CN116551406B - Photovoltaic frame processing equipment and method thereof - Google Patents
Photovoltaic frame processing equipment and method thereof Download PDFInfo
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- CN116551406B CN116551406B CN202310848731.0A CN202310848731A CN116551406B CN 116551406 B CN116551406 B CN 116551406B CN 202310848731 A CN202310848731 A CN 202310848731A CN 116551406 B CN116551406 B CN 116551406B
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- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000005520 cutting process Methods 0.000 claims abstract description 37
- 230000008569 process Effects 0.000 claims abstract description 28
- 238000005498 polishing Methods 0.000 claims abstract description 19
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 238000009434 installation Methods 0.000 claims abstract description 8
- 230000000694 effects Effects 0.000 claims description 19
- 238000001514 detection method Methods 0.000 claims description 13
- 238000004080 punching Methods 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 11
- 230000007306 turnover Effects 0.000 claims description 11
- 238000012544 monitoring process Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 2
- 238000003466 welding Methods 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 238000003672 processing method Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 241000447495 Equulites leuciscus Species 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000003031 feeding effect Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses processing equipment and method of a photovoltaic frame, and belongs to the technical field of photovoltaic frame processing. The processing equipment of the photovoltaic frame comprises a processing equipment main body, wherein the processing equipment main body is used for combining a processing structure of the photovoltaic frame; the device comprises a mounting frame, wherein a lifting plate, a stepping motor and a stamping plate are respectively arranged below the mounting frame, a cutting tool is arranged below the stepping motor, and a polishing roller is arranged below the lifting plate; an installation cavity is arranged below the photovoltaic frame processing box, and an electric wheel and an electromagnet assembly are installed in the installation cavity. The invention solves the problems that the feeding and discharging affect the working efficiency and the processing efficiency is poor in the actual use process of the existing photovoltaic frame processing equipment.
Description
Technical Field
The invention relates to the technical field of photovoltaic frame processing, in particular to processing equipment and a processing method of a photovoltaic frame.
Background
The solar panel is a core part in a solar power generation system and is also the most valuable part in the solar power generation system, and the solar panel is used for converting solar energy into electric energy. The battery laminate must use the frame to encapsulate the protection in outdoor application, if battery laminate's sealed bad all around, meet rainwater or work under the high humidity environment for a long time, can accelerate battery laminate's damage, lead to solar cell panel unable normal work, the essential requirement of encapsulation is sealed. The solar cell module is glued and packaged by an aluminum frame, and the long aluminum frame and the short aluminum frame are connected through corner brackets with saw-tooth pins in a punching mode.
The Chinese patent with the publication number of CN115582749A discloses a photovoltaic aluminum frame processing device and a processing technology thereof, and relates to the technical field of aluminum frame processing.
In the practical use process of the photovoltaic frame processing equipment, the working efficiency is affected by feeding and discharging, and meanwhile, multiple process processing cannot be performed at the same time, so that the processing efficiency is poor; therefore, the existing requirements are not met, and for this reason we propose a processing device and a method for photovoltaic frames.
Disclosure of Invention
The invention aims to provide processing equipment and a processing method for a photovoltaic frame, which solve the problems that in the prior art, in the actual use process of the photovoltaic frame processing equipment, the working efficiency is affected by feeding and discharging, and meanwhile, a plurality of processes cannot be simultaneously processed and the processing efficiency is poor.
In order to achieve the above purpose, the present invention provides the following technical solutions: the processing equipment of the photovoltaic frame comprises a processing equipment main body, wherein the processing equipment main body is used for combining a processing structure of the photovoltaic frame, a laser positioner is arranged in the processing equipment main body, the laser positioner is connected with a plc module, and the position of a processing assembly is detected through the laser positioner so as to perform intelligent adjustment work;
further comprises:
the photovoltaic frame processing device comprises three mounting frames, wherein lifting plates, stepping motors and stamping plates are respectively arranged below the three mounting frames, cutting tools are arranged below the stepping motors, and grinding rollers are arranged below the lifting plates;
the guide frame is used for conveying materials, the guide frame is arranged inside the processing equipment main body, a photovoltaic frame processing box is arranged above the guide frame, a photovoltaic frame to be processed is arranged inside the photovoltaic frame processing box, and the photovoltaic frame processing box is used for automatically conveying materials and positioning the materials;
an installation cavity is arranged below the photovoltaic frame processing box, an electric wheel and an electromagnet assembly are arranged in the installation cavity, the electromagnet assembly is used for fixing a photovoltaic frame to be processed, the lower end of the electric wheel is provided with the electric wheel, and the electromagnet assembly and the electric wheel are controlled by wireless transmission;
go up work or material rest and unloading frame for go up work or material rest and unloading frame of carrying the material are installed respectively at the front end and the rear end of leading truck, go up the flexible baffle is all installed to the one end of work or material rest and unloading frame, flexible baffle is used for spacing photovoltaic frame processing case to go up unloading work.
Preferably, the upper end of processing equipment main part is provided with integrated into one piece's directional baffle, and is three the mounting bracket is all through directional baffle and processing equipment main part sliding connection, the surface of processing equipment main part is provided with integrated into one piece's opening, supporting baseplate is installed to the inside lower extreme of processing equipment main part, the leading truck runs through supporting baseplate and supporting baseplate fixed connection.
