CN116511900A

CN116511900A - Automatic assembly device of energy-saving illuminating lamp

Info

Publication number: CN116511900A
Application number: CN202310554637.4A
Authority: CN
Inventors: 张松; 汪梅; 张方方
Original assignee: Anhui Keyang Lighting Technology Co ltd
Current assignee: Anhui Keyang Lighting Technology Co ltd
Priority date: 2023-05-17
Filing date: 2023-05-17
Publication date: 2023-08-01

Abstract

The invention relates to an automatic assembly device of an energy-saving illuminating lamp, which comprises a rack, a bearing mechanism and a plurality of groups of fixing mechanisms, wherein the fixing mechanisms are arranged along the circumferential direction of the bearing mechanism and are used for fixing a lamp base; the lamp base blanking station, the lamp bracket assembling station, the transparent lamp cup assembling station, the lamp middle ring blanking station, the lamp upper ring assembling station and the discharging station are sequentially arranged along the transmission direction of the bearing mechanism; according to the invention, the fixing mechanism, the lamp bracket assembling mechanism, the bracket upper assembling component, the first screwing component and the like are arranged, so that the positions of the base and other parts can be ensured in the installation process, the condition of manually adjusting the angle is replaced, the problem of screw fixing operation is conveniently and quickly solved, and the technical problems that the lifting lug can be stably contracted in the installation process and can be relaxed at the appointed position through the cooperation of the guide frame and the limiting clamp in the preassembling mechanism, so that the installation of the lifting lug is stable, and the position deviation is reduced are solved.

Description

Automatic assembly device of energy-saving illuminating lamp

Technical Field

The invention relates to the technical field of illumination lamp assembly, in particular to an automatic assembly device for an energy-saving illumination lamp.

Background

The lamp is a light-transmitting, distributing and changing light distribution device, and comprises all parts for fixing and protecting the light source, and circuit accessories necessary for connecting with a power supply, wherein the functions of the lamp are gradually changed from original single practicality to combination of practicality and decoration, and the types of the lamp comprise a pendant lamp, a ceiling lamp, a floor lamp, a desk lamp, a down lamp, a spotlight and the like.

Patent document CN114799837B discloses a manufacturing and assembling device for an LED lighting lamp, which comprises an assembling substrate, an assembling column and an assembling top plate, wherein the assembling column is vertically arranged, the upper end and the lower end of the assembling column are respectively fixed with the assembling top plate and the assembling substrate, a lampshade clamping device is arranged on the assembling top plate, and the assembling column is sequentially provided with an auxiliary positioning device and a lamp holder clamping device from top to bottom.

However, in the practical use process, the inventor finds that in order to ensure that the lighting lamp is fixed simply and quickly through the screw in the subsequent assembly process by manpower, the alignment and limiting work of the positions of all parts is required to be carried out for many times, so that the efficiency of the working process is affected, and meanwhile, when the lifting lug is installed, the elastic part of the lifting lug is contracted due to the fact that the lifting lug is required to be pressed, and the problem that the lifting lug cannot be installed in place and is easy to pop up due to improper operation is solved.

Disclosure of Invention

The invention aims at overcoming the defects of the prior art, the fixing mechanism is arranged to enable the lamp base to keep a stable position before the lamp is assembled, the subsequent installation is convenient to position, meanwhile, the positions of the lamp base and other parts can be ensured in the installation process through the guide groove arranged on the lamp support discharging assembly, the first screwing assembly arranged on the lamp support mounting assembly and the like in the lamp support assembling mechanism, so that the condition of manually and manually adjusting the angle is replaced, the problem of screw fixing operation is conveniently and rapidly solved, and the lifting lug can be stably contracted in the installation process and relaxed in the appointed position through the cooperation of the guide frame and the limiting clamp in the lifting lug assembling mechanism, so that the lifting lug can accurately finish the fixing operation, and the technical problem of possible deviation is solved.

Aiming at the technical problems, the technical scheme is as follows: an automatic assembly device of an energy-saving lighting lamp comprises a frame,

the lamp comprises a lamp base, a bearing mechanism and a plurality of groups of fixing mechanisms, wherein the fixing mechanisms are arranged along the circumferential direction of the bearing mechanism and are used for fixing the lamp base;

the lamp base blanking station, the lamp bracket assembling station, the transparent lamp cup assembling station, the lamp middle ring blanking station, the lamp upper ring assembling station and the discharging station are sequentially arranged along the transmission direction of the bearing mechanism;

The blanking station of the lamp base is provided with a discharging component of the lamp base, the assembling station of the lamp support is provided with a lamp support assembling mechanism, the assembling station of the transparent lamp cup is provided with a mounting component of the transparent lamp cup, the blanking station of the lamp middle ring is provided with a mounting component of the lamp middle ring, the assembling station of the lamp upper ring is provided with a lifting lug assembling mechanism and an assembling mechanism for completing the assembly of the lamp upper ring and fixing the lamp upper ring on the lamp base, and the discharging station is provided with a discharging component;

the assembly mechanism comprises a clamping assembly for driving the lamp upper ring to move and connected with the lamp base, a second screwing assembly for driving the screw to fix the lamp upper ring and the lamp base, and a second conveying assembly for intermittently providing the screw for the second screwing assembly, and a power assembly for driving the second screwing assembly to work;

the clamping assembly comprises two third vertical rods symmetrically arranged outside the third conveying pipe, a spring piece connected to the bottom of the third vertical rods and penetrating through the first platform, a limiting frame connected to one side of the third conveying pipe, a first limiting block and a second limiting block respectively arranged at the top and the bottom of the third conveying pipe, a movable rod connected to one side of the first platform and provided with a third clamping hand, a second platform connected to the bottom of the first platform, and a stop block connected to the rack through a fifth spring;

The first screwing assembly and the second screwing assembly both comprise a rotary rod arranged on the second platform and connected with a second pressing plate, a feeding barrel arranged on the outer wall of the rotary rod and connected with a sixth spring, a positioning plate connected to the feeding barrel through a fourth torsion spring element, and a conveying hole arranged on the feeding barrel;

the first conveying assembly and the second conveying assembly comprise connecting pipes connected with the placement boxes and used with the conveying holes, second gears connected with the round rods and used with the second racks, and connecting plates with two ends connected with the first clamping plates and the second clamping plates respectively and connected to the round rods;

the power assembly comprises a third rack connected to the bottom of the spring piece and meshed with the third gear, and a follow-up rack connected to one side of the second pressing plate, perpendicular to the transmission direction of the third rack and meshed with the third gear.

Preferably, the bearing mechanism comprises a processing round table which is arranged on the frame and driven by a driving motor to perform circumferential rotation;

the fixing mechanism comprises a fixing groove formed in the top of the processing round table and matched with the lamp base, a U-shaped rod sliding outside the fixing groove and connected with a guide rod, two first clamping hands which are positioned on the inner side of the U-shaped rod and used for clamping the lamp base, and a first guide plate and a second guide plate which are connected to the frame and used for controlling the position of the guide rod.

Preferably, the lamp base discharging assembly comprises a first conveying pipe connected to the frame, a mounting block connected to the outer wall of the first conveying pipe, a trigger rod arranged at the bottom of the mounting block through a first torsion spring, and an arc extrusion plate connected to one end of the trigger rod and matched with the edge of the base for extrusion.

Preferably, the lamp bracket assembling mechanism comprises a lamp bracket discharging assembly used for falling the lamp bracket inside the lamp base and two groups of lamp bracket mounting assemblies used for mounting and fixing the lamp bracket on the lamp base;

the lamp bracket discharging assembly comprises a first storage box connected to the frame, a first channel formed in the first storage box and used for feeding an auxiliary lamp bracket, a pushing block connected in the first channel through a first driving cylinder and used for pushing the lamp bracket, a second channel provided with a guide groove and communicated with the first channel, an L-shaped pushing block connected on one side of the first storage box through a first spring and connected on the inner wall of the second channel, and a trigger plate provided with a discharging hole and connected on one side of the L-shaped pushing block;

the lamp support upper assembly comprises a mounting plate connected to the mounting frame, a first pressing plate connected with a first vertical rod and sliding on one side of the mounting plate, a first screwing assembly connected to the bottom of the first pressing plate and used for screwing screws, a rotating block connected to one side of the mounting plate through a second torsion spring and matched with the extrusion block to drive the first screwing assembly to lift, two elastic blocks arranged on one side of the mounting plate, and a first conveying assembly connected to one side of the mounting plate and used for intermittently providing screws for the screwing assembly.

Preferably, the transparent lamp cup upper assembly comprises a second storage box arranged on the frame and connected with a second conveying pipe, a U-shaped plate arranged outside the second conveying pipe and connected with a second clamping hand through a second spring, an adjusting block connected to the second conveying pipe through a third torsion spring piece, and a second vertical rod connected to the top of the U-shaped plate.

Preferably, the middle ring upper assembly of the lamp comprises a pushing plate which is connected to one side of the third storage box through a third spring and used for intermittently pushing the middle ring of the lamp to discharge and a tightening frame which is arranged on the frame and used for driving the middle ring of the lamp to rotate.

Preferably, the lifting lug assembly mechanism comprises a press-fit assembly for assembling the lamp upper ring part, and a pushing assembly for pushing the assembled lamp upper ring into the pre-stored hole;

the press-fit assembly comprises a fourth storage box arranged at the top of the frame, a supporting plate connected to the bottom of the fourth storage box, two guide frames connected to the top of the supporting plate and symmetrically arranged on two sides of an upper ring of the lamp, a limiting plate connected to one side of the guide frames, limiting clamps connected to the inside of the guide frames, two connecting rods respectively driving the corresponding limiting clamps to move and being connected with a first rack, and a first gear matched with the first rack for transmission and connected to the output end of the servo motor;

The pushing assembly comprises an L-shaped bracket connected to the top of the supporting plate, an overrunning clutch connected to the output end of the servo motor, a driving rack connected to one side of the L-shaped bracket through a fourth spring and matched with an upper half gear of the outer wall of the overrunning clutch, and a long rod connected to one side of the driving rack.

Preferably, the discharging assembly comprises a fourth gear connected with the rotating frame and meshed with the tooth ring on the outer wall of the processing round table, and a collecting box arranged on the frame.

Preferably, the tops of the first vertical rod, the second vertical rod and the third vertical rod are connected with a connecting column arranged on the output end of the second driving cylinder through connecting rods.

Preferably, the processing round table is connected with a plurality of groups of upright posts which are annularly arranged through seventh springs, a plurality of groups of triangular blocks and arc-shaped stop blocks which are arranged on the stand and are matched with the upright posts for use, and one side of the mounting frame, one side of the second storage box and one side of the third conveying pipe are respectively provided with a cross rod matched with the upright posts and are connected with the sliding rail through elastic ropes;

elastic salient points are arranged on the inner walls of the first conveying pipe, the second conveying pipe and the third conveying pipe.

The invention has the beneficial effects that:

(1) According to the invention, the fixing mechanism is arranged, so that the base can keep a stable position before the lamp is assembled, the subsequent installation is convenient, meanwhile, the positions of the base and other parts can be ensured in the installation process through the guide groove arranged by the bracket discharging component, the first screwing component arranged by the bracket mounting component and the like in the bracket assembling mechanism, the condition of manually performing angle adjustment is replaced, the problem of screw fixing work is conveniently and rapidly solved, and the lifting lug can stably shrink in the installation process and relax in the appointed position through the cooperation of the guide frame and the limiting clamp in the preassembling mechanism, so that the lifting lug can accurately finish the fixing work, and the technical problem of possible deviation is reduced;

(2) According to the invention, the bearing mechanism is matched with the components on each station, and meanwhile, the whole assembly work is continuously carried out under the combined action of the upright post, the triangular block and the elastic rope, so that the time required for stopping processing on the corresponding station is reduced, and the production efficiency is further improved;

in conclusion, the equipment has the advantages of high automation degree, remarkable improvement of production efficiency and accurate positioning of parts, and is particularly suitable for the technical field of assembly of lighting lamps.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings described below are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of the structure of the product of the present invention.

Fig. 2 is a schematic structural view of the bearing mechanism.

Fig. 3 is a schematic structural view of the discharging assembly.

Fig. 4 is a schematic structural view of the first guide plate and the second guide plate.

Fig. 5 is a schematic structural view of a lamp base discharge assembly.

Fig. 6 is a schematic structural view of a lamp stand discharge assembly.

Fig. 7 is a schematic structural view of the first channel and the second channel.

Fig. 8 is a schematic structural view of a lamp holder assembly mechanism.

Fig. 9 is a schematic view of the lamp holder mounting assembly.

Fig. 10 is a schematic structural view of the first conveying assembly.

Fig. 11 is an enlarged schematic view of the portion a.

Fig. 12 is a schematic structural view of a transparent lamp cup assembly.

Fig. 13 is a schematic view of the structure of the elastic bump.

Fig. 14 is a schematic view of the structure of the ring-mounted assembly in the lamp.

Fig. 15 is a schematic structural view of the shackle assembly mechanism.

Fig. 16 is a schematic structural view of the splicing mechanism.

Fig. 17 is a schematic diagram of the power assembly.

Fig. 18 is a schematic view of a second tightening assembly.

Detailed Description

The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.

Example 1

As shown in fig. 1-3, 9-11, 16-18, an automatic energy-saving lighting lamp assembling device comprises a frame 12,

the lamp base comprises a lamp base body 100, a bearing mechanism 1 and a plurality of groups of fixing mechanisms 2 which are arranged along the circumferential direction of the bearing mechanism 1 and are used for fixing the lamp base body 100;

the lamp base blanking station, the lamp bracket assembling station, the transparent lamp cup assembling station, the lamp middle ring blanking station, the lamp upper ring assembling station and the discharging station are sequentially arranged along the transmission direction of the bearing mechanism 1;

The blanking station of the lamp base is provided with a discharging component 3 of the lamp base, the assembling station of the lamp support is provided with a lamp support assembling mechanism 4, the assembling station of the transparent lamp cup is provided with a mounting component 5 of the transparent lamp cup, the blanking station of the lamp middle ring is provided with a mounting component 6 of the lamp middle ring, the assembling station of the lamp upper ring is provided with a lifting lug assembling mechanism 7 and an assembling mechanism 8 which are used for completing the assembling of the lamp upper ring 500 and fixing the lamp upper ring on the lamp base 100, and the discharging station is provided with a discharging component 9;

the assembly mechanism 8 comprises a clamping assembly 81 for driving the upper lamp ring 500 to move and be connected with the lamp base 100, a second screwing assembly 82 for driving screws to fix the upper lamp ring 500 and the lamp base 100, a second conveying assembly 83 for intermittently providing screws for the second screwing assembly 82, and a power assembly 84 for driving the second screwing assembly 82 to work;

the clamping assembly 81 comprises two third vertical rods 812 symmetrically arranged outside the third conveying pipe 811, a spring piece 814 connected to the bottom of the third vertical rods 812 and penetrating through the first platform 813, a limiting frame 817 connected to one side of the third conveying pipe 811 and provided with a first limiting block 815 and a second limiting block 816 at the top and the bottom respectively, a movable rod 819 connected to one side of the first platform 813 and provided with a third clamping hand 818, a second platform 8110 connected to the bottom of the first platform 813, and a stop block 8112 connected to the frame 12 through a fifth spring 8111;

The first screwing assembly 425 and the second screwing assembly 82 each comprise a rotary rod 821 arranged on the second platform 8110 and connected with a second pressing plate 843, a feeding cylinder 823 arranged on the outer wall of the rotary rod 821 and connected with a sixth spring 822, a positioning plate 825 connected to the feeding cylinder 823 through a fourth torsion spring member 824, and a conveying hole 830 arranged on the feeding cylinder 823;

the first conveying component 429 and the second conveying component 83 each comprise a connecting pipe 832 connected with a placing box 831 and matched with a conveying hole 830, a second gear 835 connected with a round rod 833 and matched with a second rack 834, and a connecting plate 838 with two ends respectively connected with a first clamping plate 836 and a second clamping plate 837 and connected on the round rod 833;

the power assembly 84 includes a third rack 842 connected to the bottom of the spring member 814 and engaged with the third gear 841, and a follower rack 844 connected to one side of the second pressing plate 843, disposed perpendicular to the driving direction of the third rack 842, and engaged with the third gear 841.

In this embodiment, through setting up the lamp base blowing subassembly 3 that sets up on loading mechanism 1, fixed establishment 2 and the lamp base blanking station, lamp support assembly mechanism 4 that sets up on the lamp support equipment station, transparent lamp cup facial make-up subassembly 5 that sets up on the transparent lamp cup equipment station, lamp middle ring facial make-up subassembly 6 that sets up on the lamp middle ring blanking station, the lug equipment mechanism 7 that is used for accomplishing and fix lamp middle ring 500 on lamp base 100 and assemble mechanism 8, discharging subassembly 9 that sets up on the discharging station, thereby accomplish the continuous equipment production to the illumination lamps and lanterns, promote production efficiency to a great extent, guarantee the position of lamp support 200 and lamp base 100, thereby convenient and fast's fixed work of screw, and through the cooperation of guide frame 713, spacing clamp 715 in lug equipment mechanism 7, make lug 600 can be stable shrink in the installation and relax at the assigned position and make lug 600 can accurately accomplish fixed work, reduce the deviation that probably appears.

It should be noted that the fifth spring 8111 and the stop 8112 disposed in the clamping assembly 81 can support the upper lamp ring 500 in the pre-storage hole 72, and then cooperate with the third conveying pipe 811 to complete feeding, in the assembling process, the clamping assembly 81 sequentially completes movement of the upper lamp ring 500 by downward power of the third vertical rod 812, the second screwing assembly 82 is driven to perform fixing work by the power assembly 84, and the second conveying assembly 83 is driven to provide new screws to the inside of the second screwing assembly 82 when the third vertical rod 812 is recovered upwards.

In detail, firstly, a lamp base 100 is placed on a fixing mechanism 2 for positioning through a lamp base discharging assembly 3 arranged on a lamp base blanking station, then sequentially passes through a lamp bracket assembling station, a transparent lamp cup assembling station, a lamp middle ring blanking station, a lamp upper ring assembling station and a discharging station along with the transmission of a bearing mechanism 1 to respectively complete the loading and assembling of a lamp bracket 200, the loading and assembling of a transparent lamp cup 300, the loading and assembling of a lamp middle ring 400 and the loading and assembling of a lamp upper ring 500, and finally, the discharging work is carried out to complete the assembling;

when the upright 15 continues to move, the upright 15 contacts with and drives the cross bar 18 on one side of the third conveying pipe 811 to move together, and then the cross bar 18 drives the whole assembly mechanism 8 to move, in the process, the third vertical bar 812 moves downwards and drives the first platform 813 and the second platform 8110 on two sides to move, meanwhile, the edge of the upper lamp ring 500 is clamped by the third clamping hand 818 to move downwards beyond the elastic protruding point 111 arranged on the inner wall of the third conveying pipe 811, then continues to move downwards until the upper lamp ring 500 is clamped with the lamp base 100, at the moment, the movable bar 819 contacts with the second limiting block 816 on the limiting frame 817 and moves towards two sides along the inclined surface of the second limiting block 816 to cancel the clamping of the upper lamp ring 500, as the position of the movable bar 819 is limited by the second limiting block 816, and then the positions of the first platform 813 and the second platform 8110 are determined, as the third vertical bar 812 continues to move downwards, the third rack 842 is driven to move downwards by the spring piece 814, the third rack 842 drives the follow-up rack 844 to move through the third gear 841, the follow-up rack 844 drives the second pressing plate 843 to move, the second pressing plate 843 drives the feeding cylinder 823 to move to the side of the positioning plate 823 positioned on the threaded hole of the upper lamp ring 500 through the sixth spring 822, at the moment, the position of the feeding cylinder 823 is limited by the second platform 8110, then the second pressing plate 843 continues to move and drives the rotating rod 821 to push, in the process, the sixth spring 822 starts to shrink, the rotating rod 821 contacts with and pushes the screw in the feeding cylinder 823 to move, when the screw moves between the two positioning plates 825, the end of the screw can be supported and aligned with the threaded hole through the elastic force of the fourth torsion spring member 824, then the external threads arranged on the rotating rod 821 interact with the internal threads arranged on the inner wall of the feeding cylinder 823 to enable the rotating rod 821 to start to rotate and push on one side of the second pressing plate 843, thereby drive the screw and fix between lamp-up ring 500 and the lamp base 100, when the upward movement of third montant 812 resets, at first drive the second subassembly 82 of screwing through power pack 84, again drive first platform 813 and second platform 8110 and reset, the movable rod 819 along with the removal of first platform 813 and the first stopper 815 contact on limit frame 817 and extrude, make the movable rod 819 inwards shrink and clip the edge of new lamp-up ring 500 again through third tong 818, in-process second gear 835 and second rack 834 contact and take place to rotate, thereby the second gear 835 drives connecting plate 838 through round bar 833 to rotate certain angle and drives first cardboard 836 to stretch out and second cardboard 837 shrink, screw that will be located between first cardboard 836 and the second cardboard 837 is carried through connecting pipe 832 and is got into in the feed cylinder 823 through the conveying hole, after the processing of lamp-up ring 500 along with the removal of stand 15 and the effect of triangular block 16 that sets up on frame 12 make stand 15 and horizontal pole 18 separate, simultaneously under the effect of elastic rope 19 the initial position that the mechanism 8 is in advance carried by the round bar 833 and is carried back to the initial position of pre-store in advance position of the pre-store position of stand 12 and take out to supplement lamp-up ring 500 through the pre-store position 72.

It should be noted that, the height of the inner wall of the third clamping hand 818 is greater than the edge of the upper lamp ring 500 and is provided with a rubber pad, so that, on one hand, in order to clamp the edge of the upper lamp ring 500 when the third clamping hand 818 is contracted, on the other hand, the edge of the upper lamp ring 500 can be controlled by the rubber pad, and the deviation of the angle is prevented from occurring, so that the assembling process is more accurate, wherein the spring member 814 comprises a spring connected between the first platform 813 and the third vertical rod 812 and a cylindrical block penetrating through the first platform 813, the first torsion spring member 33, the second torsion spring member 426, the third torsion spring member 56 and the fourth torsion spring member 824 all comprise torsion springs and cylindrical blocks, and the second rack 834 is located at the bottom of the limiting frame 817.

Further, as shown in fig. 2-5, the carrying mechanism 1 includes a processing round table 11 mounted on a frame 12 and driven by a driving motor 13 to perform circumferential rotation;

the fixing mechanism 2 comprises a fixing groove 21 formed in the top of the processing round table 11 and matched with the lamp base 100, a U-shaped rod 24 sliding outside the fixing groove 21 and connected with a guide rod 22, two first clamping hands 23 positioned on the inner side of the U-shaped rod 24 and used for clamping the lamp base 100, and a first guide plate 25 and a second guide plate 26 connected to the frame 12 and used for controlling the position of the guide rod 22.

In this embodiment, the component parts that drive lighting fixture is convenient for carry out the equipment work through setting up and bear mechanism 1, and lamp base 100 can keep stable state in whole equipment in-process simultaneously under fixed subassembly's effect, is convenient for carry out the alignment work of other component parts to can be automatically released after accomplishing the equipment and fixed lamp base 100, make lamp base 100 can conveniently carry out ejection of compact work.

In detail, due to the mutual adaptation between the fixing groove 21 and the lamp base 100, when the lamp base 100 falls into the fixing groove 21, certain adjustment is automatically performed on the lamp base 100, and the guide rod 22 starts to contact with the first guide plate 25 and is extruded along with the rotation of the bearing mechanism 1, so that the guide rod 22 drives the U-shaped rod 24 to move, the U-shaped rod 24 pushes the two first clamping hands 23 to shrink and fix the lamp base 100, the lamp base 100 is prevented from being deviated in the processing process, and the second guide plate 26 pushes the guide rod 22 to move after the processing is completed, so that the U-shaped rod 24 is driven to move to release the fixing of the first clamping hands 23 to the lamp base 100, and the discharge is facilitated.

Further, as shown in fig. 5, the lamp base discharging assembly 3 includes a first conveying pipe 31 connected to the frame 12, a mounting block 32 connected to an outer wall of the first conveying pipe 31, a trigger rod 35 disposed at a bottom of the mounting block 32 through a first torsion spring member 33, and an arc extrusion plate 34 connected to one end of the trigger rod 35 and extruded with an edge of the base 100 in a matched manner.

In this embodiment, the first conveying pipe 31 with the elastic protruding points 111 disposed on the inner wall limits the lamp base 100 in the first conveying pipe, and then the lamp base 100 is pressed downward by driving the arc pressing plate 34 in cooperation with the upright post 15 and the trigger rod 35, so that the lamp base 100 can go over the elastic protruding points 111 to fall down by self gravity, thus completing the blanking work of the lamp base 100.

In detail, firstly, the upright 15 moves under the driving of the bearing mechanism 1, in the process, the upright 15 extrudes one end of the trigger rod 35, then the other end of the trigger rod 35 drives the arc extrusion plate 34 to extrude the edge of the lamp base 100, so that the lamp base 100 moves downwards, finally, the blanking is realized by passing through the elastic convex points 111, and when the upright 15 moves continuously, the upright 15 is separated from the trigger rod 35, and returns to the initial position under the action of the first torsion spring member 33.

Further, as shown in fig. 6 to 11, the lamp stand assembling mechanism 4 includes a lamp stand discharging assembly 41 for placing the lamp stand 200 inside the lamp base 100 and two sets of lamp stand mounting assemblies 42 for mounting and fixing the lamp stand 200 to the lamp base 100;

the lamp-holder discharging assembly 41 comprises a first storage box 411 connected to the frame 12, a first channel 412 provided in the first storage box 411 and used for feeding the auxiliary lamp holder 200, a pushing block 414 connected in the first channel 412 through a first driving cylinder 413 and used for pushing the lamp holder 200, a second channel 416 provided with a guide slot 415 and communicated with the first channel 412, an L-shaped pushing block 417 connected on one side of the first storage box 411 through a first spring 4110 and connected on the inner wall of the second channel 416, and a trigger plate 419 provided with a discharging hole 418 and connected on one side of the L-shaped pushing block 417;

The lamp support mounting assembly 42 comprises a mounting plate 422 connected to the mounting frame 421, a first pressing plate 424 connected with a first vertical rod 423 and sliding on one side of the mounting plate 422, a first screwing assembly 425 connected to the bottom of the first pressing plate 424 and used for screwing screws, a rotating block 428 connected to one side of the mounting plate 422 through a second torsion spring 426 and matched with the extrusion block 427 to drive the first screwing assembly 425 to lift, two elastic blocks 4210 arranged on one side of the mounting plate 422, and a first conveying assembly 429 connected to one side of the mounting plate 422 and used for intermittently providing screws for the first screwing assembly 425.

In this embodiment, the lamp holder 200 can be at a correct angle before falling into the lamp base 100 through the arrangement of the lamp holder discharging assembly 41, so that the threaded holes on the lamp base 100 and the lamp holder 200 can be aligned with each other as much as possible, subsequent fixing is facilitated, screws are fixed on the lamp base 100 and the lamp holder 200 through the first screwing assembly 425 and the first conveying assembly 429 under the action of the lamp holder mounting assembly 42, and the mounting operation is completed, and the lamp base 100 and the lamp holder 200 can be limited for the second time through the first screwing assembly 425 in the process, so that the lamp holder 200 is prevented from being slightly moved to affect the mounting after falling by gravity.

In detail, firstly, the bearing assembly drives the upright 15 to move, the upright 15 contacts with the trigger plate 419 under the limit of the arc stop block 17 and presses the trigger plate 419 to start to shrink, the blanking hole 418 aligns with the lamp support 200 below the guide slot 415 in the second channel 416 to enable the lamp support 200 to drop under the action of self gravity, in the process, the trigger plate 419 drives the L-shaped pushing block 417 to move, the lamp support 200 at the top of the L-shaped pushing block 417 drops after moving to the farthest point, the lamp support 200 enters the second channel 416 from the first channel 412, the L-shaped pushing block 417 drives the trigger plate 419 to return to the initial position under the action of the first spring 4110 after the upright 15 is separated from the trigger plate 419, meanwhile, the lamp support 200 is pushed into the guide slot 415 to complete the angle adjustment, then the first driving cylinder 413 drives the pushing block 414 to move to push the new lamp support 200 to the top of the L-shaped pushing block 417 for standby, as the upright 15 moves to contact with the cross bar 18 at one side of the mounting frame 421 and is extruded to drive the mounting assembly 42 of the lamp bracket 200 to move together, then the first vertical rod 423 moves downwards to drive the first pressing plate 424 to drive the feeding barrel 823 to move to the positioning plate 825 to be inserted into the threaded holes on the lamp bracket 200 and the lamp base 100 to help the lamp bracket 200 and the lamp base 100 to finish positioning work, meanwhile, the position of the feeding barrel 823 is limited by the mounting plate 422, then the first pressing plate 424 continues to move and drives the rotating rod 821 to push, in the process, the sixth spring 822 starts to shrink, the rotating rod 821 contacts with the screw in the feeding barrel 823 and pushes the screw to move, the extrusion block 427 presses one end of the rotating block 428 before the screw enters the threaded hole to enable the other end of the rotating block 428 to lift the feeding barrel 823 to a certain height, thereby facilitating screwing and fixing of the screw into the threaded hole, when the screw moves between the two positioning plates 825, the end of the screw can be supported and aligned with the threaded hole through the elastic force of the fourth torsion spring member 824, then the external thread arranged on the rotary rod 821 and the internal thread arranged on the inner wall of the feeding barrel 823 interact to enable the rotary rod 821 to start rotating and pushing on one side of the first pressing plate 424, thereby driving the screw to fix the lamp bracket 200 and the lamp base 100, when the first vertical rod 423 moves upwards and resets, the first screwing assembly 425 and the mounting plate 422 are driven to move together through the limit of the elastic block 4210 to enable the first screwing assembly 425 to be separated from the lamp bracket 200 first, then the mounting plate 422 is abutted against the mounting frame 421, the first pressing plate 424 passes over the elastic block 4210 to enable the mounting plate 422 and the first screwing assembly 425 to automatically reset, in the process, the second gear 835 contacts with the second rack 834 and rotates, the second gear 835 drives the connecting plate 838 to rotate a certain angle through the round rod 833 to drive the first clamping plate 836 to stretch out and the second clamping plate 837 to shrink, and the screw between the first clamping plate 836 and the second clamping plate 837 is conveyed through the connecting plate 832 and enters the standby barrel 830 through the conveying hole 823.

It should be noted that, a flexible pad may be disposed inside the guide slot 415 or a protrusion may be disposed on an inner wall of the second channel 416 to prevent the friction force of the top of the trigger plate 419 to the lamp holder 200 from driving the lamp holder 200 to move, which may affect the accuracy of the falling of the lamp holder 200, where the second rack 834 is located at the bottom of the mounting frame 421.

Further, as shown in fig. 12 to 13, the transparent lamp cup assembly 5 includes a second magazine 52 provided on the frame 12 and connected to the second conveying pipe 51, a U-shaped plate 55 provided outside the second conveying pipe 51 and connected to the second grip 54 through a second spring 53, an adjusting block 57 connected to the second conveying pipe 51 through a third torsion spring 56, and a second vertical rod 58 connected to the top of the U-shaped plate 55.

In this embodiment, the transparent lamp cup 300 can be limited and discharged through the second conveying pipe 51 and the second storage box 52 provided with the elastic protruding points 111 according to the gaps on two sides of the transparent lamp cup 300, and then the transparent lamp cup 300 can be downwards moved together under the combined action of the U-shaped plate 55 and the second clamping hand 54, so that the transparent lamp cup 300 is accurately mounted on the lamp bracket 200, and the transparent lamp cup 300 can be automatically clamped by matching with the adjusting block 57 connected with the third torsion spring 56.

In detail, when the upright 15 continues to move, the upright 15 contacts with the cross bar 18 at one side of the second storage box 52 and drives the transparent lamp cup 300 to move together with the upper assembly 5 through the cross bar 18, then the second clamp plate 55 drives the second clamp 54 to drive the transparent lamp cup 300 downwards under the driving of the second vertical bar 58, when the transparent lamp cup 300 passes over the elastic bump 111, falls down to the top of the lamp bracket 200 under the action of self gravity and the limit of the second conveying pipe 51, is buckled with the lamp bracket 200 under the pressing of the second clamp 54, then the U clamp plate 55 returns to the initial position under the driving of the second vertical bar 58, one side of the second clamp 54 and the adjusting block 57 are extruded in the process, and the adjusting block 57 cannot rotate upwards at this time, so that the second clamp plate 54 drives the second spring 53 to start to shrink, when the second clamp plate 54 passes over the adjusting block 57, the elastic action of the second clamp plate 53 stretches out and is clamped again to the top of the new transparent lamp cup 300, the next blanking is facilitated, when the upright 15 moves to one side of the triangle block 16, and the upright 15 is contracted under the elastic rope 18 is released under the elastic rope 19, and then the elastic rope is restored to the initial position under the limit of the upright 18.

Further, as shown in fig. 14, the ring-up assembly 6 in the lamp includes a pushing plate 63 connected to one side of the third storage box 62 by a third spring 61 and used for intermittently pushing the ring 400 in the lamp to be discharged, and a tightening frame 64 disposed on the frame 12 and used for driving the ring 400 in the lamp to rotate.

