CN116535328A - Settlement agent for semisynthetic cutting fluid, preparation method and application thereof, and semisynthetic cutting fluid - Google Patents
Settlement agent for semisynthetic cutting fluid, preparation method and application thereof, and semisynthetic cutting fluid Download PDFInfo
- Publication number
- CN116535328A CN116535328A CN202310297597.XA CN202310297597A CN116535328A CN 116535328 A CN116535328 A CN 116535328A CN 202310297597 A CN202310297597 A CN 202310297597A CN 116535328 A CN116535328 A CN 116535328A
- Authority
- CN
- China
- Prior art keywords
- cutting fluid
- semisynthetic
- semisynthetic cutting
- agent
- sedimentation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002173 cutting fluid Substances 0.000 title claims abstract description 108
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 80
- 238000002360 preparation method Methods 0.000 title abstract description 22
- 239000002253 acid Substances 0.000 claims abstract description 62
- 238000004062 sedimentation Methods 0.000 claims abstract description 48
- 239000012530 fluid Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000007112 amidation reaction Methods 0.000 claims abstract description 7
- 238000005555 metalworking Methods 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000006243 chemical reaction Methods 0.000 claims description 42
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 28
- -1 polyene amine Chemical class 0.000 claims description 17
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 14
- 229910052757 nitrogen Inorganic materials 0.000 claims description 14
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 239000003054 catalyst Substances 0.000 claims description 12
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 claims description 8
- AQGNVWRYTKPRMR-UHFFFAOYSA-N n'-[2-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCNCCN AQGNVWRYTKPRMR-UHFFFAOYSA-N 0.000 claims description 7
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 claims description 6
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 claims description 6
- 229920002873 Polyethylenimine Polymers 0.000 claims description 5
- LSHROXHEILXKHM-UHFFFAOYSA-N n'-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCN LSHROXHEILXKHM-UHFFFAOYSA-N 0.000 claims description 5
- RPDAUEIUDPHABB-UHFFFAOYSA-N potassium ethoxide Chemical compound [K+].CC[O-] RPDAUEIUDPHABB-UHFFFAOYSA-N 0.000 claims description 5
- QDRKDTQENPPHOJ-UHFFFAOYSA-N sodium ethoxide Chemical compound [Na+].CC[O-] QDRKDTQENPPHOJ-UHFFFAOYSA-N 0.000 claims description 5
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 claims description 5
- BDAWXSQJJCIFIK-UHFFFAOYSA-N potassium methoxide Chemical compound [K+].[O-]C BDAWXSQJJCIFIK-UHFFFAOYSA-N 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- IMENJLNZKOMSMC-UHFFFAOYSA-N n'-[2-[2-[2-[2-[2-(2-aminoethylamino)ethylamino]ethylamino]ethylamino]ethylamino]ethyl]ethane-1,2-diamine Chemical compound NCCNCCNCCNCCNCCNCCNCCN IMENJLNZKOMSMC-UHFFFAOYSA-N 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 11
- 229910052751 metal Inorganic materials 0.000 abstract description 10
- 239000002184 metal Substances 0.000 abstract description 10
- 150000001412 amines Chemical class 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 9
- 229920000098 polyolefin Polymers 0.000 abstract description 9
- 239000006260 foam Substances 0.000 abstract description 7
- 239000011550 stock solution Substances 0.000 abstract description 6
- 231100000957 no side effect Toxicity 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 11
- 239000007788 liquid Substances 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 238000006297 dehydration reaction Methods 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- 238000012544 monitoring process Methods 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 5
- 229960001124 trientine Drugs 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000005461 lubrication Methods 0.000 description 4
- 238000011056 performance test Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 238000010079 rubber tapping Methods 0.000 description 3
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 125000000129 anionic group Chemical group 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 229910001111 Fine metal Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- VQAPWLAUGBBGJI-UHFFFAOYSA-N [B].[Fe].[Rb] Chemical compound [B].[Fe].[Rb] VQAPWLAUGBBGJI-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009435 amidation Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000013556 antirust agent Substances 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 239000002199 base oil Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000008233 hard water Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000006902 nitrogenation reaction Methods 0.000 description 1
- FATBGEAMYMYZAF-KTKRTIGZSA-N oleamide Chemical compound CCCCCCCC\C=C/CCCCCCCC(N)=O FATBGEAMYMYZAF-KTKRTIGZSA-N 0.000 description 1