Preferably, the upper ends of the three mounting frames are all provided with driving electric boxes, the inside of each driving electric box is provided with an electric hydraulic cylinder, and the three electric hydraulic cylinders are respectively connected with the lifting plate, the stepping motor and the stamping plate through fixing screws.
Preferably, the movable block is installed to the lower terminal surface of lifter plate, movable block and lifter plate sliding connection, threaded screw has been run through to the inside of movable block, threaded screw and movable block threaded connection, servo motor is installed to threaded screw's one end, servo motor's motor shaft and threaded screw pass through shaft coupling fixed connection, the fixed plate is installed to the lower extreme of lifter plate, the fixed plate passes through fixed screw connection with servo motor, the upper end fixedly connected with axis of rotation of grinding roller, the internally mounted of movable block has the motor, and the motor shaft and the axis of rotation of motor pass through shaft coupling fixed connection.
Preferably, the upper end of the stepping motor is connected with the electric hydraulic cylinder through a fixing screw, the lower end of the stepping motor is provided with a rotating disc, the rotating disc is fixedly connected with a motor shaft of the stepping motor through a coupler, the lower end of the rotating disc is provided with a connecting arm, and the connecting arm is respectively connected with the rotating disc and the cutting tool through the fixing screw.
Preferably, the upper end of the stamping plate is connected with the electric hydraulic cylinder through a fixed screw, four stamping cutters are arranged at the lower end of the stamping plate, and the stamping cutters are fixedly connected with the stamping plate through a locating frame.
Preferably, the inside of leading truck is provided with integrated into one piece's guide passageway, the both sides of guide passageway all are provided with spacing guide, the both sides of photovoltaic frame processing case all are provided with integrated into one piece's sliding tray, spacing guide embedding sliding tray is inside with photovoltaic frame processing case sliding connection, the inside of photovoltaic frame processing case is provided with integrated into one piece's receipts material chamber, the inside of receipts material chamber is provided with the slip mouth, the width of slip mouth is the same with the width of waiting to process the photovoltaic frame.
Preferably, the externally mounted of material loading frame and unloading frame has the mounting box, the inside of mounting box is provided with electric screw, and electric screw extends to inside and the flexible baffle threaded connection of flexible baffle, just the top of material loading frame and unloading frame all is provided with the conveyer belt, the up end of conveyer belt is provided with the slipmat, the auxiliary pushing frame is all installed to the one end of material loading frame and unloading frame, inner rotor motor is installed to one side of auxiliary pushing frame, inner rotor motor's motor shaft and auxiliary pushing frame fixed connection, auxiliary pushing frame rotates with material loading frame and unloading frame to be connected, just auxiliary pushing frame's lower extreme welded connection has turns over a push plate, it is used for assisting waiting to process photovoltaic frame propelling movement to the inside of photovoltaic frame processing box to turn over a push plate.
Preferably, one side of unloading frame is provided with the detection case, the outside of detection case is provided with the monitor plate, the inside of monitor plate is provided with the camera, the inside of detection case is provided with integrated into one piece's expansion tank, the inside sliding connection in expansion tank has the unloading push pedal, the position of unloading push pedal corresponds with the position of unloading frame, the protection casing is installed to the rear end of detection case, the internally mounted of protection casing has electric jar, electric jar one end and unloading push pedal fixed connection.
A processing method of processing equipment of a photovoltaic frame comprises the following steps:
step one: feeding is carried out through a feeding frame, and a conveyor belt drives a photovoltaic frame to be processed to move to the position of a guide frame;
step two: the electric screw rod is used for rotating to drive the telescopic partition plate to move, the telescopic partition plate can limit the position of the photovoltaic frame processing box, after the position of the photovoltaic frame processing box is limited, the position of the sliding opening corresponds to the position of the feeding frame, when the photovoltaic frame to be processed moves between the photovoltaic frame processing box and the conveyor belt, the auxiliary pushing frame can be driven by the inner rotor motor to move with the turnover pushing plate, and the turnover pushing plate pushes one end of the photovoltaic frame to be processed to completely enter the photovoltaic frame processing box;
step three: the photovoltaic frame to be processed is fast fixed through the electromagnet assembly, the photovoltaic frame to be processed is attached to the inside of the material receiving cavity, and then the photovoltaic frame processing box is driven to move through the electric wheel;
step four: after the photovoltaic frame processing box moves into the processing equipment main body, the stamping plate is driven by the electric hydraulic cylinder to perform stamping work;
step five: after stamping is completed, the photovoltaic frame processing box moves to the position below the cutting tool, the stepping motor drives the rotating disc to rotate, and the cutting tool can be driven to rotate through the rotation of the rotating disc to perform cutting work;
step six: after cutting is completed, the threaded screw rod is driven to rotate by the servo motor, the threaded screw rod drives the moving block to move, the moving block can drive the polishing roller to move, the polishing position of the polishing roller is adjusted, and polishing work is carried out on the cutting and stamping positions;
step seven: after the processing is finished, the photovoltaic frame is driven to move to the position of the blanking frame through the photovoltaic frame processing box, the processing effect is detected through the monitoring plate, after the processing is qualified, the processed photovoltaic frame to be processed is pushed to move out of the photovoltaic frame processing box through the blanking push plate, and the photovoltaic frame to be processed is moved to the upper side of the blanking frame through the sliding port to perform blanking work;
step eight: after moving to the blanking frame, cleaning the surface of the finished photovoltaic frame, removing the cut materials, and moving out of the device.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the stamping plate, the cutting tool and the polishing roller are sequentially arranged to process the materials, so that the stamping, cutting and polishing of the materials are completed, in the process, the moving position of the photovoltaic frame processing box can be kept balanced and stable through the material guide channel so as to adapt to the feeding and discharging requirements, the working quality is improved, the photovoltaic frame processing box is conveyed by the guide frame, the photovoltaic frame processing box drives the photovoltaic frame to be processed to enter the processing equipment main body, the ordered processing work is performed, the automation work is performed, and the working efficiency is improved.
