CN116528501A - Precise component chip mounter - Google Patents

Precise component chip mounter Download PDF

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Publication number
CN116528501A
CN116528501A CN202310776120.XA CN202310776120A CN116528501A CN 116528501 A CN116528501 A CN 116528501A CN 202310776120 A CN202310776120 A CN 202310776120A CN 116528501 A CN116528501 A CN 116528501A
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CN
China
Prior art keywords
fixedly connected
wall
base
components
adsorption
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Granted
Application number
CN202310776120.XA
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Chinese (zh)
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CN116528501B (en
Inventor
李朝纲
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Dongguan Weixin Electronic Technology Co ltd
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Dongguan Weixin Electronic Technology Co ltd
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Priority to CN202310776120.XA priority Critical patent/CN116528501B/en
Publication of CN116528501A publication Critical patent/CN116528501A/en
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Publication of CN116528501B publication Critical patent/CN116528501B/en
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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/303Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a precise component surface mount machine, which relates to the technical field of surface mount machines and comprises a base, wherein the top of the base is fixedly connected with a shell, the shell is fixedly connected with a control box, the base is fixedly connected with a material distributing table, the base is fixedly connected with an anti-warping mechanism, the top of the base is fixedly connected with an anti-blocking mechanism, and the anti-warping mechanism comprises a protection wall; this accurate components and parts chip mounter, the slip table removes on the surface of slide rail, and the second cylinder slides on the surface of brace table to carry out the paster to the surface of components and parts panel, flip subassembly is with components and parts panel upset, makes the another side of components and parts panel by the paster, and this in-process, the area of contact between components and parts panel and the device is little, has solved when two-sided subsides dress components and parts, and the supporting pin top on both sides is on the surface of components and parts, causes the upward warpage of components and parts to cause the problem of throwing the material.

