CN116463752B - Wool carding machine for spinning and use method - Google Patents
Wool carding machine for spinning and use method Download PDFInfo
- Publication number
- CN116463752B CN116463752B CN202310572164.0A CN202310572164A CN116463752B CN 116463752 B CN116463752 B CN 116463752B CN 202310572164 A CN202310572164 A CN 202310572164A CN 116463752 B CN116463752 B CN 116463752B
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- carding
- wool
- transmission
- roller
- frame
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- 238000009960 carding Methods 0.000 title claims abstract description 191
- 210000002268 wool Anatomy 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000009987 spinning Methods 0.000 title abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 93
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 239000012535 impurity Substances 0.000 claims description 9
- 239000004753 textile Substances 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 7
- 239000006185 dispersion Substances 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 3
- 210000004209 hair Anatomy 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/18—Workers; Strippers; Doffers
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/36—Driving or speed control arrangements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/40—Feeding apparatus
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to the field of wool carding equipment, in particular to a wool carding machine for spinning, which comprises a frame, wherein driving rollers are symmetrically and rotationally connected between two sides of the inner wall of the frame, a motor is fixedly connected to the left side of the frame, and the rotating end of the motor is fixedly connected with the left end of the adjacent driving roller. The wool carding machine for spinning and the using method thereof consist of a carding mechanism and a dispersing mechanism; when the carding roller rotates with the carding strip, the convex blocks on the carding strip move towards the arc-shaped guide plate, two ends of the carding strip are respectively contacted with the corresponding convex strip in a reciprocating manner and are extruded, the carding strip slides left and right in the movable groove, when the carding needle is inserted into the wool cluster for carding, the carding needle swings left and right along with the carding strip, at the moment, the carding needle swings left and right to scatter the wound wool, the situation that most of wool is broken due to forced carding of the clustered wool by the carding needle is avoided, and the production quality of the later period of wool is improved.
Description
Technical Field
The invention relates to the field of wool carding equipment, in particular to a wool carding machine for spinning and a using method thereof.
Background
The wool is shaved from sheep and then is in a bulk shape, the bulk-shaped wool needs to be carded after preliminary cleaning and drying, so that the wool is carded into a yarn shape and wound on a collecting roller, and the textile industry usually carries out carding processing through a carding machine when carding the wool.
The prior patent (publication number: CN 112553716A) discloses a wool carding and hair bulb removing device, in particular to the wool textile field, comprising a wool carding and hair bulb removing device, which is characterized by comprising: the device comprises a shell, a rolling part, a carding part, an outgoing line part and a conveying part. The inventor finds that the following problems in the prior art are not solved well in the process of realizing the scheme: 1. the device carries the comb needle to rotate and inserts into the transported wool to comb in the process of carding the wool, and because the winding condition exists in the bulk wool, the comb needle forcedly combs the wool mass, so that the partially wound wool is easy to break, the integrity of the wool is influenced, and the production quality of the wool is reduced; 2. because when wool was combed, usually operating personnel placed a large amount of wool at the conveyer belt top of equipment, carried wool to the carding roller position by the conveyer belt, operating personnel need manually disperse wool on the conveyer belt in order to avoid wool to pile up this moment, and the simple operation nature is poor.
Disclosure of Invention
The invention aims to provide a wool carding machine for spinning and a using method thereof, which are used for solving the problems in the background technology: 1. in the existing part of wool carding machines, when the interior of wool clusters is entangled, forced carding can lead to wool breakage; 2. the existing part of wool carding machines need to manually spread the wool in the process of conveying the wool. In order to achieve the above purpose, the present invention provides the following technical solutions: the wool carding machine for spinning comprises a frame, wherein driving rollers are symmetrically and rotationally connected between two sides of the inner wall of the frame, a motor is fixedly connected to the left side of the frame, the rotating end of the motor is fixedly connected with the left end of the adjacent driving rollers, and a grid transmission belt is movably connected between the two driving rollers;
the two sides of the middle part of the frame are fixedly connected with supporting frames, a carding roller is rotatably connected between the two supporting frames, and a carding mechanism is movably connected between the inner wall of the carding roller and the frame;
a supporting plate is fixedly connected between two sides of the inner wall of the frame, and a dispersing mechanism is movably connected between the supporting plate and the carding roller;
a main gear is fixedly sleeved on the left side of the driving roller at the front end, and one side of the dispersing mechanism is movably connected with the side wall of the main gear;
the rear side of the frame is movably connected with a combing roller, the rear end of the frame is movably connected with a wind-up roller matched with the combing roller, and the middle part of the frame is movably connected with a collecting box matched with a grid conveying belt.