- FATBGEAMYMYZAF-UHFFFAOYSA-N oleicacidamide-heptaglycolether Natural products CCCCCCCCC=CCCCCCCCC(N)=O FATBGEAMYMYZAF-UHFFFAOYSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000012224 working solution Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C231/00—Preparation of carboxylic acid amides
- C07C231/02—Preparation of carboxylic acid amides from carboxylic acids or from esters, anhydrides, or halides thereof by reaction with ammonia or amines
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C233/00—Carboxylic acid amides
- C07C233/64—Carboxylic acid amides having carbon atoms of carboxamide groups bound to carbon atoms of six-membered aromatic rings
- C07C233/77—Carboxylic acid amides having carbon atoms of carboxamide groups bound to carbon atoms of six-membered aromatic rings having the nitrogen atom of at least one of the carboxamide groups bound to a carbon atom of a hydrocarbon radical substituted by amino groups
- C07C233/78—Carboxylic acid amides having carbon atoms of carboxamide groups bound to carbon atoms of six-membered aromatic rings having the nitrogen atom of at least one of the carboxamide groups bound to a carbon atom of a hydrocarbon radical substituted by amino groups with the substituted hydrocarbon radical bound to the nitrogen atom of the carboxamide group by an acyclic carbon atom
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M133/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
- C10M133/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
- C10M133/16—Amides; Imides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/08—Amides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Lubricants (AREA)
Abstract
The invention discloses a settling agent for semisynthetic cutting fluid, a preparation method and application thereof, and semisynthetic cutting fluid, wherein the settling agent is prepared from polyalkene amine and C 21 Dibasic acid as raw material, polyalkene amine and C 21 After the dibasic acid is subjected to amidation reaction, an obvious sedimentation effect can be effectively generated on metal, the sedimentation requirement of fine scraps is met, and the method has universality on various metal scraps. The raw materials are easy to obtain, the preparation process is simple, and the method can be used for industrial mass production. When the sedimentation agent for the semisynthetic cutting fluid is used for metal working fluid, the addition amount is small, and the foam is formedThe product has small size, no side effect on the appearance, rust resistance and lubricity of the stock solution, and can greatly improve the sedimentation performance of the semisynthetic cutting fluid.
Description
Technical Field
The invention relates to the field of metal cutting fluid settling agents, in particular to a settling agent for semisynthetic cutting fluid, a preparation method and application thereof and semisynthetic cutting fluid.
Background
The metal working fluid is an important material in the metal working process, can play roles of lubrication, cooling, cleaning, rust prevention and the like, and is divided into three types of total synthetic cutting fluid, emulsion fluid and semi-synthetic cutting fluid. The total synthetic cutting fluid has a problem of insufficient lubricity, poor rust resistance, and the like, although it is excellent in cooling performance. The emulsion has the problems of short service life of working solution, low visibility in processing, difficult waste liquid treatment and the like. The lubricating and cooling performance of the semisynthetic cutting fluid is between that of the emulsion and the fully synthetic cutting fluid, so that the defects of the emulsion and the fully synthetic cutting fluid are overcome, and the universality is strong.
When the semisynthetic cutting fluid is used in a grinding process or cutting scraps are very fine, the problem that metal scraps are difficult to settle exists, the scraps are fine and cannot be filtered by a filter screen, and suspended in the semisynthetic cutting fluid can have influence on machining precision and even cause workpiece scratches, and meanwhile, the semisynthetic cutting fluid is not beneficial to recycling of metal materials, and particularly, certain materials with higher prices such as rubidium-iron-boron are not beneficial. The existing method has the problems that the penetrating agent is added, the adding amount is about 2-5% of the mass of the stock solution, the sedimentation effect is achieved after the surface tension is reduced, but the penetrating agent contains more hydrophilic groups, the foam is extremely large during use, the foam is not controlled during use of the cutting fluid, the lubricity of the working fluid is greatly influenced by the foam, the working environment is polluted by overflow of an oil tank, and the like. In addition, a method of adding a cationic sedimentation agent is adopted, but cations react with an anionic additive which is almost unavoidable in the cutting fluid, so that the water-oil balance is damaged to cause demulsification, and the cations react with components of the rust inhibitor and cannot be adsorbed on the metal surface to play a role in rust protection.
