CN116550003A - A drug separation and extraction device for the production of isatis root oral liquid - Google Patents
A drug separation and extraction device for the production of isatis root oral liquid Download PDFInfo
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- CN116550003A CN116550003A CN202310848878.XA CN202310848878A CN116550003A CN 116550003 A CN116550003 A CN 116550003A CN 202310848878 A CN202310848878 A CN 202310848878A CN 116550003 A CN116550003 A CN 116550003A
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- 239000007788 liquid Substances 0.000 title claims abstract description 45
- 239000003814 drug Substances 0.000 title claims abstract description 38
- 238000000926 separation method Methods 0.000 title claims abstract description 31
- 238000000605 extraction Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 241000334160 Isatis Species 0.000 title claims abstract 5
- 229940079593 drug Drugs 0.000 title claims description 21
- 238000003825 pressing Methods 0.000 claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 238000006243 chemical reaction Methods 0.000 claims abstract description 42
- 239000012535 impurity Substances 0.000 claims abstract description 25
- 238000007789 sealing Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 32
- 239000010231 banlangen Substances 0.000 claims description 31
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 27
- 238000003860 storage Methods 0.000 claims description 22
- 238000010411 cooking Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 239000004480 active ingredient Substances 0.000 description 10
- 235000015097 nutrients Nutrition 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 239000000284 extract Substances 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 229930003935 flavonoid Natural products 0.000 description 2
- 150000002215 flavonoids Chemical class 0.000 description 2
- 235000017173 flavonoids Nutrition 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000009917 Crataegus X brevipes Nutrition 0.000 description 1
- 235000013204 Crataegus X haemacarpa Nutrition 0.000 description 1
- 235000009685 Crataegus X maligna Nutrition 0.000 description 1
- 235000009444 Crataegus X rubrocarnea Nutrition 0.000 description 1
- 235000009486 Crataegus bullatus Nutrition 0.000 description 1
- 235000017181 Crataegus chrysocarpa Nutrition 0.000 description 1
- 235000009682 Crataegus limnophila Nutrition 0.000 description 1
- 235000004423 Crataegus monogyna Nutrition 0.000 description 1
- 240000000171 Crataegus monogyna Species 0.000 description 1
- 235000002313 Crataegus paludosa Nutrition 0.000 description 1
- 235000009840 Crataegus x incaedua Nutrition 0.000 description 1
- 241000258180 Echinacea <Echinodermata> Species 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003640 drug residue Substances 0.000 description 1
- 235000014134 echinacea Nutrition 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
- 108700012359 toxins Proteins 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
- B01D11/0215—Solid material in other stationary receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
- B01D11/0207—Control systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/01—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons
- B01D33/015—Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/58—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element
- B01D33/62—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying
- B01D33/64—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying by compression
- B01D33/644—Handling the filter cake in the filter for purposes other than for regenerating the filter cake remaining on the filtering element for drying by compression by pressure plates, membranes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/30—Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Extraction Or Liquid Replacement (AREA)
Abstract
Description
技术领域technical field
本发明涉及中药加工技术领域，具体为一种用于板蓝根口服液生产的药物分离提取装置。The invention relates to the technical field of traditional Chinese medicine processing, in particular to a medicine separation and extraction device used for the production of Radix isatidis oral liquid.
背景技术Background technique
板蓝根口服液是一种广泛应用于临床的中药制剂，主要由板蓝根、山楂、紫锥花等中药材制成。在制备板蓝根口服液时，需要进行药物分离提取过程，其中提取是非常关键的环节，在板蓝根煮沸之后，进行杂质分离的时候，对板蓝根残渣进行按压，可以将残渣中的药液提取处，能够提高产量，但是按压的力度不易进行控制，过度挤压也会有一些坏处，过度挤压会使药渣中的有效成分得到过度破坏，进而对板蓝根口服液的质量产生负面影响，以及可能会使药渣中的有效成分被挤出过多，产量反而减少，如果药渣中含有毒素或重金属等有害成分，过度挤压可能会使有害成分被挤出并污染产品，对人体健康产生危害。Banlangen Oral Liquid is a traditional Chinese medicine preparation widely used in clinical practice. It is mainly made of Chinese medicinal materials such as Banlangen, Hawthorn, and Echinacea. When preparing Isatidis oral liquid, it is necessary to carry out the process of drug separation and extraction, and the extraction is a very critical link. After the Radix isatidis is boiled and impurities are separated, the residue of Radix isatidis can be pressed to extract the medicinal liquid in the residue, which can Increase the output, but the intensity of pressing is not easy to control, and over-extrusion also has some disadvantages. Excessive extrusion will cause excessive damage to the active ingredients in the dregs, which will have a negative impact on the quality of Radix Radix Oral Liquid, and may cause If the active ingredients in the dregs are squeezed out too much, the output will decrease instead. If the dregs contain harmful ingredients such as toxins or heavy metals, excessive extrusion may cause the harmful ingredients to be squeezed out and contaminate the product, causing harm to human health.
