN 116604656 A CN116604656 A CN 116604656A
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CN
China
Prior art keywords
wood
density fiberboard
layer
recycling
wood chips
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310497087.7A
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Chinese (zh)
Inventor
吴恩昌
王志杰
杨继忠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hebei Weilibang Wood Co ltd
Original Assignee
Hebei Weilibang Wood Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hebei Weilibang Wood Co ltd filed Critical Hebei Weilibang Wood Co ltd
Priority to CN202310497087.7A priority Critical patent/CN116604656A/en
Publication of CN116604656A publication Critical patent/CN116604656A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27DWORKING VENEER OR PLYWOOD
    • B27D1/00Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08Manufacture of shaped articles; Presses specially designed therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/02Staining or dyeing wood; Bleaching wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/04Combined bleaching or impregnating and drying of wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N1/00Pretreatment of moulding material
    • B27N1/02Mixing the material with binding agent
    • B27N1/0209Methods, e.g. characterised by the composition of the agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/007Manufacture of substantially flat articles, e.g. boards, from particles or fibres and at least partly composed of recycled material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/04Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N5/00Manufacture of non-flat articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27KPROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K2200/00Wooden materials to be treated
    • B27K2200/15Pretreated particles or fibres
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

The invention discloses a preparation method of an antibacterial medium-density fiberboard by recycling wood chips, which aims to reduce the dosage of an adhesive in the production of boards, reduce the release of formaldehyde in use, ensure the strength of the boards, meet the use requirement, and further reduce the cost.