Description

Precise component chip mounter
Technical Field
The invention relates to the technical field of chip mounters, in particular to a precise component chip mounter.
Background
The surface mounting device is also called a surface mounting system and a mounting machine, generally in a production line, the surface mounting device is equipment on a PCB bonding pad accurately placed on the PCB bonding pad through a movable mounting head after being mounted on a dispensing machine or a screen printing machine, the full-automatic surface mounting device is equipment for realizing high-speed and high-precision full-automatic mounting of the components, the most critical and complex equipment in the whole SMT production, the surface mounting device is main equipment in the SMT production line, the surface mounting device has been developed from an early low-speed mechanical surface mounting device into a high-speed optical centering surface mounting device and developed towards a multifunctional and flexible connection modularization, the surface mounting device sometimes has a material throwing phenomenon in the SMT production process, the material throwing phenomenon is one of the problems which is difficult to avoid, the surface mounting device possibly does not stick to a material box or other places after the material is sucked, or the material throwing action is not sucked to the material box, the material throwing action is performed, the material throwing action is guaranteed to be performed, and the surface mounting device can be used for cleaning the surface mounting device in a certain place.
In the existing chip mounter, due to structural design defects, when components are mounted on two sides, supporting pins on two sides are propped against the surfaces of the components, so that the components warp upwards to cause material throwing, and a suction nozzle is blocked to cause insufficient air pressure, so that the problem of material throwing caused by failure of camera recognition is solved.
Disclosure of Invention
The invention provides a precise component chip mounter, which solves the problems mentioned in the background art.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the precise component chip mounter comprises a base, wherein the top of the base is fixedly connected with a shell, the shell is fixedly connected with a control box, the base is fixedly connected with a material distribution table, the base is fixedly connected with an anti-warping mechanism, and the top of the base is fixedly connected with an anti-blocking mechanism;
the warping prevention mechanism comprises a protection wall fixedly connected with a base, the protection wall is fixedly connected with a mechanism wall, the mechanism wall is rotationally connected with a screw rod, the screw rod is in threaded connection with a clamping assembly, the protection wall is fixedly connected with a limiting wall, the limiting wall is fixedly connected with a turnover assembly, a material distribution table conveys a patch to a position close to the screw rod, the clamping assembly clamps a component plate, the screw rod is externally connected with driving equipment to drive the rotation, and the clamping assembly is conveyed to the inner side surface of the shell;
the anti-blocking mechanism comprises a sliding rail, the bottom of the sliding rail is fixedly connected with the top of the base, the sliding rail is slidably connected with a sliding table, and the sliding table is fixedly connected with a supporting table.
Preferably, the clamping assembly comprises a first sliding cylinder which is in threaded connection with the screw rod, the first sliding cylinder is fixedly connected with a connecting plate, the side surface position of the component plate is scratched from one side of the curved strip, the plate is scratched into a groove on the surface of the curved strip, the connecting plate is provided with springs, and the springs are extruded to push the plate back, so that the component plate is clamped firmly.
Preferably, the connecting plate fixedly connected with spring, the one end fixedly connected with curved strip that the connecting plate was kept away from to the spring, curved strip is equipped with the fluting, and the side position of components and parts panel is spacing through curved strip, and first jar is carried the panel to the medial surface of casing to carry out the paster to components and parts panel.
Preferably, the turnover assembly comprises a motor, the motor is fixedly connected to the limiting wall, and the output end of the motor is fixedly connected with a clamping device.
Preferably, the clamping device is rotationally connected with a rotating plate, the rotating plate is fixedly connected with the output end of the clamping device, and the rotating plate is fixedly connected with a rubber sheet.
Preferably, the supporting bench is connected with the second slide cylinder in a sliding manner, the second slide cylinder is fixedly connected with the adsorption assembly, one side, away from the adsorption assembly, of the second slide cylinder is fixedly connected with the back suction assembly, the sliding table slides on the surface of the sliding rail, so that the supporting bench is driven to be close to the material distributing table, the second slide cylinder slides on the surface of the supporting bench, and the adsorption assembly can reciprocate between the material distributing table and the component plates.
Preferably, the adsorption assembly comprises an adsorption wall, the adsorption wall is fixedly connected with the second sliding cylinder, and the adsorption wall is fixedly connected with an extension pipe.
Preferably, the adsorption wall fixedly connected with first air pump, the input of first air pump communicates with the inside of extension pipe, the one end fixedly connected with rubber wall that the extension pipe kept away from the adsorption wall, and first air pump drives the air current flow on adsorption wall surface, and the air current of extension pipe gets into the adsorption wall and makes the paster adsorbed, and after the adsorption wall used a period, the inside of adsorption wall can adhere solid impurity.
Preferably, the back suction assembly comprises a second air pump, the second air pump is fixedly connected with one side, far away from the adsorption wall, of the second sliding cylinder, and the input end of the second air pump is fixedly connected with an elbow.
Preferably, one end of the elbow away from the second air pump is fixedly connected with a communication block, the bottom of the communication block is fixedly connected with a blocking ring, the top of the second sliding cylinder is fixedly connected with an electric cylinder, the electric cylinder is fixedly connected with the elbow, and the elbow is elastic.
The invention provides a precise component surface mount machine, which has the following beneficial effects:
this accurate components and parts chip mounter, the slip table removes on the surface of slide rail, and the second cylinder slides on the surface of brace table to carry out the paster to the surface of components and parts panel, flip subassembly is with components and parts panel upset, makes the another side of components and parts panel by the paster, and this in-process, the area of contact between components and parts panel and the device is little, has solved when two-sided subsides dress components and parts, and the supporting pin top on both sides is on the surface of components and parts, causes the upward warpage of components and parts to cause the problem of throwing the material.
Drawings
Fig. 1 is a schematic structural diagram of the whole of a precise component chip mounter according to the present invention;
fig. 2 is a schematic structural diagram of the inside of the precise component chip mounter according to the present invention;
FIG. 3 is a schematic view of the warp preventing mechanism of the present invention;
FIG. 4 is a schematic view of a clamping assembly according to the present invention;
FIG. 5 is a schematic view of the structure of the flipping assembly of the present invention;
FIG. 6 is a schematic view of an anti-blocking mechanism according to the present invention;
FIG. 7 is a schematic view of the structure of the adsorption module of the present invention;
fig. 8 is a schematic structural view of the suck-back assembly of the present invention.
In the figure: 1. a base; 2. a housing; 3. a control box; 4. a material distributing table; 5. a warp preventing mechanism; 51. a protective wall; 52. a mechanism wall; 53. a screw rod; 54. a clamping assembly; 541. a first slide cylinder; 542. a connecting plate; 543. a spring; 544. a curved strip; 55. a limiting wall; 56. a flip assembly; 561. a motor; 562. a clamp; 563. a rotating plate; 564. a rubber sheet; 6. an anti-blocking mechanism; 61. a slide rail; 62. a sliding table; 63. a support table; 64. a second cylinder; 65. an adsorption assembly; 651. an adsorption wall; 652. a first air pump; 653. an extension tube; 654. a rubber wall; 66. a suck-back assembly; 661. a second air pump; 662. bending the pipe; 663. a communicating block; 664. a blocking ring; 665. an electric cylinder.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
As shown in fig. 1-3, the present invention provides a technical solution: the utility model provides a precision components and parts chip mounter, including base 1, the top fixedly connected with casing 2 of base 1, the fixed surface of casing 2 is connected with control box 3, the medial surface fixedly connected with feed divider 4 of base 1, the fixed surface of base 1 is connected with anti-warping mechanism 5, the top fixedly connected with anti-clogging mechanism 6 of base 1, anti-warping mechanism 5 includes protection wall 51, the surface of protection wall 51 and the fixed surface of base 1 are connected, the medial surface fixedly connected with mechanism wall 52 of protection wall 51, the medial surface rotation of mechanism wall 52 is connected with lead screw 53, the surface of lead screw 53 has clamping assembly 54 through threaded connection, the fixed surface of protection wall 51 is connected with spacing wall 55, the middle part position fixedly connected with upset subassembly 56 on spacing wall 55 surface, the bottom of slide rail 61 and the top fixedly connected with of base 1, the surface sliding connection of slide rail 61 has slip table 62, the fixed surface connection of slip table 62 has brace table 63, the surface sliding connection of brace table 63 has second slide cylinder 64.
During the use, feed divider 4 carries the paster to the position that is close to lead screw 53, clamping assembly 54 carries out the centre gripping with the components and parts panel, the external drive equipment of lead screw 53 drives rotatory, clamping assembly 54 is carried to the medial surface of casing 2, slip table 62 moves on the surface of slide rail 61, second slide cylinder 64 slides on the surface of brace table 63, thereby carry out the paster to the surface of components and parts panel, upset subassembly 56 overturns components and parts panel, make the another side of components and parts panel by the paster, in-process, the area of contact between components and parts panel and the device is little, when having solved two-sided subsides dress components and parts, the supporting pin of two sides is on the surface of components and parts, cause the upward warpage of components and parts to cause the problem of throwing material.
Example 2
As shown in fig. 4 and 5, the clamping assembly 54 includes a first slide cylinder 541, an inner side surface of the first slide cylinder 541 is connected with a surface of the screw rod 53 through threads, a surface of the first slide cylinder 541 is fixedly connected with a connection plate 542, a surface of the connection plate 542 is fixedly connected with a spring 543, one end of the spring 543 away from the connection plate 542 is fixedly connected with a curved strip 544, a slot is formed in a surface of the curved strip 544, the overturning assembly 56 includes a motor 561, a surface of the motor 561 is fixedly connected with a middle position of a surface of the limiting wall 55, a rotating shaft of an output end of the motor 561 is fixedly connected with a clamp 562, a rotating plate 563 is rotatably connected with a middle position of the surface of the clamp 562, and a surface of the rotating plate 563 is fixedly connected with an output end of the clamp 562, and a rubber sheet 564 is fixedly connected with a surface of the rotating plate 563.
During the use, curved strip 544's surface is equipped with the fluting, the side position of components and parts panel carries out spacingly through curved strip 544, first slide cylinder 541 carries panel to the medial surface of casing 2, thereby carry out the paster to components and parts panel, after the paster, components and parts panel is driven to the position that is close to motor 561, clamp 562 drives rotor plate 563 relative rotation, rotor plate 563 presss from both sides the surface of components and parts panel, afterwards, motor 561 drives panel rotation 180 degrees, first slide cylinder 541 drives curved strip 544 and carries components and parts panel again, the panel is driven the medial surface to casing 2 again, thereby carry out the paster to the opposite side of components and parts panel, make the structure of device compacter.