In this embodiment, by providing the third storage box 62 and the pushing plate 63, the lamp ring 400 can fall on the top of the lamp base 100 under the action of the upright 15, so that the lamp ring is convenient to be fixed by the tightening frame 64.

In detail, when the column 15 is continuously moved, it is contacted with and pressed against one side of the pusher 63 under the restriction of the arc stopper 17, so that the pusher 63 is moved and pushes the lamp middle ring 400 to be dropped from the third magazine 62 and to be dropped on the top of the lamp base 100, then the column 15 is moved to be separated from the pusher 63, the pusher 63 is returned to the initial position by the third spring 61, and then when the lamp base 100 with the lamp middle ring 400 is moved to the side of the tightening frame 64, it is automatically screwed with the lamp base 100 due to friction of the side of the tightening frame 64 against the lamp middle ring 400, and the installation is completed.

Further, as shown in fig. 2 and 15, the shackle assembling mechanism 7 includes a press-fit assembly 71 for assembling the parts of the lamp upper ring 500 and a push assembly 73 for pushing the assembled lamp upper ring 500 into the pre-stored hole 72;

The press-fitting assembly 71 comprises a fourth storage box 711 arranged at the top of the frame 12, a support plate 712 connected at the bottom of the fourth storage box 711, two guide frames 713 connected at the top of the support plate 712 and symmetrically arranged at two sides of the upper lamp ring 500, a limiting plate 714 connected at one side of the guide frames 713, limiting clamps 715 connected inside the guide frames 713, two connecting rods 717 respectively driving the corresponding limiting clamps 715 to move and connected with a first rack 716, and a first gear 719 matched with the first rack 716 to drive and connected with the output end of the servo motor 718;

the pushing assembly 73 comprises an L-shaped bracket 731 connected to the top of the supporting plate 712, an overrunning clutch 732 connected to the output end of the servo motor 718, a driving rack 735 connected to one side of the L-shaped bracket 731 through a fourth spring 733 and engaged with an upper half gear 734 on the outer wall of the overrunning clutch 732, and a long rod 736 connected to one side of the driving rack 735.

In this embodiment, through setting up pressure equipment subassembly 71 can be with the stable quick both sides of installing on the lamp ring 500 of lug 600, can guarantee the success rate of installation when promoting work efficiency to the in-process can be adjusted the angle of lamp ring 500 automatically through limiting plate 714, guarantees the accuracy of installation, and can promote the lamp ring 500 of installing lug 600 to the pre-store hole 72 under the cooperation of pushing component 73 and collect.

In detail, when the pre-existing hole 72 is not provided with the lamp upper ring 500 for storage, the servo motor 718 is started, the output end of the servo motor 718 drives the first gear 719 to rotate, the first gear 719 drives the first racks 716 and the connecting rods 717 on two sides to move, and then drives the limiting clamps 715 on two sides to push the lifting lug 600 to move, in the process, as the lifting lug 600 and the two sides of the guiding frame 713 are extruded, the guiding frame 713 is firstly driven to move, the guiding frame 713 drives the limiting plate 714 to move, the limiting plate 714 fixes the lamp upper ring 500 and adjusts the angle of the limiting plate so that the installation is more accurate, then after the position of the guiding frame 713 is fixed, the limiting clamps 715 continue to push the lifting lug 600 to move and shrink, after the lifting lug 600 moves to a designated position, slow relaxation preliminary positioning is started, then the servo motor 718 is started to reverse, the output shaft of the servo motor 718 drives the guiding frame 713 on two sides to shrink to an initial position, in the process, the lifting lug 600 completely relaxes and is fixed on two sides of the lamp upper ring 500, and simultaneously the output end of the servo motor 718 drives the overrun clutch 732 to rotate, and then drives the half gear 734 to rotate, and the half gear 734 drives the driving rack 735 to move and drive the lifting lug 735 to move and push the lamp upper ring 500 to move and the lamp upper ring 500 into the pre-existing ring 500 through the long rod 736 to rotate, and then the spring force of the pre-existing ring 735 is retracted to the new gear 734 to be placed on one side of the gear 734, and finally, and the processing of the lamp upper ring 500 is waiting to be rolled on one side of the new gear carrier is moved.

It should be noted that, grooves matching with the shape of the lifting lug 600 of the upper lamp ring 500 are formed on two sides of the pre-storing hole 72, so as to limit the angle of the lifting lug.

Further, as shown in fig. 3, the discharging assembly 9 includes a fourth gear 93 connected with the rotating frame 91 and meshed with the toothed ring 92 on the outer wall of the processing round table 11, and a collecting box 94 disposed on the frame 12.

In this embodiment, the toothed ring 92 and the fourth gear 93 drive the discharging component 9 to work by the power of the processing round table 11, so that the processed lighting lamp is pushed out and collected in the collecting box 94.

In detail, when the lamp is finished, the fixing assembly releases the lamp base 100, the toothed ring 92 drives the fourth gear 93 to rotate, the fourth gear 93 drives the rotating frame 91 to rotate, and the rotating frame 91 pushes the finished lamp into the collecting box 94 for collecting.

Example two

As shown in fig. 6, wherein the same or corresponding parts as those in the first embodiment are given the same reference numerals as those in the first embodiment, only the points of distinction from the first embodiment will be described below for the sake of brevity. The second embodiment is different from the first embodiment in that:

further, as shown in fig. 2-3, the tops of the first vertical rod 423, the second vertical rod 58 and the third vertical rod 812 are all connected with a connecting column 103 arranged on the output end of the second driving cylinder 102 through a connecting rod 101;

It should be noted that the first vertical rod 423, the second vertical rod 58 and the third vertical rod 812 are connected together through the connecting post 103 and the connecting rod 101, and then the driving operation is performed through the second driving cylinder 102, so that the power is saved.