Along with the higher and higher metal machining precision, fragments become finer and finer, semisynthetic cutting fluid can well provide lubrication protection, but sedimentation problems are outstanding, no sedimentation agent for semisynthetic cutting fluid is available on the market at present, various cutting fluid production enterprises are searching for solutions, and market application prospects are wide.
Disclosure of Invention
In order to overcome the defects of the prior art, one of the purposes of the invention is to provide a preparation method of a settling agent for semisynthetic cutting fluid.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the sedimentation agent for the semisynthetic cutting fluid comprises the following raw materials in parts by weight: 40 to 80 parts of polyene amine and C 21 20-60 parts of dibasic acid; wherein the acid value of the reaction system is 1 mgKOH/g-5 mgKOH/g.
Preferably, the polyene amine comprises one or more of diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, hexaethyleneheptamine, heptaethyleneoctamine, polyethyleneimine or polyethylenepolyamine.
The second purpose of the invention is to provide a preparation method of the sedimentation agent for the semisynthetic cutting fluid, which comprises the following steps: by reacting polyene amine, C 21 The dibasic acid and the catalyst are mixed in a reaction vessel, nitrogen is introduced, the temperature is raised to react until the acid value of the reaction system is 1 mgKOH/g-5 mgKOH/g, cooling and discharging are carried out, and the settling agent for the semisynthetic cutting fluid is obtained.
Preferably, the temperature at which the reaction is carried out is 120 to 200 ℃.
Preferably, the catalyst comprises one or a combination of more than two of sodium hydroxide, potassium hydroxide, sodium methoxide, sodium ethoxide, potassium methoxide or potassium ethoxide.
Preferably, the catalyst is added in an amount of a polyalkene amine and C 21 0.1 to 1 weight percent of the total mass of the dibasic acid.
Preferably, the reaction is carried out at a temperature rise for a period of 2 to 8 hours.
The third object of the present invention is to provide a semisynthetic cutting fluid comprising the above-mentioned settling agent for semisynthetic cutting fluid.
Preferably, the sedimentation agent for the semisynthetic cutting fluid accounts for 0.5 to 1.5 weight percent of the total mass of the semisynthetic cutting fluid. More preferably 1wt%.
The invention aims at providing an application of a sedimentation agent for semisynthetic cutting fluid in preparing metal working fluid.
Compared with the prior art, the invention has the beneficial effects that:
(1) The settling agent for the semisynthetic cutting fluid provided by the invention comprises polyalkene amine and C 21 Dibasic acid as raw material, polyalkene amine and C 21 After the dibasic acid is subjected to amidation reaction, the metal can be effectively subjected to obvious sedimentation effect, and the tiny fragments can be satisfiedChip sedimentation requirements are universal for a variety of metal chips.
(2) The preparation method of the sedimentation for the semisynthetic cutting fluid comprises the following steps: polyene amine and C 21 The dibasic acid is heated under the catalysis of the catalyst and the protection of nitrogen, and amidation reaction is carried out to prepare the sedimentation for semisynthetic cutting fluid, so that the raw materials are easy to obtain, the preparation process is simple, and the method can be used for industrial mass production.
(3) When the sedimentation agent for the semisynthetic cutting fluid is used for metal working fluid, the sedimentation agent has the advantages of small addition amount, small foam and no side effect on the appearance, rust resistance and lubricity of the stock solution. When the cutting fluid is added, the cutting fluid can be added into stock solution of the cutting fluid, or can be directly added while a tank is used, and the use is very convenient.
Detailed Description
The following detailed description of the invention is provided for illustrative purposes only and is presented in the examples provided as a part of, and not all of, the examples.
