CN116476208A - Automatic glazing device for ceramic biscuit - Google Patents

Automatic glazing device for ceramic biscuit Download PDF

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Publication number
CN116476208A
CN116476208A CN202310513537.7A CN202310513537A CN116476208A CN 116476208 A CN116476208 A CN 116476208A CN 202310513537 A CN202310513537 A CN 202310513537A CN 116476208 A CN116476208 A CN 116476208A
Authority
CN
China
Prior art keywords
rotary
glazing
ceramic
disc
adjusting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310513537.7A
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Chinese (zh)
Inventor
曹树龙
黄炳峰
张霞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Taotao New Material Technology Co ltd
Original Assignee
Hefei Taotao New Material Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hefei Taotao New Material Technology Co ltd filed Critical Hefei Taotao New Material Technology Co ltd
Priority to CN202310513537.7A priority Critical patent/CN116476208A/en
Publication of CN116476208A publication Critical patent/CN116476208A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/045Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by dipping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses an automatic glazing device for ceramic biscuit, and relates to the field of ceramic part production; the rotary glazing device comprises a rotary glazing platform, wherein a lifting structure and a rotary structure are arranged on the rotary glazing platform, a plurality of identical stations are arranged in a rotary circumference, and an angle deflection mechanism is arranged in each station on the rotary structure; the rotary glazing platform is arranged, and four identical stations are arranged on the rotary glazing platform, so that the whole processes of feeding, glazing, wiping and discharging are completed in the same equipment system by utilizing the same action, continuous uninterrupted glazing operation can be performed, full-automatic production and processing are realized, and the overlong occupied area of an automatic production line is avoided; through setting up angle deflection mechanism and with its and elevation structure and revolution mechanic cooperation, make the ceramic part enter into the glaze liquid in-process and get into with the gesture of slope, be difficult for producing the splash like this, whole glaze dipping process is steady orderly, guarantees that its inner wall can not take place the pollution when glazing the outer wall.