Description

Preparation method for producing antibacterial medium-density fiberboard by recycling wood chips
Technical Field
The invention belongs to the technical field of artificial board processing, and relates to a manufacturing method of an antibacterial fiberboard, in particular to a manufacturing method for recycling wood chips to produce an antibacterial medium-density fiberboard.
Background
At present, artificial fiber boards are widely used for boards applied to the fields of floors, door panels, furniture and the like in order to reduce cost. The artificial fiber board is produced with wood recovered leftover, plant, shell, etc. as material, and through beating into fiber, adding adhesive and additive to improve product performance, compression molding, post treatment, etc.
Because the wood fiber is loose and is not easy to press and form, a large amount of adhesive is needed to be added for bonding, and the dosage of the adhesive in the general production process can reach 10-15 percent. In the subsequent use, the residual adhesive component in the plate can continuously release formaldehyde, and the thicker the plate is, the longer the formaldehyde is released, the living environment of a user is damaged, and the potential hazard is caused to the human health.
Therefore, it is necessary to prepare a fiberboard which is more environment-friendly, has low production cost, can meet the use requirement and is more beneficial to health, such as document No. CN 114393662A, an environment-friendly medium-density fiberboard preparation method, and adopts environment-friendly soybean protein adhesive and MDI adhesive as components of the adhesive for reducing harmful gases in the board.
However, the above patent fails to reduce the amount of the adhesive, so a method for manufacturing a fiber board is required, which can ensure the strength of the board, meet the use standard of the board, and has the advantages of low adhesive consumption and convenient pressing.
Disclosure of Invention
The invention aims to provide a manufacturing method for producing an antibacterial fiberboard by wood recycling, which is more environment-friendly and simple in process, by increasing the direct bonding area of wood fibers and reducing the using amount of the adhesive in order to improve the bonding force between the wood fibers and reduce the using amount of the adhesive.
The technical scheme is as follows:
the preparation method of the antibacterial medium-density fiberboard comprises the steps of main material preparation, rinsing, filtering and drying, mixing, paving, pressing and post-processing, wherein the key steps are that after mixing, blank making is carried out, wood fibers are extruded into regular triangular prism wood blanks, a layer of mixed wood is paved to form a bottom layer of wood fiber layer during paving, a first regular triangular prism wood blank layer is paved on the bottom layer of wood fiber layer, glue is coated, a second regular triangular prism wood fiber layer is paved, and finally a layer of mixed wood fibers is covered to form a top layer of wood fiber layer, so that pressing and post-processing are carried out.
In the blank making step, the regular triangular prism wood blanks with different specifications can be manufactured according to the customized thickness and width of the plate, and the bottom side length of the preferred regular triangular prism wood blank is 1-2.5 cm and the length is 0.5-1.5 m.
Further, in the mixing step, 2 to 5 parts of adhesive are added to 95 to 105 parts of the wood fibers.
Further, the single-sided gluing amount in the gluing step is 120-200 g/m 2
Further, the pressure in the pressing step is 2-4Mpa and the temperature is 180-200 ℃.
Further, in the post-processing step, the fiber board is subjected to post-processing such as trimming, polishing, sanding, surface decoration layer pasting and the like according to the application of the board.
The beneficial effects are that:
in the invention, the wood fiber is firstly manufactured into a regular triangular prism wood blank, and then the subsequent steps of paving, gluing, pressing and the like are carried out. The wood fiber regular triangular prism wood blank has three side faces as main stress faces, and stress directions of the three side faces are all directed to the center, so that acting force is more concentrated, and the cohesive force among the wood fibers is increased, so that the wood fibers can be extruded into compact wood blanks when fewer adhesives are used. The triangular prism wood blank layers can be tightly attached through the two side surfaces of each triangular prism wood blank, so that the contact area and the stress area are increased. Meanwhile, the regular triangular prism wood blank layer plays a role of reinforcing ribs, so that the strength of the fiber board is increased, and the board is prevented from being broken. The fiber board manufactured by the invention has less adhesive consumption, and the performance of the board can meet the requirements.
Drawings
Fig. 1 is a schematic cross-sectional view of a fiberboard of the present invention.
In the drawing, 1 is a bottom wood fiber layer, 2 is a first regular triangular prism wood blank layer, 3 is a second regular triangular prism wood blank layer, and 4 is a top wood fiber layer.
Detailed Description
Example 1
The preparation method for producing the antibacterial medium-density fiberboard by recycling wood chips comprises the following steps:
step one
Preparing a main material: retrieving wood dust, including scraps, plant shells and the like of processed wood products, removing sundries such as iron nails and the like in the wood, crushing the wood by a crusher to obtain wood fibers, and collecting the wood fibers for later use;
step two
Rinsing: rinsing the wood fibers in the first step, immersing the wood fibers in a rinsing liquid, wherein the rinsing liquid comprises 15% (V/V) hydrogen peroxide, stirring uniformly, standing, and rinsing the rinsed wood fibers by using flowing water;
step three
Filtering and drying: filtering the wood fiber, and drying at 70 ℃ for 2.5 hours;
step four
Mixing: pouring the dried wood fibers into a stirring mixer, adding 2 parts of water-based epoxy adhesive, 3 parts of antioxidant, 3 parts of light stabilizer, 4 parts of formaldehyde absorbent, 0.8 part of sodium benzoate, 8 parts of flame retardant, 5 parts of moisture-proof agent and 5 parts of mildew preventive into each 95-105 parts of the wood fibers, and stirring and mixing uniformly;
step five
Blank manufacturing: putting wood fibers into an extruder, and extruding and molding by a die to obtain a regular triangular prism wood blank, wherein the side length of the bottom surface of the wood blank is 2.5cm, and the length is 1.5m;
step six
Paving and gluing: as shown in figure 1, a layer of mixed wood fibers is paved to form a bottom wood fiber layer 1, and the bottom wood fiber layerPaving a first regular triangular prism wood blank layer 2 on the surface, gluing, and enabling single-sided gluing quantity to be 120g/m 2 Paving a second regular triangular prism wood blank layer 3, and finally covering a layer of mixed wood fibers to form a top wood fiber layer 4;
step seven
Pressing: and (3) feeding the fiber board into a hot press for high-temperature press molding, wherein the pressure is 4Mpa, the temperature is 200 ℃, the pressure maintaining time is 5min, and cooling to obtain a fiber board sample 1.
Example 2
The preparation method for producing the antibacterial medium-density fiberboard by recycling wood chips comprises the following steps:
step 1 step one together with example 1;
step two is the same as step two in example 1, except that the component of the rinse solution is 25% (V/V) hydrogen peroxide;
step three
Filtering and drying: filtering the wood fiber, and drying at 60 ℃ for 3 hours;
step four
Mixing: pouring the dried wood fibers into a stirring mixer, adding 3 parts of water-based epoxy adhesive, 2 parts of antioxidant, 2 parts of light stabilizer, 3 parts of formaldehyde absorbent, 0.5 part of sodium benzoate, 5 parts of flame retardant, 3 parts of moisture-proof agent and 3 parts of mildew preventive into each 95-105 parts of the wood fibers, and stirring and mixing uniformly;
step five
Blank manufacturing: putting wood fibers into an extruder, and extruding and molding through a die to obtain a regular triangular prism wood blank, wherein the side length of the bottom surface of the wood blank is 1.5cm, and the length is 1m;
step six is the same as step six of example 1, except that the single-sided adhesive coating amount is 160g/m 2
Step seven
Pressing: and (3) feeding the fiber board into a hot press for high-temperature press molding, wherein the pressure is 3Mpa, the temperature is 190 ℃, the pressure maintaining time is 5min, and cooling to obtain a fiber board sample 2.
Example 3
The preparation method for producing the antibacterial medium-density fiberboard by recycling wood chips comprises the following steps:
step 1 step one together with example 1;
step two is the same as step two in example 1, except that the component of the rinse solution is 10% (V/V) hydrogen peroxide;
step three
Filtering and drying: filtering the wood fiber, and drying at 80 ℃ for 2 hours;
step four
Mixing: pouring the dried wood fibers into a stirring mixer, adding 5 parts of water-based epoxy adhesive, 1 part of antioxidant, 1 part of light stabilizer, 2 parts of formaldehyde absorbent, 0.2 part of sodium benzoate, 3 parts of flame retardant, 2 parts of moisture-proof agent and 2 parts of mildew preventive into each 95-105 parts of the wood fibers, and stirring and mixing uniformly;
step five
Blank manufacturing: putting timber into an extruder, and extruding and forming through a die to obtain a regular triangular prism timber billet, wherein the side length of the bottom surface of the timber billet is 1cm, and the length is 0.5m;
step six is the same as step six of example 1, except that the single-sided adhesive coating amount is 200g/m 2
Step seven
Pressing: and (3) feeding the fiber board into a hot press for high-temperature press molding, wherein the pressure is 2Mpa, the temperature is 180 ℃, the pressure maintaining time is 5min, and cooling to obtain a fiber board sample 3.
The sample prepared by the method is compared with the medium density fiberboard control products 1 and 2 purchased in the market for product performance.
The formaldehyde emission of the product to be tested is tested according to GB 18580-2017 < artificial Board for interior decoration and decoration materials and the formaldehyde emission limit in products thereof >; and (3) detecting static bending strength and elastic modulus of the product to be detected according to GB/T11718-2021 middle density fiberboard. The test results were as follows:
table 1: table for comparing performance of patent sample and reference product
From the results, the formaldehyde release amounts of the samples prepared by the invention are lower than those of the control substances; the sample prepared by the method is better than the reference substance in the aspects of elastic modulus and static bending strength, which shows that the preparation method is favorable for improving the strength of the fiber board.