Preferably, the carding mechanism comprises forty-eight movable grooves, forty-eight movable grooves are formed in the surface of the carding roller at equal intervals along the circumference, carding strips are movably inserted in the movable grooves, carding needles are fixedly connected to the side walls of the carding strips, and thread grooves are formed in two ends of the carding strips;
the side wall of the carding roller is provided with a through hole matched with the carding strip, a threaded rod is movably inserted in the through hole, one end of the threaded rod penetrates through the through hole to be in threaded connection with the adjacent thread groove, and a compression spring is movably sleeved in the middle of the threaded rod;
the side of the carding strip, which is far away from the carding needle, is symmetrically and fixedly connected with a supporting block, and the side wall of the supporting block is fixedly connected with a convex block;
the utility model discloses a carding machine, including frame top, lateral wall symmetry fixedly connected with cushion, the lateral wall symmetry fixedly connected with L type bracing piece on cushion upper portion, two the one end of L type bracing piece extends to the inside fixedly connected with arc baffle of carding roller, the lateral wall equidistance fixedly connected with eighteen sand grip of arc baffle, the lateral wall of sand grip with adjacent the lateral wall overlap joint of lug.
Preferably, the section of the movable groove is set to be T-shaped, one end of the compression spring is overlapped with the inner wall of the movable groove, and the other end of the compression spring is overlapped with the side wall of the carding strip.
Preferably, the arc-shaped guide plates are arranged at the lower part of the inner cavity of the carding roller, and the two arc-shaped guide plates are symmetrically arranged;
the length of each raised line is set to be 0.9 time of the width of the arc-shaped guide plate, and the raised lines are arranged in a staggered mode.
Preferably, the dispersing mechanism comprises two connecting blocks, the two connecting blocks are respectively and fixedly connected to two sides of the supporting plate, connecting rods are connected in a sliding manner in the connecting blocks, U-shaped transmission frames are fixedly connected to one ends of the two connecting rods opposite to each other, and driving wheels are symmetrically and rotatably connected to the inner walls of the U-shaped transmission frames;
the two sides of the inner wall of the frame are respectively and rotatably connected with a transmission sleeve, the two transmission sleeves are respectively in one-to-one correspondence with the two U-shaped transmission frames, the side wall of the transmission sleeve on the left side is fixedly sleeved with a slave gear, and the side wall of the slave gear is meshed with the side wall of the adjacent main gear;
a transmission belt is movably connected between the middle parts of the two transmission sleeves and the two ends of the carding roller respectively, a corrugated groove is formed in the surface of the transmission sleeve along the circumference, and the transmission wheel is in rolling connection with the inside of the adjacent corrugated groove;
eight spring telescopic rods are fixedly connected to the top of the supporting plate, each four spring telescopic rods are arranged into a group, two groups of spring telescopic rods are respectively in one-to-one correspondence with two connecting rods, a U-shaped adjusting frame is rotatably connected to the top of each spring telescopic rod, and a dispersing plate is rotatably connected to the inside of each U-shaped adjusting frame;
eight trapezoid blocks are fixedly connected to the top of the supporting plate, and the bottoms of the eight dispersing plates are respectively lapped on the tops of the eight trapezoid blocks;
eight baffles are fixedly connected to the middle part of the connecting rod at equal intervals, every two baffles are arranged into a group, and the side walls of each group of baffles are respectively overlapped with the side walls of the adjacent four dispersing plates.
Preferably, a first transmission groove is formed in the middle of the transmission sleeve, a second transmission groove is formed in two ends of the carding roller, and the transmission belt is movably connected between the first transmission groove and the second transmission groove on the same side.
Preferably, the two sides of the dispersing plate are fixedly connected with rotating pins, the two sides of the U-shaped adjusting frame are provided with round holes, and the two rotating pins are respectively and rotatably connected to the inner parts of the two round holes.
