CN117732640A - Insulating bearing spraying insulating paint equipment with clamping and positioning mechanism - Google Patents
Insulating bearing spraying insulating paint equipment with clamping and positioning mechanism Download PDFInfo
- Publication number
- CN117732640A CN117732640A CN202410183089.3A CN202410183089A CN117732640A CN 117732640 A CN117732640 A CN 117732640A CN 202410183089 A CN202410183089 A CN 202410183089A CN 117732640 A CN117732640 A CN 117732640A
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- rotating
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- 238000005507 spraying Methods 0.000 title claims abstract description 103
- 239000003973 paint Substances 0.000 title claims abstract description 91
- 230000007246 mechanism Effects 0.000 title claims abstract description 24
- 238000003860 storage Methods 0.000 claims description 25
- 238000010438 heat treatment Methods 0.000 claims description 21
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 230000000087 stabilizing effect Effects 0.000 claims description 5
- 238000003491 array Methods 0.000 claims description 2
- 230000007306 turnover Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000002966 varnish Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 239000007921 spray Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000004922 lacquer Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Spray Control Apparatus (AREA)
Abstract
The invention discloses insulating bearing spraying insulating paint equipment with a clamping and positioning mechanism, which relates to the technical field of insulating bearing production device design and comprises a support flat plate, a bearing clamping and fixing unit, a bearing overturning unit and an insulating paint spraying unit, wherein four corners of the lower surface of the support flat plate are respectively and fixedly connected with a fixed support leg, a round hole I is formed in the position, positioned between the four fixed support legs, of the support flat plate, the bearing clamping and fixing unit comprises a motor fixing frame, a rotating motor I, a rotating cylinder I, a rotating disc fixing frame and a rotating disc, the inside of the round hole I on the support flat plate is rotationally connected with the rotating cylinder through the rotating bearing I, when the insulating bearing spraying equipment is used, insulating bearings of different specifications can be sprayed, the insulating bearings are fixed more firmly during spraying, the spraying is not affected, the spraying is uniform, and the use is not affected.
Description
Technical Field
The invention relates to the technical field of insulating bearing production device design, in particular to insulating bearing insulating paint spraying equipment with a clamping and positioning mechanism.
Background
The electric insulation bearing adopts a special spraying process, and a high-quality coating film is sprayed on the outer surface of the bearing, so that the coating film has strong bonding force with a substrate and good insulating property, can avoid the electrolytic corrosion action of induced current on the bearing, prevent the damage of the current on lubricating grease, rolling bodies and roller paths, and prolong the service life of the bearing. The process is continuously improved, in the insulated bearing, a layer of coating with the thickness of 100 mu m is arranged on the surface of the outer ring or the inner ring, the voltage of the highest 1000VDC can be born, the surface of the bearing is required to be sprayed for the convenience of producing the insulated bearing, and the insulated bearing spraying insulating paint equipment with the clamping and positioning mechanism is required for the convenience of spraying.
The existing insulating bearing spraying insulating paint equipment with clamping and positioning mechanisms cannot spray insulating bearings of different specifications when in use, and is unstable in fixing of the insulating bearings when in spraying, so that spraying is affected, non-uniform in spraying and use is affected.
Disclosure of Invention
The invention aims to overcome the existing defects, and provides insulating paint spraying equipment with a clamping and positioning mechanism for insulating bearings, which can be used for spraying insulating bearings with different specifications, is more firm in fixing the insulating bearings during spraying, does not influence spraying, is uniform in spraying, does not influence use, and can effectively solve the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: an insulated bearing spraying insulated paint device with a clamping and positioning mechanism comprises a support flat plate, a bearing clamping and fixing unit, a bearing overturning unit and an insulated paint spraying unit;
support the flat board: the four corners of the lower surface are fixedly connected with one fixed supporting leg respectively, and a first round hole is formed in the position, located among the four fixed supporting legs, of the supporting flat plate;
bearing clamping and fixing unit: the rotary disc type electric vehicle comprises a motor fixing frame, a rotary motor I, a rotary cylinder I, a rotary disc fixing frame and a rotary disc, wherein the rotary disc fixing frame and the rotary disc are rotationally connected in a first round hole in a supporting flat plate through a first rotary bearing, the lower side surface of the supporting flat plate is positioned at the edge of the rotary cylinder I, the motor fixing frame is fixedly connected with the rotary motor I, an output shaft on the rotary motor I is fixedly connected with the lower end of the rotary cylinder I, the rotary disc fixing frame is fixedly connected with the position of the edge of the rotary cylinder I on the upper side surface of the supporting flat plate, a second round hole is formed in the rotary disc fixing frame, the second round hole penetrates through the upper side and the lower side of the rotary disc fixing frame, the second round hole is rotationally connected with the rotary disc through a second bearing, a bearing overturning unit is arranged at the position of the upper side surface of the rotary disc fixing frame in opposite angles, and the rear side surface of the rotary disc fixing frame is provided with an insulating paint spraying unit.
The support flat board is used for fixed supporting leg, and fixed supporting leg is used for supporting the device, and the motor mount is used for fixed rotation motor one, rotates motor one and starts, lets rotation cylinder one rotate, rotates cylinder one and is used for letting rotation disc rotate, conveniently sprays the bearing, lets the spraying more even, rotates the disc mount and is used for fixed rotation disc to use this.
Further, the bearing clamping and fixing unit further comprises a motor fixing shell, a second rotating motor, an end face gear, threaded columns, a first moving sliding block and a rotating gear, a rectangular hole is formed in the rotating disc, the rectangular hole penetrates through the upper side and the lower side of the rotating disc, first sliding grooves of four annular arrays are formed in the upper side surface of the rotating disc, one threaded column is rotationally connected in each first sliding groove, one first moving sliding block is slidingly connected in each first sliding groove, screw holes in the first four moving sliding blocks are in threaded connection with the corresponding threaded columns, the lower side surface of the rotating disc is fixedly connected with the motor fixing shell at the edge of the rectangular hole, a second rotating motor is fixedly connected in the motor fixing shell, an output shaft on the second rotating motor is fixedly connected with the first adjusting cylinder, the upper end of the first adjusting cylinder is fixedly connected with the end face gear, one corresponding end of the four threaded columns extends into the rectangular hole and is fixedly connected with the rotating gear, the four rotating gears are in meshed connection with the end face gear, the upper end of the first rotating cylinder is fixedly connected with the lower side surface of the corresponding motor fixing shell, and the second rotating disc is electrically connected with the outer power supply through the second power supply.
