CN116467374A - Factory digital work method and system - Google Patents
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- CN116467374A CN116467374A CN202310341915.8A CN202310341915A CN116467374A CN 116467374 A CN116467374 A CN 116467374A CN 202310341915 A CN202310341915 A CN 202310341915A CN 116467374 A CN116467374 A CN 116467374A
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- 239000000463 material Substances 0.000 claims description 12
- 238000010276 construction Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 238000013439 planning Methods 0.000 claims description 8
- 238000004458 analytical method Methods 0.000 claims description 6
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Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
- G06F16/25—Integrating or interfacing systems involving database management systems
- G06F16/258—Data format conversion from or to a database
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/10—File systems; File servers
- G06F16/16—File or folder operations, e.g. details of user interfaces specifically adapted to file systems
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/103—Workflow collaboration or project management
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a factory digital working method and a factory digital working system, which relate to the technical field of Internet, can improve enterprise management efficiency and reduce manual load. The method comprises the following steps: extracting structured data from the EAM and semi-structured data from the ECM; storing the structured data and processing the semi-structured data; the step of processing the semi-structured data comprises the steps of selecting a target file format and a target import tool, and converting a plurality of data files into a plurality of data files to be imported which conform to the target file format; configuring target import tool parameters according to operation commands of users, and importing a plurality of data files to be imported into a database to be processed; analyzing the data to be processed of the database to be processed to generate a specific work package file; extracting data from the work package file according to a preset processing rule to generate data to be checked; checking and settling the data to be checked; and returning the auditing and settlement results to the ECM system.
Description
Technical field:
the invention relates to the technical field of Internet, in particular to a factory digital work method and system.
The background technology is as follows:
the current domestic enterprises use massive paper work package files in the operation activities such as equipment operation, maintenance, test, inspection and the like, the work package files are physical media which are necessary for workers to perform various activities such as filling, modification, approval, issuing, printing, archiving and voiding on site every day, the operation activities have the characteristics of frequent use, large data volume, complex logic and the like, the paper cost is high, the time consumption of manpower is long, the human error is high, the supervision is difficult, the feedback after the work is difficult and the like, and the execution efficiency of the work package directly influences the operation efficiency, the quality and the progress of the workers.
The equipment asset is an important management content of a factory, under the environment and the background, a digital work system of a digital factory is developed and developed according to project management experience combined with actual conditions for 30 years, and the whole process paperless equipment operation of field work is realized by combining with the Internet innovation technology, and the whole process digitization and intelligent application of the work are realized; remodelling enterprise business modes and business modes, remodelling enterprise value activities; the production efficiency of enterprises is improved, the operation cost is reduced, and intelligent modern enterprises are built.
The invention comprises the following steps:
the invention aims to provide a factory digital working method and a factory digital working system, which can improve enterprise management efficiency and reduce manual load.
To achieve the above object, a first aspect of the present invention provides a factory digitizing operation method, comprising:
extracting structured data from the EAM and semi-structured data from the ECM;
storing the structured data and processing the semi-structured data;
the step of processing the semi-structured data comprises the steps of selecting a target file format and a target import tool, and converting a plurality of data files into a plurality of data files to be imported which conform to the target file format;
configuring target import tool parameters according to operation commands of users, and importing a plurality of data files to be imported into a database to be processed;
analyzing the data to be processed of the database to be processed to generate a specific work package file;
extracting data from the work package file according to a preset processing rule to generate data to be checked;
checking and settling the data to be checked;
and returning the auditing and settlement results to the ECM system.
Further, the step of auditing the data to be verified includes:
presetting a filling type and filling value compliance intervals corresponding to the filling type one by one;
classifying the data to be checked according to a preset filling type;
checking the classified data to be checked according to the corresponding filling value compliance interval
Further, the plurality of data files includes a planning data file, a construction data file, an operation data file, a maintenance data file, a modification data file, and an encryption data file.
Further, the planning data file includes a staff data file, a work task data file, a material parameter data file, and a work license.
Further, the construction data file includes an installation and debugging cost data file and an installation and debugging data file.
Further, the operation data file includes a self-loss data file, a patrol personnel data file, and a fault data file.