Description

Automatic glazing device for ceramic biscuit
Technical Field
The invention relates to the field of ceramic part production, in particular to an automatic glazing device for ceramic greenware.
Background
Ceramic manufacturing has become an important industrial field, and ceramic products are widely used in the fields of construction, home furnishing, catering and the like. Among them, the glaze treatment is one of the most important steps in the ceramic product production process, which can not only improve the aesthetic quality and texture of the ceramic product, but also enhance the water resistance and dirt resistance of the ceramic product.
Traditional glazing methods comprise brushing glaze, spraying, soaking, atomizing and the like. Wherein, soak formula glazing: the ceramic ware is soaked in the glaze, so that the ceramic ware is taken out and dried after absorbing enough glaze, a large number of ceramic pieces can be treated at one time in the mode, glazing is faster, but the glazing mode is difficult to ensure that the glaze is uniform, the glaze flowing phenomenon is easy to occur at the bottom, the inner wall pollution is caused when the glaze is fully fed to the outer wall of the ceramic, and complete mechanized production cannot be realized. Therefore, we propose an automatic glazing device for ceramic greenware.
Disclosure of Invention
The invention aims to provide an automatic glazing device for ceramic greenware, which realizes full-mechanized production of immersion glazing and avoids the problems of flowing glaze and inner wall pollution.
The technical problems solved by the invention are as follows:
(1) How to complete the whole processes of feeding, glazing, wiping and discharging in the same equipment system by arranging a rotary glazing platform and installing four identical stations on the rotary glazing platform, so that the problem that full automation cannot be realized or the overlength occupied area of an automatic production line in the prior art is solved;
(2) How to make the whole glazing process stable and orderly by arranging the angle deflection mechanism and matching the angle deflection mechanism with the lifting structure and the rotating structure, and solve the problem that the horizontal glazing is easy to splash to cause pollution;
(3) How to wipe and adsorb the bottom of ceramic piece after the glaze dipping through setting up antidrip device to wash and dewater the sponge that absorbs water, solve the glaze effect poor and pollute follow-up conveyer belt's problem that the glaze effect is led to the stream glaze of ceramic piece bottom and drip.
The invention can be realized by the following technical scheme: the automatic glazing device for the ceramic biscuit comprises a rotary glazing platform, wherein a lifting structure and a rotary structure are arranged on the rotary glazing platform, a plurality of identical stations are arranged in a rotary circumference, and an angle deflection mechanism for driving a ceramic piece to change in angle is arranged in each station on the rotary structure.
The invention further technically improves that: four same stations are arranged, and a feeding conveyer belt, a glaze storage box, a drip-proof glaze device and a discharging conveyer belt are sequentially arranged along the working rotation direction of the working rotation glazing platform.
The invention further technically improves that: the angle deflection mechanism comprises an angle adjusting plate hinged with the edge of the rotating structure, an adjusting disc is arranged at the central position of the rotating structure, four adjusting sliding blocks capable of sliding in a controlled manner are uniformly arranged in the adjusting disc, connecting columns are arranged between the adjusting sliding blocks and the angle adjusting plate, and two ends of each connecting column are respectively connected with the adjusting sliding blocks and the angle adjusting plate in a rotating mode.
The invention further technically improves that: one side of the angle adjusting plate is fixed with a mounting plate, a plurality of mounting columns are uniformly and rotatably connected to the mounting plate, a vacuum chuck is arranged at the bottom of each mounting column in a floating mode, and synchronous pulleys are fixed on the outer sides of the plurality of mounting columns and are driven to rotate through synchronous belts.
The invention further technically improves that: the outside of every erection column all slides and is provided with the disk of blowing, and a plurality of ventholes have evenly been seted up to the outside of the disk of blowing.
The invention further technically improves that: the anti-drip glaze device is provided with a chain structure driven by a motor, the chain structure comprises a plurality of chain plates hinged with each other, water absorbing sponge is fixedly attached to the outer side of each chain plate, a cleaning tank is arranged at the bottom of the anti-drip glaze device, and squeeze rollers for dewatering the water absorbing sponge are sequentially arranged on the cleaning tank.
The invention further technically improves that: the lifting structure adopts a lifting oil cylinder, and the rotating structure adopts a rotating index plate.
The invention further technically improves that: the center position of the adjusting disk is rotationally provided with a rotating disk, one end of the adjusting slide block, which is close to the rotating disk, is fixedly connected with an extension rod, one end top of the extension rod, which is far away from the adjusting slide block, is rotationally provided with a follow-up roller, four arc grooves are rotationally symmetrically formed in the rotating disk, and the follow-up roller is arranged in the arc grooves and is in rolling fit with the arc grooves.
Compared with the prior art, the invention has the following beneficial effects:
1. the rotary glazing platform is arranged, and four identical stations are arranged on the rotary glazing platform, so that the whole processes of feeding, glazing, wiping and discharging are completed in the same equipment system by utilizing the same action, continuous uninterrupted glazing operation can be performed, full-automatic production and processing are realized, and the overlong occupied area of an automatic production line is avoided;
