CN116586239A - Bearing inner and outer ring final inspection and rust prevention treatment process - Google Patents
Bearing inner and outer ring final inspection and rust prevention treatment process Download PDFInfo
- Publication number
- CN116586239A CN116586239A CN202310571674.6A CN202310571674A CN116586239A CN 116586239 A CN116586239 A CN 116586239A CN 202310571674 A CN202310571674 A CN 202310571674A CN 116586239 A CN116586239 A CN 116586239A
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- China
- Prior art keywords
- bearing
- final inspection
- outer ring
- fixedly arranged
- rust prevention
- Prior art date
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- 238000007689 inspection Methods 0.000 title claims abstract description 57
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 230000002265 prevention Effects 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 33
- 239000007921 spray Substances 0.000 claims description 22
- 230000000670 limiting effect Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005507 spraying Methods 0.000 description 7
- 238000004140 cleaning Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 230000002401 inhibitory effect Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000003449 preventive effect Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000002829 reductive effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000010405 clearance mechanism Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
- B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/04—Bearings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a final inspection and rust prevention treatment device for an inner ring and an outer ring of a bearing, wherein the final inspection and rust prevention treatment process for the inner ring and the outer ring of the bearing is realized by the final inspection and rust prevention treatment device for the inner ring and the outer ring of the bearing, and the final inspection and rust prevention treatment process for the inner ring and the outer ring of the bearing comprises the following steps of; s1: placing the bearing on a rotating mechanism, and then fixing the bearing through a positioning mechanism; s2: the processing mechanism transversely moves to contact with the outer ring of the bearing through the transverse moving mechanism, and the processing mechanism can carry out final inspection on the outer ring of the bearing; s3: after the final inspection of the outer ring of the bearing is finished, the processing mechanism transversely moves to the position of the inner ring of the bearing through the transverse moving mechanism, and the processing mechanism can perform the final inspection of the inner ring of the bearing; s4: after the final inspection of the inner ring and the outer ring of the bearing is finished, rust-preventive oil is sprayed to the inner ring and the outer ring of the bearing through a processing mechanism.
Description
Technical Field
The invention relates to the technical field of bearing production, in particular to a final inspection and rust prevention treatment process for inner and outer rings of a bearing.
Background
The rolling bearing generally consists of four parts, namely an inner ring, an outer ring, rolling bodies and a retainer, wherein the inner ring is matched with the shaft and rotates together with the shaft; the outer ring is matched with the bearing seat to play a supporting role; in the production process of the inner ring and the outer ring of the bearing, the spraying process of the rust preventive oil is needed, but at present, when the rust preventive oil is sprayed on the outer ring of the bearing, water and scraps on the outer ring of the bearing are not cleaned, so that the spraying effect of the rust preventive oil is affected;
through searching, chinese patent publication No. CN217140905U discloses an anti-rust treatment device for a bearing outer ring, which mainly comprises: the device comprises a spraying mechanism, a cleaning mechanism, a supporting table and a Y-shaped frame. The spraying mechanism comprises an oil storage tank, an oil outlet pipe and a spray head which are connected in sequence. The shower nozzle sets up along the radial of play oil pipe, and a plurality of shower nozzles are along the circumference evenly distributed of play oil pipe. The cleaning mechanism comprises an air pump and an air duct, and the air pump, the air duct, the oil outlet pipe and the spray head are sequentially connected. The supporting bench is arranged below the spray head. The Y-shaped frame comprises a supporting rod, a first clamping plate and a second clamping plate, wherein the first clamping plate and the second clamping plate are connected to the upper end of the supporting rod and cooperate together to limit the movement of the outer ring of the bearing;
this patent is clear up and spraying rust inhibitive oil through setting up clearance mechanism and spraying mechanism in proper order to the bearing, however, this patent can only clear up the spraying of rust inhibitive oil to the outer lane of bearing, and the inner circle of bearing also needs rust inhibitive treatment, this just needs one process more to carry out rust inhibitive treatment to the bearing inner circle, this has just greatly increased the manufacturing cost of bearing, has reduced the production efficiency of bearing simultaneously.