A method of using a wool carding machine for textile use, comprising the steps of:
s1, when the carding machine is used, firstly, a motor is started to enable a driving roller to operate with a grid conveying belt, wool is placed at the top of the grid conveying belt and is conveyed to the carding roller, and in the rotating process of the driving roller, a driving sleeve is matched with a driven gear to rotate through a main gear;
s2, as the connecting rod and the U-shaped transmission frame which are transversely arranged on the supporting plate can only move horizontally, when the transmission sleeve rotates, the track of the contact position of the corrugated groove and the transmission wheel is changed, so that the transmission wheel moves left and right in a reciprocating manner along with the U-shaped transmission frame, and at the moment, the baffle plate on the connecting rod swings along with the dispersing plate and the U-shaped adjusting frame at the top of the spring telescopic rod, so that one end of the dispersing plate, which is close to the carding roller, dials wool in the conveying process, and disperses the wool towards two sides of the grid transmission belt;
s3, synchronously rotating the transmission sleeve with the carding roller through the transmission belt, enabling the convex blocks on the carding bar to move towards the arc-shaped guide plate in the process that the carding roller rotates with the carding bar, enabling the two ends of the carding bar to respectively reciprocate to contact with the surfaces of the corresponding convex strips and generate extrusion when the carding bar moves along the arc-shaped track, enabling the carding bar to slide left and right in the movable groove, enabling the carding bar to swing left and right along with the carding bar along with the left and right movement of the carding bar when the carding needle is inserted into the wool group for carding, and scattering the wound wool by the carding needle swinging left and right at the moment;
s4, stirring wool and swinging a carding needle through a dispersing plate can enable the wool in the transmission process to vibrate while dispersing, small impurities stored on the surface of the wool are shaken off, the impurities fall on a grid transmission belt and fall into a collecting box, then the dispersed wool is continuously transmitted to a combing roller position, combing processing is carried out, and finally the wool is wound by a winding roller.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, through the cooperation of the carding strip, the convex blocks, the convex strips and other parts, when the carding roller rotates with the carding strip, the convex blocks on the carding strip move towards the arc-shaped guide plate, so that the two ends of the carding strip are respectively in reciprocating contact with the surfaces of the corresponding convex strips and generate extrusion, the carding strip is enabled to slide left and right in the movable groove, when the carding needle is inserted into the wool cluster for carding, the carding strip can swing left and right along with the carding strip, at the moment, the winding wool is scattered by the carding needle swinging left and right, the situation that most of wool is broken due to forced carding of the wool cluster by the carding needle is avoided, and the production quality of the wool in the later period is improved.
According to the invention, through the matched use of the transmission sleeve, the connecting rod, the dispersing plate and other parts, when the transmission sleeve rotates, the track of the contact position of the corrugated groove and the transmission wheel is changed, so that the transmission wheel moves left and right in a reciprocating manner along with the U-shaped transmission frame, and at the moment, the baffle plate on the connecting rod swings along with the dispersing plate and the U-shaped adjusting frame at the top of the spring telescopic rod, so that one end of the dispersing plate, which is close to the carding roller, is used for stirring wool in the conveying process, the wool is automatically dispersed, the operation convenience is improved, the wool is prevented from being accumulated at the middle position of the carding roller, and the carding efficiency is improved.
According to the wool collecting box, the dispersing plate, the grid conveying belt, the carding needle and other components are used in a matched mode, and the wool is stirred by the dispersing plate and the carding needle swings, so that vibration is generated while the wool is dispersed in the conveying process, small impurities stored on the surface of the wool are shaken off, and the impurities fall on the grid conveying belt and fall into the collecting box.
Drawings
FIG. 1 is a top view of the structure of the present invention;
FIG. 2 is an enlarged view of the structure of FIG. 1A in accordance with the present invention;
FIG. 3 is an enlarged view of the structure of FIG. 1B in accordance with the present invention;
FIG. 4 is an enlarged view of the structure of FIG. 1 at C in accordance with the present invention;
FIG. 5 is a front view of the partial positions of the drive sleeve and U-shaped drive frame of the present invention;
FIG. 6 is a front cross-sectional view of a partial position of a comb roll and comb strip of the present invention;
FIG. 7 is an enlarged view of the structure of FIG. 6D in accordance with the present invention;
FIG. 8 is a side view of the right side arcuate guide plate and tab of the present invention in partial position;
FIG. 9 is a side view of a left side arcuate guide plate and tab portion of the present invention;
FIG. 10 is a side cross-sectional view of the location of the carding roll and dispersion plate of the present invention;
FIG. 11 is an enlarged view of the structure at E of FIG. 10 in accordance with the present invention;
fig. 12 is a perspective view of a trapezoidal block according to the present invention.
In the figure: 1. a frame; 2. a driving roller; 3. a motor; 4. a mesh transmission belt; 5. a support frame; 6. a carding roller; 7. a carding mechanism; 701. a movable groove; 702. carding strips; 703. carding needles; 704. a thread groove; 705. a through hole; 706. a threaded rod; 707. a compression spring; 708. a support block; 709. a bump; 710. a cushion block; 711. an L-shaped support rod; 712. an arc-shaped guide plate; 713. a convex strip; 8. a support plate; 9. a dispersing mechanism; 901. a connecting block; 902. a connecting rod; 903. a U-shaped transmission frame; 904. a driving wheel; 905. a transmission sleeve; 906. a slave gear; 907. a transmission belt; 908. a corrugated groove; 909. a spring telescoping rod; 910. a U-shaped adjusting frame; 911. a dispersion plate; 912. a trapezoid block; 913. a baffle; 10. a main gear; 11. combing roller; 12. a wind-up roll; 13. and a collection box.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which are obtained by a worker of ordinary skill in the art without creative efforts, are within the protection scope of the present invention based on the embodiments of the present invention.