The embodiment of the invention provides a preparation method of a settling agent for semisynthetic cutting fluid, which comprises the following steps:
by reacting polyene amine, C 21 The dibasic acid and the catalyst are mixed in a reaction vessel, nitrogen is introduced, the temperature is raised to react until the acid value of the reaction system is 1 mgKOH/g-5 mgKOH/g, and the acid value can be specifically any point value between 1mgKOH/g, 2mgKOH/g, 3mgKOH/g, 4mgKOH/g, 5mgKOH/g or 1-5 mgKOH/g, the sedimentation agent for the semisynthetic cutting fluid is obtained after cooling and discharging.
In one embodiment, the polyalkene amine and C 21 The dosage of the dibasic acid is as follows by weight:
40 to 80 parts of polyene amine, and specifically, 40 parts, 50 parts, 60 parts, 70 parts, 80 parts or any point value between 40 and 80 parts;
C 21 the dibasic acid may be 20 to 60 parts, specifically 20 parts, 30 parts, 40 parts, 50 parts, 60 parts or any point value between 20 and 60 parts.
In one embodiment, the elevated temperature is at a temperature of 120 to 200 ℃.
In one embodiment, the polyalkene amine comprises one or a combination of more than two of diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, hexaethyleneheptamine, heptaethyleneoctamine, polyethyleneimine or polyethylenepolyamine.
In one embodiment, the catalyst comprises one or a combination of two or more of sodium hydroxide, potassium hydroxide, sodium methoxide, sodium ethoxide, potassium methoxide, or potassium ethoxide.
In one embodiment, the catalyst is added in an amount of a polyalkene amine and C 21 The total amount of the dibasic acid may be 0.1wt% to 1wt%, specifically 0.1wt%, 0.2wt%, 0.3wt%, 0.4wt%, 0.5wt%, 0.6wt%, 0.7wt%, 0.8wt%, 0.9wt%, 1wt% or any point value between 0.1wt% and 1wt%.
In one embodiment, the reaction is carried out at a temperature rise time of 2 to 8 hours, specifically, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7 hours, 8 hours or any point value between 2 and 8 hours.
Under the catalysis of a catalyst and the protection of nitrogen, polyalkene amine and C 21 The dibasic acid is subjected to amidation reaction to generate an amide compound with good lubricity and sedimentation property. When the sedimentation agent is added into the semisynthetic cutting fluid, side effects caused by the reaction of cations and rust inhibitors or other anionic agents can not occur, and meanwhile, the sedimentation agent has excellent sedimentation effect on fine metal scraps.
The embodiment of the invention also provides a sedimentation agent for the semisynthetic cutting fluid, which is prepared by the preparation method of the sedimentation agent for the semisynthetic cutting fluid.
The embodiment of the invention also provides a semisynthetic cutting fluid, which contains the sedimentation agent for semisynthetic cutting fluid, which is prepared by the preparation method of the sedimentation agent for semisynthetic cutting fluid provided by the embodiment of the invention. Preferably, the content of the sedimentation agent for the semisynthetic cutting fluid is 0.5 to 1.5 percent of the stock solution
The embodiment of the invention also provides an application of the sedimentation agent for the semisynthetic cutting fluid, which is prepared by the preparation method of the sedimentation agent for the semisynthetic cutting fluid, in preparing metal processing fluid. The sedimentation agent for the semisynthetic cutting fluid provided by the invention has a certain sedimentation enhancement effect in other metal working fluids.
Specific embodiments of the present invention are described in detail below. The sources of the products in the examples are as follows:
ethylene triamine, triethylene tetramine, tetraethylene pentamine, pentaethylene hexamine, hexaethylene heptamine, polyethylene polyamine are all available from Nanjing Guta chemical Co., ltd;
polyethyleneimine was purchased from japan catalyst company;
MBM bactericides and IPBC30 mildew inhibitors are purchased from Cheng trade Co., guangzhou;
M28B tall oil was purchased from Shanghai chemical industry Co., ltd;
15# cycloalkyl base oil was purchased from northern asphalt Co., ltd;
C 21 the dibasic acid, the ANTA-BOR 230MA aqueous antirust agent, the VEGIMIR 186 self-emulsifying ester, the AMIDEMA 322B diethanolamine oleamide, the ANTEXT PY468 phosphate, the GUERBET C14 isomerism alcohol, the POLYEM 350 low-foam surface activity and the FUNTAG DF902 defoamer are all products of Guangzhou Miq chemical industry.