Disclosure of Invention
The invention aims to provide a final inspection prevention and rust treatment process for inner and outer rings of a bearing so as to solve the defect that the inner and outer rings of the bearing cannot be subjected to rust prevention treatment in the prior art;
in order to achieve the above purpose, the present invention provides the following technical solutions:
the bearing inner and outer ring final inspection and rust prevention treatment device is designed, the bearing inner and outer ring final inspection and rust prevention treatment process is realized through the bearing inner and outer ring final inspection and rust prevention treatment device, and the bearing inner and outer ring final inspection and rust prevention treatment device comprises a rotating mechanism, a positioning mechanism, a longitudinal moving mechanism, a transverse moving mechanism and a treatment mechanism; the rotating mechanism is arranged at the top of the frame, the positioning mechanism is arranged on the rotating mechanism to fix the bearing, the longitudinal moving mechanism is arranged on the mounting frame, the transverse moving mechanism is arranged at the output end of the longitudinal moving mechanism, and the processing mechanism is arranged at the output end of the transverse moving mechanism; the final inspection and rust prevention treatment process of the inner ring and the outer ring of the bearing comprises the following steps of;
s1: placing the bearing on a rotating mechanism, and then fixing the bearing through a positioning mechanism;
s2: the processing mechanism transversely moves to contact with the outer ring of the bearing through the transverse moving mechanism, then the rotating mechanism is started to enable the bearing to rotate, and then the processing mechanism moves in the vertical direction through the vertical moving mechanism, so that the processing mechanism cleans the outer ring of the bearing; meanwhile, the processing mechanism can carry out final inspection on the outer ring of the bearing;
s3: after finishing the final inspection of the outer ring of the bearing, transversely moving the processing mechanism to the position of the inner ring of the bearing through the transverse moving mechanism, and axially moving the processing mechanism along the inner ring of the bearing through the vertical moving mechanism, so that the processing mechanism cleans the inner ring of the bearing; meanwhile, the processing mechanism can carry out final inspection on the inner ring of the bearing;
s4: after the final inspection of the inner ring and the outer ring of the bearing is finished, rust-preventive oil is sprayed to the inner ring and the outer ring of the bearing through the processing mechanism, so that the rust-preventive capability of the inner ring and the outer ring of the bearing is improved.
Further, the rotating mechanism comprises a rotating shaft, a rotating disc, a plurality of connecting seats and a plurality of guide balls; the rotating shaft penetrates through the frame and is rotationally connected with the frame, the rotating disc is fixedly arranged at the top of the rotating shaft, the connecting seats are fixedly arranged on the outer edge of the bottom of the rotating disc and distributed around the rotating disc at equal intervals, and the guide balls are respectively rotationally arranged at the bottom ends of the corresponding connecting seats and are in rolling connection with the top surface of the frame.
Further, the positioning mechanism comprises a plurality of mounting seats, a plurality of screw rods, a plurality of first bevel gears, a plurality of clamping pieces, a rotating sleeve and a second bevel gear; the installation seat is fixedly installed at the bottom of the turntable and distributed around the turntable at equal intervals, the screw rods are respectively and rotatably installed at the inner sides of the corresponding installation seats, the first bevel gears are respectively and fixedly installed at the end parts of the corresponding screw rods, the rotating sleeve is sleeved on the outer side of the rotating shaft and is rotatably connected with the rotating shaft, the rotating sleeve is rotatably connected with the frame, the second bevel gears are fixedly installed at the top ends of the rotating sleeve, and the first bevel gears are meshed with the second bevel gears.
Further, the clamping piece comprises a sliding block, an arc clamping plate and a placing seat; the sliding block penetrates through the rotary table and is in sliding connection with the rotary table, the bottom end of the sliding block is in threaded connection with the corresponding screw rod, the arc clamping plate is fixedly arranged at the top end of the arc clamping plate, and the placing seat is fixedly arranged at the center of the rotary table; the turntable is provided with a chute matched with the sliding block, and the sliding block can be connected with the sliding block in a sliding way along the chute.
Further, the positioning mechanism further comprises a driving piece, wherein the driving piece comprises a fixing frame, a first motor, a first gear and a second gear; the fixed mount fixed mounting is in the bottom of frame, first motor fixed mounting is inboard at the fixed mount, first gear fixed mounting is on the output shaft of first motor, second gear fixed mounting is in the bottom of rotating the cover, and with first gear engagement.
Further, the vertical moving mechanism comprises a reciprocating screw, a second motor, a movable seat and two guide rails; the reciprocating screw is rotationally arranged on the inner side of the mounting frame and is arranged in the vertical direction, the second motor is fixedly arranged on the top of the mounting frame and is fixedly connected with the reciprocating screw, the movable seat is threaded on the reciprocating screw, the two guide rails are respectively fixedly arranged on the two ends of the inner side of the mounting frame and are arranged in parallel with the reciprocating screw, and the two ends of the movable seat are respectively connected with the two guide rails in a sliding manner.
Further, the bottom fixed mounting of reciprocating screw has the second band pulley, the bottom fixed mounting of pivot has first band pulley, be connected through belt transmission between first band pulley and the second band pulley.
Further, the transverse moving mechanism comprises a first cylinder, a mounting plate, two guide rods and two limiting blocks; the first cylinder is fixedly arranged on the outer side of the movable seat, the mounting plate is fixedly arranged at the output end of the first cylinder, the two guide rods penetrate through the mounting plate and are in sliding connection with the mounting plate, one ends of the two guide rods are fixedly connected with the movable seat, and the other ends of the two guide rods are respectively fixedly connected with the two limiting blocks.