According to the photovoltaic frame processing box with the electric adjustment function, conveying work can be carried out according to the remote control adjustment position, electromagnetic force can be adjusted electrically through the electromagnet assembly, a photovoltaic frame to be processed can be adsorbed quickly to be fixed, the photovoltaic frame to be processed can be fixed and detached quickly, continuous work is facilitated, the telescopic partition plate is driven to move through rotation of the electric screw rod, the position of the photovoltaic frame processing box can be limited through telescopic expansion of the telescopic partition plate, after the position of the photovoltaic frame processing box is limited, the position of the sliding opening corresponds to the position of the feeding frame or the position of the discharging frame, the effect that the photovoltaic frame to be processed enters the photovoltaic frame processing box is better, feeding and discharging work is facilitated, when the photovoltaic frame to be processed moves between the photovoltaic frame processing box and the conveyor belt, the auxiliary pushing frame and the pushing plate are driven to move through the inner rotor motor, one end of the photovoltaic frame to be processed is pushed by the pushing plate to be completely enter the photovoltaic frame processing box, and feeding effect is facilitated to be improved, and the position effect of the photovoltaic frame to be processed is better.
Drawings
FIG. 1 is an isometric view of the front view of the present invention;
FIG. 2 is a top perspective view of the present invention;
FIG. 3 is an isometric view of a side view of the present invention;
FIG. 4 is a bottom isometric view of the present invention;
FIG. 5 is an enlarged view of a portion of the area A of FIG. 4 in accordance with the present invention;
FIG. 6 is an enlarged view of a portion of the area B of FIG. 4 in accordance with the present invention;
FIG. 7 is an isometric view of a photovoltaic bezel processing enclosure of the present invention from above;
FIG. 8 is an isometric view of a photovoltaic bezel processing box of the present invention from below;
FIG. 9 is an isometric view of a front view of the loading ledges of the present invention;
fig. 10 is an isometric view of a side view of the inspection box of the present invention.
In the figure: 1. a processing apparatus main body; 101. a directional guide plate; 102. a through port; 103. a support base plate; 2. a mounting frame; 201. driving the electric box; 202. an electro-hydraulic cylinder; 203. a lifting plate; 2031. a moving block; 2032. a threaded lead screw; 2033. a rotating shaft; 2034. a grinding roller; 2035. a servo motor; 2036. a fixing plate; 204. a stepping motor; 2041. a rotating disc; 2042. a connecting arm; 2043. a cutting tool; 205. a stamping plate; 3. a guide frame; 301. a material guiding channel; 302. a spacing guide rail; 4. a photovoltaic frame processing box; 401. a material receiving cavity; 402. a sliding port; 403. a sliding groove; 404. a mounting cavity; 405. an electric wheel; 406. an electromagnet assembly; 5. a feeding frame; 501. a mounting box; 502. a conveyor belt; 503. an auxiliary pushing frame; 5031. an inner rotor motor; 5032. folding the pushing plate; 504. a retractable partition; 6. a detection box; 601. a monitor board; 602. a blanking push plate; 603. a telescopic slot; 604. a protective cover; 605. an electric cylinder; 7. a blanking frame; 8. and (5) processing the photovoltaic frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order to solve the problem that the existing photovoltaic frame processing equipment has an influence on the working efficiency due to feeding and discharging in the actual use process, and meanwhile, cannot simultaneously process a plurality of processes, the processing efficiency is poor, please refer to fig. 1-8, the embodiment provides the following technical scheme:
the processing equipment of the photovoltaic frame comprises a processing equipment main body 1, wherein the processing equipment main body 1 is used for combining a processing structure of the photovoltaic frame, a laser positioner is arranged in the processing equipment main body 1, the laser positioner is connected with a plc module, and the position of a processing assembly is detected through the laser positioner so as to perform intelligent adjustment work;
the laser locator adopts a miniature laser ranging sensor with the model number of HG-C1100, and the PLC module adopts a PLC with the model number of S7-400;
further comprises:
the photovoltaic frame comprises three mounting frames 2, wherein lifting plates 203, stepping motors 204 and punching plates 205 are respectively arranged below the three mounting frames 2, cutting tools 2043 are arranged below the stepping motors 204, grinding rollers 2034 are arranged below the lifting plates 203, and the materials are sequentially processed through the punching plates 205, the cutting tools 2043 and the grinding rollers 2034, so that punching, cutting and grinding of the materials are completed;
the guide frame 3 is used for conveying materials, the guide frame 3 is arranged inside the processing equipment main body 1, the photovoltaic frame processing box 4 is arranged above the guide frame 3, the guide frame 3 can be arranged to be of a closed annular structure, the photovoltaic frame processing box 4 is repeatedly used and continuously works, the photovoltaic frame 8 to be processed is arranged inside the photovoltaic frame processing box 4, the photovoltaic frame processing box 4 is used for automatically conveying materials and positioning materials, the guide frame 3 conveys the photovoltaic frame processing box 4, the photovoltaic frame processing box 4 drives the photovoltaic frame 8 to be processed to enter the processing equipment main body 1, orderly processing work and automatic work are carried out, and the work efficiency is improved;