发明内容Contents of the invention
针对现有技术的不足，本发明提供了一种用于板蓝根口服液生产的药物分离提取装置，具备能够根据板蓝根的量，控制按压的力度，便于对不同量的板蓝根进行按压的优点，解决了过度挤压会使药渣中的有效成分得到过度破坏，进而对板蓝根口服液的质量产生负面影响的问题。Aiming at the deficiencies of the prior art, the present invention provides a drug separation and extraction device for the production of Radix isatidis oral liquid, which has the advantages of being able to control the force of pressing according to the amount of Radix isatidis, which is convenient for pressing different amounts of Radix isatidis, and solves the problem of Excessive extrusion will cause excessive damage to the active ingredients in the dregs, which will have a negative impact on the quality of the Radix Radix Oral Liquid.
为解决上述的技术问题，本发明提供如下技术方案：In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
一种用于板蓝根口服液生产的药物分离提取装置，包括用于蒸煮板蓝根的反应釜，所述反应釜上设有加热器，反应釜侧壁下方安装有泵体，反应釜上开设有出料口，出料口上卡接有密封片，反应釜上设有用于分离板蓝根残渣的分离机构，反应釜上设有用于调节按压力度的调节机构，反应釜外侧下方设有用于吸附液体杂质的除杂机构，泵体的输出端固接有用于输送液体至除杂机构内的管道，所述分离机构包括固装于反应釜上的电机，电机的输出端固接有螺杆，螺杆上螺纹连接有螺套，螺套上两侧设有连接条a，连接条a上设有连接杆，反应釜内滑动连接有用于过滤杂质的滤盘，连接杆的端部与滤盘固接，反应釜顶部设有用于压榨板蓝根的按压件，连接条a上设有齿条a。A drug separation and extraction device for the production of Radix isatidis oral liquid, comprising a reactor for cooking Radix Radix, the reactor is provided with a heater, a pump body is installed under the side wall of the reactor, and a discharge valve is provided on the reactor. There is a sealing sheet on the discharge port, a separation mechanism for separating Radix isatidis residues is provided on the reaction kettle, an adjustment mechanism for adjusting the pressing force is provided on the reaction kettle, and a removal mechanism for absorbing liquid impurities is installed under the outside of the reaction kettle. mechanism, the output end of the pump body is fixedly connected with a pipeline for transporting liquid to the impurity removal mechanism, the separation mechanism includes a motor fixed on the reaction kettle, the output end of the motor is fixedly connected with a screw, and the screw is threadedly connected with a screw There is a connecting bar a on both sides of the screw sleeve, a connecting rod is arranged on the connecting bar a, and a filter plate for filtering impurities is slidably connected in the reactor, the end of the connecting rod is fixedly connected with the filter disc, and the There is a pressing piece for squeezing the Radix Radix, and the connecting bar a is provided with a rack a.
优选的，所述按压件包括固接于反应釜上的负重条，负重条上固接有负重盘，反应釜上滑动连接有按压盘，按压盘和负重盘之间固接有拉簧a，按压盘上固接有连接架，反应釜上转动安装有传动轴，传动轴上固接有凸轮，凸轮位于连接架的外侧，传动轴上套装有与齿条a相对应的齿轮a，按压盘上开设有与连接杆相对应的通槽，反应釜上固接有用于限制凸轮位置的挡块。Preferably, the pressing member includes a load-bearing bar fixed on the reactor, a load-bearing plate is fixedly connected to the load-bearing bar, a pressing plate is slidably connected to the reactor, and a tension spring a is fixedly connected between the pressing plate and the load-bearing plate. A connecting frame is fixedly connected to the pressing plate, and a transmission shaft is installed on the reaction kettle, and a cam is fixedly connected to the driving shaft. A through slot corresponding to the connecting rod is opened on the top, and a stopper for limiting the position of the cam is fixedly connected to the reaction kettle.
优选的，所述调节机构包括滑动连接于反应釜两侧的传动套，传动套内设有传动槽，传动槽内滑动连接有限位盘，限位盘和传动槽底壁之间固接有弹簧b，连接条a上固接有负重框，齿条a和负重框滑动连接，限位盘套装于连接杆上，连接杆和传动套滑动连接，齿条a和连接杆之间固接有连接条b，螺套上设有用于固定齿条a的定位机构。Preferably, the adjustment mechanism includes a transmission sleeve that is slidably connected to both sides of the reaction kettle, a transmission groove is provided in the transmission sleeve, a limit plate is slidably connected in the drive groove, and a spring is fixed between the limit plate and the bottom wall of the transmission groove b. The load-bearing frame is fixedly connected to the connecting bar a, the rack a is slidingly connected to the load-bearing frame, the limit plate is set on the connecting rod, the connecting rod and the transmission sleeve are slidingly connected, and the rack a is fixedly connected to the connecting rod Bar b, the screw sleeve is provided with a positioning mechanism for fixing the rack a.