Further, the treatment mechanism comprises a fixed seat, a third motor, a third belt wheel, a hollow shaft, a fourth belt wheel, a treatment piece, an anti-rust oil tank, an oil pump and an oil guide hose; the fixed seat is fixedly arranged on the outer side of the mounting plate, the third motor is fixedly arranged at the top of the fixed seat, the third belt wheel is fixedly arranged on an output shaft of the third motor, the hollow shaft is rotatably arranged at the bottom end of the fixed seat, the fourth belt wheel is fixedly arranged on the hollow shaft and is connected with the third belt wheel through belt transmission, the processing piece is arranged at the bottom end of the hollow shaft, the rust-proof oil tank is fixedly arranged at the top of the fixed seat, the oil pump is fixedly arranged on the outer side of the rust-proof oil tank, the inlet end of the oil pump is communicated with the interior of the rust-proof oil tank, one end of the oil guide hose is communicated with the outlet end of the oil pump, and the other end of the oil guide hose is connected with the processing piece.
Further, the processing piece comprises a mounting box, a fixed block, three second cylinders, a brush head, a detector and a spray head; the installation box is fixedly arranged at the bottom of the hollow shaft, the fixed block is fixedly arranged at the inner side of the installation box, the three second air cylinders are fixedly arranged at the outer side of the fixed block and distributed around the fixed block at equal intervals, and the brush head, the detector and the spray head are respectively and fixedly arranged at the output ends of the three second air cylinders; and the side wall of the mounting box is provided with a storage groove corresponding to the brush head, the detector and the spray head.
Compared with the prior art, the invention has the following beneficial effects:
1. the first gear is rotated through the first motor, the second gear drives the rotating sleeve and the second bevel gear to synchronously rotate, so that all first bevel gears synchronously rotate, all screw rods synchronously rotate, all sliding blocks are close to the center of the turntable along the sliding groove, all arc clamping plates clamp and position the bearing at the same time, and the bearing can be ensured to be always stable in the rust removal treatment process;
2. the processing mechanism is arranged, so that the final inspection of the inner ring and the outer ring of the bearing can be realized, the cleaning and rust-proof treatment can be performed on the inner ring and the outer ring of the bearing, the function is strong, the multiple functions of one machine are realized, the production cost of the bearing is greatly reduced, and the production efficiency of the bearing is improved;
drawings
FIG. 1 is a schematic diagram of a final inspection and rust prevention device for inner and outer rings of a bearing;
FIG. 2 is a schematic structural view of a rotating mechanism of the device of the present invention
FIG. 3 is a schematic view of the positioning mechanism of the device of the present invention;
FIG. 4 is a schematic view of the structure of the clamping member of the device of the present invention;
FIG. 5 is a schematic view of the driving member of the device of the present invention;
FIG. 6 is a schematic view of the vertical movement mechanism of the apparatus of the present invention;
FIG. 7 is a schematic view of the lateral movement mechanism of the apparatus of the present invention;
FIG. 8 is a schematic view of the processing mechanism of the apparatus of the present invention;
FIG. 9 is a schematic view of the processing element of the apparatus of the present invention;
in the figure: the device comprises a frame 1, a rotating mechanism 2, a rotating shaft 21, a turntable 22, a connecting seat 23, a guide ball 24, a first belt pulley 25, a positioning mechanism 3, a mounting seat 31, a screw rod 32, a first bevel gear 33, a clamping piece 34, a sliding block 341, an arc clamping plate 342, a placement seat 343, a sliding groove 35, a rotating sleeve 36, a second bevel gear 37, a driving piece 38, a fixing frame 381, a first motor 382, a first gear 383, a second gear 384, a bearing 4, a mounting frame 5, a vertical moving mechanism 6, a reciprocating screw 61, a second motor 62, a movable seat 63, a guide rail 64, a second belt pulley 65, a transverse moving mechanism 7, a first cylinder 71, a mounting plate 72, a guide rod 73, a limiting block 74, a processing mechanism 8, a fixing seat 81, a third motor 82, a third belt pulley 83, a hollow shaft 84, a fourth belt pulley 85, a processing piece 86, a mounting box 861, a fixing block 862, a second cylinder 863, a brush head 864, a detector 865, a spray head 866, a storage tank 867, an anti-rust oil tank 87, an oil pump 88, an oil guide hose 89.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present invention.