The motor fixed shell is used for fixing a second rotating motor, the second rotating motor is started to drive the face gear to rotate, the face gear is meshed with the four rotating gears to enable the four rotating gears to rotate, so that the threaded column rotates, the first moving slide block is driven to move, and the first moving slide block is moved to fixedly clamp bearings of different specifications.
Further, the bearing clamping and fixing unit further comprises a connecting block, bearing fixing rods, two movable sliding columns, two movable sliding blocks, a bearing fixing arc plate and a compression spring, wherein the upper sides of the first movable sliding blocks are fixedly connected with one connecting block respectively, the upper side surfaces of the first movable sliding blocks are fixedly connected with one bearing fixing rod respectively, the upper side surfaces of the four bearing fixing rods are respectively provided with two sliding grooves, the second sliding grooves are respectively and fixedly connected with one movable sliding column, the second sliding grooves are respectively and slidably connected with two equidistant movable sliding blocks, sliding holes on the second movable sliding blocks are correspondingly and slidably connected with the second movable sliding blocks, the compression spring is fixedly sleeved at the position, between the corresponding two movable sliding blocks, of each movable sliding column, one bearing fixing arc plate is fixedly connected with the upper side surface of the second movable sliding block respectively, and one bearing is fixedly clamped between the two bearing fixing arc plates on the four bearing fixing rods.
The connecting block is used for fixing the bearing dead lever, and the bearing dead lever is used for fixed removal traveller, and it is more stable that remove the traveller and be used for letting remove slider two and remove, and it is fixed to come the bearing of different specifications, and the fixed arc of bearing is used for carrying out the centre gripping for the bearing to this carries out fixed bearing, and compression spring is used for compressing compression spring when fixed bearing, lets fixed more firm, conveniently adjusts, fixes the bearing of different specifications.
Further, the bearing clamping and fixing unit further comprises a rectangular protection cover, the upper side surface of the rotating disc is fixedly connected with the rectangular protection cover at the edge of the rectangular hole, round chamfer angles are respectively arranged at four corners of the rectangular protection cover, and a rotating gear is arranged in the rectangular protection cover.
The rectangular protection cover is used for protecting the structure in the rectangular hole and preventing damage to the internal structure when spraying.
Further, the insulating paint spraying unit comprises a fixed support plate, a stable support rod, an adjusting cross rod, a movable sliding block IV, a hydraulic cylinder IV and a U-shaped spraying head, wherein the fixed support plate is fixedly connected with the rear side surface of the rotary disc fixing frame, the upper side surface of the fixed support plate is fixedly connected with the stable support rod, a clamping hole is formed in the front side surface of the stable support rod, the clamping hole penetrates through the front side and the rear side of the stable support rod, the clamping hole is fixedly clamped with the adjusting cross rod through a bolt, a sliding groove III is formed in the position, corresponding to the rotary disc, of the lower side surface of the adjusting cross rod, the movable sliding block IV is connected with the movable sliding block IV in a sliding way, the lower end of the hydraulic cylinder IV is fixedly connected with the U-shaped spraying head, and the input end of the hydraulic cylinder IV is electrically connected with the output end of an external power supply through an external control switch group.
The fixed support plate is used for fixing the stable support rod, the stable support rod is used for fixing the adjusting cross rod, the adjusting cross rod is used for fixing the moving sliding block four, the moving sliding block four is used for adjusting the position to drive the hydraulic cylinder four to move, the hydraulic cylinder four is used for adjusting the height of the U-shaped spraying head, and the U-shaped spraying head is used for spraying, so that bearings with different specifications are sprayed and used.
Further, the insulating paint spraying unit further comprises a hydraulic cylinder fixing plate and a hydraulic cylinder III, the rear side surface of the stable supporting rod is located on the lower side of the adjusting cross rod and fixedly connected with the hydraulic cylinder fixing plate, the hydraulic cylinder III is fixedly connected with the hydraulic cylinder fixing plate, the front end of the hydraulic cylinder III extends into the sliding groove III on the adjusting cross rod and is fixedly connected with the moving sliding block IV, and the input end of the hydraulic cylinder III is electrically connected with the output end of an external power supply through an external control switch group.
The hydraulic cylinder fixing plate is used for fixing a hydraulic cylinder III, the hydraulic cylinder III is started to push the movable sliding block IV to move, the position is convenient to adjust, and insulating paints of different specifications are sprayed and used.
Further, insulating paint spraying unit still includes flexible hose, hose mount, power pump and connecting tube, the overhead one end that advances the flexible hose of lacquer hole internal fixation joint of U type spraying, the right side fixed surface of stable support pole is connected rectangular support board, a rectangular support board upside fixed surface is connected with a power pump, the other end of flexible hose and the last play lacquer hole fixed joint of power pump, the last one end fixed joint of lacquer hole and connecting tube advances of power pump, flexible hose passes through hose mount and stable support pole fixed connection, the input of power pump passes through external control switch group and is connected with external power source's output electricity.
The connecting pipeline is used for letting the insulating varnish circulate to the power pump in, and the power pump starts to provide power for insulating varnish circulation, and the hose fixing frame is used for fixed flexible hose, and flexible hose is used for letting the insulating varnish flow to the U type spraying head in to this is convenient to carry out the spraying and uses.
Further, the insulating varnish spraying unit still contains bin fixed plate, hot plate and insulating varnish bin, a bin fixed plate is connected to the rear side fixed surface of stable bracing piece, two equidistant hot plates of bin fixed plate upside fixed connection, a bin is connected to the position fixed connection that bin fixed plate upside surface is located between two hot plates, rectangular feed port has been seted up to insulating varnish bin upside surface, connecting tube's the other end extends to in the insulating varnish bin, the input of hot plate is connected with external power source's output electricity through external control switch group.
