CN212357055U - An ion replacement device for refractory glass processing - Google Patents
An ion replacement device for refractory glass processing Download PDFInfo
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- CN212357055U CN212357055U CN202021684821.9U CN202021684821U CN212357055U CN 212357055 U CN212357055 U CN 212357055U CN 202021684821 U CN202021684821 U CN 202021684821U CN 212357055 U CN212357055 U CN 212357055U
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Abstract
本实用新型公开了一种耐火玻璃加工处理用的离子置换装置，包括第一辊涂机构、第一置换机构、第二辊涂机构和第二置换机构：所述第一辊涂机构和第二辊涂机构均包括一镂空的辊涂架，辊涂架上设置有输送电机，且输送电机通过链条与输送辊联接，并驱动玻璃原片水平移动，还包括辊涂组件，辊涂组件设置在辊涂架的上下两侧，辊涂组件上设置有涂辊部，并驱动涂辊部垂直于玻璃原片输送方向往复移动，所述第一置换机构和第二置换机构均包括一中空的置换仓。本实用新型中，该离子置换装置采用辊涂的加工方式，可以对玻璃原片起到连续不停机的批量化生产加工，同时也避免了置换液的浪费现象，极大的提高了耐火玻璃的加工效率。
The utility model discloses an ion replacement device for refractory glass processing, comprising a first roller coating mechanism, a first replacement mechanism, a second roller coating mechanism and a second replacement mechanism: the first roller coating mechanism and the second roller coating mechanism The roller coating mechanism includes a hollowed roller coating frame, the roller coating frame is provided with a conveying motor, and the conveying motor is connected with the conveying roller through a chain, and drives the glass original sheet to move horizontally, and also includes a roller coating assembly, which is arranged in the On the upper and lower sides of the roller coating frame, the roller coating assembly is provided with a coating roller part, and the coating roller part is driven to move back and forth perpendicular to the conveying direction of the original glass sheet. The first replacement mechanism and the second replacement mechanism include a hollow replacement mechanism. warehouse. In the utility model, the ion replacement device adopts the processing method of roller coating, which can perform continuous and non-stop batch production and processing of the original glass sheet, and at the same time avoid the waste of replacement liquid, which greatly improves the refractory glass. processing efficiency.
Description
Technical Field
The utility model relates to a glass processing technology field especially relates to an ion replacement device of fire-resistant glass processing usefulness.
Background
The refractory glass is glass capable of being baked by naked fire without cracking, belongs to a high-temperature glass series, is special glass with relatively high temperature resistance, has the temperature resistance strength generally higher than 500 ℃, and needs to be subjected to ion replacement treatment during production and processing of the refractory glass so as to obtain a high-quality refractory glass finished product.
The existing method for ion replacement of refractory glass adopts a soaking method, and a glass original sheet is completely soaked in an ion replacement liquid, so that a large amount of ion replacement liquid is wasted, the manufacturing cost of the refractory glass is increased, continuous and uninterrupted ion replacement operation cannot be realized, and continuous processing of batch refractory glass cannot be realized.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the shortcoming that exists among the prior art, and propose and can realize continuous incessant ion replacement operation, realize mass production to reduce the ion replacement liquid and wave the ion replacement device of rate of a fire-resistant glass processing usefulness.
In order to achieve the above purpose, the utility model adopts the following technical scheme: an ion exchange device for processing refractory glass comprises a first roller coating mechanism, a first exchange mechanism, a second roller coating mechanism and a second exchange mechanism:
the first roller coating mechanism and the second roller coating mechanism respectively comprise a hollow roller coating frame, a conveying motor is arranged on the roller coating frame, and the conveying motor is connected with a conveying roller through a chain and drives the glass sheet to horizontally move;
the glass sheet conveying device comprises a glass sheet conveying device, a roller coating rack and a roller coating assembly, wherein the glass sheet conveying device comprises a glass sheet conveying device and a conveying device, the glass;
the first replacement mechanism and the second replacement mechanism respectively comprise a hollow replacement bin, a replacement motor is arranged on the replacement bin, and the replacement motor is connected with the replacement driving roller through a chain.