the installation cavity 404 is arranged below the photovoltaic frame processing box 4, an electric wheel 405 and an electromagnet assembly 406 are arranged in the installation cavity 404, the electromagnet assembly 406 is used for fixing the photovoltaic frame 8 to be processed, the electric wheel 405 is arranged at the lower end of the electric wheel 405, the electromagnet assembly 406 and the electric wheel 405 are controlled by wireless transmission, the electrically-regulated photovoltaic frame processing box 4 can adjust the position according to remote control to carry out conveying work, electromagnetic force can be electrically regulated through the electromagnet assembly 406, the photovoltaic frame 8 to be processed can be quickly adsorbed for fixing, and quick fixing and dismounting are realized, so that continuous work is facilitated;
go up work or material rest 5 and unloading frame 7 for carry the material go up work or material rest 5 and the unloading frame 7 install respectively at leading end and the rear end of leading truck 3, go up work or material rest 5 and the one end of unloading frame 7 and all install flexible baffle 504, flexible baffle 504 is used for spacing photovoltaic frame processing case 4 to go up unloading work, the length of electric control flexible baffle 504 makes flexible baffle 504 to spacing photovoltaic frame processing case 4 location, thereby can discharge or discharge the inside of photovoltaic frame processing case 4 with waiting to process photovoltaic frame 8, conveniently carry out accurate feeding and unloading work, the work effect has been promoted.
The upper end of processing equipment main part 1 is provided with integrated into one piece's directional baffle 101, three mounting bracket 2 all link up through directional baffle 101 and processing equipment main part 1 sliding connection, can install electromagnetic drive equipment, three mounting bracket 2 of drive slides in processing equipment main part 1 top, adjust the position, in order to adapt to different processing environment, the surface of processing equipment main part 1 is provided with integrated into one piece's through-hole 102, supporting baseplate 103 is installed to processing equipment main part 1's inside lower extreme, supporting baseplate 103 and supporting baseplate 103 fixed connection are run through to leading truck 3, link up in processing equipment main part 1's inside through leading truck 3, can divide the work to work in order, and a structure is simple, and convenient to use, automatic continuous operation of being convenient for.
Specifically, through the punching press board 205, cutter 2043 and the roller 2034 of polishing that arrange in proper order, carry out the processing work to the material in proper order, accomplish punching press, cutting, the work of polishing to the material, in the work, can make the removal position of photovoltaic frame processing case 4 keep balanced stable through guide channel 301 to adaptation material loading and unloading demand, improve job quality, the photovoltaic frame processing case 4 is transmitted to the leading truck 3, make photovoltaic frame processing case 4 drive wait to process photovoltaic frame 8 and get into processing equipment main part 1 inside, carry out orderly processing work, automated work, improve work efficiency.
In order to solve the technical problems of complex processing technology and influence on processing efficiency of a plurality of structures in the prior art, please refer to fig. 1-6, the following technical schemes are provided:
the upper end of three mounting bracket 2 all installs drive motor case 201, drive motor case 201's internally mounted has electric hydraulic cylinder 202, three electric hydraulic cylinder 202 respectively with lifter plate 203, step motor 204 and stamping plate 205 pass through the fixed screw connection, install laser location sensor in drive motor case 201's lower extreme, after sensing the position of photovoltaic frame processing case 4 through laser location sensor, can extend through drive electric hydraulic cylinder 202, drive lifter plate 203, step motor 204 and stamping plate 205 decline, carry out the work of processing, and a structure is simple, convenient operation, positional stability is good, do not need manual auxiliary operation, the security is high.
The lower terminal surface of lifter plate 203 installs movable block 2031, movable block 2031 and lifter plate 203 sliding connection, the inside of movable block 2031 runs through threaded screw 2032, threaded screw 2032 and movable block 2031 threaded connection, servo motor 2035 is installed to threaded screw 2032's one end, servo motor 2035's motor shaft and threaded screw 2032 pass through shaft coupling fixed connection, fixed plate 2036 is installed to the lower extreme of lifter plate 203, fixed plate 2036 passes through fixed screw connection with servo motor 2035, can drive threaded screw 2032 through servo motor 2035 and rotate, threaded screw 2032 drives movable block 2031 and removes, movable block 2031 removes and can drive the grinding roller 2034 and remove, adjust the position of polishing of grinding roller 2034, in order to improve the scope of polishing of grinding roller 2034, the upper end fixedly connected with axis of rotation 2033 of grinding roller 2034, the internally mounted of movable block 2031 has the motor, and the motor shaft coupling fixed connection of motor shaft and axis 2033 pass through, can drive axis of rotation 2033 and grinding roller 2034 rotation through the motor, the photovoltaic 8 of grinding roller 2034 after finishing, the finish of polishing surface finish, the roughness is carried out in order to improve the continuity of work.