Referring to fig. 1 to 12, the present invention provides a technical solution: the utility model provides a wool carding machine for weaving, includes frame 1, symmetrical rotation is connected with driving roller 2 between the both sides of frame 1 inner wall, and the left side fixedly connected with motor 3 of frame 1, the rotation end of motor 3 and the left end fixed connection of adjacent driving roller 2, swing joint has net conveyer belt 4 between two driving rollers 2. It should be noted that: in the prior art, wool is sorted and transported by a stainless steel conveyor belt, which may be used here.
Two sides in the middle of the frame 1 are fixedly connected with support frames 5, a carding roller 6 is rotatably connected between the two support frames 5, and a carding mechanism 7 is movably connected between the inner wall of the carding roller 6 and the frame 1. It should be noted that: the round hole has been seted up on the upper portion of support frame 5, and the inner circle fixedly connected with support bearing of round hole, the one end and the inner circle fixed connection of adjacent support bearing of carding roller 6 promote the stability when carding roller 6 rotates.
A supporting plate 8 is fixedly connected between the two sides of the inner wall of the frame 1, and a dispersing mechanism 9 is movably connected between the supporting plate 8 and the carding roller 6. It should be noted that: both ends of backup pad 8 are all fixedly connected with back shaft, and backup pad 8 passes through back shaft and lateral wall fixed connection of frame 1.
The left side of the front end driving roller 2 is fixedly sleeved with a main gear 10, and one side of the dispersing mechanism 9 is movably connected with the side wall of the main gear 10.
The rear side of the frame 1 is movably connected with a combing roller 11, the rear end of the frame 1 is movably connected with a wind-up roller 12 matched with the combing roller 11, and the middle part of the frame 1 is movably connected with a collecting box 13 matched with the grid conveyor belt 4. It should be noted that: the support pipes are symmetrically and fixedly connected between the two sides of the inner wall of the frame 1, the two ends of the collecting box 13 are fixedly connected with hooks, the collecting box 13 is hung between the two support pipes through the two hooks, and impurities falling from the top of the mesh transmission 4 belt conveniently enter the collecting box 13 to be collected in a concentrated mode.
In this embodiment, as shown in fig. 1 to 12, the carding mechanism 7 includes a movable groove 701, the movable groove 701 is forty-eight, forty-eight movable grooves 701 are circumferentially equidistantly formed on the surface of the carding roller 6, a carding strip 702 is movably inserted in the movable groove 701, a carding needle 703 is fixedly connected to a side wall of the carding strip 702, and threaded grooves 704 are formed at two ends of the carding strip 702. It should be noted that: the length of the movable groove 701 is 1.2 times of the length of the carding strip 702, so that the carding strip 702 can conveniently move left and right in the movable groove 701; the number of carding wires 703 on each carding bar 702 is set according to the length of the carding bar 702, and the carding wires 703 do not contact with the top surface of the grid conveyor belt 4 when the carding bar 702 is turned down to the limit position, so that interference is avoided.
The lateral wall of carding roller 6 has offered and has combed strip 702 matched with through-hole 705, and the inside activity of through-hole 705 has pegged graft threaded rod 706, and the one end of threaded rod 706 runs through-hole 705 and adjacent screw thread groove 704 threaded connection, and compression spring 707 has been cup jointed in the middle part activity of threaded rod 706. It should be noted that: the compression springs 707 on the two sides of the carding strip 702 are arranged, so that the carding strip 702 is kept in the middle of the movable groove 701 when not pressed, and the use stability is improved; and the threaded rod 706 is matched with the threaded groove 704 to facilitate the disassembly of the carding strip 702, so that the carding strip 702 can be replaced conveniently when part of the carding strip 702 is damaged.
The carding strip 702 is located away from the carding needle 703 and is symmetrically and fixedly connected with a supporting block 708, and the side wall of the supporting block 708 is fixedly connected with a protruding block 709.
Both sides at the top of the frame 1 are fixedly connected with cushion blocks 710, the side walls at the upper parts of the cushion blocks 710 are symmetrically and fixedly connected with L-shaped supporting rods 711, one ends of the two L-shaped supporting rods 711 extend to the inner part of the carding roller 6 and are fixedly connected with arc-shaped guide plates 712, the side walls of the arc-shaped guide plates 712 are fixedly connected with eighteen raised strips 713 at equal intervals, and the side walls of the raised strips 713 are overlapped with the side walls of adjacent raised blocks 709.
In this embodiment, as shown in fig. 1 to 12, the cross section of the movable groove 701 is T-shaped, one end of the compression spring 707 is overlapped with the inner wall of the movable groove 701, and the other end of the compression spring 707 is overlapped with the side wall of the carding bar 702.