In detail, when the first vertical rod 423, the second vertical rod 58, and the third vertical rod 812 need to work, the second driving cylinder 102 is started to drive them to work simultaneously through the connecting post 103 and the connecting rod 101.

2-3, 6, 8, 12-13 and 16, a plurality of groups of columns 15 which are annularly arranged are connected to the processing round table 11 through seventh springs 14, a plurality of groups of triangular blocks 16 which are arranged on the frame 12 and matched with the columns 15 are used together with arc-shaped stop blocks 17, and a cross rod 18 matched with the columns 15 is arranged on one side of each of the mounting frame 421, the second storage box 52 and the third conveying pipe 811 and is connected with the sliding rail 110 through elastic ropes 19;

the inner walls of the first, second and third conveying pipes 31, 51, 811 are provided with elastic bumps 111.

It should be noted that the processing round table 11 drives the plurality of upright posts 15 to rotate, and in the process, the upright posts 15 are matched with the triangular blocks 16, the arc-shaped stop blocks 17 and the cross bars 18 at different stations to interact with each other.

In detail, when the upright 15 contacts the cross bar 18, the corresponding mechanism is driven to move by the cross bar 18 to facilitate synchronous processing, then when the upright 15 contacts the triangular block 16, the seventh spring 14 is contracted to release the blocking effect on the cross bar 18, the corresponding mechanism returns to the initial position under the driving of the elastic rope 19, and the arc-shaped stop block 17 can block one side of the upright 15 after contacting the upright 15, so that the upright 15 is prevented from driving the seventh spring 14 to contract, and parts on some stations are better extruded.

The working process comprises the following steps:

firstly, a lamp base 100 is placed on a fixing mechanism 2 to be positioned through a lamp base discharging assembly 3 arranged on a lamp base blanking station, then the lamp base 100 sequentially passes through a lamp support assembling station, a transparent lamp cup assembling station, a lamp middle ring blanking station, a lamp upper ring assembling station and a discharging station along with the transmission of a bearing mechanism 1, the feeding and the assembling of a lamp support 200, the feeding and the assembling of a transparent lamp cup 300, the feeding and the assembling of a lamp middle ring 400 and the feeding and the assembling of a lamp upper ring 500 are respectively completed, and finally the discharging work is carried out, so that the assembly is completed.

In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "front and rear", "left and right", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or component in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention.

Of course, in this disclosure, those skilled in the art will understand that the term "a" or "an" is to be interpreted as "at least one" or "one or more," i.e., in one embodiment, the number of elements may be one, and in another embodiment, the number of elements may be multiple, and the term "a" is not to be construed as limiting the number.

The foregoing is merely a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions easily conceivable by those skilled in the art under the technical teaching of the present invention should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. An automatic assembly device of an energy-saving illuminating lamp comprises a frame and is characterized in that,

2. The automatic energy-saving illuminating lamp assembling device according to claim 1, wherein the bearing mechanism comprises a processing round table which is arranged on the frame and driven by a driving motor to perform circumferential rotation;

3. The automatic assembly device of an energy-saving illuminating lamp according to claim 1, wherein the lamp base discharging assembly comprises a first conveying pipe connected to the frame, a mounting block connected to the outer wall of the first conveying pipe, a trigger rod arranged at the bottom of the mounting block through a first torsion spring, and an arc-shaped extrusion plate connected to one end of the trigger rod and matched and extruded with the edge of the base.

4. An energy saving lighting lamp automatic assembling device as set forth in claim 3, wherein the lamp support assembling mechanism comprises a lamp support discharging assembly for placing the lamp support inside the lamp base and two lamp support mounting assemblies for mounting and fixing the lamp support on the lamp base;

5. The automatic assembly device for the energy-saving illuminating lamp according to claim 4, wherein the transparent lamp cup upper assembly comprises a second storage box arranged on the frame and connected with a second conveying pipe, a U-shaped plate arranged outside the second conveying pipe and connected with a second clamping hand through a second spring, an adjusting block connected to the second conveying pipe through a third torsion spring member, and a second vertical rod connected to the top of the U-shaped plate.

6. The automatic assembly device of an energy-saving illuminating lamp according to claim 1, wherein the lamp middle ring upper assembly comprises a pushing plate which is connected to one side of the third storage box through a third spring and used for intermittently pushing the middle ring of the lamp to discharge and a tightening frame which is arranged on the frame and used for driving the middle ring of the lamp to rotate.

7. The automatic energy saving illumination lamp assembling device according to claim 1, wherein the lifting lug assembling mechanism comprises a press-fit assembly for assembling the lamp upper ring part and a pushing assembly for pushing the assembled lamp upper ring into the pre-stored hole;

8. The automatic energy-saving illuminating lamp assembling device according to claim 1, wherein the discharging assembly comprises a fourth gear connected with a rotating frame and meshed with a toothed ring on the outer wall of the processing round table, and a collecting box arranged on the frame.

9. The automatic energy-saving illuminating lamp assembling device according to claim 5, wherein the tops of the first vertical rod, the second vertical rod and the third vertical rod are all connected with a connecting column arranged on the output end of the second driving cylinder through connecting rods.

10. The automatic energy-saving illuminating lamp assembling device according to claim 5, wherein the processing round table is connected with a plurality of groups of upright posts which are annularly arranged through seventh springs, a plurality of groups of triangular blocks and arc-shaped stop blocks which are arranged on the machine frame and are matched with the upright posts for use, and cross bars matched with the upright posts are arranged on one side of the mounting frame, one side of the second storage box and one side of the third conveying pipe and are connected with the sliding rails through elastic ropes;