2. by arranging the angle deflection mechanism and matching the angle deflection mechanism with the lifting structure and the rotating structure, ceramic parts enter in an inclined posture in the process of entering glaze liquid, so that splashing liquid is not easy to occur, the whole glaze dipping process is stable and orderly, and the inner wall of the ceramic parts is ensured not to be polluted while the outer wall is glazed;
3. the anti-drip device is arranged to wipe and adsorb the bottom of the glazed ceramic piece, and the water-absorbing sponge is cleaned and dehydrated, so that the problems of poor glazing effect and pollution to a subsequent conveying belt caused by the flowing glaze and drip leakage of the bottom of the ceramic piece are avoided, and the problem of secondary pollution to the ceramic piece after the water-absorbing sponge is used is also avoided;
4. in the whole process, particularly in the glazing process, the driving motor drives the mounting column to rotate through the synchronous pulley and the synchronous belt, so that the outer wall surface of the whole ceramic piece is fully contacted with the glaze liquid, glazing is performed more uniformly and compactly, and the glazing effect is good.
Drawings
The present invention is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a rotary glazing platform according to the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2A in accordance with the present invention;
FIG. 4 is a schematic view of the attachment of the mounting post and vacuum chuck of the present invention;
FIG. 5 is a schematic view of the internal connection structure of the tuning disk of the present invention;
FIG. 6 is a schematic view of the internal structure of the anti-drip glaze device of the present invention;
fig. 7 is a partial enlarged view of fig. 6B in accordance with the present invention.
In the figure: 1. a feeding conveyer belt; 2. rotating the glazing platform; 3. a blanking conveying belt; 4. a glaze storage box; 5. a drip-proof glaze device; 6. glaze liquid; 201. a lifting oil cylinder; 202. rotating the dividing plate; 203. a carrying plate; 204. a hinge base; 205. an angle adjusting plate; 206. a mounting plate; 207. a driving motor; 208. a mounting column; 209. a blowing disc; 210. a vacuum chuck; 211. a compression spring; 212. a connecting column; 213. an adjusting plate; 214. adjusting the chute; 215. an adjusting slide block; 216. a rotating disc; 217. an arc groove; 218. a follower roller; 51. a link plate; 52. a water absorbing sponge; 53. a cleaning tank; 54. a mounting bracket; 55. a floating mounting block; 56. extruding a spring; 57. squeeze rolls.
Detailed Description
In order to further describe the technical means and effects adopted by the invention for achieving the preset aim, the following detailed description is given below of the specific implementation, structure, characteristics and effects according to the invention with reference to the attached drawings and the preferred embodiment.
Referring to fig. 1-7, an automatic glazing device for ceramic greenware comprises a rotary glazing platform 2, wherein a feeding conveyer belt 1 and a discharging conveyer belt 3 for feeding and discharging ceramic pieces are respectively arranged on two adjacent sides of the rotary glazing platform 2, the rotary working direction of the rotary glazing platform 2 is anticlockwise in a overlook state, a glaze storage box 4 is arranged on one side rotating ninety degrees in the station direction of the feeding conveyer belt 1, glaze liquid 6 with the liquid level always unchanged is contained in the glaze storage box 4, and a drip proof device 5 is arranged on the opposite side of the feeding conveyer belt 1;
the rotary glazing platform 2 comprises a lifting oil cylinder 201 for integral lifting action, a rotary index plate 202 is mounted at the top of the lifting oil cylinder 201, a bearing plate 203 is coaxially arranged right above the rotary index plate 202, the bearing plate 203 is fixedly connected with the rotary index plate 202 through a plurality of support columns which are uniformly and vertically mounted, and the directions of four stations at the top of the bearing plate 203 are respectively used for a vacuum or pneumatic control electromagnetic valve and an air pump;
the edge position of the rotary dividing plate 202 is uniformly fixed with a hinged base 204 corresponding to four station directions, one side of the hinged base 204 is rotationally connected with an angle adjusting plate 205, a mounting plate 206 is mounted on a vertical body at the bottom of one side of the angle adjusting plate 205 far away from the hinged base 204, the mounting plate 206 is arranged in a T shape, a driving motor 207 is mounted on the vertical part of the mounting plate, a plurality of synchronous pulleys are uniformly mounted on the transverse part of the mounting plate, in the embodiment, the number of the synchronous pulleys is three, the output end of the driving motor 207 penetrates through the mounting plate 206, the end part of the driving motor 207 is fixedly provided with a driving synchronous pulley, and the driving synchronous pulleys are in transmission connection with the three synchronous pulleys through synchronous belts;
the bottoms of the three synchronous belts are coaxially and fixedly provided with mounting columns 208, and the bottoms of the mounting columns 208 are provided with vacuum chucks 210 in a floating manner; specifically, a mounting groove is formed in the bottom of the mounting column 208, a compression spring 211 is arranged in the mounting groove, the top of the compression spring 211 is fixedly connected with the mounting column 208, the bottom of the compression spring 211 is fixedly connected with a vacuum chuck 210, and the vacuum chuck 210 is in sliding connection with the mounting groove and limited in the mounting groove so as not to be separated;
more, the periphery of the mounting column 208 is also sleeved with an air blowing disc 209, the vertical height of the air blowing disc 209 on the mounting column 208 can be slidably adjusted, and a plurality of air outlet holes are uniformly formed in the outer side of the air blowing disc 209;