In this embodiment, as shown in fig. 1 to 12, the arc-shaped guide plates 712 are disposed at the lower position of the inner cavity of the comb roller 6, and the two arc-shaped guide plates 712 are symmetrically disposed. It should be noted that: the arc guide 712 can be always matched with the carding bar 702 at the lower part of the carding roller 6 during the rotation of the carding roller 6.
The length of the protruding strip 713 is 0.9 times the width of the arc-shaped guide plate 712, and the protruding strips 713 are arranged in a staggered manner. It should be noted that: when the protruding block 709 at the left side of the carding bar 702 is contacted with the protruding strip 713 on the left side arc-shaped guide plate 712, the protruding block 709 at the right side of the carding bar 702 is not contacted with the protruding strip 713 on the right side arc-shaped guide plate 712, so that the carding bar 702 is matched with the side wall of the arc-shaped guide plate 712 when the carding roller 6 rotates along the arc track, and the carding bar 702 can swing left and right in the movable groove 701.
In this embodiment, as shown in fig. 1 to 12, the dispersing mechanism 9 includes two connection blocks 901, the two connection blocks 901 are respectively fixedly connected to two sides of the support plate 8, the connection rods 902 are slidably connected to the inside of the connection blocks 901, one ends of the two connection rods 902 opposite to each other are fixedly connected with a U-shaped transmission frame 903, and the inner walls of the U-shaped transmission frames 903 are symmetrically and rotatably connected with driving wheels 904. It should be noted that: the movable hole has been seted up at connecting block 901 middle part, and connecting rod 902 activity grafting is in the inside in movable hole.
The two sides of the inner wall of the frame 1 are respectively and rotatably connected with a transmission sleeve 905, the two transmission sleeves 905 are respectively in one-to-one correspondence with the two U-shaped transmission frames 903, the side wall of the left transmission sleeve 905 is fixedly sleeved with a slave gear 906, and the side wall of the slave gear 906 is meshed with the side wall of the adjacent master gear 10. It should be noted that: a transmission bearing is fixedly connected between the transmission sleeve 905 and the inner wall of the frame 1, so that the stability of rotation of the transmission sleeve 905 is improved.
A transmission belt 907 is movably connected between the middle parts of the two transmission sleeves 905 and the two ends of the carding roller 6 respectively, a corrugated groove 908 is formed on the surface of the transmission sleeve 905 along the circumference, and the transmission wheel 904 is in rolling connection with the inside of the adjacent corrugated groove 908. It should be noted that: the outer ring of the driving wheel 904 is attached to the inner wall of the corrugated groove 908, and friction resistance is reduced in a rolling connection mode.
Eight spring telescopic rods 909 are fixedly connected to the top of the supporting plate 8, each four spring telescopic rods 909 are arranged into a group, two groups of spring telescopic rods 909 are respectively in one-to-one correspondence with two connecting rods 902, a U-shaped adjusting frame 910 is rotatably connected to the top of each spring telescopic rod 909, and a dispersing plate 911 is rotatably connected to the inside of each U-shaped adjusting frame 910. It should be noted that: a connection bearing is fixedly connected between the top of the spring telescopic rod 909 and the bottom of the U-shaped adjusting bracket 910, so that the U-shaped adjusting bracket 910 and the dispersing plate 911 can rotate on the top of the spring telescopic rod 909.
Eight trapezoid blocks 912 are fixedly connected to the top of the supporting plate 8, and bottoms of the eight dispersing plates 911 are respectively overlapped on the tops of the eight trapezoid blocks 912. It should be noted that: when the dispersing plate 911 is lapped at the highest position of the top of the trapezoid block 912, the spring telescopic rod 909 is in an extending state, and when the dispersing plate 911 moves to the inclined plane position of the trapezoid block 912, the spring telescopic rod 909 is elastically restored and contracted, and the bottom of the dispersing plate 911 is attached to the inclined plane of the trapezoid block 912, and at the moment, the height of the dispersing plate 911 close to one end of the trapezoid block 912 is changed.
Eight baffles 913 are fixedly connected to the middle of the connecting rod 902 at equal intervals, each two baffles 913 are arranged as a group, and the side walls of each group of baffles 913 are respectively overlapped with the side walls of the adjacent four dispersing plates 911. It should be noted that: when the two connecting rods 902 move relatively, the front end of the dispersing plate 911 is carried by the baffle 913 to move towards the middle position of the grid conveyor belt 4, at the moment, under the lever principle, the rear end of the dispersing plate 911 moves towards the two sides of the grid conveyor belt 4, at the moment, the spring telescopic rods 909 shrink to carry the dispersing plate 911 to attach to the inclined plane of the trapezoid block 912 to move downwards, so that the wool is dispersed in the process of downwards moving and swinging the dispersing plate 911; conversely, when the rear end of the dispersing plate 911 swings towards the middle position of the grid conveyor belt 4, the dispersing plate 911 gradually moves upwards along the inclined plane of the trapezoid block 912, so that the contact with wool is removed, and the wool is prevented from being brought into the middle position of the grid conveyor belt 4.