As a further description of the above technical solution:
the roller coating assembly comprises a first roller coating motor arranged on the roller coating frame, the first roller coating motor is connected with a transmission rod through a reversing assembly, belt pulleys extending into a sliding frame are arranged at two ends of the transmission rod, the belt pulleys of the same group are connected through a transmission belt, a sliding seat is sleeved on the transmission belt, a roller coating rod is arranged between the two sliding seats, and the roller coating rod is connected with a roller coating part.
As a further description of the above technical solution:
the reversing assembly comprises a shell arranged on the roller coating frame, a first bevel gear connected with the first roller coating motor is arranged in the shell, and the first bevel gear is meshed and connected with a second bevel gear sleeved on the transmission rod.
As a further description of the above technical solution:
the roller coating assembly comprises an installation plate arranged on the roller coating frame, a second roller coating motor is arranged on the installation plate, the second roller coating motor is connected with a nut seat through a lead screw, and the nut seat is connected with the roller coating part.
As a further description of the above technical solution:
the nut seat is provided with a vertical upward limiting rod, the mounting plate is provided with a limiting plate parallel to the lead screw, and the lower surface of the limiting plate is provided with a limiting groove matched with the limiting rod.
As a further description of the above technical solution:
the roller coating part comprises a connecting frame arranged on the roller coating assembly, a coating roller is rotatably connected onto the connecting frame, a bearing seat is arranged at the end part of the coating roller, and a transfusion hose communicated with the replacement liquid pipeline is embedded in the bearing seat.
As a further description of the above technical solution:
the device also comprises a feeding mechanism;
the feeding mechanism comprises a feeding frame connected with a feeding hole of the first roller coating mechanism, a feeding motor is arranged on the feeding frame and is connected with a feeding roller through a chain, and gluing rollers are respectively arranged in the feeding frame and positioned on the upper side and the lower side of the glass sheet.
As a further description of the above technical solution:
also comprises a drying mechanism;
the drying mechanism comprises a drying bin connected with a discharge port of the second replacement mechanism, a drying motor is arranged on the drying bin and is connected with the drying driving roller through a chain, a drying driven roller is arranged in the drying bin and above the drying driving roller, and an electric heating sheet is arranged on the inner wall of the drying bin.
As a further description of the above technical solution:
and the first replacement mechanism and the second replacement mechanism are internally provided with replacement driven rollers which are positioned on the replacement driving roller and are in rolling contact with the upper surface of the original glass sheet.
As a further description of the above technical solution:
the outer walls of the vertical ends of the two sides of the sliding seat are provided with balls, and the balls are in rolling contact with the inner walls of the longer sides of the two sides of the sliding frame.
The utility model provides an ion replacement device for processing refractory glass. The method has the following beneficial effects:
(1) the ion replacement device adopts the mode of upper and lower two groups of roller coating synchronously, can uniformly and comprehensively coat replacement liquid used for processing the fire-resistant glass on a glass sheet, and can play the effect of conveying the glass sheet while roll coating by combining a roller coating mechanism with reciprocating movement, thereby realizing continuous non-stop high-efficiency roll coating operation and realizing batch production and processing.
(2) The ion replacement device adopts a reciprocating roller coating mode, avoids the phenomenon of replacement liquid waste caused by the traditional immersion type replacement liquid smearing mode, effectively saves the usage amount of the replacement liquid, and reduces the production and processing cost of the refractory glass.