Claims (6)

1. The preparation method of the antibacterial medium-density fiberboard by recycling wood chips comprises the steps of preparing main materials, rinsing, filtering and drying, mixing, paving, pressing and post-processing, and is characterized in that the steps of preparing blanks are carried out after mixing, wood fibers are extruded into regular triangular prism wood blanks, a layer of mixed wood fibers are paved to form a bottom wood fiber layer (1) during paving, a first regular triangular prism wood blank layer (2) is paved on the bottom wood fiber layer, gluing is carried out, a second regular triangular prism wood blank layer (3) is paved, and finally a layer of mixed wood fibers is covered to form a top wood fiber layer (4), so that pressing and post-processing are carried out.
2. The method for producing an antibacterial medium density fiberboard by recycling wood chips according to claim 1, wherein in the step of forming the board, the side length of the bottom surface of the regular triangular prism board is 1-2.5 cm, and the length is 0.5-1.5 m.
3. The method for producing an antibacterial medium density fiberboard by recycling wood chips according to claim 1, wherein in the step of mixing, 2 to 5 parts of adhesive is added per 95 to 105 parts of the wood fibers.
4. The method for producing an antibacterial medium density fiberboard by recycling wood chips according to claim 1, wherein the single-sided gluing amount of the gluing step is 120-200 g/m 2
5. The method for producing an antibacterial medium density fiberboard by recycling wood chips according to claim 1, wherein the pressing step is carried out at a pressure of 2-4Mpa and a temperature of 180-200 ℃.
6. The method for producing an antibacterial medium density fiberboard by recycling wood chips according to claim 1, wherein in the post-processing step, the fiberboard is subjected to post-processing such as trimming, polishing, sanding, surface-mounting of a decorative layer, etc. according to the use of the board.
CN202310497087.7A 2023-05-05 2023-05-05 Preparation method for producing antibacterial medium-density fiberboard by recycling wood chips Pending CN116604656A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310497087.7A CN116604656A (en) 2023-05-05 2023-05-05 Preparation method for producing antibacterial medium-density fiberboard by recycling wood chips

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310497087.7A CN116604656A (en) 2023-05-05 2023-05-05 Preparation method for producing antibacterial medium-density fiberboard by recycling wood chips

Publications (1)

Publication Number Publication Date
CN116604656A true CN116604656A (en) 2023-08-18

Family

ID=87677324

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310497087.7A Pending CN116604656A (en) 2023-05-05 2023-05-05 Preparation method for producing antibacterial medium-density fiberboard by recycling wood chips

Country Status (1)

Country Link
CN (1) CN116604656A (en)

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