Further, the maintenance data files include a repair data file, a overhaul data file, a test data file, and a solution data file.
Further, the retrofit data files include a migration failure equipment data file, a transportation failure equipment data file, and an installation new equipment data file.
Further, the encrypted data file includes a digital signature, rights setting data, and responsibility division data.
A second aspect of the present invention provides a factory digital working system, to which the factory digital working method according to the above technical solution is applied, the system includes:
an acquisition unit for acquiring structured data from the EAM and semi-structured data from the ECM;
the selection unit is used for selecting a target file format and a target import tool, converting a plurality of data files into a plurality of data files to be imported which conform to the target file format, and connecting the plurality of data files to the acquisition unit;
the importing unit is used for configuring target importing tool parameters according to an operation command of a user, importing a plurality of data files to be imported into a database to be processed and connecting the data files to be imported with the selecting unit;
the analysis unit is used for generating a specific work package file after analyzing the data to be processed of the database to be processed and is connected with the importing unit;
the extraction unit is used for extracting the data of the work package file according to a preset processing rule, generating data to be checked and connecting the data with the analysis unit;
the classifying unit is used for classifying the data to be checked according to a preset filling type and is connected with the extracting unit;
the auditing unit is used for auditing the data to be checked according to a preset filling value compliance interval and is connected with the classifying unit;
and the storage unit is used for transmitting the auditing and settlement results back to the ECM system.
According to the factory digital working method and system, through the processing steps of the semi-structured data, a user can input working data according to a preset format and generate the work package file, the data importing efficiency is improved, the file is convenient to store, review and call, the data importing is not needed through an intermediate table, the evolution process of the life cycle of the enterprise asset can be deeply covered, the evolution process comprises various stages of planning, construction, operation, maintenance, transformation, encryption and the like, the material cost of paper archiving and the personnel cost of personnel management are greatly saved through an electronic archiving mode, and meanwhile the problems of low archiving efficiency, easiness in error and incapability of being quickly referred are solved. The integrated solution of the enterprise traditional ERP system is provided, development evolution information of asset information is recorded, meanwhile, a value-added function which cannot be provided by the standard function of the enterprise traditional ERP system is provided, life operation and use information of the asset is recorded truly from the full life cycle of the asset, and a device management decision basis is provided for an enterprise leader. Therefore, the material cost of paper filing and the personnel cost of personnel management are greatly saved by adopting an electronic filing mode, and the problems of low filing efficiency, easiness in error and incapability of being quickly consulted are solved.
Description of the drawings:
the accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
FIG. 1 is a schematic flow chart of a process for working in a factory digital operation in an embodiment of the invention;
FIG. 2 is a block diagram of a factory digital work system in accordance with an embodiment of the present invention;
the specific embodiment is as follows:
in order to make the above objects, features and advantages of the present invention more comprehensible, the following description of the embodiments accompanied with the accompanying drawings will be given in detail. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, an embodiment of the present invention provides a factory digitizing method, including:
the user can identify the equipment by scanning the codes on the equipment through the mobile terminal with OCR recognition function, and call out the information related to the equipment and the prior work package document, so as to facilitate the user to check, edit the data and maintain the record. The OCR function can directly carry out character recognition on the codes carried by the equipment by utilizing technologies such as image processing, pattern recognition and the like, does not need to additionally paste identification tags such as two-dimensional codes or bar codes and the like to the equipment, is more convenient and has less possibility of error.
And then storing the extracted structured data, and processing the semi-structured data. Wherein the step of processing the semi-structured data comprises: and selecting a target file format and a target import tool, and converting the plurality of data files into a plurality of data files to be imported which conform to the target file format. The method comprises the steps of configuring target importing tool parameters according to operation commands of a user, importing a plurality of data files to be imported into a database to be processed, analyzing the data to be processed of the database to be processed to generate a specific work package file, extracting the work package file according to preset processing rules to generate data to be checked, wherein the preset processing rules can be pre-stored according to actual needs, for example, standard work package templates with various formats and editable custom work package templates can be preset for users to select according to the needs. And classifying the data to be checked through a preset filling type, and checking the classified data to be checked according to a filling value compliance interval corresponding to the filling type so as to finish preliminary checking, wherein the checking process is automatically finished by a system without manual participation, thereby greatly reducing the workload of a checker and simultaneously ensuring the quality of the returned file. And finally, the auditing result is returned to the ECM system. In addition, the method provided by the embodiment of the invention also has a settlement function, specifically, each step in the work task is weighted, and the completion progress of the work task is calculated according to the feedback information of the user and the weight of each step in the work task. For example, a task file issued by the digitizing platform to a field staff may have a plurality of working steps, each step is stored in a database of the digitizing platform separately, when the field staff completes one working step, the completion status of the corresponding working step can be uploaded by using the mobile terminal, and then the digitizing platform can count the completion status of each working step in the task, so as to calculate the completion progress of the task and represent the completion progress in a percentage manner. Preferably, as the difficulty of each working step may be different in reality, the proportion of the task weight occupied by the task weight can be custom planned by a quality engineer or a superior leader through a digital platform, and compared with the mode that each working step equally divides the task weight, the custom planned weight proportion can reflect the working progress more truly and flexibly. Illustratively, the task file issued by the digitizing platform to the on-site staff has A, B, C, D, E five working steps, wherein the weight ratio of the a step is 10%, the weight ratio of the B step is 30%, the weight ratio of the C step is 40%, the weight ratio of the D step is 15%, and the weight ratio of the E step is 5%, and the working completion progress is 80% after the on-site staff completes step A, B, C and after the digitizing platform updates the completion status of the corresponding steps.
The plurality of data files in the method shown in the embodiment of the invention comprise a planning data file, a construction data file, an operation data file, a maintenance data file, a transformation data file and an encryption data file.
The planning data file comprises a staff data file, a work task data file, a material parameter data file and a work license. The general license refers to a license checking high-risk fire license, high-risk operation license, fireproof barrier license, inflammable and explosive license, radiographic inspection, red zone license, RWP radiation protection, orange zone license and re-identification license. Checking general license information and flow auditing and timely tracking, modifying license information, and sending a flow to ensure that the working process meets the safety regulation requirements; different work processes may require different licenses depending on the nature of the equipment and the site situation, while a single work process may require one or more licenses.
The construction data file includes an installation and debugging cost data file and an installation and debugging data file.
The operation data file comprises a self-loss data file, a patrol data file and a fault data file. The method is used for solving the problems that in the process of executing a work package, such as spare parts and tools are insufficient, when the work process needs to be suspended, a material receiving application can be initiated, material receiving continues to be executed after examination and approval, spare parts, tool lists and consumption conditions are tidied after the work is finished, and redundant materials need to be returned to an original warehouse to generate a spare part tool bill list table for the spare parts consumed by the work package. And the system is used for feeding back the inspection data and the found fault data of the user.
The maintenance data files include a repair data file, a overhaul data file, a test data file, and a solution data file. The retrofit data files include migration failure equipment data files, transportation failure equipment data files, and installation new equipment data files.
The encrypted data file includes a digital signature, rights setting data, and responsibility dividing data. The method for encrypting the work package file comprises one or more of digital signature, watermarking and setting reference authority. In the implementation process, the function of the encryption unit can be integrated at the client and/or the server to be realized, and the function is mainly used for ensuring the authority control of the work package document and the relative safety of the document data.
As shown in fig. 2, a factory digital working system according to the present invention includes:
an acquisition unit for acquiring structured data from the EAM and semi-structured data from the ECM;
the selection unit is used for selecting a target file format and a target import tool, converting a plurality of data files into a plurality of data files to be imported which conform to the target file format, and connecting the plurality of data files to the acquisition unit;
the importing unit is used for configuring target importing tool parameters according to an operation command of a user, importing a plurality of data files to be imported into a database to be processed and connecting the data files to be imported with the selecting unit;
the analysis unit is used for generating a specific work package file after analyzing the data to be processed of the database to be processed and is connected with the importing unit;
the extraction unit is used for extracting the data of the work package file according to a preset processing rule, generating data to be checked and connecting the data with the analysis unit;
the classifying unit is used for classifying the data to be checked according to a preset filling type and is connected with the extracting unit;
the auditing unit is used for auditing the data to be checked according to a preset filling value compliance interval and is connected with the classifying unit;
and the storage unit is used for transmitting the auditing and settlement results back to the ECM system.
The intelligent data analysis and management method and system based on the cloud service can realize the following steps:
device data management: the method mainly aims at the interface and function development enhancement of the equipment account and function operation, and comprises the content such as equipment fixed value, abnormal action, technical parameter information, equipment maintenance information, equipment operation information, equipment structure information and the like, and the enhancement development of a task list, so that the function requirement which cannot be met by the task list can be met.
Approval business management in device management: the method realizes the approval business management of various documents, and comprises the functions of approval flow setting, maintenance relation among the documents, approval submission, approval passing, withdrawal, overuse, skip-back, approval person assignment and the like.
To-be-handled business: and displaying the list of the pending receipts according to the user type, the pending batch data type, the pending receipts and the like, and directly completing the processing process of the to-be-handled business in the list by the user.
Budget: and providing basis for budget allocation and control of enterprises through budget submission, approval and subdivision.
Maintenance management: the enhancement development of the work order realizes the full connection of the execution process of the work order and the defect order and the work order; and the development of the examination and approval function of the budget can realize the functional requirements of the material report and examination and approval of the user.
Device handling management: the transfer, transfer and scrapping application, approval and processing functions of the assets/equipment are realized.
And (3) device operation management: and (5) starting and stopping the machine, and recording and running logs.
Project management for equipment maintenance: the method realizes the whole process management of the project related to equipment maintenance, and comprises the management functions of business processes such as standing, start application, acceptance, summarization, post evaluation and the like.
Furthermore, the embodiment of the invention can be further preferably additionally provided with a multimedia application unit with video call and photographing functions, so that on-site staff can conveniently communicate with engineers remotely, and the efficiency of maintenance and task arrangement is improved. Specifically, the mobile terminal of the field staff is loaded with the digital working system APP, which supports component technologies such as multimedia photographing, video call and the like, so that a quality engineer can remotely communicate with the field staff, and when the field staff performs the field work, the mobile terminal can select points according to a quality plan, so that the field staff photographs field images and synchronizes image information to the digital platform. And the quality engineer can check the field operation condition through other terminal equipment connected with the digital platform, and can remotely release the QC point if the quality meets the expectations. Further, on-site workers can actively use the mobile terminal to shoot or record pictures or videos of on-site construction conditions, upload information such as on-site pictures and videos to the digital platform, establish effective association with work packages, record information such as images and videos in the working process, form an enterprise experience knowledge base after daily accumulation and daily accumulation, and facilitate subsequent workers to review historical image information learning and index maintenance work, so that the working efficiency and personnel quality are improved, and equipment is continuously improved and equipment reliability is improved.
Compared with the prior art, although the prior enterprise organization has established an external information release window or an FTP/NAS local server by using mature Web technology, more enterprise data materials are still scattered in personal computers or other terminal devices of staff, so that the staff can be seen as isolated islands, and a large amount of information is "locked" in a central database of each island, and meaningful communication can not be carried out among the islands according to the instructions of users even though sufficient bandwidth resources are temporarily available among the islands. Therefore, compared with the prior art, the factory digital working system provided by the embodiment of the invention takes the digital platform as a tie, so that not only is the data grasped by staff uniformly stored and managed to avoid losing, but also functions of task release, progress monitoring, staff communication and the like are considered, the service quality is improved, the running cost is reduced, and the maximization of the enterprise data asset value is facilitated.
In summary, through the processing steps of the semi-structured data, the embodiment of the invention can enable a user to input working data according to the preset format and generate the work package file, improve the data importing efficiency, facilitate the storage, auditing and calling of the file, avoid the need of importing data through an intermediate table, deeply cover the evolution process of the life cycle of the enterprise asset, including each stage of planning, construction, operation, maintenance, transformation, encryption and the like, and greatly save the material cost of paper archiving and the personnel cost of personnel management by adopting an electronic archiving mode, and simultaneously solve the problems of low archiving efficiency, easy error and incapability of quick reference. The integrated solution of the enterprise traditional ERP system is provided, development evolution information of asset information is recorded, meanwhile, a value-added function which cannot be provided by the standard function of the enterprise traditional ERP system is provided, life operation and use information of the asset is recorded truly from the full life cycle of the asset, and a device management decision basis is provided for an enterprise leader. Therefore, the material cost of paper filing and the personnel cost of personnel management are greatly saved by adopting an electronic filing mode, and the problems of low filing efficiency, easiness in error and incapability of being quickly consulted are solved.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. A method of factory digitizing comprising:
extracting structured data from the EAM and semi-structured data from the ECM;
storing the structured data and processing the semi-structured data;
the step of processing the semi-structured data comprises the steps of selecting a target file format and a target import tool, and converting a plurality of data files into a plurality of data files to be imported which conform to the target file format;
configuring target import tool parameters according to operation commands of users, and importing a plurality of data files to be imported into a database to be processed;
analyzing the data to be processed of the database to be processed to generate a specific work package file;
extracting data from the work package file according to a preset processing rule to generate data to be checked;
checking and settling the data to be checked;
and returning the auditing and settlement results to the ECM system.
2. The method of factory digital work according to claim 1, wherein the step of auditing the data to be verified comprises:
presetting a filling type and filling value compliance intervals corresponding to the filling type one by one;
classifying the data to be checked according to a preset filling type;
and checking the classified data to be checked according to the corresponding filling value compliance interval.
3. The plant digitized process of claim 1 wherein the plurality of data files comprises a planning data file, a construction data file, an operation data file, a maintenance data file, a retrofit data file, and an encryption data file.
4. The plant digitized process of claim 3 wherein the planning data files comprise a staff member data file, a work task data file, a materials parameters data file, and a work license.
5. The factory digitized work method of claim 3 wherein the construction data files comprise an installation and debugging expense data file and an installation and debugging data file.
6. The plant digitized process of claim 3 wherein the operational data files comprise an own wear data file, a patrol personnel data file, and a fault data file.
7. The plant digitization process of claim 3, wherein the maintenance data files comprise a repair data file, a overhaul data file, a test data file, and a solution data file.
8. The plant digitization process of claim 3, wherein the retrofit data files comprise a migration failure device data file, a transportation failure device data file, and an installation new device data file.
9. A plant digitization process according to claim 3, wherein the encrypted data file comprises a digital signature, rights setting data and liability dividing data.
10. A factory digitized work system, comprising:
an acquisition unit for acquiring structured data from the EAM and semi-structured data from the ECM;
the selection unit is used for selecting a target file format and a target import tool, converting a plurality of data files into a plurality of data files to be imported which conform to the target file format, and connecting the plurality of data files to the acquisition unit;
the importing unit is used for configuring target importing tool parameters according to an operation command of a user, importing a plurality of data files to be imported into a database to be processed and connecting the data files to be imported with the selecting unit;
the analysis unit is used for generating a specific work package file after analyzing the data to be processed of the database to be processed and is connected with the importing unit;
the extraction unit is used for extracting the data of the work package file according to a preset processing rule, generating data to be checked and connecting the data with the analysis unit;
the classifying unit is used for classifying the data to be checked according to a preset filling type and is connected with the extracting unit;
the auditing unit is used for auditing the data to be checked according to a preset filling value compliance interval and is connected with the classifying unit;
and the storage unit is used for transmitting the auditing and settlement results back to the ECM system.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310341915.8A CN116467374A (en) | 2023-04-03 | 2023-04-03 | Factory digital work method and system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310341915.8A CN116467374A (en) | 2023-04-03 | 2023-04-03 | Factory digital work method and system |
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| CN116467374A true CN116467374A (en) | 2023-07-21 |
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| CN202310341915.8A Pending CN116467374A (en) | 2023-04-03 | 2023-04-03 | Factory digital work method and system |
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Country or region after: China Address after: Room 05.161, 5th Floor, Building E, No. 7 Zhonghuan South Road, Wangjing, Chaoyang District, Beijing, 100102 Applicant after: Eviden Information Technology (China) Co.,Ltd. Address before: Room 05.161, 5th Floor, Building E, Yard 7, Wangjing Zhonghuan South Road, Chaoyang District, Beijing, 100020 Applicant before: Yuanxun information technology (China) Co.,Ltd. Country or region before: China |
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