Referring to fig. 1 to 5, the present invention provides a technical solution: the final inspection and rust prevention treatment device for the inner and outer rings of the bearing is realized through the final inspection and rust prevention treatment device for the inner and outer rings of the bearing, and comprises a frame 1, a rotating mechanism 2, a positioning mechanism 3, a mounting frame 5, a longitudinal moving mechanism 6, a transverse moving mechanism 7 and a treatment mechanism 8; the rotating mechanism 2 is arranged at the top of the frame 1, the positioning mechanism 3 is arranged on the rotating mechanism 2 to fix the bearing 4, the mounting frame 5 is fixedly arranged at one end of the top of the frame 1, the longitudinal moving mechanism 6 is arranged on the mounting frame 5, the transverse moving mechanism 7 is arranged at the output end of the longitudinal moving mechanism 6, and the processing mechanism 8 is arranged at the output end of the transverse moving mechanism 7; the final inspection and rust prevention treatment process of the inner ring and the outer ring of the bearing comprises the following steps of;
s1: placing the bearing 4 on the rotating mechanism 2, and then fixing the bearing 4 through the positioning mechanism 3;
s2: the treatment mechanism 8 is enabled to transversely move to contact with the outer ring of the bearing 4 through the transverse moving mechanism 7, then the rotating mechanism 2 is started to enable the bearing 4 to rotate, and then the treatment mechanism 8 is enabled to vertically move through the vertical moving mechanism 6, so that the treatment mechanism 8 cleans the outer ring of the bearing 4; meanwhile, the processing mechanism 8 can carry out final inspection on the outer ring of the bearing 4;
s3: after finishing the final inspection of the outer ring of the bearing 4, transversely moving the processing mechanism 8 to the position of the inner ring of the bearing 4 through the transverse moving mechanism 7, and then axially moving the processing mechanism 8 along the inner ring of the bearing 4 through the vertical moving mechanism 6, so that the processing mechanism 8 cleans the inner ring of the bearing 4; meanwhile, the processing mechanism 8 can carry out final inspection on the inner ring of the bearing 4;
s4: after the final inspection of the inner ring and the outer ring of the bearing 4 is finished, the processing mechanism 8 sprays rust-proof oil to the inner ring and the outer ring of the bearing 4, so that the rust-proof capacity of the inner ring and the outer ring of the bearing 4 is improved.
The rotating mechanism 2 comprises a rotating shaft 21, a rotating disc 22, a plurality of connecting seats 23 and a plurality of guide balls 24; the rotating shaft 21 penetrates through the frame 1 and is rotationally connected with the frame 1, the rotating disc 22 is fixedly arranged at the top of the rotating shaft 21, the plurality of connecting seats 23 are fixedly arranged at the outer edge of the bottom of the rotating disc 22 and are distributed around the rotating disc 22 at equal intervals, and the plurality of guide balls 24 are respectively rotationally arranged at the bottom ends of the corresponding connecting seats 23 and are in rolling connection with the top surface of the frame 1; the rotating shaft 21 drives the turntable 22 to rotate, so that the bearing 4 on the turntable 22 can be driven to realize autorotation; the guiding balls 24 can support and guide the outer edge of the turntable 22, so that the turntable 22 can rotate stably.
The positioning mechanism 3 comprises a plurality of mounting seats 31, a plurality of screw rods 32, a plurality of first bevel gears 33, a plurality of clamping pieces 34, a rotating sleeve 36, a second bevel gear 37 and a driving piece 38; the plurality of mounting seats 31 are fixedly mounted at the bottom of the turntable 22 and are distributed around the turntable 22 at equal intervals, the plurality of screw rods 32 are respectively and rotatably mounted at the inner sides of the corresponding mounting seats 31, the plurality of first bevel gears 33 are respectively and fixedly mounted at the end parts of the corresponding screw rods 32, a rotating sleeve 36 is sleeved at the outer side of the rotating shaft 21 and is rotatably connected with the rotating shaft 21, the rotating sleeve 36 is rotatably connected with the frame 1, a second bevel gear 37 is fixedly mounted at the top end of the rotating sleeve 36, and the plurality of first bevel gears 33 are meshed with the second bevel gear 37; the second bevel gear 37 is driven to rotate by the rotating sleeve 36, so that all the first bevel gears 33 synchronously rotate, all the screw rods 32 synchronously rotate, all the clamping pieces 34 synchronously draw close to the center of the turntable 22, and further clamping and positioning of the bearing 4 are realized.
The clamping member 34 includes a slider 341, an arc-shaped clamping plate 342, and a placement seat 343; the sliding block 341 penetrates through the turntable 22 and is in sliding connection with the turntable 22, the bottom end of the sliding block 341 is in threaded connection with the corresponding screw rod 32, the arc-shaped clamping plate 342 is fixedly arranged at the top end of the arc-shaped clamping plate 342, and the placement seat 343 is fixedly arranged at the center of the turntable 22; the turntable 22 is provided with a sliding groove 35 matched with the sliding block 341, and the sliding block 341 can be connected along the sliding groove 35 in a sliding way; the driving member 38 includes a fixed frame 381, a first motor 382, a first gear 383 and a second gear 384; the fixing frame 381 is fixedly installed at the bottom of the frame 1, the first motor 382 is fixedly installed inside the fixing frame 381, the first gear 383 is fixedly installed on an output shaft of the first motor 382, and the second gear 384 is fixedly installed at the bottom end of the rotating sleeve 36 and meshed with the first gear 383.