an adjusting disc 213 is fixedly arranged at the central position of the rotary dividing disc 202, a rotary disc 216 which is driven to rotate by a rotary cylinder or a motor is arranged at the central position in the adjusting disc 213, an adjusting sliding groove 214 is formed in the adjusting disc 213 corresponding to the four station directions, an adjusting sliding block 215 is arranged in the adjusting sliding groove 214 in a sliding manner, a connecting seat is fixedly arranged at the top of the adjusting sliding block 215, a connecting column 212 is arranged between the corresponding connecting seat and the angle adjusting plate 205, and two ends of the connecting column 212 are respectively connected with the connecting seat and the top of one side of the angle adjusting plate 205 in a rotating manner;
one end of the adjusting slide block 215, which is close to the rotating disc 216, is fixedly connected with an extension rod, one end top of the extension rod, which is far away from the adjusting slide block 215, is rotatably provided with a follow-up roller 218, four arc grooves 217 are rotationally symmetrically formed in the rotating disc 216, and the follow-up roller 218 is arranged in the arc grooves 217 and is in rolling fit with the arc grooves 217.
Inside the anti-drip glaze device 5, a chain structure driven by a motor is arranged, the chain structure is composed of a plurality of chain plates 51 hinged with each other, a water absorbing sponge 52 is fixedly attached to the outer side of each chain plate 51, a cleaning tank 53 is arranged at the bottom of the chain structure, the chain plate 51 positioned at the lowest side can be immersed in cleaning liquid in the cleaning tank 53, a mounting bracket 54 is fixedly arranged on one side of the cleaning tank 53, an extrusion groove is arranged at the end part of the mounting bracket 54, a floating mounting block 55 is slidably arranged in the extrusion groove, one side of the floating mounting block 55 is abutted to the top of the extrusion groove through symmetrically arranged extrusion springs 56, and an extrusion roller 57 for extrusion dehydration of the water absorbing sponge 52 is rotatably arranged on one side of the floating mounting block 55.
When the ceramic part glazing machine is used, ceramic parts to be glazed are sequentially placed on the surface of the feeding conveyor belt 1 through a preceding process, when the ceramic part is conveyed to a corresponding position, the lifting cylinder 201 drives the rotary index plate 202 to descend, the ceramic part to be glazed is adsorbed by the vacuum chuck 210, after the adsorption and fixation are finished, the lifting cylinder 201 drives the rotary index plate 202 to ascend, the rotary disc 216 rotates in the ascending process, so that the four regulating slide blocks 215 are driven to be close to each other, and the angle regulating plate 205 deflects under the pulling of the connecting column 212, so that the mounting column 208 forms a certain angle with the vertical direction;
then the rotary index plate 202 rotates a station angle, the lifting cylinder 201 drives the rotary index plate 202 to descend, when the ceramic piece to be glazed begins to be immersed in the glaze liquid 6 in the glaze storage tank 4, the rotary disc 216 reversely rotates to drive the four adjusting sliding blocks 215 to be far away from each other, the angle adjusting plate 205 is pushed by the connecting column 212 to deflect angularly, so that the mounting column 208 is restored to a vertical state, the ceramic piece to be glazed laterally enters under the liquid level, the problem that the ceramic piece to be glazed is unevenly glazed or the inner wall is polluted due to the fact that the contact area is too large is avoided, when the outer wall of the ceramic piece to be glazed is completely immersed in the glaze liquid 6, the mounting column 208 just restores to the vertical state, and at the moment, the air blowing disc 209 blows outwards to prevent the glaze liquid 6 from entering the inner wall;
after the glazing is completed, repeating the lifting operation of the lifting oil cylinder 201 and the angle deflection operation of the mounting column 208, rotating the index plate 202 to continue to rotate a station angle, and repeating the lowering operation of the lifting oil cylinder 201 and the angle deflection operation of the mounting column 208 to enable the bottom of the glazed ceramic part to be in contact with the water absorbing sponge 52 positioned at the uppermost part of the anti-dripping glaze device 5, and wiping and absorbing the glaze liquid flowing and accumulated at the bottom of the ceramic part;
after the glaze liquid is wiped and absorbed, the lifting operation of the lifting oil cylinder 201 and the angle deflection operation of the mounting column 208 are repeated, the station angle is continuously rotated, the descending operation of the lifting oil cylinder 201 and the angle deflection operation of the mounting column 208 are repeated, and ceramic parts which are glazed and wiped dry are placed on the surface of the blanking conveying belt 3 to finish blanking.
It should be noted that, when each station rotates, the corresponding station executes different processes in the same lifting (or lowering) action and angle deflection operation, and during the execution process of each process, the driving motor 207 of each station keeps working state all the time, so that the mounting column 208 is always in a rotating state;
it should be noted that, when the station is rotated once, the motor drives the chain structure in the anti-drip glaze device 5 to rotate by an angle where one chain plate 51 is located, so that a new chain plate 51 is kept at the top horizontal position, and in the cyclic transmission process of the chain structure, the chain plate 51 at the bottommost is cleaned and extruded by the extrusion roller 57 for dehydration.
The present invention is not limited to the above embodiments, but is capable of modification and variation in all aspects, including those of ordinary skill in the art, without departing from the spirit and scope of the present invention.