The bin fixed plate is used for fixed insulating paint bin, and insulating paint bin is used for storing insulating paint, and the hot plate is used for heating insulating paint, prevents that paint from solidifying, makes things convenient for insulating paint to circulate, and the hot plate adopts electromagnetic heating board.
Further, the bearing overturning unit comprises a supporting vertical rod, an auxiliary supporting block, a movable sliding block III, a first hydraulic cylinder, a bearing fixing sucker and a third rotating motor, wherein the upper side surface of the rotating disc fixing frame is positioned at the opposite angle of the rotating disc and is fixedly connected with the supporting vertical rod respectively, the two supporting vertical rods are fixedly connected with the rotating disc fixing frame respectively through the auxiliary supporting block, a sliding groove IV is formed in the corresponding side surface of the two supporting vertical rods respectively, a movable sliding block III is slidably connected in the sliding groove IV respectively, a round hole III is formed in the movable sliding block III respectively, the round holes III penetrate through the front side and the rear side of the movable sliding block III respectively, one end corresponding to the first hydraulic cylinder is fixedly connected with the bearing fixing sucker respectively through the bearing III, one side, away from the bearing fixing sucker, of the bearing fixing sucker is fixedly connected with the rotating motor III through the motor fixing support plate, an output shaft on the third rotating motor is fixedly connected with the corresponding first hydraulic cylinder, and the input end of the first hydraulic cylinder and the third rotating motor is electrically connected with the output end of an external power supply through an external control switch group.
The auxiliary support block is used for carrying out auxiliary support to the support vertical rod, the support vertical rod is used for fixing the movable sliding block III, the movable sliding block III moves to drive the hydraulic cylinder I to move so as to adjust the height, the hydraulic cylinder I is used for adjusting the position of the bearing fixing sucker, the bearing fixing sucker is used for fixing the bearing, and the rotating motor III is started to enable the bearing to overturn so as to spray different surfaces.
Further, the bearing overturning unit further comprises a second hydraulic cylinder and a second hydraulic cylinder supporting frame, the upper side surface of the supporting plate is located at the position corresponding to the two supporting vertical rods and is fixedly connected with the second hydraulic cylinder supporting frame respectively, the second hydraulic cylinder supporting frame is fixedly connected with the second hydraulic cylinder respectively, the upper ends of the second hydraulic cylinders penetrate through the rotating disc fixing frame to extend into the fourth sliding groove corresponding to the supporting vertical rods respectively and are fixedly connected with the third corresponding movable sliding block respectively, and the input end of the second hydraulic cylinder is electrically connected with the output end of an external power supply through an external control switch group.
The hydraulic cylinder support frame is used for fixing the hydraulic cylinder II, and the hydraulic cylinder II is started to adjust the three heights of the movable sliding blocks, so that the bearing can be turned over conveniently, and different surfaces of the bearing can be sprayed.
Compared with the prior art, the invention has the beneficial effects that:
1. the insulating bearing spraying insulating paint equipment with the clamping and positioning mechanism has the following advantages: the bearing clamping and fixing unit is arranged, the first rotating motor is used for fixing the first rotating motor, the first rotating motor is started to enable the first rotating cylinder to rotate, the first rotating cylinder is used for enabling the rotating disc to rotate, spraying bearings are convenient to carry out, spraying is more uniform, the rotating disc fixing frame is used for fixing the rotating disc, the motor fixing shell is used for fixing the second rotating motor, the second rotating motor is started to drive the face gear to rotate, the face gear is meshed with the four rotating gears to enable the four rotating gears to rotate, the threaded column is enabled to drive the first moving sliding block to move, the first moving sliding block moves to drive the connecting block to move and is fixed with the connecting block, the connecting block is used for fixing the bearing fixing rod, the bearing fixing rod is used for fixing the moving sliding column, the second moving sliding block is used for enabling the second moving sliding block to move to fix bearings with different specifications, the bearing fixing arc plates are used for clamping the bearings, accordingly fixing the bearings, the compression springs are used for compressing the compression springs to enable the fixing to be more firm, the fixing is convenient to adjust, meanwhile, the rectangular protection cover is used for protecting structures in rectangular holes;
2. the insulating bearing spraying insulating paint equipment with the clamping and positioning mechanism has the following advantages: the insulating paint spraying unit is arranged, the stable supporting rod is used for fixing the adjusting cross rod, the adjusting cross rod is used for fixing the movable sliding block IV, the movable sliding block IV is used for adjusting the position to drive the hydraulic cylinder IV to move, the hydraulic cylinder IV is used for adjusting the height of the U-shaped spraying head, the U-shaped spraying head is used for spraying, the hydraulic cylinder fixing plate is used for fixing the hydraulic cylinder III, the hydraulic cylinder III is started to push the movable sliding block IV to move, the adjusting position is convenient to carry out, the connecting pipeline is used for enabling insulating paint to circulate into the power pump, the power pump is started to provide power for the insulating paint circulation, the hose fixing frame is used for fixing the telescopic hose, the insulating paint flows into the U-shaped spraying head, the storage box fixing plate is used for fixing the insulating paint storage box, the insulating paint storage box is used for storing the insulating paint, the heating plate is used for heating the insulating paint to prevent the paint from solidifying, and the insulating paint is convenient to circulate for spraying;
3. the insulating bearing spraying insulating paint equipment with the clamping and positioning mechanism has the following advantages: the bearing overturning device is provided with a bearing overturning unit, the bearing overturning unit is used for carrying out auxiliary support on a supporting vertical rod through an auxiliary supporting block, the supporting vertical rod is used for fixing a moving sliding block III, the moving sliding block III moves to drive a hydraulic cylinder I to move so as to adjust the height, the hydraulic cylinder I is used for adjusting the position of a bearing fixing sucker, the bearing fixing sucker is used for fixing a bearing, a rotating motor III is started to drive the hydraulic cylinder I to rotate so as to conveniently overturn the bearing, a hydraulic cylinder supporting frame is used for fixing a hydraulic cylinder II, and the hydraulic cylinder II is started so as to adjust the height of the moving sliding block III so as to overturn the bearing;
4. the insulating bearing spraying insulating paint equipment with the clamping and positioning mechanism has the following advantages: when in use, the insulating bearings with different specifications can be sprayed, the insulating bearings are fixed more firmly during spraying, the spraying is not affected, the spraying is even, and the use is not affected.