An installation process; firstly, the bearing 4 is placed on the placement seat 343, then the first motor 382 is started to rotate the first gear 383, so that the second gear 384 drives the rotating sleeve 36 and the second bevel gear 37 to synchronously rotate, and all the first bevel gears 33 synchronously rotate, so that all the screw rods 32 synchronously rotate, and all the sliding blocks 341 draw together along the sliding grooves 35 towards the center of the turntable 22, and all the arc clamping plates 342 simultaneously clamp and position the bearing 4, so that the bearing 4 can be ensured to be always stable in the rust removal process.
Referring to fig. 6 to 7, the vertical movement mechanism 6 includes a reciprocating screw 61, a second motor 62, a movable seat 63, and two guide rails 64; the reciprocating screw 61 is rotatably mounted on the inner side of the mounting frame 5 and is arranged in the vertical direction, the second motor 62 is fixedly mounted on the top of the mounting frame 5, the output shaft is fixedly connected with the reciprocating screw 61, the movable seat 63 is in threaded mounting on the reciprocating screw 61, the two guide rails 64 are respectively fixedly mounted on the two ends of the inner side of the mounting frame 5 and are arranged in parallel with the reciprocating screw 61, and the two ends of the movable seat 63 are respectively in sliding connection with the two guide rails 64; the bottom end of the reciprocating screw 61 is fixedly provided with a second belt pulley 65, the bottom of the rotating shaft 21 is fixedly provided with a first belt pulley 25, and the first belt pulley 25 is in transmission connection with the second belt pulley 65 through a belt. The second motor 62 rotates the reciprocating screw 61, so that the movable seat 63 reciprocates up and down along the guide rail 64, and the reciprocating screw 61 simultaneously drives the second belt pulley 65 to synchronously rotate, so that the first belt pulley 25 drives the rotating shaft 21 to synchronously rotate, and the turntable 22 drives the bearing 4 to realize autorotation.
The lateral movement mechanism 7 comprises a first cylinder 71, a mounting plate 72, two guide rods 73 and two limiting blocks 74; the first cylinder 71 is fixedly mounted on the outer side of the movable seat 63, the mounting plate 72 is fixedly mounted at the output end of the first cylinder 71, the two guide rods 73 penetrate through the mounting plate 72 and are in sliding connection with the mounting plate 72, one ends of the two guide rods 73 are fixedly connected with the movable seat 63, and the other ends of the two guide rods 73 are respectively fixedly connected with the two limiting blocks 74.
When the outer ring of the bearing 4 is processed, the processing mechanism 8 is translated to the outer ring position of the bearing 4 by controlling the first air cylinder 71, then the second motor 62 is started to rotate the reciprocating screw 61, so that the movable seat 63 reciprocates up and down along the guide rail 64, the reciprocating screw 61 simultaneously drives the second belt pulley 65 to synchronously rotate, the first belt pulley 25 drives the rotating shaft 21 to synchronously rotate, and the turntable 22 drives the bearing 4 to realize autorotation, so that the outer ring of the bearing 4 can be processed;
when the inner ring of the bearing 4 is processed, the processing mechanism 8 is translated to the position of the inner ring of the bearing 4 by controlling the first cylinder 71, and then the second motor 62 is started to rotate the reciprocating screw 61, so that the movable seat 63 reciprocates up and down along the guide rail 64, the reciprocating screw 61 simultaneously drives the second belt pulley 65 to synchronously rotate, the first belt pulley 25 drives the rotating shaft 21 to synchronously rotate, and the turntable 22 drives the bearing 4 to realize autorotation, so that the inner ring of the bearing 4 can be processed.
Referring to fig. 8 to 9, the treatment mechanism 8 includes a fixing base 81, a third motor 82, a third pulley 83, a hollow shaft 84, a fourth pulley 85, a treatment member 86, an anti-rust oil tank 87, an oil pump 88, and an oil guide hose 89; the fixed seat 81 is fixedly arranged on the outer side of the mounting plate 72, the third motor 82 is fixedly arranged on the top of the fixed seat 81, the third belt pulley 83 is fixedly arranged on an output shaft of the third motor 82, the hollow shaft 84 is rotatably arranged at the bottom end of the fixed seat 81, the fourth belt pulley 85 is fixedly arranged on the hollow shaft 84 and is connected with the third belt pulley 83 through belt transmission, the treatment piece 86 is arranged at the bottom end of the hollow shaft 84, the rust-proof oil tank 87 is fixedly arranged on the top of the fixed seat 81, the oil pump 88 is fixedly arranged on the outer side of the rust-proof oil tank 87, the inlet end of the oil pump 88 is communicated with the interior of the rust-proof oil tank 87, one end of the oil guide hose 89 is communicated with the outlet end of the oil pump 88, and the other end of the oil guide hose 89 is connected with the treatment piece 86;
the processing member 86 includes a mounting box 861, a fixed block 862, three second cylinders 863, bristles 864, a detector 865, and a spray head 866; the mounting box 861 is fixedly arranged at the bottom of the hollow shaft 84, the fixed block 862 is fixedly arranged at the inner side of the mounting box 861, the three second air cylinders 863 are fixedly arranged at the outer side of the fixed block 862 and are distributed around the fixed block 862 at equal intervals, the brush head 864, the detector 865 and the spray head 866 are respectively and fixedly arranged at the output ends of the three second air cylinders 863, and the spray head 866 is communicated with the outlet end of the oil guide hose 89; a receiving groove 867 corresponding to the brush head 864, the detector 865 and the nozzle 866 is provided on the side wall of the mounting box 861.