优选的，所述定位机构包括固接于螺套两侧的负重架，两个负重架之间转动安装有双向丝杆，双向丝杆上固接有齿轮b，反应釜外壁固接有与齿轮b相对应的齿条b，双向丝杆两侧分别螺纹连接有定位条，两个负重架之间固接有滑杆，定位条和滑杆滑动连接。Preferably, the positioning mechanism includes a load frame fixed on both sides of the screw sleeve, a two-way screw rod is installed in rotation between the two load frames, a gear b is fixedly connected to the two-way screw rod, and a gear b is fixedly connected to the outer wall of the reactor. b Corresponding to the rack b, the two sides of the two-way screw rod are respectively threaded with positioning bars, and a slide bar is fixedly connected between the two load-bearing frames, and the positioning bar and the slide bar are slidably connected.
优选的，所述除杂机构包括设于反应釜一侧的底座，底座上固接有储料盒，储料盒内放置有活性炭，储料盒上设有用于按压活性炭的密封盖，底座一侧放置有位于储料盒下方的料框。Preferably, the impurity removal mechanism includes a base arranged on one side of the reaction kettle, a material storage box is fixedly connected to the base, activated carbon is placed in the material storage box, and a sealing cover for pressing the activated carbon is provided on the material storage box. A material frame positioned under the material storage box is placed on the side.
优选的，所述泵体通过管道与储料盒相连通，储料盒通过管道与料框相连通。Preferably, the pump body communicates with the material storage box through a pipeline, and the material storage box communicates with the material frame through a pipeline.
优选的，所述底座上固装有用于烘干活性炭的热风机，热风机通过管道与储料盒相连通。Preferably, a hot air blower for drying activated carbon is fixedly installed on the base, and the hot air blower communicates with the material storage box through a pipe.
优选的，所述滤盘上设有斜边，斜边向出料口方向倾斜，按压盘和滤盘的形状相适配。Preferably, the filter disc is provided with a hypotenuse, and the hypotenuse is inclined toward the discharge port, and the shape of the pressing disc matches that of the filter disc.
优选的，所述定位条为U形状，且两个定位条的对立端面设有防滑层。Preferably, the positioning strip is U-shaped, and the opposite end surfaces of the two positioning strips are provided with anti-slip layers.
借由上述技术方案，本发明提供了一种用于板蓝根口服液生产的药物分离提取装置，至少具备以下有益效果：By virtue of the above technical solution, the present invention provides a drug separation and extraction device for the production of Radix isatidis oral liquid, which at least has the following beneficial effects:
1、该用于板蓝根口服液生产的药物分离提取装置，通过设置分离机构，电机启动驱动螺杆转动，螺杆转动使得螺套带动连接条a上的连接杆上升，连接杆带动滤盘向上移动，随后通过按压件对药渣进行按压，通过上下相对方向进行移动，能够提高按压效果，同时按压结束后，便于将上方的药渣取出。1. The drug separation and extraction device used for the production of Radix isatidis oral liquid, by setting the separation mechanism, the motor starts to drive the screw to rotate, and the screw rotates so that the screw sleeve drives the connecting rod on the connecting bar a to rise, and the connecting rod drives the filter disc to move upward, and then The medicinal residues are pressed by the pressing member, and the pressing effect can be improved by moving up and down relative to each other, and at the same time, it is convenient to take out the upper medicinal residues after the pressing is completed.
2、该用于板蓝根口服液生产的药物分离提取装置，在进行杂质分离时，将药渣进行挤压，可以使其残留的营养成分充分提取，提高产量，利用残渣可以节约成本，降低生产成本，提高经济效益。2. The drug separation and extraction device used for the production of Radix isatidis oral liquid, when separating impurities, squeezes the drug dregs to fully extract the remaining nutrients and increase production. The use of residues can save costs and reduce production costs ,Improve economic efficiency.
3、该用于板蓝根口服液生产的药物分离提取装置，将药渣进行挤压，能够使残留下来的废料量减少，降低资源浪费，符合环保要求。3. The drug separation and extraction device used for the production of Radix isatidis Oral Liquid squeezes the drug dregs, which can reduce the amount of residual waste, reduce waste of resources, and meet environmental protection requirements.
4、该用于板蓝根口服液生产的药物分离提取装置，进行按压可以充分提取药渣中的有效成分，从而提高板蓝根口服液中的有效成分含量，保证产品的质量。4. The drug separation and extraction device used for the production of Radix Radix Oral Liquid can fully extract the active ingredients in the medicinal dregs by pressing, thereby increasing the content of active ingredients in the Radix Radix Oral Liquid and ensuring the quality of the product.
5、该用于板蓝根口服液生产的药物分离提取装置，通过设置调节机构，能够根据板蓝根的量，控制按压的力度，便于对不同量的板蓝根进行按压，适度按压板蓝根可以使药渣松软，方便后期的操作，同时可以使药渣中的有效成分更好地溶于提取溶剂中，从而提高产量，可以使药渣释放出更多的黄酮类化合物等营养素，减少营养素的损失。5. The drug separation and extraction device used for the production of isatidis oral liquid can control the pressing force according to the amount of isatidis by setting the adjustment mechanism, so as to facilitate pressing of different amounts of isatidis. In the later stage of operation, the active ingredients in the dregs can be better dissolved in the extraction solvent, thereby increasing the yield, allowing the dregs to release more nutrients such as flavonoids and reducing the loss of nutrients.