The upper end of step motor 204 is connected with electric hydraulic cylinder 202 through the fixed screw, and the rotor plate 2041 is installed to the lower extreme of step motor 204, rotor plate 2041 passes through shaft coupling and step motor 204's motor shaft fixed connection, and the linking arm 2042 is installed to the lower extreme of rotor plate 2041, linking arm 2042 passes through the fixed screw and is connected with rotor plate 2041 and cutting tool 2043 respectively, step motor 204 drive rotor plate 2041 rotates, through rotor plate 2041 rotation, can drive cutting tool 2043 rotation, thereby can adjust the cutting angle of cutting tool 2043, cooperation vision sensor can carry out remote control, and is automatic effectual, the processing of being convenient for.
Specifically, the lifting plate 203, the stepping motor 204 and the stamping plate 205 are matched through the adjustable mounting frame 2 for processing, the photovoltaic frame 8 to be processed is stamped, cut and polished, the structure is simple, the use is convenient, the adjustable effect is good, and the working efficiency is guaranteed when the high-quality processing is performed.
The upper end of stamping plate 205 is connected with electric hydraulic cylinder 202 through the set screw, and the lower extreme of stamping plate 205 is provided with four punching tools, and punching tools passes through locating rack and stamping plate 205 fixed connection, adjusts four punching tools's position, adapts to the processing demand of waiting to process photovoltaic frame 8 to can drive stamping plate 205 through electric hydraulic cylinder 202 and carry out stamping operation, quick preliminary shaping, in order to improve the work effect.
In order to solve the technical problems that the loading and unloading positions of the photovoltaic frame cannot be ensured to be stable and the processing precision is affected in the prior art, refer to fig. 1-3 and 6-10
The inside of leading truck 3 is provided with integrated into one piece's guide passageway 301, the both sides of guide passageway 301 all are provided with spacing guide rail 302, the both sides of photovoltaic frame processing case 4 all are provided with integrated into one piece's sliding tray 403, spacing guide rail 302 embedding sliding tray 403 is inside with photovoltaic frame processing case 4 sliding connection, in operation, can make the mobile position of photovoltaic frame processing case 4 keep balanced stable through guide passageway 301, in order to adapt to material loading and unloading demand, improve operating quality, the inside of photovoltaic frame processing case 4 is provided with integrated into one piece's receipts material chamber 401, the inside of receipts material chamber 401 is provided with sliding gate 402, the width of sliding gate 402 is the same with the width of waiting to process photovoltaic frame 8, during the use, can be through the fixed photovoltaic frame processing case 4 after the position, will wait to process photovoltaic frame 8 and introduce photovoltaic frame processing case 4 inside through sliding gate 402, the convenient operation, the suitability is good, be favorable to carrying out continuous automatic feeding and unloading work.
Go up work or material rest 5 and the externally mounted of work or material rest 7 have install case 501, the inside of install case 501 is provided with electric screw, and electric screw extends to inside and the flexible baffle 504 threaded connection of flexible baffle 504, rotate through electric screw, drive flexible baffle 504 and remove, flexible position that can carry out spacing to the position of photovoltaic frame processing case 4 of flexible baffle 504, the position of back of photovoltaic frame processing case 4 is restricted, the position of sliding port 402 corresponds with the position of last work or material rest 5 or material rest 7, make the effect that waits to process photovoltaic frame 8 to get into photovoltaic frame processing case 4 inside better, be convenient for go up unloading work, and go up the top of work or material rest 5 and material rest 7 all is provided with conveyer belt 502, the up end of conveyer belt 502 is provided with the slipmat, go up the motor 5031 of inner rotor motor 5031 is installed to one side of material rest 5 and material rest 7, supplementary push frame 503 and supplementary push frame 503 fixed connection, supplementary push frame 503 and go up work or material rest 5 and material rest 7 rotate with the position of material rest 7, and wait to process the inside effect that the photovoltaic frame 508 is equipped with to be processed to the photovoltaic frame 508 through the lower end of turning over the photovoltaic board 508, wait to roll-over the photovoltaic frame 508, the effect that can be more complete photovoltaic frame 508 is processed to be equipped with the photovoltaic frame 508, the photovoltaic board 508 is processed to the inside when the photovoltaic board is waited to the photovoltaic frame is processed to the photovoltaic board 508, the photovoltaic board 508 is processed, the photovoltaic box is processed to be more side of material rest 50, the position is processed to be better side of material rest is processed to the photovoltaic frame is more side.
One side of unloading frame 7 is provided with detection case 6, the outside of detection case 6 is provided with monitor plate 601, the inside of monitor plate 601 is provided with the camera, the inside of detection case 6 is provided with integrated into one piece's flexible groove 603, the inside sliding connection of flexible groove 603 has unloading push pedal 602, the position of unloading push pedal 602 corresponds with the position of unloading frame 7, can promote the processing through unloading push pedal 602 and accomplish wait to process photovoltaic frame 8 and shift out photovoltaic frame processing case 4 inside, move to the top of unloading frame 7 through sliding port 402, carry out the unloading work, the protection casing 604 is installed to the rear end of detection case 6, the internally mounted of protection casing 604 has electric jar 605, electric jar 605's one end and unloading push pedal 602 fixed connection, through electric jar 605 flexible, drive unloading push pedal 602 removes, conveniently carry out the unloading work.