Working principle: when the outer ring of the bearing 4 is processed, the processing mechanism 8 is translated to the outer ring position of the bearing 4 by controlling the first cylinder 71, then the third motor 82 is started to rotate the third belt pulley 83, so that the fourth belt pulley 85 drives the hollow shaft 84 to rotate, the mounting box 861 rotates by a certain angle to enable the detector 865 to rotate to the outer ring position of the bearing 4, and the corresponding second cylinder 863 is controlled to enable the detector 865 to be led out of the containing groove 867 to detect the outer ring of the bearing 4; then the second motor 62 is started to rotate the reciprocating screw 61, so that the movable seat 63 reciprocates up and down along the guide rail 64, and the reciprocating screw 61 simultaneously drives the second belt pulley 65 to synchronously rotate, so that the first belt pulley 25 drives the rotating shaft 21 to synchronously rotate, and the turntable 22 drives the bearing 4 to realize autorotation, thereby realizing final inspection of the outer ring of the bearing 4; after the detection is finished, the third motor 82 rotates the mounting box 861 by a certain angle to enable the brush head 864 to rotate to the position of the outer ring of the bearing 4, and then controls the corresponding second cylinder 863 to enable the brush head 864 to be led out of the containing groove 867 to be in contact with the outer ring of the bearing 4, so that impurities on the outer ring of the bearing 4 can be cleaned through the brush head 864; after cleaning, the third motor 82 rotates the mounting box 861 by a certain angle to enable the spray head 866 to rotate to the position of the outer ring of the bearing 4, then controls the corresponding second cylinder 863 to enable the spray head 866 to be led out of the storage groove 867, simultaneously starts the oil pump 88 to enable the oil guide hose 89 to guide the rust-proof oil in the rust-proof oil tank 87 into the spray head 866, and then sprays the rust-proof oil to the outer ring of the bearing 4 through the spray head 866 to realize rust-proof treatment;
when the inner ring of the bearing 4 is processed, the processing mechanism 8 is translated to the position of the inner ring of the bearing 4 by controlling the first cylinder 71, and the detector 865 is led out of the accommodating groove 867 by controlling the corresponding second cylinder 863 to detect the inner ring of the bearing 4; then the second motor 62 is started to rotate the reciprocating screw 61, so that the movable seat 63 reciprocates up and down along the guide rail 64, and the reciprocating screw 61 simultaneously drives the second belt pulley 65 to synchronously rotate, so that the first belt pulley 25 drives the rotating shaft 21 to synchronously rotate, and the turntable 22 drives the bearing 4 to realize autorotation, thereby realizing final inspection of the inner ring of the bearing 4;
after the detection is finished, the corresponding second cylinder 863 is controlled to lead the brush head 864 out of the accommodating groove 867 to be in contact with the inner ring of the bearing 4, so that impurities in the inner ring of the bearing 4 can be cleaned up through the brush head 864; after cleaning, the corresponding second cylinder 863 is controlled to lead the spray head 866 out of the storage groove 867, and meanwhile, the oil pump 88 is started to lead the rust-proof oil in the rust-proof oil tank 87 into the spray head 866 by the oil guide hose 89, and then the spray head 866 is sprayed to the inner ring of the bearing 4 to realize rust-proof treatment; the invention not only can realize the final inspection of the inner ring and the outer ring of the bearing 4, but also can clean and rust-proof the inner ring and the outer ring of the bearing 4, has strong functions, realizes multiple purposes, greatly reduces the production cost of the bearing, and improves the production efficiency of the bearing.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art. Furthermore, in the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and scope of the invention as defined by the claims and their equivalents.