Example 3
As shown in fig. 3 and 6, the surface of the protective wall 51 is fixedly connected with the surface of the base 1, the inner side surface of the protective wall 51 is fixedly connected with the mechanism wall 52, the inner side surface of the mechanism wall 52 is rotationally connected with the screw rod 53, the surface of the screw rod 53 is connected with the clamping component 54 through threads, the anti-blocking mechanism 6 comprises a sliding rail 61, the bottom of the sliding rail 61 is fixedly connected with the top of the base 1, the surface of the sliding rail 61 is slidably connected with a sliding table 62, the surface of the sliding table 62 is fixedly connected with a supporting table 63, the surface of the supporting table 63 is slidably connected with a second sliding cylinder 64, the surface of the second sliding cylinder 64 is fixedly connected with an adsorption component 65, and one side of the second sliding cylinder 64 away from the adsorption component 65 is fixedly connected with a back-suction component 66.
During the use, slip table 62 slides on the surface of slide rail 61 to drive supporting bench 63 and be close to branch material platform 4, second slide cylinder 64 slides on the surface of supporting bench 63, make adsorption component 65 can be at dividing between material platform 4 and the components and parts panel reciprocating motion, the clamping component 54 is spacing with the panel surface being close to the position of side, this method can effectively reduce panel and device's area of contact, simultaneously, make components and parts panel firmly the centre gripping, the input of suck-back subassembly 66 sets up in the top position of adsorption component 65, suck-back subassembly 66 carries out the suck-back air current to adsorption component 65, the suction nozzle jam has been solved and has caused the atmospheric pressure not enough, the camera discernment is unable to lead to throwing the problem of material.
Example 4
As shown in fig. 7 and 8, the adsorption assembly 65 includes an adsorption wall 651, the surface of the adsorption wall 651 is fixedly connected with the surface of the second cylinder 64, an extension pipe 653 is fixedly connected with the surface of the adsorption wall 651, a first air pump 652 is fixedly connected with the middle position of the surface of the adsorption wall 651, an input end of the first air pump 652 is communicated with the inside of the extension pipe 653, a rubber wall 654 is fixedly connected with one end of the extension pipe 653 away from the adsorption wall 651, the back suction assembly 66 includes a second air pump 661, the surface of the second air pump 661 is fixedly connected with one side of the second cylinder 64 away from the adsorption wall 651, an elbow 662 is fixedly connected with the input end of the second air pump 661, one end of the elbow 662 away from the second air pump 661 is fixedly connected with a communicating block 663, a blocking ring 664 is fixedly connected with the bottom of the second cylinder 64, an electric cylinder 665 is fixedly connected with the surface of the elbow 662, and the elbow 662 has elasticity.
When the adsorption type air pump is used, the first air pump 652 drives the air flow on the surface of the adsorption wall 651 to flow, the air flow of the extension pipe 653 enters the adsorption wall 651 to enable the patch to be adsorbed, after the adsorption wall 651 is used for a period of time, solid impurities can be adhered to the inside of the adsorption wall 651, the piston rod at the output end of the electric cylinder 665 drives the elbow 662 to move downwards, at the moment, the inner side surface of the communication block 663 is communicated with the inside of the extension pipe 653, the second air pump 661 drives the air flow to enter the communication block 663 through the adsorption wall 651, and then, the air flow with solid particles enters the second air pump 661 through the elbow 662, and the air flow direction is opposite to the air flow direction of the adsorption patch of the extension pipe 653, so that the adhered impurities can be more effectively driven to be cleaned.
Example 5
As shown in fig. 4 and 7, the clamping assembly 54 includes a first slide cylinder 541, an inner side surface of the first slide cylinder 541 is connected with a surface of the screw rod 53 through threads, a surface of the first slide cylinder 541 is fixedly connected with a connection plate 542, a surface of the connection plate 542 is fixedly connected with a spring 543, one end of the spring 543 away from the connection plate 542 is fixedly connected with a curved strip 544, a groove is formed in the surface of the curved strip 544, the adsorption assembly 65 includes an adsorption wall 651, the surface of the adsorption wall 651 is fixedly connected with a surface of the second slide cylinder 64, an extension tube 653 is fixedly connected with a first air pump 652 in a middle position of the surface of the adsorption wall 651, an input end of the first air pump 652 is communicated with the interior of the extension tube 653, and one end of the extension tube 653 away from the adsorption wall 651 is fixedly connected with a rubber wall 654.
During the use, the side position of components and parts panel is drawn into from one side of curved strip 544, the panel is drawn into the fluting on curved strip 544 surface, the connecting plate 542 surface is provided with spring 543, a plurality of spring 543 is pushed back panel by the extrusion, thereby make components and parts panel by firm centre gripping, the rubber sheet 564 can not produce the mar when making components and parts panel centre gripping upset, the medial surface of jam ring 664 laminates with the surface of rubber wall 654, thereby make the kinetic energy that second air pump 661 drove gas impact solid impurity is bigger, the solid impurity of adsorption wall 651 medial surface is more easily got rid of, make extension pipe 653 carry out the paster to components and parts panel surface's degree of accuracy higher.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The term "comprising" an element defined by the term "comprising" does not exclude the presence of other identical elements in a process, method, article or apparatus that comprises the element.