Specifically, through electric screw rotation, drive flexible baffle 504 and remove, flexible baffle 504 is flexible can carry out spacingly to the position of photovoltaic frame processing case 4, after the position of photovoltaic frame processing case 4 is restricted, the position of sliding port 402 corresponds with the position of material loading frame 5 or unloading frame 7, make the effect that waits to process photovoltaic frame 8 entering photovoltaic frame processing case 4 inside better, be convenient for go up unloading work, wait to process photovoltaic frame 8 and remove to between photovoltaic frame processing case 4 and the conveyer belt 502, can drive supplementary push frame 503 and turn over the activity of push plate 5032 through inner rotor motor 5031, turn over push plate 5032 promotes the one end of waiting to process photovoltaic frame 8 and makes its complete inside entering photovoltaic frame processing case 4, be convenient for improve the material loading effect, make the position effect of waiting to process photovoltaic frame 8 better.
A processing method of processing equipment of a photovoltaic frame comprises the following steps:
step one: feeding is carried out through the feeding frame 5, and the conveyor belt 502 drives the photovoltaic frame 8 to be processed to move to the position of the guide frame 3;
step two: the transmission position is detected through the laser positioner, the electric screw is electrically regulated through the plc module to rotate, the telescopic partition plate 504 is driven to move, the telescopic partition plate 504 stretches and contracts to limit the position of the photovoltaic frame processing box 4, after the position of the photovoltaic frame processing box 4 is limited, the position of the sliding port 402 corresponds to the position of the feeding frame 5, when the photovoltaic frame 8 to be processed moves between the photovoltaic frame processing box 4 and the conveyor belt 502, the auxiliary pushing frame 503 and the turnover pushing plate 5032 can be driven to move through the inner rotor motor 5031, the turnover pushing plate 5032 pushes one end of the photovoltaic frame 8 to be processed to completely enter the photovoltaic frame processing box 4, the feeding effect is convenient to improve, and the position effect of the photovoltaic frame 8 to be processed is better;
step three: the electromagnet assembly 406 is electrically adjusted through the plc module to quickly fix the photovoltaic frame 8 to be processed, so that the photovoltaic frame 8 to be processed is attached to the inside of the material receiving cavity 401, the photovoltaic frame processing box 4 is driven to move through the electric wheel 405, the electrically adjusted photovoltaic frame processing box 4 can adjust the position according to remote control to carry out conveying work, electromagnetic force can be electrically adjusted through the electromagnet assembly 406, the photovoltaic frame 8 to be processed can be quickly adsorbed to be fixed, and the photovoltaic frame 8 to be processed can be quickly fixed and detached, so that continuous work is facilitated;
step four: after the photovoltaic frame processing box 4 moves into the processing equipment main body 1, the positions of four stamping tools are adjusted to adapt to the processing requirement of the photovoltaic frame 8 to be processed, and the stamping plate 205 is driven to perform stamping work by the electric hydraulic cylinder 202;
step five: after stamping is completed, the photovoltaic frame processing box 4 moves to the position below the cutting tool 2043, the stepping motor 204 drives the rotating disc 2041 to rotate, the cutting tool 2043 can be driven to rotate through the rotation of the rotating disc 2041 to perform cutting work, so that the cutting angle of the cutting tool 2043 can be adjusted, remote control can be performed by matching with a visual sensor, the automatic effect is good, and the processing is convenient;
step six: after cutting is completed, the screw thread lead screw 2032 is driven to rotate by the servo motor 2035, the screw thread lead screw 2032 drives the moving block 2031 to move, and the moving block 2031 can drive the polishing roller 2034 to move, so that the polishing range of the polishing roller 2034 is increased, the working quality is improved, the polishing position of the polishing roller 2034 is adjusted, and polishing work is performed on the cutting and punching positions;
step seven: after the processing is finished, the photovoltaic frame is driven to move to the position of the blanking frame 7 through the photovoltaic frame processing box 4, the processing effect is detected through the monitoring board 601, after the processing is qualified, the processed photovoltaic frame 8 to be processed is pushed to move out of the photovoltaic frame processing box 4 through the blanking push plate 602, and the photovoltaic frame is moved to the position above the blanking frame 7 through the sliding opening 402, so that blanking work is performed;
step eight: after moving to the blanking frame 7, cleaning the surface of the finished photovoltaic frame, removing the cut materials, and moving out of the device.