Example 1
A sedimentation agent for semisynthetic cutting fluid comprises the following specific preparation processes: 600g of diethylenetriamine, 400g C 21 The dibasic acid and 1g of sodium hydroxide are sequentially put into a 2L round-bottom flask, stirring is started, and nitrogen is introduced for protection. The temperature is slowly increased to 120 ℃ to carry out amidation dehydration reaction. And monitoring the reaction degree by measuring the acid value in the reaction process, after reacting for 6 hours, measuring the acid value of the product to be 2.1mgKOH/g, cooling to normal temperature after the reaction is completed to obtain yellow transparent liquid, obtaining the settling agent for the semisynthetic cutting fluid, and measuring the acid value of the product to be 1.9mgKOH/g.
Example 2
A sedimentation agent for semisynthetic cutting fluid comprises the following specific preparation processes: 720g of triethylene tetramine and 280g of C 21 The dibasic acid and 1g of potassium hydroxide are sequentially put into a 2L round-bottom flask, stirring is started, and nitrogen is introduced for protection. The temperature is slowly increased to 130 ℃ to carry out dehydration reaction. The reaction degree is monitored by measuring the acid value in the reaction process, and after the reaction is carried out for 5 hoursThe acid value of the product is 1.4mgKOH/g, the reaction is completed, the temperature is reduced to normal temperature to obtain yellow transparent liquid, the settling agent for the semisynthetic cutting fluid is obtained, and the acid value of the product is 1.2mgKOH/g.
Example 3
A sedimentation agent for semisynthetic cutting fluid comprises the following specific preparation processes: 410g of tetraethylenepentamine, 590g C 21 The dibasic acid and 1g of sodium methoxide are sequentially put into a 2L round-bottomed flask, stirring is started, and nitrogen is introduced for protection. The temperature is slowly increased to 150 ℃ to carry out dehydration reaction. And monitoring the reaction degree by measuring the acid value in the reaction process, after reacting for 7 hours, measuring the acid value of the product to be 5.0mgKOH/g, cooling to normal temperature after the reaction is completed to obtain yellow transparent liquid, obtaining the settling agent for the semisynthetic cutting fluid, and measuring the acid value of the product to be 4.8mgKOH/g.
Example 4
A sedimentation agent for semisynthetic cutting fluid comprises the following specific preparation processes: 500g of pentaethylenehexamine, 500g C 21 The dibasic acid and 3g of potassium methoxide are sequentially put into a 2L round-bottomed flask, stirring is started, and nitrogen is introduced for protection. The temperature is slowly increased to 200 ℃ to carry out dehydration reaction. And monitoring the reaction degree by measuring the acid value in the reaction process, after reacting for 4 hours, measuring the acid value of the product to be 3.4mgKOH/g, cooling to normal temperature after the reaction is completed to obtain yellow transparent liquid, obtaining the settling agent for the semisynthetic cutting fluid, and measuring the acid value of the product to be 3.1mgKOH/g.
Example 5
A sedimentation agent for semisynthetic cutting fluid comprises the following specific preparation processes: 640g of hexaethyleneheptamine, 360gC 21 2g of dibasic acid and sodium ethoxide are sequentially put into a 2L round-bottom flask, stirring is started, and nitrogen is introduced for protection. The temperature is slowly raised to 160 ℃ to carry out dehydration reaction. And monitoring the reaction degree by measuring the acid value in the reaction process, after reacting for 4 hours, measuring the acid value of the product to be 1.8mgKOH/g, cooling to normal temperature after the reaction is completed to obtain yellow transparent liquid, obtaining the settling agent for the semisynthetic cutting fluid, and measuring the acid value of the product to be 1.6mgKOH/g.
Example 6
A sedimentation agent for semisynthetic cutting fluid comprises the following specific preparation processes: 750g of hexaethyleneheptamine, 250gC 21 2L of dibasic acid and 5g of potassium ethoxide are sequentially addedThe round bottom flask was started with stirring and was purged with nitrogen. The temperature is slowly raised to 160 ℃ to carry out dehydration reaction. And monitoring the reaction degree by measuring the acid value in the reaction process, after reacting for 7 hours, measuring the acid value of the product to be 1.2mgKOH/g, cooling to normal temperature after the reaction is completed to obtain yellow transparent liquid, obtaining the settling agent for the semisynthetic cutting fluid, and measuring the acid value of the product to be 1.0mgKOH/g.