Claims (10)

1. The utility model provides a precision components and parts chip mounter, includes the base, the top fixedly connected with casing of base, casing fixedly connected with control box, base fixedly connected with divides the material platform, its characterized in that: the base is fixedly connected with an anti-warping mechanism, and the top of the base is fixedly connected with an anti-blocking mechanism;
the warp-preventing mechanism comprises a protective wall, the protective wall is fixedly connected with a base, the inner side surface of the protective wall is fixedly connected with a mechanism wall, the inner side surface of the mechanism wall is rotationally connected with a screw rod, the screw rod is in threaded connection with a clamping assembly, the protective wall is fixedly connected with a limiting wall, and the limiting wall is fixedly connected with a turnover assembly;
the anti-blocking mechanism comprises a sliding rail, the bottom of the sliding rail is fixedly connected with the top of the base, the sliding rail is slidably connected with a sliding table, and the sliding table is fixedly connected with a supporting table.
2. The precise component mounting machine according to claim 1, wherein: the clamping assembly comprises a first sliding cylinder which is in threaded connection with the screw rod, and the first sliding cylinder is fixedly connected with a connecting plate.
3. The precision component placement machine of claim 2, wherein: the connecting plate fixedly connected with spring, the one end fixedly connected with curved strip of spring distance from the connecting plate, curved strip is equipped with the fluting.
4. A precision component placement machine according to claim 3, characterized in that: the turnover assembly comprises a motor, the motor is fixedly connected to the limiting wall, and the output end of the motor is fixedly connected with a clamping device.
5. The precise component mounting machine according to claim 4, wherein: the clamping device is rotationally connected with a rotating plate, the rotating plate is fixedly connected with the output end of the clamping device, and the rotating plate is fixedly connected with a rubber sheet.
6. The precise component mounting machine according to claim 1, wherein: the supporting table is connected with a second sliding cylinder in a sliding mode, the second sliding cylinder is fixedly connected with an adsorption assembly, and one side, away from the adsorption assembly, of the second sliding cylinder is fixedly connected with a back suction assembly.
7. The precise component mounting machine of claim 6, wherein: the adsorption component comprises an adsorption wall which is fixedly connected with the second sliding cylinder, and the adsorption wall is fixedly connected with an extension pipe.
8. The precise component mounting machine of claim 7, wherein: the adsorption wall is fixedly connected with a first air pump, the input end of the first air pump is communicated with the inside of the extension pipe, and one end, far away from the adsorption wall, of the extension pipe is fixedly connected with a rubber wall.
9. The precision component placement machine of claim 8, wherein: the back suction assembly comprises a second air pump, the second air pump is fixedly connected with one side, far away from the adsorption wall, of the second sliding cylinder, and the input end of the second air pump is fixedly connected with an elbow.
10. The precision component placement machine of claim 9, wherein: the one end fixedly connected with intercommunication piece that the second air pump was kept away from to the return bend, the bottom fixedly connected with jam ring of intercommunication piece, the top fixedly connected with electric jar of second jar, electric jar and return bend fixed connection, the return bend has elasticity.
CN202310776120.XA 2023-06-28 2023-06-28 Precise component chip mounter Active CN116528501B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310776120.XA CN116528501B (en) 2023-06-28 2023-06-28 Precise component chip mounter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310776120.XA CN116528501B (en) 2023-06-28 2023-06-28 Precise component chip mounter

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CN116528501A true CN116528501A (en) 2023-08-01
CN116528501B CN116528501B (en) 2023-12-08

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN209845643U (en) * 2019-04-18 2019-12-24 重庆文理学院 Component feeding device of SMT chip mounter
JP2020161509A (en) * 2018-12-07 2020-10-01 ▲東▼泰高科装▲備▼科技有限公司 Wafer removal and separation device and method
CN113573495A (en) * 2021-07-20 2021-10-29 广东木几智能装备有限公司 Automatic chip mounter

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020161509A (en) * 2018-12-07 2020-10-01 ▲東▼泰高科装▲備▼科技有限公司 Wafer removal and separation device and method
CN209845643U (en) * 2019-04-18 2019-12-24 重庆文理学院 Component feeding device of SMT chip mounter
CN113573495A (en) * 2021-07-20 2021-10-29 广东木几智能装备有限公司 Automatic chip mounter

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