Working principle: through feeding the material frame 5, the conveyor belt 502 drives the photovoltaic frame 8 to be processed to move to the position of the guide frame 3, the electric screw rotates, the telescopic partition plate 504 is driven to move, the telescopic partition plate 504 stretches and contracts to limit the position of the photovoltaic frame processing box 4, after the position of the photovoltaic frame processing box 4 is limited, the position of the sliding opening 402 corresponds to the position of the material frame 5, when the photovoltaic frame 8 to be processed moves between the photovoltaic frame processing box 4 and the conveyor belt 502, the auxiliary pushing frame 503 can be driven by the inner rotor motor 5031 and the turnover pushing plate 5032 can move, the turnover pushing plate 5032 pushes one end of the photovoltaic frame 8 to be processed to completely enter the photovoltaic frame processing box 4, the photovoltaic frame 8 to be processed is rapidly fixed by the electromagnet assembly 406, the photovoltaic frame 8 to be processed is attached inside the material receiving cavity 401, the photovoltaic frame processing box 4 is driven to move by the electric wheel 405, the photovoltaic frame processing box 4 is driven to the inside of the processing equipment main body 1 by the electric hydraulic cylinder 202 to punch, the photovoltaic frame processing box 4 is driven to move to the lower part of the cutting tool 2043 after punching is completed, the stepping motor 204 drives the rotating disc 2041 to rotate, the cutting tool 2043 can be driven to rotate by the rotating disc 2041 to cut, the screw thread screw 2032 is driven to rotate by the servo motor 2035 after cutting is completed, the moving block 2031 is driven to move by the moving block 2031 to drive the grinding roller 2034 to move, the grinding position of the grinding roller 2034 is regulated to grind the cutting and punching positions, the photovoltaic frame is driven to move to the position of the blanking frame 7 by the photovoltaic frame processing box 4 after processing is completed, the processing effect is detected by the monitoring plate 601, the photovoltaic frame 8 to be processed, which is pushed to be processed through the blanking push plate 602, is moved out of the photovoltaic frame processing box 4, is moved to the upper side of the blanking frame 7 through the sliding opening 402, performs blanking work, is moved to the blanking frame 7, and then cleans the surface of the finished photovoltaic frame, removes cut materials and moves out of the device.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The processing equipment of the photovoltaic frame comprises a processing equipment main body (1), and is characterized in that the processing equipment main body (1) is used for combining a processing structure of the photovoltaic frame, a laser positioner is arranged in the processing equipment main body (1), the laser positioner is connected with a plc module, and the position of a processing assembly is detected through the laser positioner to perform intelligent adjustment work;
further comprises:
the photovoltaic frame machining device comprises mounting frames (2), wherein three mounting frames (2) for machining the photovoltaic frame are arranged, lifting plates (203), stepping motors (204) and stamping plates (205) are respectively arranged below the three mounting frames (2), cutting tools (2043) are arranged below the stepping motors (204), and grinding rollers (2034) are arranged below the lifting plates (203);
the guide frame (3) is used for conveying materials, the guide frame (3) is arranged inside the processing equipment main body (1), a photovoltaic frame processing box (4) is arranged above the guide frame (3), a photovoltaic frame (8) to be processed is arranged inside the photovoltaic frame processing box (4), and the photovoltaic frame processing box (4) is used for automatically conveying materials and positioning the materials;
an installation cavity (404) is arranged below the photovoltaic frame processing box (4), an electric wheel (405) and an electromagnet assembly (406) are arranged in the installation cavity (404), the electromagnet assembly (406) is used for fixing a photovoltaic frame (8) to be processed, the electric wheel (405) is arranged at the lower end of the electric wheel (405), and the electromagnet assembly (406) and the electric wheel (405) are controlled by adopting wireless transmission;
the feeding frame (5) and the discharging frame (7) are used for conveying materials, the feeding frame (5) and the discharging frame (7) are respectively arranged at the front end and the rear end of the guide frame (3), one ends of the feeding frame (5) and the discharging frame (7) are respectively provided with a telescopic partition plate (504), and the telescopic partition plates (504) are used for limiting the photovoltaic frame processing box (4) to carry out feeding and discharging work;
the lifting device is characterized in that a moving block (2031) is arranged on the lower end face of the lifting plate (203), the moving block (2031) is in sliding connection with the lifting plate (203), a threaded lead screw (2032) penetrates through the moving block (2031), the threaded lead screw (2032) is in threaded connection with the moving block (2031), a servo motor (2035) is arranged at one end of the threaded lead screw (2032), a motor shaft of the servo motor (2035) is fixedly connected with the threaded lead screw (2032) through a coupler, a fixed plate (2036) is arranged at the lower end of the lifting plate (203), the fixed plate (2036) is connected with the servo motor (2035) through a fixed screw, a rotating shaft (2033) is fixedly connected with the upper end of the polishing roller (2034), a motor is arranged in the moving block (2031), and the motor shaft of the motor is fixedly connected with the rotating shaft (2033) through the coupler;
the upper end of the stepping motor (204) is connected with the electric hydraulic cylinder (202) through a fixed screw, a rotating disc (2041) is arranged at the lower end of the stepping motor (204), the rotating disc (2041) is fixedly connected with a motor shaft of the stepping motor (204) through a coupler, a connecting arm (2042) is arranged at the lower end of the rotating disc (2041), and the connecting arm (2042) is respectively connected with the rotating disc (2041) and a cutting tool (2043) through fixed screws;
the photovoltaic frame processing device is characterized in that an integrally formed material guide channel (301) is arranged in the guide frame (3), limiting guide rails (302) are arranged on two sides of the material guide channel (301), integrally formed sliding grooves (403) are formed in two sides of the photovoltaic frame processing box (4), the limiting guide rails (302) are embedded into the sliding grooves (403) and are in sliding connection with the photovoltaic frame processing box (4), an integrally formed material receiving cavity (401) is formed in the photovoltaic frame processing box (4), a sliding opening (402) is formed in the material receiving cavity (401), and the width of the sliding opening (402) is identical to that of a photovoltaic frame (8) to be processed;
go up the externally mounted of work or material rest (5) and unloading frame (7) has install bin (501), the inside of install bin (501) is provided with electric screw, and electric screw extends to inside and flexible baffle (504) threaded connection of flexible baffle (504), just go up the top of work or material rest (5) and unloading frame (7) all is provided with conveyer belt (502), the up end of conveyer belt (502) is provided with the slipmat, auxiliary push frame (503) are all installed to the one end of going up work or material rest (5) and unloading frame (7), inner rotor motor (5031) are installed to one side of auxiliary push frame (503), the motor shaft and the auxiliary push frame (503) fixed connection of inner rotor motor (5031), auxiliary push frame (503) are connected with the rotation of last work or material rest (5) and unloading frame (7), just the lower extreme welding of auxiliary push frame (503) is connected with turns over a push plate (5032), a push plate (5032) is used for auxiliary processing frame treat the inside processing of photovoltaic frame (8) to photovoltaic case (4).
2. The photovoltaic bezel processing apparatus of claim 1, wherein: the upper end of processing equipment main part (1) is provided with integrated into one piece's directional baffle (101), three mounting bracket (2) all pass through directional baffle (101) and processing equipment main part (1) sliding connection, the surface of processing equipment main part (1) is provided with integrated into one piece's opening (102), supporting baseplate (103) are installed to the inside lower extreme of processing equipment main part (1), supporting baseplate (103) and supporting baseplate (103) fixed connection are run through to leading to frame (3).
3. The photovoltaic bezel processing apparatus of claim 2, wherein: the upper ends of the three mounting frames (2) are respectively provided with a driving electric box (201), an electric hydraulic cylinder (202) is arranged in each driving electric box (201), and the three electric hydraulic cylinders (202) are respectively connected with the lifting plate (203), the stepping motor (204) and the stamping plate (205) through fixing screws.
4. A photovoltaic bezel processing apparatus as recited in claim 3, wherein: the upper end of the stamping plate (205) is connected with the electric hydraulic cylinder (202) through a fixed screw, four stamping cutters are arranged at the lower end of the stamping plate (205), and the stamping cutters are fixedly connected with the stamping plate (205) through a locating frame.
5. The photovoltaic bezel processing apparatus of claim 4, wherein: one side of unloading frame (7) is provided with detection case (6), the outside of detection case (6) is provided with monitoring board (601), the inside of monitoring board (601) is provided with the camera, the inside of detection case (6) is provided with integrated into one piece's flexible groove (603), the inside sliding connection of flexible groove (603) has unloading push pedal (602), the position of unloading push pedal (602) corresponds with the position of unloading frame (7), protection casing (604) are installed to the rear end of detection case (6), the internally mounted of protection casing (604) has electronic jar (605), the one end and the unloading push pedal (602) fixed connection of electronic jar (605).
6. A method of processing the photovoltaic bezel of claim 5, wherein: the method comprises the following steps:
step one: feeding is carried out through a feeding frame (5), and a conveyor belt (502) drives a photovoltaic frame (8) to be processed to move to the position of a guide frame (3);
step two: through electric screw rotation, drive flexible baffle (504) and remove, flexible baffle (504) can carry out spacingly to the position of photovoltaic frame processing case (4), after the position of photovoltaic frame processing case (4) is restricted, the position of sliding port (402) corresponds with the position of material loading frame (5), when waiting to process photovoltaic frame (8) and remove between photovoltaic frame processing case (4) and conveyer belt (502), can drive supplementary propelling movement frame (503) and turn over propelling movement board (5032) activity through inner rotor motor (5031), turn over propelling movement board (5032) and promote the one end of waiting to process photovoltaic frame (8) and make its inside that fully gets into photovoltaic frame processing case (4);
step three: the photovoltaic frame (8) to be processed is fast fixed through the electromagnet assembly (406), the photovoltaic frame (8) to be processed is attached to the inside of the material receiving cavity (401), and then the photovoltaic frame processing box (4) is driven to move through the electric wheel (405);
step four: after the photovoltaic frame processing box (4) moves into the processing equipment main body (1), the stamping plate (205) is driven by the electric hydraulic cylinder (202) to perform stamping work;
step five: after stamping is completed, the photovoltaic frame processing box (4) moves to the position below the cutting tool (2043), the stepping motor (204) drives the rotating disc (2041) to rotate, and the cutting tool (2043) can be driven to rotate through the rotation of the rotating disc (2041) to perform cutting work;
step six: after cutting is completed, a threaded lead screw (2032) is driven to rotate by a servo motor (2035), the threaded lead screw (2032) drives a moving block (2031) to move, the moving block (2031) can drive a grinding roller (2034) to move, the grinding position of the grinding roller (2034) is adjusted, and grinding work is carried out on the cutting and punching positions;
step seven: after the processing is finished, the photovoltaic frame is driven to move to the position of the blanking frame (7) through the photovoltaic frame processing box (4), the processing effect is detected through the monitoring plate (601), after the processing is qualified, the processed photovoltaic frame (8) to be processed is pushed to move out of the photovoltaic frame processing box (4) through the blanking push plate (602), and the photovoltaic frame is moved to the position above the blanking frame (7) through the sliding opening (402) to carry out blanking work;
step eight: after moving to the blanking frame (7), cleaning the surface of the finished photovoltaic frame, removing the cut materials, and moving out of the equipment.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20060011617A1 (en) * | 2004-07-13 | 2006-01-19 | Ricardo Covarrubias | Automated laser cutting of optical lenses |
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| CN105945586A (en) * | 2016-07-07 | 2016-09-21 | 蔡靖 | Automatic cutting, forming and grinding device applied to bus auxiliary handrails |
| CN107649882A (en) * | 2017-09-20 | 2018-02-02 | 泉州市惠安闽投商贸有限公司 | Dust-free building materials cut sanding apparatus |
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