Claims (10)
1. The bearing inner and outer ring final inspection and rust prevention treatment process is characterized by being realized by a bearing inner and outer ring final inspection and rust prevention treatment device, and the bearing inner and outer ring final inspection and rust prevention treatment device comprises a rotating mechanism (2), a positioning mechanism (3), a longitudinal moving mechanism (6), a transverse moving mechanism (7) and a treatment mechanism (8); the rotating mechanism (2) is arranged at the top of the frame (1), the positioning mechanism (3) is arranged on the rotating mechanism (2) to fix the bearing (4), the longitudinal moving mechanism (6) is arranged on the mounting frame (5), the transverse moving mechanism (7) is arranged at the output end of the longitudinal moving mechanism (6), and the processing mechanism (8) is arranged at the output end of the transverse moving mechanism (7); the final inspection and rust prevention treatment process of the inner ring and the outer ring of the bearing comprises the following steps of;
s1: placing the bearing (4) on the rotating mechanism (2), and then fixing the bearing (4) through the positioning mechanism (3);
s2: the treatment mechanism (8) is enabled to transversely move to be in contact with the outer ring of the bearing (4) through the transverse moving mechanism (7), then the rotating mechanism (2) is started to enable the bearing (4) to rotate, and then the treatment mechanism (8) is enabled to vertically move through the vertical moving mechanism (6), so that the treatment mechanism (8) can clean the outer ring of the bearing (4); meanwhile, the processing mechanism (8) can carry out final inspection on the outer ring of the bearing (4);
s3: after the final inspection of the outer ring of the bearing (4) is finished, the treatment mechanism (8) transversely moves to the position of the inner ring of the bearing (4) through the transverse moving mechanism (7), and then the treatment mechanism (8) axially moves along the inner ring of the bearing (4) through the vertical moving mechanism (6), so that the treatment mechanism (8) cleans the inner ring of the bearing (4); meanwhile, the processing mechanism (8) can carry out final inspection on the inner ring of the bearing (4);
s4: after the final inspection of the inner ring and the outer ring of the bearing (4) is finished, rust-preventive oil is sprayed to the inner ring and the outer ring of the bearing (4) through the processing mechanism (8), so that the rust-preventive capability of the inner ring and the outer ring of the bearing (4) is improved.
2. The final inspection and rust prevention treatment process for inner and outer rings of a bearing according to claim 1, wherein the final inspection and rust prevention treatment process is characterized in that: the rotating mechanism (2) comprises a rotating shaft (21), a rotating disc (22), a plurality of connecting seats (23) and a plurality of guide balls (24); the rotating shaft (21) penetrates through the frame (1) and is rotationally connected with the frame (1), the rotating disc (22) is fixedly arranged at the top of the rotating shaft (21), the connecting seats (23) are fixedly arranged at the outer edge of the bottom of the rotating disc (22) and distributed around the rotating disc (22) at equal intervals, and the guide balls (24) are respectively rotationally arranged at the bottom end of the corresponding connecting seat (23) and are in rolling connection with the top surface of the frame (1).
3. The bearing inner and outer ring final inspection and rust prevention treatment process according to claim 2, wherein the process is characterized in that: the positioning mechanism (3) comprises a plurality of mounting seats (31), a plurality of screw rods (32), a plurality of first bevel gears (33), a plurality of clamping pieces (34), a rotating sleeve (36) and a second bevel gear (37); the mounting seats (31) are fixedly mounted at the bottom of the turntable (22) and distributed around the turntable (22) at equal intervals, the screw rods (32) are respectively rotatably mounted at the inner sides of the corresponding mounting seats (31), and the first bevel gears (33) are respectively fixedly mounted at the end parts of the corresponding screw rods (32).
4. The bearing inner and outer ring final inspection and rust prevention treatment process according to claim 3, wherein the bearing inner and outer ring final inspection and rust prevention treatment process is characterized in that: the rotating sleeve (36) is sleeved on the outer side of the rotating shaft (21) and is rotationally connected with the rotating shaft (21), the rotating sleeve (36) is rotationally connected with the frame (1), the second bevel gears (37) are fixedly arranged at the top ends of the rotating sleeve (36), and a plurality of first bevel gears (33) are meshed with the second bevel gears (37).
5. The final inspection and rust prevention process for inner and outer rings of a bearing according to claim 4, wherein the final inspection and rust prevention process is characterized in that: the clamping piece (34) comprises a sliding block (341), an arc clamping plate (342) and a placing seat (343); the sliding block (341) penetrates through the rotary table (22) and is in sliding connection with the rotary table (22), the bottom end of the sliding block (341) is in threaded connection with the corresponding screw rod (32), and the arc clamping plate (342) is fixedly arranged at the top end of the arc clamping plate (342); the placing seat (343) is fixedly arranged at the center of the turntable (22); a sliding groove (35) matched with the sliding block (341) is formed in the rotary table (22), and the sliding block (341) can be connected with the sliding groove (35) in a sliding mode; the positioning mechanism (3) further comprises a driving piece (38), wherein the driving piece (38) comprises a fixed frame (381), a first motor (382), a first gear (383) and a second gear (384); the fixed frame (381) is fixedly arranged at the bottom of the frame (1), the first motor (382) is fixedly arranged at the inner side of the fixed frame (381), the first gear (383) is fixedly arranged on an output shaft of the first motor (382), and the second gear (384) is fixedly arranged at the bottom end of the rotating sleeve (36) and meshed with the first gear (383); the vertical moving mechanism (6) comprises a reciprocating screw (61), a second motor (62), a movable seat (63) and two guide rails (64); the reciprocating screw (61) is rotatably arranged at the inner side of the mounting frame (5) and is arranged in the vertical direction, the second motor (62) is fixedly arranged at the top of the mounting frame (5) and is fixedly connected with the reciprocating screw (61) through an output shaft, the movable seat (63) is arranged on the reciprocating screw (61) through threads, the two guide rails (64) are respectively fixedly arranged at the two ends of the inner side of the mounting frame (5) and are arranged in parallel with the reciprocating screw (61), and the two ends of the movable seat (63) are respectively connected with the two guide rails (64) in a sliding manner; the bottom end of the reciprocating screw (61) is fixedly provided with a second belt wheel (65), the bottom of the rotating shaft (21) is fixedly provided with a first belt wheel (25), and the first belt wheel (25) is in transmission connection with the second belt wheel (65) through a belt; the transverse moving mechanism (7) comprises a first air cylinder (71), a mounting plate (72), two guide rods (73) and two limiting blocks (74); the first cylinder (71) is fixedly arranged on the outer side of the movable seat (63), the mounting plate (72) is fixedly arranged at the output end of the first cylinder (71), the two guide rods (73) penetrate through the mounting plate (72) and are in sliding connection with the mounting plate (72), one end of each guide rod (73) is fixedly connected with the movable seat (63), and the other ends of the two guide rods (73) are respectively fixedly connected with the two limiting blocks (74).