Example 7
A sedimentation agent for semisynthetic cutting fluid comprises the following specific preparation processes: 700g of polyethyleneimine, 300g C 21 The dibasic acid and 1g of sodium ethoxide are sequentially put into a 2L round-bottom flask, stirring is started, and nitrogen is introduced for protection. The temperature is slowly increased to 150 ℃ to carry out dehydration reaction. And monitoring the reaction degree by measuring the acid value in the reaction process, after reacting for 8 hours, measuring the acid value of the product to be 4.8mgKOH/g, cooling to normal temperature after the reaction is completed to obtain yellow transparent liquid, obtaining the settling agent for the semisynthetic cutting fluid, and measuring the acid value of the product to be 4.5mgKOH/g.
Example 8
A sedimentation agent for semisynthetic cutting fluid comprises the following specific preparation processes: 650g of polyethylene polyamine, 350g of C 21 The dibasic acid and 1g of potassium hydroxide are sequentially put into a 2L round-bottom flask, stirring is started, and nitrogen is introduced for protection. The temperature is slowly increased to 138 ℃ to carry out dehydration reaction. And monitoring the reaction degree by measuring the acid value in the reaction process, after reacting for 5 hours, measuring the acid value of the product to be 1.7mgKOH/g, cooling to normal temperature after the reaction is completed to obtain yellow transparent liquid, obtaining the settling agent for the semisynthetic cutting fluid, and measuring the acid value of the product to be 1.6mgKOH/g.
Example 9
A sedimentation agent for semisynthetic cutting fluid comprises the following specific preparation processes: 430g of diethylenetriamine, 570g C 21 The dibasic acid and 1g of potassium ethoxide are sequentially put into a 2L round-bottom flask, stirring is started, and nitrogen is introduced for protection. The temperature is slowly raised to 156 ℃ to carry out dehydration reaction. And monitoring the reaction degree by measuring the acid value in the reaction process, after reacting for 7 hours, measuring the acid value of the product to be 2.7mgKOH/g, cooling to normal temperature after the reaction is completed to obtain yellow transparent liquid, namely obtaining the settling agent for the semisynthetic cutting fluid, and measuring the acid value of the product to be 2.6mgKOH/g.
Application example 1
A semisynthetic cutting fluid is prepared by mixing the following raw materials:
the settling agent for the semisynthetic cutting fluid of example 1 was added in an amount of 1wt% based on the total amount of the above raw materials.
Application example 2
A semisynthetic cutting fluid differing from application example 1 in that: the settling agent for semisynthetic cutting fluid of example 1 was replaced with the same amount of the settling agent for semisynthetic cutting fluid of example 2.
Application example 3
A semisynthetic cutting fluid differing from application example 1 in that: the settling agent for semisynthetic cutting fluid of example 1 was replaced with the same amount of the settling agent for semisynthetic cutting fluid of example 5.
Comparative example 1
A semisynthetic cutting fluid differing from application example 1 in that: the settling agent for the semisynthetic cutting fluid of example 1 was not added.
Comparative example 2
A semisynthetic cutting fluid differing from application example 1 in that: the semisynthetic cutting fluid of example 1 was replaced with an equivalent amount of diethylenetriamine with a settling agent.
Comparative example 3
A semisynthetic cutting fluid differing from application example 1 in that: the semisynthetic cutting fluid of example 1 was replaced with an equivalent amount of triethylenetetramine using a settling agent.
Comparative example 4
A semisynthetic cutting fluid differing from application example 1 in that: the semisynthetic cutting fluid of example 1 was replaced with an equivalent amount of hexaethyleneheptamine with a settling agent.
Comparative example 5
A semisynthetic cutting fluid differing from application example 1 in that: the semisynthetic cutting fluid of example 1 was replaced with an equal amount of C by a settling agent 21 And (3) dibasic acid.