6、该用于板蓝根口服液生产的药物分离提取装置，通过设置定位机构，螺套向上移动，齿轮b随着螺套上升，随后齿轮b与齿条b啮合带动双向丝杆转动，双向丝杆转动使得两个定位条向中间移动，可以将齿条a进行固定，防止齿条a和齿轮a接触时出现滑动，有利于提高齿条a与齿轮a传动过程时的稳定性。6. The drug separation and extraction device used for the production of Banlangen oral liquid, by setting the positioning mechanism, the screw sleeve moves upward, the gear b rises with the screw sleeve, and then the gear b meshes with the rack b to drive the two-way screw to rotate, and the two-way screw The rotation makes the two positioning bars move to the middle, and the rack a can be fixed to prevent the rack a from sliding when contacting the gear a, which is beneficial to improve the stability of the rack a and the gear a during the transmission process.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解，构成本申请的一部分：The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:
图1为本发明正视方向的立体结构示意图；Fig. 1 is the three-dimensional structure schematic diagram of the front view direction of the present invention;
图2为本发明侧视方向的立体结构示意图；Fig. 2 is the three-dimensional structure schematic diagram of side view direction of the present invention;
图3为本发明分离机构的结构示意图；Fig. 3 is the structural representation of separation mechanism of the present invention;
图4为本发明按压件的结构示意图；Fig. 4 is a structural schematic diagram of a pressing member of the present invention;
图5为本发明调节机构的结构示意图；Fig. 5 is the structural representation of adjusting mechanism of the present invention;
图6为本发明定位机构的结构示意图；Fig. 6 is a structural schematic diagram of the positioning mechanism of the present invention;
图7为本发明除杂机构的结构示意图。Fig. 7 is a schematic structural view of the impurity removal mechanism of the present invention.
附图标记：Reference signs:
100、反应釜；101、加热器；102、出料口；103、密封片；104、泵体；100. Reactor; 101. Heater; 102. Discharge port; 103. Sealing piece; 104. Pump body;
200、分离机构；201、电机；202、螺杆；203、螺套；204、连接条a；205、连接杆；206、按压件；2061、传动轴；2062、齿轮a；2063、凸轮；2064、齿条a；2065、连接架；2066、拉簧a；2067、负重盘；2068、按压盘；2069、挡块；207、滤盘；200, separation mechanism; 201, motor; 202, screw rod; 203, screw sleeve; 204, connecting bar a; 205, connecting rod; 206, pressing piece; 2061, transmission shaft; 2062, gear a; 2063, cam; Rack a; 2065, connecting frame; 2066, tension spring a; 2067, load plate; 2068, pressing plate; 2069, stop block; 207, filter plate;
300、调节机构；301、传动套；302、限位盘；303、弹簧b；304、传动槽；305、连接条b；300, adjustment mechanism; 301, transmission sleeve; 302, limit plate; 303, spring b; 304, transmission groove; 305, connecting bar b;
400、定位机构；401、负重框；402、定位条；403、负重架；404、双向丝杆；405、齿轮b；406、齿条b；400, positioning mechanism; 401, load frame; 402, positioning bar; 403, load frame; 404, two-way screw rod; 405, gear b; 406, rack b;
500、除杂机构；501、底座；502、储料盒；503、活性炭；504、热风机；505、料框。500, impurity removal mechanism; 501, base; 502, material storage box; 503, activated carbon; 504, hot air blower; 505, material frame.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一：Embodiment one:
结合图1-图4所示，本发明提供的一种用于板蓝根口服液生产的药物分离提取装置，包括用于蒸煮板蓝根的反应釜100，反应釜100上设有加热器101，反应釜100侧壁下方安装有泵体104，反应釜100上开设有出料口102，出料口102上卡接有密封片103，反应釜100上设有用于分离板蓝根残渣的分离机构200，在进行杂质分离时，将药渣进行挤压，可以使其残留的营养成分充分提取，提高产量，利用残渣可以节约成本，降低生产成本，提高经济效益，将药渣进行挤压，能够使残留下来的废料量减少，降低资源浪费，符合环保要求，进行按压可以充分提取药渣中的有效成分，从而提高板蓝根口服液中的有效成分含量，保证产品的质量，反应釜100上设有用于调节按压力度的调节机构300，能够根据板蓝根的量，控制按压的力度，便于对不同量的板蓝根进行按压，适度按压板蓝根可以使药渣松软，方便后期的操作，同时可以使药渣中的有效成分更好地溶于提取溶剂中，从而提高产量，反应釜100外侧下方设有用于吸附液体杂质的除杂机构500，泵体104的输出端固接有用于输送液体至除杂机构500内的管道，除杂机构500的设置，能够进一步将药液的杂质进行吸附，有利于提高药液的纯度。In conjunction with Fig. 1-shown in Fig. 4, a kind of medicine separation and extraction device that is used for Radix Radix isatidis oral liquid production provided by the present invention comprises the reactor 100 that is used for cooking Radix Radix, is provided with heater 101 on reactor 100, and reactor 100 A pump body 104 is installed under the side wall, and a discharge port 102 is provided on the reaction kettle 100, and a sealing sheet 103 is clamped on the discharge port 102. When separating, extruding the dregs of the medicine can fully extract the remaining nutrients and increase the output. Using the residue can save costs, reduce production costs, and improve economic benefits. Extruding the dregs of the medicine can make the remaining waste Reduce the amount of waste, reduce the waste of resources, and meet the requirements of environmental protection. Pressing can fully extract the active ingredients in the medicinal residues, thereby increasing the active ingredient content in the Radix Radix