In this embodiment, as shown in fig. 1 to 12, a first transmission groove is formed in the middle of the transmission sleeve 905, a second transmission groove is formed at two ends of the carding roller 6, and a transmission belt 907 is movably connected between the first transmission groove and the second transmission groove on the same side.
In this embodiment, as shown in fig. 1 to 12, two sides of the dispersing plate 911 are fixedly connected with rotating pins, two sides of the U-shaped adjusting frame 910 are provided with round holes, and the two rotating pins are respectively and rotatably connected to the inside of the two round holes. It should be noted that: enabling the dispersion plate 911 to swing rotationally inside the U-shaped adjustment frame 910.
In this embodiment, as shown in fig. 1 to 12, a method for using a wool carding machine for spinning includes the following steps:
s1, when the carding machine is used, firstly, a motor 3 is started to enable a driving roller 2 to operate with a grid conveying belt 4, wool is placed at the top of the grid conveying belt 4 and is conveyed to the position of a carding roller 6, and a driving sleeve 905 is matched with a driven gear 906 to rotate through a main gear 10 in the rotating process of the driving roller 2;
s2, as the connecting rod 902 and the U-shaped transmission frame 903 which are transversely arranged on the supporting plate 8 can only horizontally move, when the transmission sleeve 905 rotates, the track of the contact position of the corrugated groove 908 and the transmission wheel 904 is changed, so that the transmission wheel 904 carries the U-shaped transmission frame 903 to reciprocate left and right, and at the moment, the baffle 913 on the connecting rod 902 carries the dispersing plate 911 and the U-shaped adjusting frame 910 to swing at the top of the spring telescopic rod 909, so that one end of the dispersing plate 911, which is close to the carding roller 6, dials wool in the conveying process, and disperses the wool towards two sides of the grid transmission belt 4;
s3, simultaneously rotating a transmission sleeve 905 and carrying a carding roller 6 to synchronously rotate through a transmission belt 907, wherein in the process of rotating the carding roller 6 and carrying a carding strip 702, a lug 709 on the carding strip 702 moves towards an arc-shaped guide plate 712, and when the carding strip 702 moves along an arc-shaped track, two ends of the carding strip 702 are respectively in reciprocating contact with the surfaces of corresponding raised strips 713 and generate extrusion, so that the carding strip 702 slides left and right in the movable groove 701, and along with the left and right movement of the carding strip 702, when a carding needle 703 is inserted into a wool group for carding, the carding strip 702 swings left and right, and at the moment, the winding wool is scattered by the carding needle 703 swinging left and right;
s4, stirring wool through a dispersing plate 911 and swinging of a carding needle 703 can enable the wool in the transmission process to vibrate while dispersing, shake off small impurities stored on the surface of the wool, enable the impurities to fall on a grid transmission belt 4 and fall into a collecting box, then the dispersed wool continues to be transmitted to the position of a combing roller 11, combing is carried out, and finally the wool is wound by a winding roller 12.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above-described embodiments, and that the above-described embodiments and descriptions are only preferred embodiments of the present invention, and are not intended to limit the invention, and that various changes and modifications may be made therein without departing from the spirit and scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. Wool carding machine for textile use, comprising a frame (1), characterized in that: the two sides of the inner wall of the frame (1) are symmetrically and rotationally connected with driving rollers (2), the left side of the frame (1) is fixedly connected with a motor (3), the rotating end of the motor (3) is fixedly connected with the left ends of the adjacent driving rollers (2), and a grid transmission belt (4) is movably connected between the two driving rollers (2);
the two sides of the middle part of the frame (1) are fixedly connected with supporting frames (5), carding rollers (6) are rotatably connected between the two supporting frames (5), and carding mechanisms (7) are movably connected between the inner walls of the carding rollers (6) and the frame (1);
a supporting plate (8) is fixedly connected between two sides of the inner wall of the frame (1), and a dispersing mechanism (9) is movably connected between the supporting plate (8) and the carding roller (6);
a main gear (10) is fixedly sleeved on the left side of the driving roller (2) at the front end, and one side of the dispersing mechanism (9) is movably connected with the side wall of the main gear (10);
the rear side of the frame (1) is movably connected with a combing roller (11), the rear end of the frame (1) is movably connected with a winding roller (12) matched with the combing roller (11), and the middle part of the frame (1) is movably connected with a collecting box (13) matched with the grid conveying belt (4);