Settlement test
The semisynthetic cutting fluids of application examples 1-3 and comparative examples 1-5 were prepared into 10% working fluid, 99 g of working fluid was put into a cylinder with a plug, 1g of iron/aluminum powder was added, the cylinder was turned upside down for 60 times, and the mixture was allowed to stand, and the time for complete sedimentation of the iron/aluminum powder was recorded. The test results are shown in Table 1.
TABLE 1
By comparison of Table 1, it is easy to find that the comparative examples 1 to 5 have a settling time of more than 5 minutes when the polyene amine or the C21 dibasic acid is added alone, and have an obvious settling enhancement effect on aluminum powder and iron powder only after amidation reaction of the polyene amine and the C21. The study aims at an imported external sample cutting fluid, the settling time of iron powder is 2min25s before adding no settling agent, and after adding 1% of the settling agent in the embodiment 1, the settling time of iron powder is 40 s.
Lubricity determination
The semisynthetic cutting fluids of application examples 1 to 3 and comparative examples 1 to 5 were prepared into 10% working fluid with tap water, tapping processing was performed on 6082 aluminum using a microtapptt tapping torque machine under the test conditions of M4 tap, 1500rpm,300ncm, tap depth of 8mm, and torque data tapped at 0mm to 8mm were tested. The test results are shown in Table 2.
TABLE 2
As can be seen from a comparison of the data in Table 2, C is used 21 The settling agent prepared from the dibasic acid and the polyaluminium chloride has no influence on the lubricating performance of the stock solution, and the problems of insufficient lubrication and excessive lubrication slipping during processing caused by adding are avoided.
The invention uses 6082 aluminum in the test, it is understood that the inventive sedimentation agent can be applied to materials such as die casting aluminum, 7 series aluminum, cast iron, stainless steel, copper and the like, and the test processing mode is tapping. Those skilled in the art will also appreciate that the inventive settling agent may also be used in, but not limited to, sawing, milling, and drilling processes.
Other Performance test
The semisynthetic cutting fluid formulations of application examples 1 to 3 and comparative examples 1 to 5 were formulated into 4% working fluids with 200ppm artificial hard water, allowed to stand at 20℃for 2 hours, recorded the appearance of the working fluids, and then subjected to IP287 rust inhibitive performance test and defoaming performance test. The test results are shown in Table 3.
TABLE 3 Table 3
As can be seen from Table 3, the sedimentation agent prepared by the invention has no influence on the appearance and rust resistance of the working fluid in the semisynthetic cutting fluid system, and does not cause the enlargement of foam. The rust prevention performance test is carried out aiming at iron casting and scrap iron experiments, and the person skilled in the art can understand that the sedimentation agent has no side effect on rust prevention of ferrous metals such as cast iron, carbon steel and the like.
In practical application, the invention concept of the invention can be reasonably changed on the basis of the embodiment according to practical needs so as to achieve the required effect. The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.
Claims (10)
1. The sedimentation agent for the semisynthetic cutting fluid is characterized by comprising the following raw materials in parts by weight through amidation reaction: 40 to 80 parts of polyene amine and C 21 20-60 parts of dibasic acid; wherein the acid value of the reaction system is 1 mgKOH/g-5 mgKOH/g.
2. The method for producing a settling agent for a semisynthetic cutting fluid according to claim 1, wherein the polyene amine comprises one or a combination of two or more of diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, hexaethyleneheptamine, heptaethyleneoctamine, polyethyleneimine, and polyethylenepolyamine.
3. The method for preparing the settling agent for semisynthetic cutting fluid according to claim 1 or 2, comprising the steps of: by reacting polyene amine, C 21 The dibasic acid and the catalyst are mixed in a reaction vessel, nitrogen is introduced, the temperature is raised to react until the acid value of the reaction system is 1 mgKOH/g-5 mgKOH/g, cooling and discharging are carried out, and the settling agent for the semisynthetic cutting fluid is obtained.
4. The method for producing a sedimentation agent for a semisynthetic cutting fluid according to claim 3, wherein the reaction is carried out at a temperature of 120 to 200 ℃.
5. The method for preparing a settling agent for a semisynthetic cutting fluid according to claim 3, wherein the catalyst comprises one or a combination of two or more of sodium hydroxide, potassium hydroxide, sodium methoxide, sodium ethoxide, potassium methoxide, or potassium ethoxide.