Claims (8)

1. The automatic glazing device for the ceramic biscuit is characterized by comprising a rotary glazing platform (2), wherein a lifting structure and a rotary structure are arranged on the rotary glazing platform (2), a plurality of identical stations are arranged in a rotary circumference, and an angle deflection mechanism for driving a ceramic part to change in angle is arranged in each station on the rotary structure.
2. The automatic glazing device for ceramic greenware according to claim 1, wherein a plurality of the same stations are provided with four, and a feeding conveyer belt (1), a glaze storage box (4), a drip proof glaze device (5) and a discharging conveyer belt (3) are sequentially arranged along the working rotation direction of the working rotation glazing platform (2).
3. The automatic glazing device of ceramic biscuit according to claim 1, wherein the angle deflection mechanism comprises an angle adjusting plate (205) hinged with the edge of the rotating structure, an adjusting disc (213) is installed at the central position of the rotating structure, four adjusting sliding blocks (215) capable of sliding in a controlled manner are uniformly arranged in the adjusting disc (213), connecting columns (212) are arranged between the adjusting sliding blocks (215) and the angle adjusting plate (205), and two ends of each connecting column (212) are respectively connected with the adjusting sliding blocks (215) and the angle adjusting plate (205) in a rotating mode.
4. The automatic glazing device for ceramic greenware according to claim 3, wherein one side of the angle adjusting plate (205) is fixed with a mounting plate (206), a plurality of mounting columns (208) are uniformly connected to the mounting plate (206) in a rotating manner, a vacuum chuck (210) is arranged at the bottom of each mounting column (208) in a floating manner, and synchronous pulleys are fixed on the outer sides of the plurality of mounting columns (208) and are driven to rotate through synchronous belts.
5. The automatic glazing device for ceramic greenware according to claim 4, wherein an air blowing disc (209) is slidably arranged on the outer side of each mounting column (208), and a plurality of air outlet holes are uniformly formed on the outer side of the air blowing disc (209).
6. The automatic glazing device for ceramic greenware according to claim 2, wherein the anti-drip glaze device (5) is provided with a chain structure driven by a motor, the chain structure comprises a plurality of mutually hinged chain plates (51), a water absorbing sponge (52) is fixedly attached to the outer side of each chain plate (51), a cleaning tank (53) is arranged at the bottom of the anti-drip glaze device (5), and squeeze rollers (57) for dehydrating the water absorbing sponge (52) are sequentially arranged on the cleaning tank (53).
7. The automatic glazing device for ceramic greenware according to claim 1, wherein the lifting structure adopts a lifting oil cylinder (201), and the rotating structure adopts a rotating dividing disc (202).
8. The automatic glazing device for ceramic greenware according to claim 3, wherein the rotary disc (216) is rotatably arranged at the central position of the adjusting disc (213), one end of the adjusting slider (215) close to the rotary disc (216) is fixedly connected with an extension rod, one end top of the extension rod, which is far away from the adjusting slider (215), is rotatably provided with a follow-up roller (218), four arc grooves (217) are rotationally symmetrically formed in the rotary disc (216), and the follow-up roller (218) is arranged in the arc grooves (217) and is in rolling fit with the arc grooves (217).
CN202310513537.7A 2023-05-09 2023-05-09 Automatic glazing device for ceramic biscuit Pending CN116476208A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310513537.7A CN116476208A (en) 2023-05-09 2023-05-09 Automatic glazing device for ceramic biscuit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310513537.7A CN116476208A (en) 2023-05-09 2023-05-09 Automatic glazing device for ceramic biscuit

Publications (1)

Publication Number Publication Date
CN116476208A true CN116476208A (en) 2023-07-25

Family

ID=87216302

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310513537.7A Pending CN116476208A (en) 2023-05-09 2023-05-09 Automatic glazing device for ceramic biscuit

Country Status (1)

Country Link
CN (1) CN116476208A (en)

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