the carding mechanism (7) comprises movable grooves (701), forty-eight movable grooves (701) are formed in the surface of the carding roller (6) along the circumference at equal intervals, carding strips (702) are movably inserted in the movable grooves (701), carding needles (703) are fixedly connected to the side walls of the carding strips (702), and threaded grooves (704) are formed in the two ends of the carding strips (702);
the side wall of the carding roller (6) is provided with a through hole (705) matched with the carding strip (702), a threaded rod (706) is movably inserted in the through hole (705), one end of the threaded rod (706) penetrates through the through hole (705) to be in threaded connection with the adjacent thread groove (704), and a compression spring (707) is movably sleeved in the middle of the threaded rod (706);
a supporting block (708) is symmetrically and fixedly connected to one side, far away from the carding needle (703), of the carding strip (702), and a convex block (709) is fixedly connected to the side wall of the supporting block (708);
two sides of the top of the frame (1) are fixedly connected with cushion blocks (710), the side walls of the upper parts of the cushion blocks (710) are symmetrically and fixedly connected with L-shaped supporting rods (711), one ends of the two L-shaped supporting rods (711) extend to the inside of the carding roller (6) and are fixedly connected with arc-shaped guide plates (712), the side walls of the arc-shaped guide plates (712) are fixedly connected with eighteen raised strips (713) at equal intervals, and the side walls of the raised strips (713) are overlapped with the side walls of adjacent raised blocks (709);
the arc-shaped guide plates (712) are arranged at the lower part of the inner cavity of the carding roller (6), and the two arc-shaped guide plates (712) are symmetrically arranged;
the length of each raised line (713) is 0.9 time of the width of the arc-shaped guide plate (712), and the raised lines (713) are arranged in a staggered mode;
the dispersing mechanism (9) comprises two connecting blocks (901), the two connecting blocks (901) are respectively and fixedly connected to two sides of the supporting plate (8), connecting rods (902) are connected to the inside of the connecting blocks (901) in a sliding mode, U-shaped transmission frames (903) are fixedly connected to one ends, opposite to each other, of the two connecting rods (902), and driving wheels (904) are symmetrically and rotatably connected to the inner walls of the U-shaped transmission frames (903);
the two sides of the inner wall of the frame (1) are respectively and rotatably connected with a transmission sleeve (905), the two transmission sleeves (905) are respectively in one-to-one correspondence with the two U-shaped transmission frames (903), the side wall of the transmission sleeve (905) on the left side is fixedly sleeved with a slave gear (906), and the side wall of the slave gear (906) is meshed with the side wall of the adjacent main gear (10);
a transmission belt (907) is movably connected between the middle parts of the two transmission sleeves (905) and the two ends of the carding roller (6), a corrugated groove (908) is formed in the surface of the transmission sleeve (905) along the circumference, and the transmission wheel (904) is in rolling connection with the inside of the adjacent corrugated groove (908);
eight spring telescopic rods (909) are fixedly connected to the top of the supporting plate (8), each four spring telescopic rods (909) are arranged into a group, two groups of spring telescopic rods (909) are respectively in one-to-one correspondence with two connecting rods (902), a U-shaped adjusting frame (910) is rotatably connected to the top of each spring telescopic rod (909), and a dispersing plate (911) is rotatably connected to the inside of each U-shaped adjusting frame (910);
eight trapezoid blocks (912) are fixedly connected to the top of the supporting plate (8), and the bottoms of the eight dispersion plates (911) are respectively lapped on the tops of the eight trapezoid blocks (912);
eight baffles (913) are fixedly connected to the middle part of the connecting rod (902) at equal intervals, every two baffles (913) are arranged into a group, and the side walls of each group of baffles (913) are respectively overlapped with the side walls of the adjacent four dispersing plates (911).
2. A wool carding machine for textile use according to claim 1, characterized in that: the section of the movable groove (701) is of a T shape, one end of the compression spring (707) is overlapped with the inner wall of the movable groove (701), and the other end of the compression spring (707) is overlapped with the side wall of the carding strip (702).
3. A wool carding machine for textile use according to claim 1, characterized in that: a first transmission groove is formed in the middle of the transmission sleeve (905), a second transmission groove is formed in two ends of the carding roller (6), and the transmission belt (907) is movably connected between the first transmission groove and the second transmission groove on the same side.
4. A wool carding machine for textile use according to claim 1, characterized in that: the two sides of the dispersion plate (911) are fixedly connected with rotating pins, round holes are formed in the two sides of the U-shaped adjusting frame (910), and the two rotating pins are respectively and rotatably connected to the inner parts of the two round holes.