6. The method for preparing a settling agent for a semisynthetic cutting fluid according to claim 3, wherein the catalyst is added in an amount of polyene amine and C 21 0.1 to 1 weight percent of the total mass of the dibasic acid.
7. The method for producing a settling agent for a semisynthetic cutting fluid according to claim 3, wherein the reaction is carried out at a temperature elevated for 2 to 8 hours.
8. A semisynthetic cutting fluid comprising the settling agent for semisynthetic cutting fluid of claim 1 or 2.
9. The semisynthetic cutting fluid of claim 8 wherein the semisynthetic cutting fluid sinker agent comprises from 0.5wt% to 1.5wt% of the semisynthetic cutting fluid total mass.
10. Use of the sedimentation agent for semisynthetic cutting fluid according to claim 1 or 2 for producing a metal working fluid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310297597.XA CN116535328A (en) | 2023-03-24 | 2023-03-24 | Settlement agent for semisynthetic cutting fluid, preparation method and application thereof, and semisynthetic cutting fluid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310297597.XA CN116535328A (en) | 2023-03-24 | 2023-03-24 | Settlement agent for semisynthetic cutting fluid, preparation method and application thereof, and semisynthetic cutting fluid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116535328A true CN116535328A (en) | 2023-08-04 |
Family
ID=87451305
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310297597.XA Pending CN116535328A (en) | 2023-03-24 | 2023-03-24 | Settlement agent for semisynthetic cutting fluid, preparation method and application thereof, and semisynthetic cutting fluid |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116535328A (en) |
-
2023
- 2023-03-24 CN CN202310297597.XA patent/CN116535328A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101870909B (en) | Magnesium alloy cutting liquid | |
| CN103013638B (en) | Water-soluble cooling liquid for fixed abrasive material line cutting, and preparation method thereof | |
| CN101191099B (en) | Total synthesis water-base cutting fluid for sintering neodymium-iron-boron and preparation method thereof | |
| CN104164283A (en) | Microemulsion metal cutting fluid | |
| CN111004676A (en) | Emulsified cutting fluid and preparation method thereof | |
| CN102311864B (en) | Cutting fluid special for NC machine tools | |
| CN104277902A (en) | Heavy-load metal machining total synthesis cutting fluid as well as preparation method and application thereof | |
| CN104450105B (en) | A kind of low smell low toxicity glass cutting liquid | |
| CN111662773B (en) | Long-acting total-synthesis magnesium alloy cutting fluid and processing method | |
| CN105542931B (en) | A kind of settleability bearing machining water-soluble high speed grinding fluid and preparation method thereof | |
| CN107541328B (en) | Emission-free recyclable water-based cutting fluid and preparation method thereof | |
| CN115261099A (en) | Formula and production method of metal cutting fluid with waste mineral oil as base oil | |
| CN111423928A (en) | Cutting fluid for machining cast iron and aluminum alloy mixed part and preparation method thereof | |
| CN112852534A (en) | Mine support solution and preparation method thereof | |
| CN107418673B (en) | Cutting fluid of emulsifying system based on polyisobutenyl succinic anhydride and preparation method and application thereof | |
| CN108359522A (en) | A kind of Biostatic type metal working fluid and preparation method thereof | |
| CN103865623B (en) | A kind of multi-functional nontoxic aqueous rustproof cutting liquid | |
| CN116535328A (en) | Settlement agent for semisynthetic cutting fluid, preparation method and application thereof, and semisynthetic cutting fluid | |
| CN102660366A (en) | Water-based synthetic cutting fluid lubricating agent, and preparation method and application thereof | |
| CN104830492A (en) | Cutting fluid | |
| CN112481009A (en) | Micro-emulsified cutting fluid for processing copper, aluminum and iron materials and preparation method thereof | |
| CN108774568B (en) | Semisynthetic aluminum alloy processing liquid and preparation method thereof | |
| CN113061480B (en) | Protective liquid for hydraulic system and preparation method and application thereof | |
| CN102703195B (en) | Fully-synthesized aqueous watch-drilling fluid, preparation method and using method thereof | |
| CN112481011A (en) | Multipurpose fully-synthetic cutting fluid for processing neodymium-iron-boron material and preparation method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |