CN116494544B - Hot-melting connection device and method for edges of plastic plates and basalt materials - Google Patents
Hot-melting connection device and method for edges of plastic plates and basalt materials Download PDFInfo
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- CN116494544B CN116494544B CN202310746113.5A CN202310746113A CN116494544B CN 116494544 B CN116494544 B CN 116494544B CN 202310746113 A CN202310746113 A CN 202310746113A CN 116494544 B CN116494544 B CN 116494544B
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- wall
- movable table
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- 239000004033 plastic Substances 0.000 title claims abstract description 164
- 229920003023 plastic Polymers 0.000 title claims abstract description 164
- 239000000463 material Substances 0.000 title claims abstract description 82
- 238000002844 melting Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 230000008018 melting Effects 0.000 claims abstract description 28
- 239000012943 hotmelt Substances 0.000 claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 48
- 238000004804 winding Methods 0.000 claims description 22
- 230000000149 penetrating effect Effects 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 230000000694 effects Effects 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 5
- 239000002985 plastic film Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 2
- 238000010248 power generation Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 230000004927 fusion Effects 0.000 abstract description 3
- 229920002748 Basalt fiber Polymers 0.000 description 5
- 239000002657 fibrous material Substances 0.000 description 5
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/06—Grooving involving removal of material from the surface of the work
- B26D3/065—On sheet material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/30—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier
- B26D5/34—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier scanning being effected by a photosensitive device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/95—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
- B29C66/954—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the thickness of the parts to be joined
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The invention discloses a hot melting connection device and a hot melting connection method for edges of plastic plates and basalt materials, wherein the hot melting connection device comprises a base, a T-shaped sliding rail is fixedly connected to the top surface of the base, and a first movable table capable of transversely moving is arranged on the T-shaped sliding rail; the first movable table is provided with a detection component, the second movable table is provided with a slotting mechanism, and the third movable table is provided with a hot melting mechanism and a basalt material pasting mechanism; a liftable plastic plate positioning platform is arranged above the base; the invention relates to the technical field of hot melt connection, in particular to a lifting pneumatic clamping jaw which is arranged on a fourth movable table. According to the invention, the edge of the plastic plate is subjected to hot melting and then is subjected to cooling fusion with the basalt material belt, so that the plastic plate is firmly connected and is not easy to fall off.
Description
Technical Field
The invention relates to the technical field of hot melt connection, in particular to a hot melt connection device and a hot melt connection method for edges of plastic plates and basalt materials.
Background
The plastic plate is used in various industries, and the edge of the plastic plate is usually covered by a binding mode, so that the edge abrasion of the plastic plate in the use process is avoided, and meanwhile, the effect of attractive edge is also achieved; the traditional edge-covering mode is to coat glue on the side edge of a plastic plate, then attach an edge-covering material on the side edge of the plastic plate, and the edge-covering material can fall off from the plastic plate for a long time, meanwhile, the basalt material is inorganic nonmetal fiber, has various excellent performances such as high strength, electric insulation, corrosion resistance, high temperature resistance, ageing resistance and the like, has good environmental compatibility, does not produce secondary pollution, and is a famous green high-performance novel environment-friendly material, so that the basalt material is used as the edge-covering material to provide a hot-melt connecting device and a hot-melt connecting method for the edge of the plastic plate and the basalt material.
Disclosure of Invention
In order to solve the problem that the edge covering material can fall off from the plastic plate for a long time by coating glue on the side edge of the plastic plate and then attaching the edge covering material on the side edge of the plastic plate in the traditional edge covering mode, the invention aims to provide a hot melting connection device and a hot melting connection method for the edge of the plastic plate and basalt materials.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the hot melting connection device for the edge of the plastic plate and the basalt material comprises a base, wherein the top surface of the base is fixedly connected with a T-shaped sliding rail, and a first movable table capable of transversely moving is arranged on the T-shaped sliding rail; the first movable table is provided with a detection component, the second movable table is provided with a slotting mechanism, and the third movable table is provided with a hot melting mechanism and a basalt material pasting mechanism; a liftable plastic plate positioning platform is arranged above the base; a lifting pneumatic clamping jaw is arranged on the fourth movable table;
the detection assembly comprises a mounting block which can be lifted and longitudinally moved, the bottom of the mounting block is fixedly provided with a first infrared distance sensor, and the front surface of the mounting block is fixedly provided with a second infrared distance sensor;
The slotting mechanism comprises two first L-shaped plates which are symmetrically arranged up and down and can be lifted, two fourth motors are fixedly arranged on the two first L-shaped plates, and the output ends of the two fourth motors are connected with two slotting wheels in a shaft way;
the hot melting mechanism comprises a first hot frit used for melting the side edge of the plastic plate, and two second hot frits which are vertically symmetrical are arranged on the front surface of the first hot frit and are used for melting the upper surface and the lower surface of the edge of the plastic plate;
the basalt material pasting mechanism comprises a second vertical plate fixedly arranged on the top surface of the third movable table, a supporting plate is fixedly connected to the top of the second vertical plate, and two movable plates which are symmetrically arranged up and down and can be lifted are arranged on the supporting plate; two pressing plates are arranged between the two movable plates, a first movable rod which is in sliding cross connection with the movable plates is fixedly connected to the pressing plates, one end of the first movable rod, which is far away from the pressing plates, is fixedly connected with a first baffle which is in blocking connection with the movable plates, and the first movable rod is positioned on the movable plates; the outer wall between the pressing plates is sleeved with a first spring; the side wall of the supporting plate is fixedly connected with a connecting block, the side wall of the connecting block is connected with a second movable rod in a sliding and penetrating manner, the outer wall of the second movable rod is fixedly connected with a convex strip which is connected with the connecting block in a sliding and penetrating manner, one end of the second movable rod, which is positioned on the front side of the connecting block, is fixedly connected with a U-shaped plate, the inner wall of the U-shaped plate is rotationally connected with a pressing wheel and a grooved wheel which are vertically arranged through a pin shaft, and the second movable rod is positioned on the connecting block; the outer wall between the U-shaped plates is sleeved with a second spring, one end of the second movable rod, which is far away from the U-shaped plates, is fixedly connected with a second baffle which is in blocking connection with the back of the connecting block, and the connecting block is provided with a winding wheel supporting mechanism;
The plastic plate positioning platform is provided with an L-shaped limiting plate with an adjustable position, and the L-shaped limiting plate is used for limiting the side edges of the plastic plates.
A first T-shaped groove is formed in the bottom of the first movable table, and the inner wall of the first T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail; the side wall of the first movable table is fixedly provided with a first motor, and the output end of the bottom of the first motor is connected with a first gear in a shaft way; the bottom of the second movable table is provided with a second T-shaped groove, and the inner wall of the second T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail; the side wall of the second movable table is fixedly provided with a second motor, and the output end of the bottom of the second motor is connected with a second gear in a shaft way; a third T-shaped groove is formed in the bottom of the third movable table, and the inner wall of the third T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail; the side wall of the third movable table is fixedly provided with a third motor, and the output end of the bottom of the third motor is connected with a third gear in a shaft way; a fourth T-shaped groove is formed in the bottom of the fourth movable table, the inner wall of the fourth T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail, an eighth motor is fixedly arranged on the side wall of the fourth movable table, and an output end at the bottom of the eighth motor is connected with an eighth gear in a shaft way; the side wall of the T-shaped sliding rail is fixedly connected with a rack, and the rack is meshed with the first gear, the second gear, the third gear and the eighth gear.
The detection assembly further comprises a first rodless cylinder fixedly arranged on the top surface of the first movable table, the transmission table of the first rodless cylinder moves in the vertical direction, the front side of the transmission table is fixedly connected with a first telescopic cylinder, and the telescopic end of the front side of the first telescopic cylinder is fixedly connected with the mounting block.
The slotting mechanism further comprises a U-shaped frame fixedly arranged on the top surface of the second movable table, the inner wall of the U-shaped frame vertically rotates and is connected with a first screw rod in a penetrating manner, the top of the first screw rod is fixedly connected with a fifth motor fixedly arranged at the top of the U-shaped frame, the inner wall of the U-shaped frame is vertically fixedly connected with a first guide rod, the outer walls of the two first L-shaped plates and the first guide rod are in sliding penetrating manner, the outer walls of the two first L-shaped plates and the first screw rod are in threaded penetrating manner, and the rotation of the first screw rod is used for driving the two first L-shaped plates to move in opposite directions and move away from each other in the vertical direction.
The hot melting mechanism further comprises a first vertical plate fixedly arranged on the top surface of the third movable table, the side wall of the first vertical plate is fixedly connected with a fixed block, the fixed block is fixedly connected with the first hot frit, a second guide rod is vertically fixedly connected to the fixed block in a penetrating manner, a second lead screw is vertically arranged on the fixed block in a penetrating manner in a rotating manner, two second L-shaped plates are symmetrically arranged in a threaded manner on the outer wall of the second lead screw in a threaded manner, the second guide rod and the two second L-shaped plates are vertically and slidably connected in a penetrating manner, the rotation of the second lead screw is used for driving the two second L-shaped plates to move in opposite directions and move away from each other in the vertical direction, the two second L-shaped plates are fixedly connected with two second hot frits, a fourth gear is fixedly connected to the top of the second lead screw, the first fixed plate is fixedly connected to the top of the second guide rod, a sixth motor is fixedly arranged at the bottom of the first fixed plate, and a fifth gear meshed with the fourth gear is axially connected to the output end of the sixth motor.
A third guide rod which is in sliding cross connection with the two movable plates is vertically fixedly cross-connected on the supporting plate, a third lead screw which is in threaded cross connection with the two movable plates is vertically rotated and cross-connected on the supporting plate, the rotation of the third lead screw is used for driving the two movable plates to move oppositely and move away from each other in the vertical direction, a sixth gear is fixedly connected to the top of the third lead screw, a second fixed plate is fixedly connected to the top of the third guide rod, a seventh motor is fixedly installed at the bottom of the second fixed plate, and a seventh gear meshed with the sixth gear is axially connected to the output end of the seventh motor; the inner wall of the grooved wheel is obliquely arranged.
The winding wheel supporting mechanism comprises a strip-shaped plate fixedly arranged on the connecting block, the top surface of the strip-shaped plate is rotationally connected with a rotating shaft, a sleeve is sleeved on the outer wall thread of the rotating shaft, a supporting ring is fixedly sleeved on the outer wall of the sleeve, which is close to the bottom, a compression bolt is connected with the outer wall thread of the supporting ring, and the tail end of the compression bolt is compressed on the outer wall of the rotating shaft.
The top surface fixedly connected with pneumatic cylinder of base, the top of the flexible end of pneumatic cylinder is fixed connection with the bottom of plastics panel location platform, the bar hole has been seted up to plastics panel location platform's top surface, plastics panel location platform's bottom fixedly connected with second rodless cylinder, the transmission platform of second rodless cylinder is fixed connection with the bottom of L type limiting plate, the vertical upward activity of L type limiting plate passes the bar hole, the top fixed mounting of L type limiting plate has the flexible cylinder of second, the flexible end of the flexible cylinder of second is vertical to be moved downwards and is passed L type limiting plate, and the bottom fixedly connected with pressure strip of flexible end.
The top surface of the fourth movable table is fixedly connected with a third rodless cylinder, a transmission table of the third rodless cylinder moves in the vertical direction, and the transmission table is fixedly connected with the pneumatic clamping jaw.
A hot-melt connection method of plastic plate edges and basalt materials comprises the following steps:
the method comprises the steps that firstly, the height of a first infrared distance sensor is adjusted through a mounting block, the first infrared distance sensor moves to the position above a plastic plate positioning platform, the mounting block moves longitudinally, the first infrared distance sensor moves to the position right above the plastic plate positioning platform, and the distance from the first infrared distance sensor to the plastic plate positioning platform is H1;
placing a plastic plate on a plastic plate positioning platform, enabling the side edge of the plastic plate to be abutted against the side wall of the L-shaped limiting plate, and installing a basalt material belt winding wheel on a winding wheel supporting mechanism;
step three, the first infrared distance sensor moves to the upper side of the plastic plate, and the thickness D of the plastic plate is obtained when the distance between the first infrared distance sensor and the plastic plate is measured to be H2;
step four, lifting a plastic plate positioning platform by a hydraulic cylinder, and adjusting the central line of the plastic plate on the side horizontal direction to a processing set height;
Fifthly, adjusting the position of a second infrared distance sensor, wherein infrared rays emitted by the second infrared distance sensor are projected on the side edge of the plastic plate;
step six, the first movable table moves on the T-shaped sliding rail, the infrared rays projected by the second infrared distance sensor scan on the side edge of the plastic plate, the data monitored by the second infrared distance sensor are constant, the plastic plate is straightened, and the distance from the second infrared distance sensor to the side edge of the plastic plate is measured to be L1;
step seven, the second rodless cylinder drives the L-shaped limiting plate to move, then the side edge of the plastic plate is abutted against the side wall of the L-shaped limiting plate, then the infrared rays projected by the second infrared distance sensor scan the side edge of the plastic plate again, the data monitored by the second infrared distance sensor are constant, the plastic plate is straightened, and meanwhile the distance from the second infrared distance sensor to the side edge of the plastic plate is measured to be L2, and the L2 is set to be a numerical value; the side edge of the plastic plate is positioned between the two grooving wheels and is also positioned between the two second hot frits and between the two pressing plates;
step eight, the slotting mechanism adjusts the distance between two slotting wheels, the second movable table moves on the T-shaped sliding rail, meanwhile, the fourth motor drives the slotting wheel to rotate, and then the two slotting wheels slotting the top surface and the bottom surface at the edge of the plastic plate to obtain a material slot;
Step nine, adjusting the height of the pneumatic clamping jaw, pulling one end of a basalt material belt on a material belt winding wheel on a winding wheel supporting mechanism out, bypassing a pinch roller and a grooved pulley, passing between two pressing plates, and clamping by the pneumatic clamping jaw;
step ten, adjusting the distance between the two second thermal frits, preheating the first thermal frits and the two second thermal frits, moving a third movable table, heating the plastic plate between the first thermal frits and the two second thermal frits, and carrying out thermal melting on the upper surface and the lower surface of the material belt groove and the side edges of the plastic plate; then, along with the movement of the third movable table, when the two pressing plates reach the upper side of the plastic plate, the distance between the two pressing plates is adjusted, the pressing wheels press the basalt material belt on the side edge of the plastic plate, the grooved wheels bend the basalt material belt above and below the plastic plate, then the two pressing plates press the bent material belt on the upper surface and the lower surface of the material belt groove, and then the material belt groove and the side edge of the plastic plate which are fused by heat are fused with the basalt material belt in a cooling way.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the edge of the plastic plate is subjected to hot melting and then is subjected to cooling fusion with the basalt material belt, so that the plastic plate is firmly connected and is not easy to fall off.
According to the invention, the basalt material strips are coated on the side edges of the plastic plate and the upper and lower surfaces of the edges of the plastic plate, so that the connection is further firm, the edge burst is avoided, and meanwhile, the coating is attractive.
According to the invention, the top surface and the bottom surface at the edge of the plastic plate are grooved through the two grooving wheels, and then the basalt material belt is coated in the grooves, so that the basalt material belt is prevented from being higher than the surface of the plastic plate.
According to the invention, the thickness of the plastic plate can be obtained through the detection of the first infrared distance sensor, then the position of the central line on the horizontal direction of the side edge of the plastic plate is found out, and meanwhile, the central line on the horizontal direction of the side edge of the plastic plate can be adjusted to the processing set height through the height adjustment of the plastic plate positioning platform.
According to the invention, the side edge of the plastic plate can find the processing position through the detection of the second infrared distance sensor and the adjustment of the position of the L-shaped limiting plate.
According to the invention, the infrared rays projected by the second infrared distance sensor scan on the side edge of the plastic plate, and the data monitored by the second infrared distance sensor are constant, so that the plastic plate is straightened.
According to the invention, after the thickness of the plastic plate is obtained through detection of the first infrared distance sensor, the grooved wheel, the second thermal frit and the pressing plate can be respectively determined to reach the positions required by processing.
Drawings
The invention is described in further detail below with reference to the attached drawings and detailed description:
FIG. 1 is a schematic structural view of an overall hot melt connection device for plastic sheet edges and basalt materials;
FIG. 2 is a schematic diagram of a detecting assembly according to the present invention;
FIG. 3 is a schematic structural view of a slotting mechanism of the present invention;
FIG. 4 is a schematic structural view of a third movable stage according to the present invention;
FIG. 5 is a schematic view of an explosion structure of the hot melt mechanism of the present invention;
FIG. 6 is a schematic diagram of an explosion configuration of the basalt material overlaying mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the portion A of FIG. 1 according to the present invention;
FIG. 8 is a schematic view of the pneumatic clamping jaw of the present invention;
FIG. 9 is a schematic illustration of a horizontal centerline position of the present invention;
FIG. 10 is a schematic view of a side view of a plastic panel of the present invention in a processing position.
In the figure: 1. a base; 2. a T-shaped slide rail; 3. a first movable stage; 4. a second movable stage; 5. a third movable stage; 6. a detection assembly; 7. a slotting mechanism; 8. a hot melting mechanism; 9. a basalt material pasting mechanism; 10. a plastic plate positioning platform; 11. a fourth movable stage; 1101. an eighth motor; 1102. an eighth gear; 12. pneumatic clamping jaws; 1201. a third rodless cylinder; 201. a rack; 301. a first motor; 302. a first gear; 401. a second motor; 402. a second gear; 501. a third motor; 502. a third gear; 601. a mounting block; 602. a first infrared distance sensor; 603. a second infrared distance sensor; 604. a first rodless cylinder; 605. a first telescopic cylinder; 701. a first L-shaped plate; 702. a fourth motor; 703. a grooved wheel; 704. a U-shaped frame; 705. a first lead screw; 706. a fifth motor; 707. a first guide bar; 801. a first thermal frit; 802. a second thermal frit; 803. a first vertical plate; 804. a fixed block; 805. a second guide bar; 806. a second lead screw; 807. a second L-shaped plate; 808. a fourth gear; 809. a first fixing plate; 810. a sixth motor; 811. a fifth gear; 901. a second vertical plate; 902. a support plate; 903. a movable plate; 904. a pressing plate; 905. a first movable lever; 906. a first baffle; 907. a first spring; 908. a connecting block; 909. a second movable rod; 910. a convex strip; 911. a U-shaped plate; 912. a pinch roller; 913. a sheave; 914. a winding wheel supporting mechanism; 915. a third guide bar; 916. a third lead screw; 917. a sixth gear; 918. a second fixing plate; 919. a seventh motor; 920. a seventh gear; 921. a second spring; 922. a second baffle; 91401. a strip-shaped plate; 91402. a rotating shaft; 91403. a sleeve; 91404. a support ring; 91405. a compression bolt; 1001. an L-shaped limiting plate; 1002. a hydraulic cylinder; 1003. a bar-shaped hole; 1004. a second rodless cylinder; 1005. a compacting plate; 1006. and a second telescopic cylinder.
Detailed Description
Further advantages and effects of the present invention will become apparent to those skilled in the art from the disclosure of the present invention, which is described by the following specific examples.
Please refer to fig. 1 to 10. It should be understood that the drawings illustrate constructions of the present specification; proportion of the components; size, etc. are used only in conjunction with the disclosure of the specification for the understanding and reading by those skilled in the art, and are not intended to limit the applicable limitations of the present invention, so that they are not of technical significance, and any structural modifications are not provided; the change of the proportion relation or the adjustment of the size of the proportion relation should still fall within the scope covered by the technical content disclosed by the invention under the condition that the efficacy and the achieved aim of the invention are not affected. Meanwhile, as referred to in the specification, as "upper"; "Down"; "left"; "right"; the terms "intermediate" and "a" and the like are used for descriptive purposes only and not for limiting the scope of the invention, and the relative changes or modifications are intended to be within the scope of the invention without materially altering the technology.
The invention provides a technical scheme that: the hot melting connection device for the edge of the plastic plate and the basalt material comprises a base 1, wherein the top surface of the base 1 is fixedly connected with a T-shaped sliding rail 2, and a first movable table 3 capable of transversely moving is arranged on the T-shaped sliding rail 2; the first movable table 3 is provided with a detection component 6, the second movable table 4 is provided with a slotting mechanism 7, and the third movable table 5 is provided with a hot melting mechanism 8 and a basalt material pasting mechanism 9; a liftable plastic plate positioning platform 10 is arranged above the base 1; the fourth movable table 11 is provided with a liftable pneumatic clamping jaw 12.
The detection assembly 6 comprises a first rodless cylinder 604 fixedly connected to the top surface of the first movable table 3, a transmission table of the first rodless cylinder 604 moves in the vertical direction, the front surface of the transmission table is fixedly connected with a first telescopic cylinder 605, the telescopic end of the front surface of the first telescopic cylinder 605 is fixedly connected with a mounting block 601, the bottom of the mounting block 601 is fixedly provided with a first infrared distance sensor 602, and the front surface of the mounting block 601 is fixedly provided with a second infrared distance sensor 603; the first rodless cylinder 604 can drive the first telescopic cylinder 605 to lift through the transmission platform, so that the mounting block 601 is lifted, the first telescopic cylinder 605 can drive the mounting block 601 to longitudinally move, meanwhile, the first movable platform 3 can transversely move on the T-shaped sliding rail 2, and then the positions of the first infrared distance sensor 602 and the second infrared distance sensor 603 can be adjusted.
The grooving mechanism 7 comprises a U-shaped frame 704 fixedly connected to the top surface of the second movable table 4, a first screw rod 705 is vertically and rotationally connected with the inner wall of the U-shaped frame 704 in a penetrating way, a fifth motor 706 fixedly arranged at the top of the U-shaped frame 704 is connected with the top of the first screw rod 705 in a shaft way, a first guide rod 707 is vertically and fixedly connected with the inner wall of the U-shaped frame 704, two first L-shaped plates 701 are symmetrically arranged below the outer wall of the first guide rod 707 in a sliding penetrating way, and the two first L-shaped plates 701 are in threaded penetrating way with the outer wall of the first screw rod 705; two fourth motors 702 are fixedly arranged on the two first L-shaped plates 701, the output ends of the two fourth motors 702 are connected with two grooved wheels 703 in a shaft way, and the fourth motors 702 can drive the grooved wheels 703 to rotate; the fifth motor 706 drives the first lead screw 705 to rotate, and the rotation of the first lead screw 705 can drive the two first L-shaped plates 701 to move in opposite directions or move away from each other in the vertical direction, so that the distance between the two grooving wheels 703 can be adjusted; the second movable table 4 moves on the T-shaped slide rail 2 and can drive the two rotary slotting wheels 703 to slotting the plastic plate.
The hot melting mechanism 8 further comprises a first vertical plate 803 fixedly arranged on the top surface of the third movable table 5, a fixed block 804 is fixedly connected to the side wall of the first vertical plate 803, and a first hot melting block 801 is fixedly connected to the front surface of the fixed block 804 and is used for melting the side edges of the plastic plates; a second guide rod 805 is vertically fixedly connected to the fixed block 804 in a penetrating manner, a second lead screw 806 is vertically rotated on the fixed block 804 in a penetrating manner, two second L-shaped plates 807 are symmetrically arranged on the outer wall of the second lead screw 806 in a threaded manner, the second guide rod 805 and the two second L-shaped plates 807 are vertically and slidably connected in a penetrating manner, and two second thermal frits 802 which are vertically symmetrical are arranged on the front surface of the first thermal frit 801 and are used for the upper surface and the lower surface of the edge of the thermal plastic plate; the two second L-shaped plates 807 are fixedly connected with the two second thermal fusion cakes 802, the top of the second lead screw 806 is fixedly connected with a fourth gear 808, the top of the second guide rod 805 is fixedly connected with a first fixing plate 809, the bottom of the first fixing plate 809 is fixedly provided with a sixth motor 810, and the output end of the sixth motor 810 is connected with a fifth gear 811 meshed with the fourth gear 808 in a shaft way; the sixth motor 810 may drive the fifth gear 811 to rotate, the fifth gear 811 drives the fourth gear 808 to rotate, and thus the second screw 806 rotates, and the rotation of the second screw 806 is used to drive the two second L-shaped plates 807 to move toward or away from each other in the vertical direction, so that the distance between the two second thermal frits 802 may be adjusted.
The basalt material attaching mechanism 9 comprises a second vertical plate 901 fixedly arranged on the top surface of the third movable table 5, a supporting plate 902 is fixedly connected to the top of the second vertical plate 901, and two movable plates 903 which are symmetrically arranged up and down and can be lifted are arranged on the supporting plate 902; two pressing plates 904 are arranged between the two movable plates 903, a first movable rod 905 which is in sliding penetration connection with the movable plates 903 is fixedly connected to the pressing plates 904, a first baffle 906 which is in blocking connection with the movable plates 903 is fixedly connected to one end of the first movable rod 905, which is far away from the pressing plates 904, and the first movable rod 905 is positioned on the movable plates 903; the outer wall between the pressing plates 904 is sleeved with a first spring 907; when the pressing plate 904 presses the basalt material belt on the plastic plate, the first spring 907 elastically supports the pressing plate 904, so that the pressing plate 904 is prevented from being blocked by pressing, and meanwhile, the pressing effect is good.
The side wall of the supporting plate 902 is fixedly connected with a connecting block 908, the side wall of the connecting block 908 is slidably connected with a second movable rod 909 in a penetrating manner, the outer wall of the second movable rod 909 is fixedly connected with a raised strip 910 which is slidably connected with the connecting block 908 in a penetrating manner, the action of the raised strip 910 prevents the second movable rod 909 from rotating, one end of the second movable rod 909, which is positioned on the front surface of the connecting block 908, is fixedly connected with a U-shaped plate 911, the inner wall of the U-shaped plate 911 is rotatably connected with a vertically arranged pressing wheel 912 and a grooved wheel 913 through a pin shaft, and the pressing wheel 912 and the grooved wheel 913 can simultaneously press basalt material on the side edge of a plastic plate, and the second movable rod 909 is positioned on the connecting block 908; the outer wall between the U-shaped plates 911 is sleeved with a second spring 921, one end of the second movable rod 909, which is far away from the U-shaped plates 911, is fixedly connected with a second baffle 922 which is blocked and connected with the back of the connecting block 908, and the connecting block 908 is provided with a winding wheel supporting mechanism 914; the second spring 921 elastically supports the U-shaped plate 911, and when the pressing wheel 912 and the grooved wheel 913 press the basalt material belt on the plastic plate, the pressing and clamping are avoided, and meanwhile, the pressing effect is good;
Four edges of one face of each of the two pressing plates 904 are rounded, and when the basalt fiber material belts are bent in contact with the pressing plates 904, the basalt fiber material belts are prevented from being blocked.
The inner wall of the grooved pulley (913) is obliquely arranged, and the inclined inner wall is used for pre-bending the basalt fiber material belt, so that the basalt fiber material belt can be bent and pressed on the plastic plate by the pressing plate 904.
An L-shaped limiting plate 1001 with an adjustable position is mounted on the plastic plate positioning platform 10 for limiting the side edges of the plastic plate.
The side wall of the T-shaped sliding rail 2 is fixedly connected with a rack 201.
A first T-shaped groove is formed in the bottom of the first movable table 3, and the inner wall of the first T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail 2; the side wall of the first movable table 3 is fixedly provided with a first motor 301, and the output end of the bottom of the first motor 301 is connected with a first gear 302 in a shaft way; the first motor 301 may drive the first gear 302 to rotate, and the first movable table 3 moves on the T-shaped slide rail 2 under the meshing cooperation of the first gear 302 and the rack 201.
The bottom of the second movable table 4 is provided with a second T-shaped groove, and the inner wall of the second T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail 2; the side wall of the second movable table 4 is fixedly provided with a second motor 401, and the output end of the bottom of the second motor 401 is connected with a second gear 402 in a shaft way; the second motor 401 can drive the second gear 402 to rotate, and the second movable table 4 moves on the T-shaped slide rail 2 under the meshing cooperation of the second gear 402 and the rack 201.
A third T-shaped groove is formed in the bottom of the third movable table 5, and the inner wall of the third T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail 2; a third motor 501 is fixedly arranged on the side wall of the third movable table 5, and a third gear 502 is connected with the output end of the bottom of the third motor 501 in a shaft way; the third motor 501 may drive the third gear 502 to rotate, and the third movable platform 5 moves on the T-shaped slide rail 2 under the meshing cooperation of the third gear 502 and the rack 201.
A fourth T-shaped groove is formed in the bottom of the fourth movable table 11, the inner wall of the fourth T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail 2, an eighth motor 1101 is fixedly arranged on the side wall of the fourth movable table 11, and an eighth gear 1102 is axially connected to the output end of the bottom of the eighth motor 1101; the eighth motor 1101 may drive the eighth gear 1102 to rotate, and the fourth movable table 11 moves on the T-shaped slide rail 2 under the meshing engagement of the eighth gear 1102 and the rack 201.
A third guide rod 915 which is in sliding connection with the two movable plates 903 is vertically fixedly connected on the supporting plate 902 in a penetrating way, a third lead screw 916 which is in threaded connection with the two movable plates 903 is vertically and rotatably connected on the supporting plate 902 in a penetrating way, a sixth gear 917 is fixedly connected to the top of the third lead screw 916, a second fixed plate 918 is fixedly connected to the top of the third guide rod 915, a seventh motor 919 is fixedly arranged at the bottom of the second fixed plate 918, and a seventh gear 920 meshed with the sixth gear 917 is axially connected to the output end of the seventh motor 919; the seventh motor 919 may drive the seventh gear 920 to rotate, the seventh gear 920 drives the sixth gear 917 to rotate, so that the third screw 916 rotates, and the rotation of the third screw 916 is used to drive the two movable plates 903 to move in opposite directions or move away from each other in the vertical direction, so that the distance between the two pressing plates 904 may be adjusted.
The winding wheel supporting mechanism 914 comprises a strip-shaped plate 91401 fixedly arranged on the connecting block 908, the top surface of the strip-shaped plate 91401 is rotatably connected with a rotating shaft 91402, the outer wall of the rotating shaft 91402 is in threaded sleeve connection with a sleeve 91403, the outer wall of the sleeve 91403 close to the bottom is fixedly sleeved with a supporting ring 91404, the outer wall of the supporting ring 91404 is in threaded connection with a compression bolt 91405, and the tail end of the compression bolt 91405 is compressed on the outer wall of the rotating shaft 91402; the threaded engagement of the sleeve 91403 with the shaft 91402 allows for height adjustment of the sleeve 91403; when the basalt fiber material belt winding wheel is installed, the inner wall of the winding wheel is sleeved on the outer wall of the sleeve 91403, and the bottom of the winding wheel is supported on the support ring 91404.
The top surface fixedly connected with pneumatic cylinder 1002 of base 1, the top of the flexible end of pneumatic cylinder 1002 is fixed connection with the bottom of plastics panel location platform 10, can adjust the height of plastics panel location platform 10 through pneumatic cylinder 1002.
The top surface of the plastic plate positioning platform 10 is provided with a bar-shaped hole 1003, the bottom of the plastic plate positioning platform 10 is fixedly connected with a second rodless cylinder 1004, a transmission platform of the second rodless cylinder 1004 is fixedly connected with the bottom of the L-shaped limiting plate 1001, the L-shaped limiting plate 1001 vertically and upwards passes through the bar-shaped hole 1003, and the limiting position of the L-shaped limiting plate 1001 to the plastic plate can be adjusted by the transmission platform of the second rodless cylinder 1004.
The top fixed mounting of L type limiting plate 1001 has the flexible cylinder 1006 of second, and the flexible end of the flexible cylinder 1006 of second is vertical to be moved downwards and is passed L type limiting plate 1001, and the bottom fixedly connected with of flexible end compresses tightly board 1005, and the flexible cylinder 1006 of second can drive compresses tightly board 1005 and descends, makes it compress tightly on plastic board, and then fixes plastic board to plastic board edge and basalt material's connection processing.
The top surface of the fourth movable table 11 is fixedly connected with a third rodless cylinder 1201, a transmission table of the third rodless cylinder 1201 moves in the vertical direction, and the transmission table is fixedly connected with the pneumatic clamping jaw 12; the height of the pneumatic clamping jaw 12 can be adjusted by means of a third rodless cylinder 1201.
The horizontal midline of the line between the two grooving wheels 703, the horizontal midline of the line between the two second thermal frits 802, and the horizontal midline of the line between the two platens 904 coincide, and the height of the horizontal midline is the process set height, as shown in fig. 9.
The device for connecting the edge of the plastic plate with the basalt material also comprises a controller.
A hot-melt connection method of plastic plate edges and basalt materials comprises the following steps:
step one, the first rodless cylinder 604 adjusts the height of the mounting block 601 through the transmission platform thereof, so that the height of the first infrared distance sensor 602 can be adjusted, the first infrared distance sensor 602 moves to the upper side of the plastic plate positioning platform 10, the first telescopic cylinder 605 drives the mounting block 601 to longitudinally move, the first infrared distance sensor 602 moves to the upper side of the plastic plate positioning platform 10, the first infrared distance sensor 602 measures that the distance data from the first infrared distance sensor to the plastic plate positioning platform 10 is H1, and the distance data is fed back to the controller.
Step two, placing the plastic plate on the plastic plate positioning platform 10, wherein the side edge of the plastic plate is abutted against the side wall of the L-shaped limiting plate 1001, and the basalt material belt winding wheel is installed on the winding wheel supporting mechanism 914.
Step three, the first infrared distance sensor 602 moves to the upper side of the plastic board, the distance from the first infrared distance sensor to the plastic board is measured to be H2, and the distance is fed back to the controller, so that the thickness d=h1-H2 of the plastic board is obtained.
Step four, the controller obtains the thickness D, and the controller drives the hydraulic cylinder 1002 to lift the plastic plate positioning platform 10, so that the central line of the plastic plate on the side in the horizontal direction is adjusted to the processing set height; the position of the middle line of the side edge of the plastic plate in the horizontal direction is D/2.
Step five, the position of the second infrared distance sensor 603 is adjusted through the first rodless cylinder 604 and the first telescopic cylinder 605, and the infrared rays emitted by the second infrared distance sensor 603 are projected on the side edge of the plastic plate; the infrared emission initial position of the second infrared distance sensor 603 is located on the horizontal plane of the processing position, and the distance between the second infrared distance sensor 603 and the processing position is set distance L2.
Step six, the first movable table 3 moves on the T-shaped slide rail 2, the infrared ray projected by the second infrared distance sensor 603 scans on the side edge of the plastic plate, the data monitored by the second infrared distance sensor 603 are constant, the plastic plate is straightened, and the distance from the second infrared distance sensor 603 to the side edge of the plastic plate is measured to be L1, and is fed back to the controller.
Step seven, the controller drives the second rodless cylinder 1004 to drive the L-shaped limiting plate 1001 to move by L1-L2 towards the direction of the second infrared distance sensor 603, as shown in FIG. 10; then the side edge of the plastic plate is attached to the side wall of the L-shaped limiting plate 1001, then the infrared rays projected by the second infrared distance sensor 603 scan the side edge of the plastic plate again, the data monitored by the second infrared distance sensor 603 are constant, and the plastic plate is straightened.
Meanwhile, the distance from the second infrared distance sensor 603 to the side edge of the plastic plate is measured to be L2, namely the side edge of the plastic plate reaches the processing position; the side edges of the plastic sheet are located between the two grooving wheels 703 and also between the two second thermal frits 802 and the two platens 904.
And step eight, the controller drives the two first L-shaped plates 701 to move by controlling the fifth motor 706, adjusts the distance between the two grooving wheels 703, enables the two grooving wheels 703 to reach the grooving position, enables the second movable table 4 to move on the T-shaped sliding rail 2, simultaneously drives the grooving wheels 703 to rotate by the fourth motor 702, and then the two grooving wheels 703 groove the top surface and the bottom surface at the edge of the plastic plate to obtain a material groove, and the grooving depth is 1-2mm.
Step nine, adjusting the height of the pneumatic clamping jaw 12, pulling one end of a basalt material belt on a basalt material belt winding wheel on a winding wheel supporting mechanism 914, bypassing a pressing wheel 912 and a grooved wheel 913, passing through a space between two pressing plates 904, and clamping by the pneumatic clamping jaw 12.
Step ten, adjusting the distance between the two second thermal frits 802, preheating the first thermal frits 801 and the two second thermal frits 802, moving the third movable table 5, heating the plastic plate entering the space between the first thermal frits 801 and the two second thermal frits 802, and thermally fusing the upper and lower surfaces of the material belt groove and the side edges of the plastic plate, wherein the vertical distance between the second thermal frits 802 and the plastic plate is 1-1.5mm; then, along with the movement of the third movable table 5, the pressing wheel 912 presses the basalt material belt to cover the side edge of the plastic plate, the grooved wheel 913 bends the basalt material belt positioned above and below the plastic plate, when the two pressing plates 904 reach above the plastic plate, the distance between the two pressing plates 904 is adjusted, so that the two pressing plates 904 press the bent material belt to cover the upper and lower surfaces of the material belt groove, and then the material belt groove and the side edge of the plastic plate which are fused by hot melting are fused with the basalt material belt in a cooling way.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
Claims (10)
1. The utility model provides a plastics panel edge and basalt material's hot melt connecting device, includes base (1), its characterized in that: the top surface of the base (1) is fixedly connected with a T-shaped sliding rail (2), and a first movable table (3) capable of transversely moving is arranged on the T-shaped sliding rail (2); the device comprises a second movable table (4), a third movable table (5) and a fourth movable table (11), wherein a detection assembly (6) is arranged on the first movable table (3), a slotting mechanism (7) is arranged on the second movable table (4), and a hot melting mechanism (8) and a basalt material attaching mechanism (9) are arranged on the third movable table (5); a liftable plastic plate positioning platform (10) is arranged above the base (1); a lifting pneumatic clamping jaw (12) is arranged on the fourth movable table (11);
the detection assembly (6) comprises a mounting block (601) which can be lifted and longitudinally moved, a first infrared distance sensor (602) is fixedly arranged at the bottom of the mounting block (601), and a second infrared distance sensor (603) is fixedly arranged at the front of the mounting block (601);
the slotting mechanism (7) comprises two first L-shaped plates (701) which are symmetrically arranged up and down and can be lifted, two fourth motors (702) are fixedly arranged on the two first L-shaped plates (701), and the output ends of the two fourth motors (702) are connected with two slotting wheels (703) in a shaft joint mode;
The hot melting mechanism (8) comprises a first hot frit (801) used for hot melting the side edge of the plastic plate, and two second hot frits (802) which are vertically symmetrical are arranged on the front surface of the first hot frit (801) and are used for hot melting the upper surface and the lower surface of the edge of the plastic plate;
the basalt material pasting mechanism (9) comprises a second vertical plate (901) fixedly arranged on the top surface of the third movable table (5), the top of the second vertical plate (901) is fixedly connected with a supporting plate (902), and the supporting plate (902) is provided with two movable plates (903) which are symmetrically arranged up and down and can be lifted; two pressing plates (904) are arranged between the two movable plates (903), a first movable rod (905) which is in sliding penetration connection with the movable plates (903) is fixedly connected to the pressing plates (904), a first baffle (906) which is in blocking connection with the movable plates (903) is fixedly connected to one end, far away from the pressing plates (904), of the first movable rod (905), and the first movable rod (905) is located on the movable plates (903); the outer wall between the pressing plates (904) is sleeved with a first spring (907); the side wall of the supporting plate (902) is fixedly connected with a connecting block (908), the side wall of the connecting block (908) is slidably connected with a second movable rod (909) in a penetrating manner, the outer wall of the second movable rod (909) is fixedly connected with a convex strip (910) which is slidably connected with the connecting block (908), one end of the second movable rod (909) located on the front face of the connecting block (908) is fixedly connected with a U-shaped plate (911), the inner wall of the U-shaped plate (911) is rotatably connected with a pressing wheel (912) and a grooved wheel (913) which are vertically arranged through pin shafts, and the second movable rod (909) is located on the connecting block (908); the outer wall between the U-shaped plates (911) is sleeved with a second spring (921), one end of the second movable rod (909) far away from the U-shaped plates (911) is fixedly connected with a second baffle (922) which is in blocking connection with the back of the connecting block (908), and the connecting block (908) is provided with a winding wheel supporting mechanism (914);
The plastic plate positioning platform (10) is provided with an L-shaped limiting plate (1001) with an adjustable position, and the L-shaped limiting plate is used for limiting the side edges of plastic plates.
2. A hot melt joining apparatus for a plastic panel edge to basalt material as claimed in claim 1, wherein: a first T-shaped groove is formed in the bottom of the first movable table (3), and the inner wall of the first T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail (2); a first motor (301) is fixedly arranged on the side wall of the first movable table (3), and a first gear (302) is connected with the output end of the bottom of the first motor (301) in a shaft way; a second T-shaped groove is formed in the bottom of the second movable table (4), and the inner wall of the second T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail (2); a second motor (401) is fixedly arranged on the side wall of the second movable table (4), and a second gear (402) is connected with the output end of the bottom of the second motor (401) in a shaft way; a third T-shaped groove is formed in the bottom of the third movable table (5), and the inner wall of the third T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail (2); a third motor (501) is fixedly arranged on the side wall of the third movable table (5), and a third gear (502) is connected with the output end of the bottom of the third motor (501) in a shaft way; a fourth T-shaped groove is formed in the bottom of the fourth movable table (11), the inner wall of the fourth T-shaped groove is in sliding connection with the outer wall of the T-shaped sliding rail (2), an eighth motor (1101) is fixedly arranged on the side wall of the fourth movable table (11), and an eighth gear (1102) is connected with the output end of the bottom of the eighth motor (1101) in a shaft connection mode; the side wall of the T-shaped sliding rail (2) is fixedly connected with a rack (201), and the rack (201) is meshed with a first gear (302), a second gear (402), a third gear (502) and an eighth gear (1102).
3. A hot melt joining apparatus for a plastic panel edge to basalt material as claimed in claim 1, wherein: the detection assembly (6) further comprises a first rodless cylinder (604) fixedly arranged on the top surface of the first movable table (3), a transmission table of the first rodless cylinder (604) moves in the vertical direction, a first telescopic cylinder (605) is fixedly connected to the front surface of the transmission table, and a telescopic end of the front surface of the first telescopic cylinder (605) is fixedly connected with the mounting block (601).
4. A hot melt joining apparatus for a plastic panel edge to basalt material as claimed in claim 1, wherein: the slotting mechanism (7) further comprises a U-shaped frame (704) fixedly arranged on the top surface of the second movable table (4), a first screw rod (705) is vertically and rotationally connected with the inner wall of the U-shaped frame (704), a fifth motor (706) fixedly arranged on the top of the U-shaped frame (704) is connected with the top of the first screw rod (705) in a shaft mode, a first guide rod (707) is vertically and fixedly connected with the inner wall of the U-shaped frame (704), the outer walls of the two first L-shaped plates (701) and the first guide rod (707) are in sliding and connection, the outer walls of the two first L-shaped plates (701) and the first screw rod (705) are in threaded and connection, and the rotation of the first screw rod (705) is used for driving the two first L-shaped plates (701) to move in opposite directions and move in a separation mode in the vertical direction.
5. A hot melt joining apparatus for a plastic panel edge to basalt material as claimed in claim 1, wherein: the utility model discloses a high-speed electric power generation device, including hot melt mechanism (8), fixed mounting is provided with first riser (803) on third movable table (5) top surface, lateral wall fixedly connected with fixed block (804) of first riser (803), fixed block (804) are fixed connection with first hot frit (801), vertical fixed cross-under has second guide bar (805) on fixed block (804), vertical rotation cross-under has second lead screw (806) on fixed block (804), the outer wall screw cross-under of second lead screw (806) has two second L template (807) of symmetry setting, second guide bar (805) are vertical slip cross-under with two second L templates (807), the rotation of second lead screw (806) is used for driving two second L templates (807) in the vertical direction opposite direction and move apart, two second L (807) are fixed connection with two second hot frit (802), the top fixed connection of second lead screw (806) has second lead screw (808), second lead screw (809) have the motor (808) of symmetry to install the fixed connection of second lead screw (805), the fixed connection of second lead screw (810) has a fixed shaft (810).
6. A hot melt joining apparatus for a plastic panel edge to basalt material as claimed in claim 1, wherein: a third guide rod (915) which is in sliding cross connection with the two movable plates (903) is vertically fixedly cross-connected on the supporting plate (902), a third lead screw (916) which is in threaded cross connection with the two movable plates (903) is vertically and rotatably cross-connected on the supporting plate (902), the rotation of the third lead screw (916) is used for driving the two movable plates (903) to move in opposite directions and move away from each other in the vertical direction, a sixth gear (917) is fixedly connected to the top of the third lead screw (916), a second fixed plate (918) is fixedly connected to the top of the third guide rod (915), a seventh motor (919) is fixedly arranged at the bottom of the second fixed plate (918), and a seventh gear (920) meshed with the sixth gear (917) is connected to the output end of the seventh motor (919) in a shaft manner. The inner wall of the grooved wheel (913) is obliquely arranged.
7. A hot melt joining apparatus for a plastic panel edge to basalt material as claimed in claim 1, wherein: the winding wheel supporting mechanism (914) comprises a strip-shaped plate (91401) fixedly arranged on a connecting block (908), a rotating shaft (91402) is rotatably connected to the top surface of the strip-shaped plate (91401), a sleeve (91403) is sleeved on the outer wall of the rotating shaft (91402) in a threaded manner, a supporting ring (91404) is fixedly sleeved on the outer wall of the sleeve (91403) close to the bottom, a compression bolt (91405) is connected to the outer wall of the supporting ring (91404) in a threaded manner, and the tail end of the compression bolt (91405) is compressed on the outer wall of the rotating shaft (91402).
8. A hot melt joining apparatus for a plastic panel edge to basalt material as claimed in claim 1, wherein: the top surface fixedly connected with pneumatic cylinder (1002) of base (1), the top of the flexible end of pneumatic cylinder (1002) is fixed connection with the bottom of plastics panel location platform (10), bar hole (1003) have been seted up to the top surface of plastics panel location platform (10), the bottom fixedly connected with second rodless cylinder (1004) of plastics panel location platform (10), the transmission platform of second rodless cylinder (1004) is fixed connection with the bottom of L type limiting plate (1001), the vertical upward activity of L type limiting plate (1001) passes bar hole (1003), the top fixed mounting of L type limiting plate (1001) has second flexible cylinder (1006), the vertical downward activity of the flexible end of second flexible cylinder (1006) passes L type limiting plate (1001), and the bottom fixedly connected with compacting plate (1005) of flexible end.
9. A hot melt joining apparatus for a plastic panel edge to basalt material as claimed in claim 1, wherein: the top surface of the fourth movable table (11) is fixedly connected with a third rodless cylinder (1201), a transmission table of the third rodless cylinder (1201) moves in the vertical direction, and the transmission table is fixedly connected with a pneumatic clamping jaw (12).
10. A method for hot-melt connection of a plastic sheet edge and a basalt material, characterized in that a hot-melt connection device of a plastic sheet edge and a basalt material according to any one of claims 1 to 9 is used, comprising the following steps:
step one, the height of a first infrared distance sensor (602) is adjusted through a mounting block (601), the first infrared distance sensor (602) moves to the upper side of a plastic plate positioning platform (10), the mounting block (601) moves longitudinally, the first infrared distance sensor (602) moves to the right upper side of the plastic plate positioning platform (10), and the distance from the first infrared distance sensor (602) to the plastic plate positioning platform (10) is measured to be H1;
placing a plastic plate on a plastic plate positioning platform (10), enabling the side edge of the plastic plate to be abutted against the side wall of an L-shaped limiting plate (1001), and installing a basalt material belt winding wheel on a winding wheel supporting mechanism (914);
step three, a first infrared distance sensor (602) moves to the upper part of the plastic plate, and the thickness D of the plastic plate is obtained when the distance from the first infrared distance sensor to the plastic plate is measured to be H2;
step four, a hydraulic cylinder (1002) lifts a plastic plate positioning platform (10) and adjusts the central line of the side edge of the plastic plate in the horizontal direction to a processing set height;
Fifthly, adjusting the position of a second infrared distance sensor (603), wherein infrared rays emitted by the second infrared distance sensor (603) are projected on the side edge of the plastic plate;
step six, the first movable table (3) moves on the T-shaped sliding rail (2), the infrared rays projected by the second infrared distance sensor (603) scan on the side edge of the plastic plate, the data monitored by the second infrared distance sensor (603) are constant, the plastic plate is straightened, and the distance from the second infrared distance sensor (603) to the side edge of the plastic plate is measured to be L1;
step seven, a second rodless cylinder (1004) drives an L-shaped limiting plate (1001) to move, then the side edge of a plastic plate is abutted against the side wall of the L-shaped limiting plate (1001), then infrared rays projected by a second infrared distance sensor (603) are swept on the side edge of the plastic plate again, data monitored by the second infrared distance sensor (603) are constant, the plastic plate is straightened, and meanwhile the distance from the second infrared distance sensor (603) to the side edge of the plastic plate is measured to be L2, and a set value of L2 is measured; the side edges of the plastic sheet are located between the two grooving wheels (703) and also between the two second thermal frits (802) and between the two pressing plates (904);
Step eight, a slotting mechanism (7) adjusts the distance between two slotting wheels (703), a second movable table (4) moves on a T-shaped sliding rail (2), and a fourth motor (702) drives the slotting wheel (703) to rotate, so that the two slotting wheels (703) slotting the top surface and the bottom surface at the edge of a plastic plate to obtain a material slot;
step nine, adjusting the height of the pneumatic clamping jaw (12), pulling one end of a basalt material belt on a material belt winding wheel on a winding wheel supporting mechanism (914), bypassing a pinch roller (912) and a grooved wheel (913), passing between two pressing plates (904), and clamping by the pneumatic clamping jaw (12);
step ten, adjusting the distance between the two second thermal frits (802), preheating the first thermal frits (801) and the two second thermal frits (802), moving a third movable table (5), heating the plastic plate between the first thermal frits (801) and the two second thermal frits (802), and carrying out thermal melting on the upper surface and the lower surface of the material belt groove and the side edges of the plastic plate; then, along with the movement of the third movable table (5), when the two pressing plates (904) reach the upper side of the plastic plate, the distance between the two pressing plates (904) is adjusted, the pressing wheels (912) press the basalt material belt on the side edge of the plastic plate, the grooved wheels (913) bend the basalt material belt positioned above and below the plastic plate, then the two pressing plates (904) press the bent material belt on the upper surface and the lower surface of the material belt groove, and then the material belt groove which is fused by hot melting and the side edge of the plastic plate are fused with the basalt material belt in a cooling way.
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| CN202310746113.5A CN116494544B (en) | 2023-06-25 | 2023-06-25 | Hot-melting connection device and method for edges of plastic plates and basalt materials |
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| CN116494544B true CN116494544B (en) | 2023-08-22 |
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| CN117300688B (en) * | 2023-11-30 | 2024-01-30 | 四川卡雷亚数控机床有限公司 | Workpiece positioning device and method for machine tool machining platform |
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