5. A method of using a wool carding machine for textile use according to claim 1, comprising the steps of:
s1, when the carding machine is used, firstly, a motor (3) is started, a driving roller (2) drives a grid conveying belt (4) to operate, wool is placed at the top of the grid conveying belt (4) and is conveyed to the carding roller (6), and a driving sleeve (905) is matched with a driven gear (906) through a main gear (10) to rotate in the rotating process of the driving roller (2);
s2, as the connecting rod (902) and the U-shaped transmission frame (903) which are transversely arranged on the supporting plate (8) can only horizontally move, when the transmission sleeve (905) rotates, the track of the contact position of the corrugated groove (908) and the transmission wheel (904) is changed, so that the transmission wheel (904) reciprocates left and right with the U-shaped transmission frame (903), and at the moment, the baffle plate (913) on the connecting rod (902) swings on the top of the spring telescopic rod (909) with the dispersing plate (911) and the U-shaped adjusting frame (910), so that one end of the dispersing plate (911) close to the carding roller (6) dials wool in the conveying process, and the wool is dispersed to two sides of the grid transmission belt (4);
s3, synchronously rotating a transmission sleeve (905) with a carding roller (6) through a transmission belt (907), moving a lug (709) on the carding bar (702) towards an arc-shaped guide plate (712) in the rotating process of the carding roller (6) with the carding bar (702), enabling two ends of the carding bar (702) to respectively reciprocate to be in contact with the surfaces of corresponding raised strips (713) and generate extrusion at the same time when the carding bar (702) moves along an arc track, enabling the carding bar (702) to slide left and right in the movable groove (701), and enabling the carding bar (702) to swing left and right along with the carding bar (702) when a carding needle (703) is inserted into the wool cluster for carding, and enabling the carding needle (703) swinging left and right at the moment to break up wound wool;
s4, stirring wool and swinging a carding needle (703) through a dispersing plate (911) can enable the wool in the transmission process to vibrate while dispersing, shake off small impurities stored on the surface of the wool, enable the impurities to fall on a grid transmission belt (4) and fall into a collecting box, then the dispersed wool continues to be transmitted to the position of a combing roller (11), combing is carried out, and finally a winding roller (12) winds.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310572164.0A CN116463752B (en) | 2023-05-18 | 2023-05-18 | Wool carding machine for spinning and use method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310572164.0A CN116463752B (en) | 2023-05-18 | 2023-05-18 | Wool carding machine for spinning and use method |
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| CN116463752A CN116463752A (en) | 2023-07-21 |
| CN116463752B true CN116463752B (en) | 2023-09-26 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR462662A (en) * | 1913-09-02 | 1914-02-02 | Economie Textile Soc Gen | Fabric softening presses automatically feeding raw textile to restore combed textile as well, and adapting to combing machines of various constructions |
| JPS6468524A (en) * | 1987-09-02 | 1989-03-14 | Nippon Spindle Mfg Co Ltd | Feed of raw wool to card and system therefor |
| KR20180104342A (en) * | 2017-03-13 | 2018-09-21 | 박정은 | manufacturing method of stretchable kapok blended spun yarn by performing double carding process |
| CN209082058U (en) * | 2018-09-17 | 2019-07-09 | 巢湖市华锦纺织有限公司 | A kind of carding machine avoiding wool excessive damage |
| CN112760760A (en) * | 2021-01-25 | 2021-05-07 | 刘玲锋 | Carding unit is used in non-woven fabrics production |
| CN216274499U (en) * | 2021-09-02 | 2022-04-12 | 灵武市浩珲工贸有限公司 | Wool carding device |
| CN216304058U (en) * | 2021-11-19 | 2022-04-15 | 保定东信毛纺制品有限公司 | Wool opener is used in washing wool production |
-
2023
- 2023-05-18 CN CN202310572164.0A patent/CN116463752B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR462662A (en) * | 1913-09-02 | 1914-02-02 | Economie Textile Soc Gen | Fabric softening presses automatically feeding raw textile to restore combed textile as well, and adapting to combing machines of various constructions |
| JPS6468524A (en) * | 1987-09-02 | 1989-03-14 | Nippon Spindle Mfg Co Ltd | Feed of raw wool to card and system therefor |
| KR20180104342A (en) * | 2017-03-13 | 2018-09-21 | 박정은 | manufacturing method of stretchable kapok blended spun yarn by performing double carding process |
| CN209082058U (en) * | 2018-09-17 | 2019-07-09 | 巢湖市华锦纺织有限公司 | A kind of carding machine avoiding wool excessive damage |
| CN112760760A (en) * | 2021-01-25 | 2021-05-07 | 刘玲锋 | Carding unit is used in non-woven fabrics production |
| CN216274499U (en) * | 2021-09-02 | 2022-04-12 | 灵武市浩珲工贸有限公司 | Wool carding device |
| CN216304058U (en) * | 2021-11-19 | 2022-04-15 | 保定东信毛纺制品有限公司 | Wool opener is used in washing wool production |
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| Publication number | Publication date |
|---|---|
| CN116463752A (en) | 2023-07-21 |
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