6. The final inspection and rust prevention process for inner and outer rings of a bearing according to claim 5, wherein the final inspection and rust prevention process is characterized in that: the treatment mechanism (8) comprises a fixed seat (81), a third motor (82), a third belt wheel (83), a hollow shaft (84), a fourth belt wheel (85), a treatment piece (86), an anti-rust oil tank (87), an oil pump (88) and an oil guide hose (89).
7. The final inspection and rust prevention process for inner and outer rings of a bearing according to claim 6, wherein the final inspection and rust prevention process is characterized in that: the fixed seat (81) is fixedly arranged on the outer side of the mounting plate (72), the third motor (82) is fixedly arranged at the top of the fixed seat (81), the third belt wheel (83) is fixedly arranged on an output shaft of the third motor (82), the hollow shaft (84) is rotatably arranged at the bottom end of the fixed seat (81), and the fourth belt wheel (85) is fixedly arranged on the hollow shaft (84) and is connected with the third belt wheel (83) through belt transmission.
8. The final inspection and rust prevention process for inner and outer rings of a bearing according to claim 7, wherein the final inspection and rust prevention process is characterized in that: the processing piece (86) is installed in the bottom of hollow shaft (84), rust-resistant oil tank (87) fixed mounting is at the top of fixing base (81), oil pump (88) fixed mounting is in the outside of rust-resistant oil tank (87), and the entrance point of oil pump (88) is put through with rust-resistant oil tank (87) inside.
9. The final inspection and rust prevention process for inner and outer rings of a bearing according to claim 8, wherein the final inspection and rust prevention process is characterized in that: one end of the oil guide hose (89) is communicated with the outlet end of the oil pump (88), and the other end of the oil guide hose (89) is connected with the treatment piece (86).
10. The bearing inner and outer ring final inspection and rust prevention treatment process according to claim 9, wherein the process is characterized in that: the processing piece (86) comprises a mounting box (861), a fixed block (862), three second air cylinders (863), a hairbrush head (864), a detector (865) and a spray head (866); the mounting box (861) is fixedly arranged at the bottom of the hollow shaft (84), the fixing block (862) is fixedly arranged at the inner side of the mounting box (861), the three second air cylinders (863) are fixedly arranged at the outer side of the fixing block (862) and distributed around the fixing block (862) at equal intervals, and the brush heads (864), the detectors (865) and the spray heads (866) are respectively and fixedly arranged at the output ends of the three second air cylinders (863); the side wall of the mounting box (861) is provided with a containing groove (867) corresponding to the brush head (864), the detector (865) and the spray head (866).
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| CN202310571674.6A CN116586239B (en) | 2023-05-21 | 2023-05-21 | Bearing inner and outer ring final inspection and rust prevention treatment process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117732640A (en) * | 2024-02-19 | 2024-03-22 | 沈阳中冶光洋轴承有限公司 | Insulating bearing spraying insulating paint equipment with clamping and positioning mechanism |
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| CN117732640A (en) * | 2024-02-19 | 2024-03-22 | 沈阳中冶光洋轴承有限公司 | Insulating bearing spraying insulating paint equipment with clamping and positioning mechanism |
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|---|---|
| CN116586239B (en) | 2024-04-05 |
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Effective date of registration: 20240314 Address after: No. 1588 Xingrong Road, Industrial Zone, Jiading District, Shanghai, 2018 Applicant after: SHANGHAI PARKERIZING Co.,Ltd. Country or region after: Zhong Guo Address before: No. 10 Jinshan Avenue, Dongcheng Street, Tongliang District, Chongqing, 402560 Applicant before: Xiang Huayong Country or region before: Zhong Guo |
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