Drawings
FIG. 1 is a schematic view of an overall structure of a first embodiment of an ion exchange device for processing a fire-resistant glass according to the present invention;
fig. 2 is a schematic view of the internal structure of the feeding mechanism of the present invention;
fig. 3 is a schematic structural view of a first roller coating mechanism according to a first embodiment of the present invention;
FIG. 4 is a schematic top view of a roll coating assembly according to an embodiment of the present invention;
fig. 5 is a schematic view of an internal top view structure of a reversing assembly according to a first embodiment of the present invention;
fig. 6 is a schematic structural view of a slide carriage according to a first embodiment of the present invention;
FIG. 7 is a schematic structural view of the middle coating roller part of the present invention;
FIG. 8 is a schematic view of the overall structure of a second embodiment of an ion exchange device for processing a fire-resistant glass according to the present invention;
fig. 9 is a schematic structural view of a first roll coating mechanism according to a second embodiment of the present invention;
FIG. 10 is a schematic structural view of a roll coating assembly according to a second embodiment of the present invention;
fig. 11 is a schematic view of the internal structure of the first displacement mechanism in the present invention;
fig. 12 is the internal structure schematic diagram of the middle drying mechanism of the present invention.
Illustration of the drawings:
1. a feeding mechanism; 11. a feeding motor; 12. a feeding roller; 13. a feeding frame; 14. gluing a rubber roller; 2. a first roll coating mechanism; 21. a conveying motor; 22. a conveying roller; 23. a roller coating assembly; 231. a first roller coating motor; 232. a commutation assembly; 2321. a housing; 2322. a second bevel gear; 2323. a first bevel gear; 233. a transmission rod; 234. a belt pulley; 235. a transmission belt; 236. a carriage; 237. a slide base; 2371. a ball bearing; 238. a coating roller section; 2381. coating a roller; 2382. a connecting frame; 2383. a bearing seat; 2384. a flexible infusion tube; 239. coating a rod by a roller; 2301. a second roll coating motor; 2302. mounting a plate; 2303. a limiting plate; 2304. a lead screw; 2305. a nut seat; 2306. a limiting rod; 24. a roller coating frame; 3. a first replacement mechanism; 31. replacing the motor; 32. a replacement bin; 33. replacing the driven roller; 34. replacing the drive roll; 4. a second roll coating mechanism; 5. a second replacement mechanism; 6. a drying mechanism; 61. a drying motor; 62. a drying bin; 63. drying the driven roller; 64. drying the driving roller; 65. an electrical heating plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
As shown in fig. 1, 3, 4, 8, 9 and 11, an ion exchange device for a refractory glass processing treatment includes a first roll coating mechanism 2, a first exchange mechanism 3, a second roll coating mechanism 4 and a second exchange mechanism 5:
the first roller coating mechanism 2 and the second roller coating mechanism 4 both comprise a hollow roller coating frame 24, a conveying motor 21 is arranged on the roller coating frame 24, and the conveying motor 21 is connected with a conveying roller 22 through a chain and drives the glass sheet to move horizontally;
the glass sheet conveying device further comprises a roller coating assembly 23, wherein the roller coating assembly 23 is arranged on the upper side and the lower side of the roller coating frame 24, a roller coating part 238 is arranged on the roller coating assembly 23, and the roller coating part 238 is driven to reciprocate perpendicular to the conveying direction of a glass sheet;
the first displacement mechanism 3 and the second displacement mechanism 5 both comprise a hollow displacement bin 32 for storing metal displacement liquid, a displacement motor 31 is arranged on the displacement bin 32, and the displacement motor 31 is connected with a displacement driving roller 34 through a chain.
The conveying motor 21 works to drive the conveying roller 22 to convey the glass original sheet into the first roller coating mechanism 2, at the moment, the upper roller coating assembly 23 and the lower roller coating assembly 23 which are parallel can drive the roller coating portion 238 to enable the roller coating portion to be coated in a reciprocating mode perpendicular to the conveying direction of the glass original sheet, so that the replacement liquid is coated on the glass original sheet, the glass original sheet coated with the replacement liquid enters the first replacement mechanism 3, the replacement driving roller 34 drives the glass original sheet to move to achieve ion replacement under the driving of the replacement motor 31, then the fire-resistant glass semi-finished product subjected to complete ion replacement is obtained after repeated action of the second roller coating mechanism 4 and the second replacement mechanism 5, continuous and uninterrupted efficient roller coating operation is achieved, and batch production and processing can be achieved.
Example one
As shown in fig. 3 and 4, the roll coating assembly 23 includes a first roll coating motor 231 disposed on the roll coating stand 24, the first roll coating motor 231 is connected to a transmission rod 233 through a reversing assembly 232, and both ends of the transmission rod 233 are provided with pulleys 234 extending into carriages 236, the same set of pulleys 234 are connected through a transmission belt 235, the transmission belt 235 is sleeved with a slide carriage 237, a roll coating rod 239 is disposed between the two slide carriages 237, and the roll coating rod 239 is connected to a coating roll portion 238, the first roll coating motor 231 is a bidirectional motor, and under the driving of the reversing assembly 232, the transmission rod 233 can be driven to drive the transmission belt 235 to reciprocate, so as to drive the coating roll portion 238 on the slide carriages 237 to be perpendicular to the conveying direction of the glass sheet, and to perform uniform reciprocating coating treatment on the upper and lower sides of the glass sheet.
As shown in fig. 5, the reversing assembly 232 includes a housing 2321 disposed on the roll coating frame 24, a first bevel gear 2323 coupled to the first roll coating motor 231 is disposed in the housing 2321, and the first bevel gear 2323 is engaged with a second bevel gear 2322 disposed on the transmission rod 233, and by the engagement between the second bevel gear 2322 and the first bevel gear 2323, the driving force of the first roll coating motor 231 can be transmitted to the transmission rod 233, so as to achieve the synchronous rotation operation of the transmission rod 233 and the pulley 234.
Example two
As shown in fig. 8-10, the roll coating assembly 23 includes a mounting plate 2302 disposed on the roll coating frame 24, the mounting plate 2302 is provided with a second roll coating motor 2301, the second roll coating motor 2301 is coupled to a nut holder 2305 through a lead screw 2304, the nut holder 2305 is connected to the roll coating portion 238, the second roll coating motor 2301 is a bidirectional motor, and the second roll coating motor 2301 is driven to reciprocate the nut holder 2305 through the lead screw 2304, thereby driving the roll coating portion 238 to reciprocate perpendicular to the conveying direction of the glass original sheet to coat the glass original sheet with the replacement liquid.
As shown in fig. 10, a vertical upward limiting rod 2306 is disposed on the nut seat 2305, a limiting plate 2303 parallel to the lead screw 2304 is disposed on the mounting plate 2302, a limiting groove (not shown in the figure) adapted to the limiting rod 2306 is disposed on a lower surface of the limiting plate 2303, and when the nut seat 2305 moves on the lead screw 2304, a top end of the limiting rod 2306 moves linearly in the limiting groove, so that the nut seat 2305 is ensured to be in a stable linear movement state, and the nut seat 2305 is prevented from rotating on the lead screw 2304.
As shown in fig. 4, 7 and 10, the coating roller portion 238 includes a connecting frame 2382 arranged on the roller coating assembly 23, the connecting frame 2382 is rotatably connected with the coating roller 2381, a bearing seat 2383 is arranged at the end of the coating roller 2381, a liquid conveying hose 2384 communicated with the replacement liquid pipeline is embedded in the bearing seat 2383, when the coating roller portion 238 moves on the upper and lower surfaces of the glass original sheet, the coating roller 2381 is in rolling contact with the surface of the glass original sheet, at this time, the replacement liquid in the liquid conveying hose 2384 is guided into the coating roller 2381, and the through hole on the coating roller 2381 seeps outwards and is coated on the glass original sheet, thereby realizing the effect of roller coating of the replacement liquid.
As shown in fig. 1, fig. 2 and fig. 8, the glass sheet feeding device further comprises a feeding mechanism 1, the feeding mechanism 1 comprises a feeding frame 13 connected with a feeding port of the first roller coating mechanism 2, a feeding motor 11 is arranged on the feeding frame 13, the feeding motor 11 is connected with a feeding roller 12 through a chain, glue rollers 14 are respectively arranged in the feeding frame 13 and located on the upper side and the lower side of the glass sheet, the feeding motor 11 drives the feeding roller 12 to move through the chain, the glass sheet can be uniformly and stably conveyed into the first roller coating mechanism 2, and during feeding, residual dust and impurities on the upper surface and the lower surface of the glass sheet can be cleaned through the adhesion and adsorption effect of the glue rollers 14, so that the surface cleanliness of the glass sheet is improved.
As shown in fig. 1, fig. 8 and fig. 12, the glass drying device 6 is further included, the drying device 6 includes a drying bin 62 connected to the discharge port of the second replacement mechanism 5, a drying motor 61 is disposed on the drying bin 62, the drying motor 61 is connected to a drying driving roller 64 through a chain, a drying driven roller 63 is disposed in the drying bin 62 and above the drying driving roller 64, an electric heating sheet 65 is disposed on the inner wall of the drying bin 62, the drying motor 61 can drive the drying driving roller 64 to move through the chain, so as to transport the glass, and the glass after ion replacement is dried at high temperature by using the electric heating action of the electric heating sheet 65, so as to obtain a fire-resistant glass product.
As shown in fig. 11, the replacement driven rollers 33 are disposed on the replacement driving rollers 34 in the first replacement mechanism 3 and the second replacement mechanism 5, and the replacement driven rollers 33 are in rolling contact with the upper surface of the glass original sheet, so that the replacement driven rollers 33 can perform a rolling clamping function on the upper position of the glass, thereby ensuring the stability of the moving process of the glass in the first replacement mechanism 3 and the second replacement mechanism 5 and preventing the glass from tilting.
As shown in fig. 6, the outer walls of the vertical ends of the two sides of the slide carriage 237 are provided with the balls 2371, and the balls 2371 are in rolling contact with the inner walls of the longer sides of the slide carriage 236, and by using the rolling contact between the balls 2371 and the inner walls of the slide carriage 236, the slide carriage 237 can be clamped in a limiting manner during the moving process, and meanwhile, the friction resistance between the slide carriage 237 and the inner walls of the slide carriage 236 can be reduced, so that the moving flexibility of the slide carriage 237 is improved.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021684821.9U CN212357055U (en) | 2020-08-13 | 2020-08-13 | An ion replacement device for refractory glass processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021684821.9U CN212357055U (en) | 2020-08-13 | 2020-08-13 | An ion replacement device for refractory glass processing |
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| CN212357055U true CN212357055U (en) | 2021-01-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111807719A (en) * | 2020-08-13 | 2020-10-23 | 山东泰山华岳玻璃有限公司 | An ion replacement device for refractory glass processing |
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- 2020-08-13 CN CN202021684821.9U patent/CN212357055U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111807719A (en) * | 2020-08-13 | 2020-10-23 | 山东泰山华岳玻璃有限公司 | An ion replacement device for refractory glass processing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An ion exchange device for processing refractory glass Effective date of registration: 20230821 Granted publication date: 20210115 Pledgee: Taixi sub branch of Taian Bank Co.,Ltd. Pledgor: SHANDONG TAISHAN HUAYUE GLASS Co.,Ltd. Registration number: Y2023980052964 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20210115 Pledgee: Taixi sub branch of Taian Bank Co.,Ltd. Pledgor: SHANDONG TAISHAN HUAYUE GLASS Co.,Ltd. Registration number: Y2023980052964 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An ion exchange device for processing refractory glass Granted publication date: 20210115 Pledgee: Taixi sub branch of Taian Bank Co.,Ltd. Pledgor: SHANDONG TAISHAN HUAYUE GLASS Co.,Ltd. Registration number: Y2024980017161 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20210115 Pledgee: Taixi sub branch of Taian Bank Co.,Ltd. Pledgor: SHANDONG TAISHAN HUAYUE GLASS Co.,Ltd. Registration number: Y2024980017161 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An ion exchange device for processing refractory glass Granted publication date: 20210115 Pledgee: Taixi sub branch of Taian Bank Co.,Ltd. Pledgor: SHANDONG TAISHAN HUAYUE GLASS Co.,Ltd. Registration number: Y2025980017339 |