Oral Liquid and ensuring the quality of the product. The reaction kettle 100 is equipped with a button for adjusting the pressure. The adjustment mechanism 300 can control the force of pressing according to the amount of Radix Isatidis, which is convenient for pressing different amounts of Radix Radix Radix, moderately pressing Radix Radix Radix can make the dregs of the medicine soft and convenient for later operation, and at the same time can make the active ingredients in the dregs of the medicine better Soluble in the extraction solvent, so as to increase the output, there is an impurity removal mechanism 500 for absorbing liquid impurities under the outside of the reaction kettle 100, and the output end of the pump body 104 is fixedly connected with a pipeline for transporting the liquid to the impurity removal mechanism 500. The arrangement of the mechanism 500 can further absorb the impurities of the liquid medicine, which is beneficial to improve the purity of the liquid medicine.
具体的，分离机构200包括固装于反应釜100上的电机201，电机201的输出端固接有螺杆202，螺杆202上螺纹连接有螺套203，螺套203上两侧设有连接条a204，连接条a204上设有连接杆205，反应釜100内滑动连接有用于过滤杂质的滤盘207，连接杆205的端部与滤盘207固接，反应釜100顶部设有用于压榨板蓝根的按压件206，连接条a204上设有齿条a2064，电机201启动驱动螺杆202转动，螺杆202转动使得螺套203带动连接条a204上的连接杆205上升，连接杆205带动滤盘207向上移动，随后通过按压件206对药渣进行按压，通过上下相对方向进行移动，能够提高按压效果，同时按压结束后，便于将上方的药渣取出。Specifically, the separation mechanism 200 includes a motor 201 fixed on the reaction kettle 100, the output end of the motor 201 is fixedly connected with a screw 202, the screw 202 is threaded with a screw sleeve 203, and the screw sleeve 203 is provided with connecting bars a204 on both sides. , the connecting bar a204 is provided with a connecting rod 205, a filter disc 207 for filtering impurities is slidably connected in the reactor 100, the end of the connecting rod 205 is fixedly connected with the filter disc 207, and the top of the reactor 100 is provided with a press for pressing Radix Radix 206, the connecting bar a204 is provided with rack a2064, the motor 201 starts to drive the screw rod 202 to rotate, the screw rod 202 rotates so that the screw sleeve 203 drives the connecting rod 205 on the connecting bar a204 to rise, and the connecting rod 205 drives the filter disc 207 to move upwards, and then The medicinal residues are pressed by the pressing member 206, and the pressing effect can be improved by moving up and down relative to each other, and at the same time, it is convenient to take out the medicinal residues above after the pressing is completed.
进一步的，按压件206包括固接于反应釜100上的负重条，负重条上固接有负重盘2067，反应釜100上滑动连接有按压盘2068，按压盘2068和负重盘2067之间固接有拉簧a2066，按压盘2068上固接有连接架2065，反应釜100上转动安装有传动轴2061，传动轴2061上固接有凸轮2063，凸轮2063位于连接架2065的外侧，传动轴2061上套装有与齿条a2064相对应的齿轮a2062，按压盘2068上开设有与连接杆205相对应的通槽，反应釜100上固接有用于限制凸轮2063位置的挡块2069，齿条a2064随着连接条a204向上移动，随后齿条a2064与齿轮a2062啮合带动传动轴2061转动，凸轮2063随着传动轴2061转动，凸轮2063转动与连接架2065接触使得按压盘2068下降，继而可以对药渣进行挤压，挤压过后，拉簧a2066拉动按压盘2068使其复位，在进行杂质分离时，将药渣进行挤压，可以使其残留的营养成分充分提取，提高产量。Further, the pressing member 206 includes a load-bearing bar fixed on the reactor 100, a load-bearing plate 2067 is fixedly connected to the load-bearing bar, a pressing plate 2068 is slidably connected to the reactor 100, and a fixed connection between the pressing plate 2068 and the load-bearing plate 2067 There is a tension spring a2066, a connecting frame 2065 is fixed on the pressing plate 2068, a transmission shaft 2061 is installed on the reaction kettle 100 for rotation, a cam 2063 is fixed on the transmission shaft 2061, the cam 2063 is located on the outside of the connecting frame 2065, and A gear a2062 corresponding to the rack a2064 is set in the sleeve, and a through groove corresponding to the connecting rod 205 is provided on the pressing plate 2068. A stopper 2069 for limiting the position of the cam 2063 is fixedly connected to the reaction kettle 100. The rack a2064 follows the The connecting bar a204 moves upwards, and then the gear rack a2064 meshes with the gear a2062 to drive the transmission shaft 2061 to rotate, and the cam 2063 rotates with the transmission shaft 2061, and the cam 2063 rotates and contacts the connecting frame 2065 to make the pressing plate 2068 drop, and then the medicine dregs can be squeezed After pressing, the tension spring a2066 pulls the pressing plate 2068 to reset it. When separating impurities, the medicinal residues are squeezed to fully extract the remaining nutrients and increase the yield.
滤盘207上设有斜边，斜边向出料口102方向倾斜，按压盘2068和滤盘207的形状相适配，挤压过后，将密封片103打开，便于将药渣滑动出去。The filter disc 207 is provided with a hypotenuse, and the hypotenuse is inclined towards the discharge port 102. The shape of the pressing disc 2068 matches that of the filter disc 207. After squeezing, the sealing sheet 103 is opened to facilitate the sliding of the medicinal residues.
根据实施例可知，电机201启动驱动螺杆202转动，螺杆202转动使得螺套203带动连接条a204上的连接杆205上升，连接杆205带动滤盘207向上移动，齿条a2064随着连接条a204向上移动，随后齿条a2064与齿轮a2062啮合带动传动轴2061转动，凸轮2063随着传动轴2061转动，凸轮2063转动与连接架2065接触使得按压盘2068下降，继而可以对药渣进行挤压，挤压过后，拉簧a2066拉动按压盘2068使其复位，在进行杂质分离时，将药渣进行挤压，可以使其残留的营养成分充分提取，提高产量。According to the embodiment, the motor 201 starts to drive the screw rod 202 to rotate, the screw rod 202 rotates so that the screw sleeve 203 drives the connecting rod 205 on the connecting bar a204 to rise, the connecting rod 205 drives the filter disc 207 to move upward, and the rack a2064 moves upward along with the connecting bar a204 Then the gear rack a2064 meshes with the gear a2062 to drive the transmission shaft 2061 to rotate, and the cam 2063 rotates with the transmission shaft 2061. The cam 2063 rotates and contacts the connecting frame 2065 to make the pressing plate 2068 descend, and then the medicinal dregs can be squeezed. Afterwards, the extension spring a2066 pulls the pressing plate 2068 to reset it, and when the impurities are separated, the dregs are squeezed, so that the remaining nutrients can be fully extracted and the yield can be increased.
实施例二：Embodiment two:
结合图5所示，在实施例一的基础上，调节机构300包括滑动连接于反应釜100两侧的传动套301，传动套301内设有传动槽304，传动槽304内滑动连接有限位盘302，限位盘302和传动槽304底壁之间固接有弹簧b303，连接条a204上固接有负重框401，齿条a2064和负重框401滑动连接，限位盘302套装于连接杆205上，连接杆205和传动套301滑动连接，齿条a2064和连接杆205之间固接有连接条b305，螺套203上设有用于固定齿条a2064的定位机构400，由于设置有弹簧b303，弹簧b303推动限位盘302使其上升，继而可以对连接杆205上的按压盘2068起到支撑作用，将板蓝根放入反应釜100内后落在滤盘207上，滤盘207受到重力下降，连接杆205随着滤盘207下降，连接杆205通过连接条b305带动齿条a2064下降，继而可以根据板蓝根的量，调节齿条a2064的长度，板蓝根量越多，齿条a2064的伸出长度越长，凸轮2063的转动幅度越大，按压的力度越大，反之，板蓝根量越少，按压的力度越小，继而可以根据板蓝根的量，自适应按压力度，机构精简，无需采用多余的精密检测仪器，能够降低设备制造成本，且不需要进行调节，使用起来更加方便，适度按压板蓝根可以使药渣释放出更多的黄酮类化合物等营养素，减少营养素的损失。As shown in FIG. 5 , on the basis of Embodiment 1, the adjustment mechanism 300 includes a transmission sleeve 301 that is slidably connected to both sides of the reactor 100. The transmission sleeve 301 is provided with a transmission groove 304, and the transmission groove 304 is slidably connected with a limit plate. 302, the spring b303 is fixedly connected between the limit plate 302 and the bottom wall of the transmission groove 304, the load frame 401 is fixedly connected to the connecting bar a204, the rack a2064 is slidingly connected to the load frame 401, and the limit plate 302 is set on the connecting rod 205 Above, the connecting rod 205 and the transmission sleeve 301 are slidingly connected, and the connecting bar b305 is fixedly connected between the rack a2064 and the connecting rod 205. The screw sleeve 203 is provided with a positioning mechanism 400 for fixing the rack a2064. Since a spring b303 is provided, The spring b303 pushes the limit plate 302 to make it rise, and then can play a supporting role on the pressing plate 2068 on the connecting rod 205, put the Radix isatidis into the reaction kettle 100, and then fall on the filter plate 207, and the filter plate 207 falls under gravity, The connecting rod 205 descends with the filter disc 207, and the connecting rod 205 drives the rack a2064 to descend through the connecting bar b305, and then the length of the rack a2064 can be adjusted according to the amount of isatidis root. Longer, the greater the rotation range of the cam 2063, the greater the pressing force. On the contrary, the less the Radix isatidis is, the smaller the pressing force is, and then the pressing force can be adapted according to the amount of Radix isatidis, and the mechanism is simplified without redundant precision testing. The instrument can reduce the manufacturing cost of the equipment, and does not need to be adjusted, so it is more convenient to use. Moderately pressing the Radix isatidis can release more flavonoids and other nutrients from the dregs, reducing the loss of nutrients.
根据实施例可知，将板蓝根放入反应釜100内后落在滤盘207上，滤盘207受到重力下降，连接杆205随着滤盘207下降，连接杆205通过连接条b305带动齿条a2064下降，继而可以根据板蓝根的量，调节齿条a2064的长度，板蓝根量越多，齿条a2064的伸出长度越长，凸轮2063的转动幅度越大，按压的力度越大，反之，板蓝根量越少，按压的力度越小，能够根据板蓝根的量，控制按压的力度，便于对不同量的板蓝根进行按压，适度按压板蓝根可以使药渣松软，方便后期的操作，同时可以使药渣中的有效成分更好地溶于提取溶剂中，从而提高产量。According to the embodiment, it can be known that the Radix isatidis is put into the reaction kettle 100 and falls on the filter plate 207, the filter plate 207 falls under gravity, the connecting rod 205 descends with the filter plate 207, and the connecting rod 205 drives the rack a2064 to descend through the connecting bar b305 , and then the length of the rack a2064 can be adjusted according to the amount of isatidis, the more the amount of isatidis, the longer the extension length of the rack a2064, the greater the rotation range of the cam 2063, and the greater the pressing force, on the contrary, the less the amount of isatidis , the smaller the pressing force, the pressing force can be controlled according to the amount of Radix Isatidis, which is convenient for pressing different amounts of Radix Radix Radix, moderate pressing of Radix Radix Radix can make the dregs soft and convenient for later operation, and at the same time, the active ingredients in dregs of Radix Radix can be made Better solubility in extraction solvents, resulting in higher yields.
实施例三：Embodiment three:
结合图6所示，在实施例一的基础上，定位机构400包括固接于螺套203两侧的负重架403，两个负重架403之间转动安装有双向丝杆404，双向丝杆404上固接有齿轮b405，反应釜100外壁固接有与齿轮b405相对应的齿条b406，双向丝杆404两侧分别螺纹连接有定位条402，两个负重架403之间固接有滑杆，定位条402和滑杆滑动连接，在自适应调节过后，螺套203向上移动，齿轮b405随着螺套203上升，随后齿轮b405与齿条b406啮合带动双向丝杆404转动，双向丝杆404转动使得两个定位条402向中间移动，可以将齿条a2064进行固定，防止齿条a2064和齿轮a2062接触时出现滑动，有利于提高齿条a2064与齿轮a2062传动过程时的稳定性。As shown in FIG. 6 , on the basis of Embodiment 1, the positioning mechanism 400 includes a load frame 403 fixedly connected to both sides of the screw sleeve 203, and a two-way screw rod 404 is installed in rotation between the two load frame 403, and the two-way screw rod 404 There is a gear b405 fixed on the top, a rack b406 corresponding to the gear b405 is fixed on the outer wall of the reaction kettle 100, a positioning bar 402 is threaded on both sides of the two-way screw rod 404, and a slide bar is fixed between the two load frames 403 , the positioning bar 402 is slidably connected with the slide bar. After the self-adaptive adjustment, the screw sleeve 203 moves upward, the gear b405 rises with the screw sleeve 203, and then the gear b405 meshes with the rack b406 to drive the two-way screw rod 404 to rotate, and the two-way screw rod 404 The rotation makes the two positioning bars 402 move to the middle, and the rack a2064 can be fixed to prevent the rack a2064 from sliding when contacting the gear a2062, which is beneficial to improve the stability of the rack a2064 and the gear a2062 during transmission.
具体的，定位条402为U形状，且两个定位条402的对立端面设有防滑层，防护层的设置，对齿条a2064固定更加牢固。Specifically, the positioning bar 402 is U-shaped, and the opposite end surfaces of the two positioning bars 402 are provided with an anti-slip layer, and the setting of the protective layer makes the rack a2064 more firmly fixed.