Drawings
FIG. 1 is a schematic diagram of the front structure of the present invention;
FIG. 2 is a schematic diagram of the insulating paint storage box according to the present invention;
FIG. 3 is a schematic view of a rotary cylinder according to the present invention;
FIG. 4 is a schematic view of a partial enlarged structure of the portion A in FIG. 3 according to the present invention;
FIG. 5 is a schematic diagram of a face gear configuration of the present invention;
FIG. 6 is a schematic diagram of a second embodiment of the rotary motor of the present invention;
FIG. 7 is a schematic diagram of a mobile spool according to the present invention;
fig. 8 is a schematic diagram of three structures of the moving slide according to the present invention.
In the figure: the device comprises a support flat plate 1, a fixed support leg 2, a bearing clamping fixing unit 3, a motor fixing frame 31, a rotating motor 32, a rotating cylinder 33, a rotating disc fixing frame 34, a rotating disc 35, a motor fixing shell 36, a rotating motor 37, a rotating motor 38, a face gear 39, a threaded column 310, a moving slide block 311, a rectangular protecting cover 312, a connecting block 313, a rotating gear 314, a bearing fixing rod 315, a moving slide column 316, a moving slide block two, a bearing fixing arc plate 317, a compression spring 318, a bearing overturning unit 4, a supporting vertical rod 41, an auxiliary supporting block 42, a moving slide block three, a hydraulic cylinder 44, a 45 bearing fixing sucker 46, a rotating motor three, a hydraulic cylinder 47, a hydraulic cylinder 48, a hydraulic cylinder 5, a fixing support plate 51, a stabilizing support rod 52, a regulating cross rod 53, a moving slide block four, a hydraulic cylinder 55, a hydraulic cylinder 56, a hydraulic cylinder four, a spraying head 58U, a storage box 59, a heating plate 510, a 511 insulating paint storage box, a 512 telescopic hose, a 513 hose fixing frame 514 and a connecting pipeline.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, the present embodiment provides a technical solution: an insulated bearing spraying insulated paint device with a clamping and positioning mechanism comprises a support flat plate 1, a bearing clamping and fixing unit 3, a bearing overturning unit 4 and an insulated paint spraying unit 5;
support plate 1: the four corners of the lower surface are fixedly connected with one fixed supporting leg 2 respectively, and a round hole I is formed in the position, located among the four fixed supporting legs 2, of the supporting flat plate 1;
bearing clamping and fixing unit 3: the electric paint spraying device comprises a motor fixing frame 31, a first rotating motor 32, a first rotating cylinder 33, a first rotating disc fixing frame 34 and a rotating disc 35, wherein the first rotating disc fixing frame 34 is rotatably connected with the first rotating cylinder 33 through a first rotating bearing in a first round hole of a supporting flat plate 1, the lower side surface of the supporting flat plate 1 is fixedly connected with the first rotating cylinder 33, the first rotating motor 32 is fixedly connected with the motor fixing frame 31, an output shaft of the first rotating motor 32 is fixedly connected with the lower end of the first rotating cylinder 33, the upper side surface of the supporting flat plate 1 is fixedly connected with the first rotating disc fixing frame 34 at the position of the first rotating cylinder 33, a second round hole is formed in the second rotating disc fixing frame 34 and penetrates through the upper side and the lower side of the first rotating disc fixing frame 34, a bearing overturning unit 4 is arranged in the second round hole and is positioned at the opposite angle of the first rotating disc fixing frame 34, an insulating paint spraying unit 5 is arranged on the rear side surface of the rotating disc fixing frame 34, and the input end of the first rotating motor 32 is electrically connected with the output end of an external power supply through an external control switch group.
The support flat plate 1 is used for fixing the fixed support leg 2, the fixed support leg 2 is used for supporting the device, the motor fixing frame 31 is used for fixing the first rotating motor 32, the first rotating motor 32 is started to enable the first rotating cylinder 33 to rotate, the first rotating cylinder 33 is used for enabling the rotating disc 35 to rotate, spraying bearings are convenient to conduct, spraying is more uniform, and the rotating disc fixing frame 34 is used for fixing the rotating disc 35, so that the spraying device is used.
The bearing clamping and fixing unit 3 further comprises a motor fixing shell 36, a rotating motor II 37, an end face gear 38, threaded columns 39, a moving slide block I310 and a rotating gear 313, a rectangular hole is formed in the rotating disc 35, the rectangular hole penetrates through the upper side and the lower side of the rotating disc 35, four annular array sliding grooves I are formed in the upper side surface of the rotating disc 35, each sliding groove I is respectively and rotatably connected with one threaded column 39, each sliding groove I is respectively and slidably connected with one moving slide block I310, screw holes in the four moving slide blocks I310 are in threaded connection with the corresponding threaded column 39, the lower side surface of the rotating disc 35 is located at the edge of the rectangular hole and fixedly connected with a motor fixing shell 36, a rotating motor II 37 is fixedly connected in the motor fixing shell 36, an output shaft on the rotating motor II 37 is fixedly connected with an adjusting cylinder I, the upper end of the adjusting cylinder I is fixedly connected with the end face gear 38, one corresponding end of the four threaded columns 39 extends into the rectangular hole respectively and is fixedly connected with the rotating gear 313, the four rotating gears 313 are in meshed connection with the end face gear 38, the upper end of the rotating cylinder I33 is in electrical connection with the lower side of the motor fixing shell 36, and the lower side of the motor fixing shell is fixedly connected with the outer end of the motor I and the motor I is connected with the outer end of the motor I.
The motor fixing shell 36 is used for fixing the second rotating motor 37, the second rotating motor 37 is started to drive the face gear 38 to rotate, the face gear 38 is meshed with the four rotating gears 313 to enable the four rotating gears 313 to rotate, the threaded column 39 is enabled to rotate, the first moving sliding block 310 is driven to move through rotation of the threaded column 39, and the first moving sliding block 310 is driven to fixedly clamp bearings of different specifications.
The bearing clamping and fixing unit 3 further comprises a connecting block 312, bearing fixing rods 314, moving slide columns 315, moving slide blocks II 316, bearing fixing arc plates 317 and compression springs 318, wherein the upper sides of the four moving slide blocks I310 are respectively and fixedly connected with the connecting block 312, the upper side surfaces of each connecting block 312 are respectively and fixedly connected with one bearing fixing rod 314, sliding grooves II are respectively and fixedly connected with the moving slide columns 315, two equidistant moving slide blocks II 316 are respectively and slidingly connected in the four sliding grooves II, sliding holes in each moving slide block II 316 are in sliding connection with the corresponding moving slide columns 315, the compression springs 318 are respectively and fixedly sleeved at positions, which are positioned between the corresponding moving slide blocks II 316, of each moving slide block II 316, the upper side surfaces of each moving slide block II are respectively and fixedly connected with one bearing fixing arc plate 317, and one bearing is fixedly clamped between the two bearing fixing arc plates 317 on the four bearing fixing rods 314.
The connecting block 312 is used for fixing the bearing fixing rod 314, the bearing fixing rod 314 is used for fixing the movable slide column 315, the movable slide column 315 is used for enabling the movable slide block II 316 to move more stably, the movable slide block II 316 moves to fix bearings of different specifications, the bearing fixing arc plate 317 is used for clamping the bearings so as to fix the bearings, the compression spring 318 is used for compressing the compression spring 318 when fixing the bearings, fixing is firmer, adjustment is convenient, and bearings of different specifications are fixed.
The bearing clamping and fixing unit 3 further comprises a rectangular protection cover 311, the upper side surface of the rotating disc 35 is fixedly connected with the rectangular protection cover 311 at the edge of the rectangular hole, round chamfer angles are respectively arranged at four corners on the rectangular protection cover 311, and a rotating gear 313 is arranged in the rectangular protection cover 311.
The rectangular protection cover 311 is used for protecting the rectangular hole inner structure, and preventing damage to the inner structure during spraying.
The insulating paint spraying unit 5 comprises a fixed supporting plate 51, a stable supporting rod 52, an adjusting cross rod 53, a movable sliding block four 54, a hydraulic cylinder four 57 and a U-shaped spraying head 58, wherein the rear side surface of the rotary disc fixing frame 34 is fixedly connected with the fixed supporting plate 51, the upper side surface of the fixed supporting plate 51 is fixedly connected with the stable supporting rod 52, the front side surface of the stable supporting rod 52 is provided with clamping holes, the clamping holes penetrate through the front side and the rear side of the stable supporting rod 52, the clamping holes are fixedly clamped with the adjusting cross rod 53 through bolts, a sliding groove three is formed in the position, corresponding to the rotary disc 35, of the lower side surface of the adjusting cross rod 53, the movable sliding block four 54 is connected in a sliding way three, the hydraulic cylinder four 57 is fixedly clamped on the movable sliding block four 54, the lower end of the hydraulic cylinder four 57 is fixedly connected with the U-shaped spraying head 58, and the input end of the hydraulic cylinder four 57 is electrically connected with the output end of an external power supply through an external control switch group.
The fixed support plate 51 is used for fixing the stable support rod 52, the stable support rod 52 is used for fixing the adjusting cross rod 53, the adjusting cross rod 53 is used for fixing the moving sliding block IV 54, the moving sliding block IV 54 is used for adjusting the position to drive the hydraulic cylinder IV 57 to move, the hydraulic cylinder IV 57 is used for adjusting the height of the U-shaped spraying head 58, and the U-shaped spraying head 58 is used for spraying so as to spray bearings with different specifications.
The insulating paint spraying unit 5 further comprises a hydraulic cylinder fixing plate 55 and a hydraulic cylinder III 56, the rear side surface of the stabilizing support rod 52 is fixedly connected with the hydraulic cylinder fixing plate 55 at a position below the adjusting cross rod 53, the hydraulic cylinder III 56 is fixedly connected to the hydraulic cylinder fixing plate 55, the front end of the hydraulic cylinder III 56 extends into a sliding groove III on the adjusting cross rod 53 and is fixedly connected with the moving slide block IV 54, and the input end of the hydraulic cylinder III 56 is electrically connected with the output end of an external power supply through an external control switch group.
The hydraulic cylinder fixing plate 55 is used for fixing a hydraulic cylinder III 56, the hydraulic cylinder III 56 is started to push the movable sliding block IV 54 to move, and the position is convenient to adjust, so that insulating paints with different specifications are sprayed.
The insulating paint spraying unit 5 further comprises a flexible hose 512, a hose fixing frame 513, a power pump 514 and a connecting pipeline 515, one end of the flexible hose 512 is fixedly clamped in a paint inlet hole of the U-shaped spraying head 58, the right side surface of the stable supporting rod 52 is fixedly connected with a rectangular supporting plate, the upper side surface of the rectangular supporting plate is fixedly connected with the power pump 514, the other end of the flexible hose 512 is fixedly clamped in a paint outlet hole of the power pump 514, the paint inlet hole of the power pump 514 is fixedly clamped in one end of the connecting pipeline 515, the flexible hose 512 is fixedly connected with the stable supporting rod 52 through the hose fixing frame 513, and the input end of the power pump 514 is electrically connected with the output end of an external power supply through an external control switch group.
The connecting pipe 515 is used for enabling the insulating paint to flow into the power pump 514, the power pump 514 is started to provide power for the insulating paint to flow, the hose fixing frame 513 is used for fixing the telescopic hose 512, and the telescopic hose 512 is used for enabling the insulating paint to flow into the U-shaped spraying head 58, so that spraying is convenient to use.
The insulating paint spraying unit 5 further comprises a storage box fixing plate 59, a heating plate 510 and an insulating paint storage box 511, wherein the rear side surface of the stable supporting rod 52 is fixedly connected with the storage box fixing plate 59, the upper side surface of the storage box fixing plate 59 is fixedly connected with two equidistant heating plates 510, the upper side surface of the storage box fixing plate 59 is fixedly connected with the insulating paint storage box 511 between the two heating plates 510, the upper side surface of the insulating paint storage box 511 is provided with a rectangular feeding hole, the other end of the connecting pipeline 515 extends into the insulating paint storage box 511, and the input end of the heating plate 510 is electrically connected with the output end of an external power supply through an external control switch group.
The bin securing plate 59 is used for securing an insulating paint bin 511, the insulating paint bin 511 is used for storing insulating paint, the heating plate 510 is used for heating the insulating paint to prevent the paint from solidifying, the insulating paint is convenient to circulate, and the heating plate 510 adopts an electromagnetic heating plate.
The bearing overturning unit 4 comprises a supporting vertical rod 41, an auxiliary supporting block 42, a movable sliding block III 43, a first hydraulic cylinder 44, a bearing fixing sucker 45 and a third rotary motor 46, wherein the upper side surface of the rotary disc fixing frame 34 is positioned at the opposite angle of the rotary disc 35 and is fixedly connected with the supporting vertical rod 41 respectively, the two supporting vertical rods 41 are fixedly connected with the rotary disc fixing frame 34 respectively through the auxiliary supporting block 42, a fourth sliding groove is formed in the corresponding side surface of the two supporting vertical rods 41 respectively, the movable sliding block III 43 is respectively and slidably connected in the four sliding grooves, a third round hole is formed in the three movable sliding block III 43 respectively, the two round holes III respectively penetrate through the front side and the rear side of the movable sliding block III 43, the three round holes are respectively and rotatably connected with the corresponding first hydraulic cylinder 44 through the bearing III, one end corresponding to the first hydraulic cylinder 44 is fixedly connected with the bearing fixing sucker 45 respectively, one side of the supporting vertical rod 41, one side, which is far away from the bearing fixing sucker 45, of the motor fixing supporting plate is fixedly connected with the third rotary motor 46, an output shaft on the third rotary motor 46 is fixedly connected with the corresponding first hydraulic cylinder 44, and the first hydraulic cylinder 44 and the input end of the third hydraulic cylinder 46 is electrically connected with the output end of an external control switch set.
The auxiliary support block 42 is used for carrying out auxiliary support to the support vertical rod 41, the support vertical rod 41 is used for fixing the moving sliding block III 43, the moving sliding block III 43 moves to drive the first hydraulic cylinder 44 to move so as to adjust the height, the first hydraulic cylinder 44 is used for adjusting the position of the bearing fixing sucker 45, the bearing fixing sucker 45 is used for fixing a bearing, the rotating motor III 46 is started to enable the bearing to overturn, and therefore different surfaces are sprayed.
The bearing overturning unit 4 further comprises a second hydraulic cylinder 47 and a hydraulic cylinder supporting frame 48, the upper side surface of the supporting flat plate 1 is located at the corresponding positions of the two supporting vertical rods 41 and is fixedly connected with the first hydraulic cylinder supporting frame 48, the two hydraulic cylinder supporting frames 48 are fixedly connected with the second hydraulic cylinder 47 respectively, the upper ends of the two hydraulic cylinders 47 penetrate through the rotating disc fixing frame 34 to extend into the fourth sliding groove on the corresponding supporting vertical rods 41 respectively and are fixedly connected with the corresponding movable sliding block III 43 respectively, and the input ends of the two hydraulic cylinders 47 are electrically connected with the output end of an external power supply through an external control switch group.
The hydraulic cylinder support frame 48 is used for fixing the hydraulic cylinder II 47, and the hydraulic cylinder II 47 is started, so that the height of the movable sliding block III 43 is adjusted, the bearing can be turned over conveniently, and different surfaces of the bearing can be sprayed.
The working principle of the insulating bearing spraying insulating paint equipment with the clamping and positioning mechanism provided by the invention is as follows: firstly, a motor fixing shell 36 is used for fixing a second rotating motor 37, the second rotating motor 37 is started to drive a face gear 38 to rotate, the face gear 38 is meshed with four rotating gears 313 to drive the four rotating gears 313 to rotate, a threaded column 39 is rotated, a first moving slide block 310 is driven to move, the first moving slide block 310 moves to drive a connecting block 312 to move, the first moving slide block 310 is fixed with the connecting block 312, the connecting block 312 is used for fixing a bearing fixing rod 314, the bearing fixing rod 314 is used for fixing a moving slide column 315, the moving slide column 315 is used for enabling the second moving slide block 316 to move more stably, the second moving slide block 316 is used for fixing bearings with different specifications, a bearing fixing arc plate 317 is used for clamping the bearings, after clamping, a fixing support rod 51 is used for fixing a stabilizing support rod 52, the stabilizing support rod 52 is used for fixing a regulating cross rod 53, the adjusting cross rod 53 is used for fixing the moving slide block four 54, the moving slide block four 54 is used for adjusting the position to drive the hydraulic cylinder four 57 to move, the hydraulic cylinder four 57 is used for adjusting the height of the U-shaped spraying head 58, the U-shaped spraying head 58 is used for spraying, the hydraulic cylinder fixing plate 55 is used for fixing the hydraulic cylinder three 56, the hydraulic cylinder three 56 is started to push the moving slide block four 54 to move so as to conveniently adjust the position, the connecting pipeline 515 is used for enabling insulating paint to flow into the power pump 514, the power pump 514 is started to power the insulating paint, the hose fixing frame 513 is used for fixing the telescopic hose 512, the telescopic hose 512 is used for enabling the insulating paint to flow into the U-shaped spraying head 58, the storage box fixing plate 59 is used for fixing the insulating paint storage box 511, the insulating paint storage box 511 is used for storing the insulating paint, the heating plate 510 is used for heating the insulating paint to prevent the paint from solidifying, make things convenient for insulating varnish to circulate, carry out the spraying, be used for carrying out auxiliary stay to support montant 41 through auxiliary stay piece 42, support montant 41 is used for fixing the slider three 43, it removes to remove slider three 43, drive pneumatic cylinder one 44 and remove, thereby adjust the height, pneumatic cylinder one 44 is used for adjusting bearing fixed chuck 45 position, bearing fixed chuck 45 is used for fixing the bearing, it drives pneumatic cylinder one 44 rotation to start to drive the bearing upset in order to conveniently let this, pneumatic cylinder support frame 48 is used for fixing pneumatic cylinder two 47, pneumatic cylinder two 47 starts, thereby adjust and remove slider three 43 height, let the bearing upset, carry out the spraying to the another side, when spraying, be used for fixed rotating motor one 32 through motor mount 31, it rotates to let rotating cylinder one 33, rotating cylinder one 33 is used for letting rotating disc 35 rotate, let the bearing rotate, let the spraying more even.
It should be noted that the core chip of the external control switch set disclosed in the above embodiment is a PLC chip, the heating plate 510 is an electromagnetic heating plate, the first rotating motor 32, the second rotating motor 37 and the third rotating motor 46 are servo motors, the power pump 514 is a water pump, and the external control switch set controls the heating plate 510, the first rotating motor 32, the second rotating motor 37, the first hydraulic cylinder 44, the second hydraulic cylinder 47, the third rotating motor 46, the third hydraulic cylinder 56, the fourth hydraulic cylinder 57 and the power pump 514 to operate by methods commonly used in the prior art.
The foregoing description is only exemplary embodiments of the present invention and is not intended to limit the scope of the present invention, and all equivalent structures or equivalent flow modifications made by the present invention and the accompanying drawings, or direct or indirect application in other related technical fields, are included in the scope of the present invention.
Claims (10)
1. An insulated bearing spraying insulating paint equipment with clamping positioning mechanism, its characterized in that: comprises a supporting flat plate (1), a bearing clamping and fixing unit (3), a bearing overturning unit (4) and an insulating paint spraying unit (5);
support plate (1): four corners of the lower layer surface are respectively and fixedly connected with one fixed supporting leg (2), and a round hole I is formed in the position, positioned among the four fixed supporting legs (2), of the supporting flat plate (1);
bearing clamping and fixing unit (3): the paint spraying device comprises a motor fixing frame (31), a rotating motor I (32), a rotating cylinder I (33), a rotating disc fixing frame (34) and a rotating disc (35), wherein a first round hole is formed in a first supporting plate (1) and is rotationally connected with the rotating cylinder I (33) through a first rotating bearing, the lower side surface of the supporting plate (1) is fixedly connected with the motor fixing frame (31) at the edge of the rotating cylinder I (33), the motor fixing frame (31) is fixedly connected with the rotating motor I (32), an output shaft on the rotating motor I (32) is fixedly connected with the lower end of the rotating cylinder I (33), the upper side surface of the supporting plate (1) is fixedly connected with the rotating disc fixing frame (34) at the edge of the rotating cylinder I (33), a second round hole is formed in the rotating disc fixing frame (34) and penetrates through the upper side and the lower side of the rotating disc fixing frame (34), the upper side surface of the rotating disc fixing frame (34) is rotationally connected with the rotating disc (35) through a second bearing, a bearing turnover unit (4) is arranged at the position of opposite angle, and the rear side surface of the rotating disc fixing frame (34) is provided with an insulating paint spraying unit (5).
2. An insulated bearing spray-coating insulated paint apparatus with a clamping and positioning mechanism as defined in claim 1, wherein: the bearing clamping and fixing unit (3) further comprises a second rotating motor (37), rectangular holes are formed in the rotating disc (35), first sliding grooves of four annular arrays are formed in the upper side surface of the rotating disc (35), first threaded columns (39) are respectively connected in the first sliding grooves in a rotating mode, first movable sliding blocks (310) are respectively connected in the first sliding grooves in a sliding mode, screw holes in the first movable sliding blocks (310) are in threaded connection with the corresponding threaded columns (39), a motor fixing shell (36) is fixedly connected to the lower side surface of the rotating disc (35) at the edge of the rectangular holes, a second rotating motor (37) is fixedly connected in the motor fixing shell (36), an output shaft of the second rotating motor (37) is fixedly connected with an adjusting cylinder, one end face gear (38) is fixedly connected to the upper end of the adjusting cylinder, one end corresponding to the first threaded columns (39) extends into the rectangular holes and is fixedly connected with a rotating gear (313), the four rotating gears (313) are meshed with one end face gear (38), and the upper end face gear (33) is fixedly connected with the lower side surface of the corresponding cylinder (33).
3. An insulated bearing spray-coating insulated paint apparatus with a clamping and positioning mechanism as claimed in claim 2, wherein: the bearing clamping and fixing unit (3) further comprises a connecting block (312), the upper sides of the first moving slide blocks (310) are respectively and fixedly connected with one connecting block (312), the upper side surface of each connecting block (312) is respectively and fixedly connected with one bearing fixing rod (314), the upper side surfaces of the second sliding grooves are respectively provided with a second sliding groove, the second sliding grooves are respectively and fixedly connected with one moving slide column (315), the second sliding grooves are respectively and fixedly connected with two equidistant moving slide blocks (316), sliding holes on each moving slide block (316) are correspondingly and fixedly connected with the sliding columns (315), compression springs (318) are respectively and fixedly sleeved at positions, which are positioned between the corresponding two moving slide blocks (316), of the upper side surfaces of each moving slide block (316), of each moving slide block (316) are respectively and fixedly connected with one bearing fixing arc plate (317), and a bearing is fixedly clamped between the two bearing fixing arc plates (317) on the four bearing fixing rods (314).
4. An insulated bearing spray-coating insulated paint apparatus with a clamping and positioning mechanism as claimed in claim 2, wherein: the bearing clamping and fixing unit (3) further comprises a rectangular protection cover (311), the upper side surface of the rotating disc (35) is fixedly connected with the rectangular protection cover (311) at the position of the edge of the rectangular hole, and a rotating gear (313) is arranged in the rectangular protection cover (311).
5. An insulated bearing spray-coating insulated paint apparatus with a clamping and positioning mechanism as defined in claim 1, wherein: the insulating paint spraying unit (5) comprises a hydraulic cylinder IV (57) and a U-shaped spraying head (58), a fixed support plate (51) is fixedly connected with the rear side surface of the rotary disc fixing frame (34), a stable support rod (52) is fixedly connected with the upper side surface of the fixed support plate (51), a clamping hole is formed in the front side surface of the stable support rod (52), the clamping hole is fixedly clamped with an adjusting cross rod (53) through a bolt, a chute IV is formed in the position, corresponding to the rotary disc (35), of the lower side surface of the adjusting cross rod (53), a movable sliding block IV (54) is connected in the chute IV in a sliding mode, a hydraulic cylinder IV (57) is fixedly clamped on the movable sliding block IV (54), and the lower end of the hydraulic cylinder IV (57) is fixedly connected with the U-shaped spraying head (58).
6. An insulated bearing spray coating device with a clamping and positioning mechanism according to claim 5, wherein: the insulating paint spraying unit (5) further comprises a third hydraulic cylinder (56), the rear side surface of the stabilizing support rod (52) is fixedly connected with a fourth hydraulic cylinder fixing plate (55) at the lower side of the adjusting cross rod (53), the third hydraulic cylinder (56) is fixedly connected to the fourth hydraulic cylinder fixing plate (55), and the front end of the third hydraulic cylinder (56) extends into a third sliding groove on the adjusting cross rod (53) and is fixedly connected with the fourth moving sliding block (54).
7. An insulated bearing spray coating device with a clamping and positioning mechanism according to claim 5, wherein: the insulating paint spraying unit (5) further comprises a power pump (514), one end of a paint inlet hole internal fixation clamping telescopic hose (512) on the U-shaped spraying head (58), a rectangular supporting plate is fixedly connected to the right side surface of the stable supporting rod (52), one power pump (514) is fixedly connected to the upper side surface of the rectangular supporting plate, the other end of the telescopic hose (512) is fixedly clamped with a paint outlet hole on the power pump (514), a paint inlet hole on the power pump (514) is fixedly clamped with one end of a connecting pipeline (515), and the telescopic hose (512) is fixedly connected with the stable supporting rod (52) through a hose fixing frame (513).
8. An insulated bearing spray coating device with a clamping and positioning mechanism as recited in claim 7, wherein: the insulating paint spraying unit (5) further comprises a storage box fixing plate (59), a heating plate (510) and an insulating paint storage box (511), the rear side surface of the stable supporting rod (52) is fixedly connected with the storage box fixing plate (59), the upper side surface of the storage box fixing plate (59) is fixedly connected with two equidistant heating plates (510), the upper side surface of the storage box fixing plate (59) is fixedly connected with the insulating paint storage box (511) at a position between the two heating plates (510), a rectangular feeding hole is formed in the upper side surface of the insulating paint storage box (511), and the other end of the connecting pipeline (515) extends into the insulating paint storage box (511).
9. An insulated bearing spray-coating insulated paint apparatus with a clamping and positioning mechanism as defined in claim 1, wherein: the bearing overturning unit (4) comprises a first hydraulic cylinder (44), the upper side surface of the rotating disc fixing frame (34) is positioned at the opposite angle of the rotating disc (35) and is fixedly connected with a supporting vertical rod (41), the two supporting vertical rods (41) are fixedly connected with the rotating disc fixing frame (34) through auxiliary supporting blocks (42) respectively, sliding grooves IV are formed in the corresponding side surfaces of the two supporting vertical rods (41) respectively, a third movable sliding block (43) is slidably connected in the four sliding grooves, a third round hole is formed in the three movable sliding block (43) respectively, the three round holes are respectively and rotatably connected with the corresponding first hydraulic cylinder (44) through a third bearing, one end of the corresponding first hydraulic cylinder (44) is fixedly connected with a fixed bearing sucking disc (45) respectively, one side, which is positioned on the vertical rod (41) and far away from the fixed bearing sucking disc (45), of the bearing is fixedly connected with a third rotary motor (46) through a fixed motor supporting plate, and an output shaft on the third rotary motor (46) is fixedly connected with the corresponding first hydraulic cylinder (44).
10. An insulated bearing spray coating device with a clamping and positioning mechanism as recited in claim 9, wherein: the bearing overturning unit (4) further comprises a second hydraulic cylinder (47), the upper side surface of the supporting flat plate (1) is located at positions corresponding to the two supporting vertical rods (41) and is fixedly connected with a second hydraulic cylinder supporting frame (48) respectively, the two hydraulic cylinder supporting frames (48) are fixedly connected with the second hydraulic cylinder (47) respectively, and the upper ends of the two hydraulic cylinders (47) penetrate through the rotating disc fixing frame (34) respectively and extend into sliding grooves IV corresponding to the supporting vertical rods (41) and are fixedly connected with corresponding third movable sliding blocks (43) respectively.
Priority Applications (1)
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CN202410183089.3A CN117732640A (en) | 2024-02-19 | 2024-02-19 | Insulating bearing spraying insulating paint equipment with clamping and positioning mechanism |
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CN202410183089.3A CN117732640A (en) | 2024-02-19 | 2024-02-19 | Insulating bearing spraying insulating paint equipment with clamping and positioning mechanism |
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CN202410183089.3A Pending CN117732640A (en) | 2024-02-19 | 2024-02-19 | Insulating bearing spraying insulating paint equipment with clamping and positioning mechanism |
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