根据实施例可知，自适应调节过后，螺套203向上移动，齿轮b405随着螺套203上升，随后齿轮b405与齿条b406啮合带动双向丝杆404转动，双向丝杆404转动使得两个定位条402向中间移动，可以将齿条a2064进行固定，防止齿条a2064和齿轮a2062接触时出现滑动，有利于提高齿条a2064与齿轮a2062传动过程时的稳定性。According to the embodiment, after the adaptive adjustment, the screw sleeve 203 moves upward, the gear b405 rises with the screw sleeve 203, and then the gear b405 meshes with the rack b406 to drive the two-way screw rod 404 to rotate, and the rotation of the two-way screw rod 404 makes the two positioning bars 402 moves to the middle, can fix the rack a2064, prevents the rack a2064 from sliding when contacting with the gear a2062, and helps to improve the stability of the rack a2064 and the gear a2062 during transmission.
实施例四：Embodiment four:
结合图1和图7所示，在实施例一的基础上，除杂机构500包括设于反应釜100一侧的底座501，底座501上固接有储料盒502，储料盒502内放置有活性炭503，储料盒502上设有用于按压活性炭503的密封盖，底座501一侧放置有位于储料盒502下方的料框505，活性炭503的设置，能够将进一步将药液内的杂质进行吸附，有利于提高药液的纯度。1 and 7, on the basis of Embodiment 1, the impurity removal mechanism 500 includes a base 501 located on one side of the reaction kettle 100, a storage box 502 is fixedly connected to the base 501, and the storage box 502 is placed There is activated carbon 503, and the material storage box 502 is provided with a sealing cover for pressing the activated carbon 503. On one side of the base 501, a material frame 505 located under the material storage box 502 is placed. The setting of the activated carbon 503 can further remove impurities in the liquid medicine. Adsorption is beneficial to improve the purity of the liquid medicine.
具体的，泵体104通过管道与储料盒502相连通，储料盒502通过管道与料框505相连通，泵体104启动将反应过后的药液抽取到储料盒502内，然后活性炭503将药液中的杂质吸附，随后吸附过后的药液通过管道进行到料框505内，随后工作人员将提纯过后的药液取走即可。Specifically, the pump body 104 communicates with the material storage box 502 through a pipeline, and the material storage box 502 communicates with the material frame 505 through a pipeline. The impurities in the medicinal liquid are adsorbed, and then the adsorbed medicinal liquid is carried into the material frame 505 through the pipeline, and then the staff can take away the purified medicinal liquid.
进一步的，底座501上固装有用于烘干活性炭503的热风机504，热风机504通过管道与储料盒502相连通，密封盖将吸附过后的活性炭503进行按压，将药液导出，随后热风机504通过热气将活性炭503烘干，增加活性炭503的密度，便于进行二次使用。Further, the base 501 is fixed with a hot air blower 504 for drying the activated carbon 503, the hot air blower 504 is connected to the material storage box 502 through a pipeline, and the sealed cover presses the adsorbed activated carbon 503 to export the medicinal liquid, and then heats The fan 504 dries the activated carbon 503 with hot air, increasing the density of the activated carbon 503, which is convenient for secondary use.
通过上述实施例可知：工作人员将密封片103打开，然后通过出料口102将板蓝根放入反应釜100内，随后注入适当的水进行蒸煮，完成之后，电机201启动驱动螺杆202转动，螺杆202转动使得螺套203带动连接条a204上的连接杆205上升，连接杆205带动滤盘207向上移动，药液通过滤盘207上的滤孔进行过滤，药渣落在滤盘207上，齿条a2064随着连接条a204向上移动，随后齿条a2064与齿轮a2062啮合带动传动轴2061转动，凸轮2063随着传动轴2061转动，凸轮2063转动与连接架2065接触使得按压盘2068下降，继而可以对药渣进行挤压，挤压过后，拉簧a2066拉动按压盘2068使其复位，在进行杂质分离时，将药渣进行挤压，可以将药渣中的药液挤压出来，随后电机201驱动螺杆202反转将部件进行复位即可。It can be seen from the above-mentioned embodiment that the staff opens the sealing sheet 103, then puts Radix Radix isatidis into the reactor 100 through the discharge port 102, and then injects appropriate water for cooking. After completion, the motor 201 starts to drive the screw 202 to rotate, and the screw 202 The rotation makes the screw sleeve 203 drive the connecting rod 205 on the connecting bar a204 to rise, and the connecting rod 205 drives the filter disc 207 to move upward, and the medicinal liquid is filtered through the filter holes on the filter disc 207, and the drug residue falls on the filter disc 207, and the rack a2064 moves upward with the connecting bar a204, then the gear rack a2064 meshes with the gear a2062 to drive the transmission shaft 2061 to rotate, the cam 2063 rotates with the transmission shaft 2061, the cam 2063 rotates and contacts the connecting frame 2065 to make the pressing plate 2068 drop, and then the medicine can be adjusted The slag is squeezed. After the extrusion, the tension spring a2066 pulls the pressing plate 2068 to reset it. When the impurities are separated, the slag is squeezed to squeeze out the liquid medicine in the slag, and then the motor 201 drives the screw 202 reverse to reset the parts.
需要说明的是，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes none other elements specifically listed, or also include elements inherent in such a process, method, article, or apparatus.
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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